IMPORTANT
File in your
maintenance
records
Thermaltek Series
1030 Emergency Care Warming Stretcher
1530 PACU Warming Stretcher
MAINTENANCE MANUAL
For Parts or Technical Assistance
1–800–327–0770
Table of Contents
Introduction
Specifications 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning / Caution / Note Definition 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventative Maintenance
Cleaning 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Biannual Checklist 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Information
Pneumatic Fowler Adjustment 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Board Counterbalance Adjustment 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Latch Adjustment 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pedal Linkage Adjustment – Dual Side Control Base 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pedal Linkage Adjustment – Dual End Control Base 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caster Assembly Replacement 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caster Cover Installation And Removal 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Troubleshooting 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Ring Replacement 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Cam Replacement 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack Descent Rate Adjustment 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking Hydraulic Fluid Level 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Check Valve Replacement 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement Of Valve #1 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement Of Valve #2 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement Of Valve (Poppet) #3 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal Of Excess Air (Vacuum) From The Hydraulic System 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Adjustment 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Lubrication 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warmer Hose Replacement 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outlet Adaptor Replacement 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Troubleshooting 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Static Discharge Precautions 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blower Box Module Replacement 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Board Replacement 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Fuse Replacement 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter Replacement 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly Drawings and Parts Lists
Side Control Base Ass’y (with Brakes) 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Adjuster Assembly 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Cam Assembly 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End Control Base Assembly (with Brakes) 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Pedal Ass’y, Foot, End Control Base 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Pedal Ass’y, Head, End Control Base 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caster Assembly with Steerlock 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caster and Caster Cover Replacement Kits 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fifth Wheel Assembly 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Control Base Assembly (with Jacks) 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Pedal Assembly, Side Control Base 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pedal Base Assembly, Head End, Left 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pedal Base Assembly, Head End, Right 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End Control Base Assembly (with Jacks) 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents
Assembly Drawings and Parts Lists (Continued)
Pump Pedal Assembly, Head 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Pedal Assembly, Foot 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack Assembly 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack Base Assembly 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Control Base Hood Assembly 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End Control Base Hood Assembly 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End Control Base Labeling Assembly 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End Control Stretcher Graphics 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Control Stretcher Graphics 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Control Base Labeling Assembly 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1030 Litter Assembly 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1530 Litter Assembly 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Push Handle Assembly 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Ass’y, Right & Left 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Board Support Assembly 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pneumatic Fowler Ass’y57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crank Fowler Assembly 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler Crankscrew Ass’y59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alum. Knee Gatch Ass’y60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fiberresin Gatch Ass’y61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knee Gatch Assembly 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knee Gatch Crankscrew Assembly 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer System Assembly, Left 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer System Assembly, Right 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modular Warmer Assembly 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blower Box Module Assembly 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blower Box Assembly 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modular Warmer Outlet Assembly 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Assembly 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Ass’y, Head & Foot 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Pole Assembly 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–Stage I.V. Ass’y, Head & Foot 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–Stage I.V. Pole Assembly (1010) 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–Stage I.V. Pole Assembly (1510) 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2nd Stage Assembly 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3rd Stage Assembly 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tethered I.V. Mounting Assembly 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tethered I.V. Pole Assembly 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tethered I.V. Pole Trough Assembly 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upright Oxygen Bottle Holder Assembly 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler X–Ray Cassette Assembly 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
X–Ray Cassette Mounting Assembly 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stirrup and Support Assembly 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Stirrup Support Assembly 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Left Stirrup Support Assembly 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stirrup Assembly 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C–Spine Cassette Holder Assembly 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C–Spine Cassette Support Pole Assembly 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents
Assembly Drawings and Parts Lists (Continued)
C–Spine Storage Bracket Assembly 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defibrillator Tray Assembly 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board/Chartholder Assembly 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Extension/Defibrillator Tray Assembly 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacment Parts 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty
Obtaining Parts and Service 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supplemental Warranty Coverage 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Authorization 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Freight Damage Claims 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction
INTRODUCTION
This manual is designed to assist you with the operation and maintenance of the 1030 Thermaltek Series
Emergency Care Stretcher and the 1530 Thermaltek Series P ACU Bed. Read the manual thoroughly before
using the equipment or beginning any maintenance on it.
SPECIFICATIONS
Maximum Weight Capacity 500 pounds
Overall Bed Length \ Width 83” \ 31.5” (1030), 83” \ 34” (1530)
Minimum \ Maximum Bed Height 22” \ 35.5”
Fowler Angle 0 to 90_
Knee Gatch Angle 0 to 35_
Trendelenberg \ Reverse Trendelenberg +18_ to –18_
Electrical Requirements 115 VAC, 60 Hz, 8.0 Amp
WARNING / CAUTION / NOTE DEFINITION
The words WARNING, CAUTION and NOTE carry special meanings and should be carefully reviewed.
WARNING
The personal safety of the patient or user may be involved. Disregarding this information could result in injury
to the patient or user.
CAUTION
These instructions point out special procedures or precautions that must be followed to avoid damaging the
equipment.
NOTE
This provides special information to make maintenance easier or important instructions clearer.
WARNING
Patients should be discouraged from sitting directly on the ends of the stretcher. Excessive weight will cause
the litter surface to tip up, possibly causing patient injury.
Always apply the caster brakes when a patient is getting on or off the stretcher. Push on the stretcher to ensure the brakes are securely locked. Always engage the brakes unless the stretcher is being moved. Injury
could result if the stretcher moves while a patient is getting on or off the stretcher.
4
Preventative Maintenance
CHECKLIST (PERFORM A MINIMUM OF BIANNUALLY)
All fasteners secure (reference all assembly prints)
Siderails move and latch properly (page 7)
Engage brake pedal and push on the stretcher to ensure all casters lock securely (page 17)
Steer function working properly
All casters secure and swivel properly
Body restraints working properly
I.V. pole intact and operating properly (page 72–82)
Oxygen bottle holder intact and operating properly (page 83)
Fowler operates and latches properly
Knee Gatch operates properly (page 62)
Trendelenberg/Reverse Trendelenberg operating properly
No rips or cracks in mattress cover, warmer sleeves or warmer overlay
Transfer boards intact and operating properly (page 6)
Accessories and mounting hardware in good condition and working properly
Ground chain intact
No leaks at hydraulic connections
Hydraulic jacks holding properly (page 12)
Hydraulic drop rate set properly (page 14)
Hydraulic oil level sufficient (page 14)
Lubricate where required, including the brake adjuster assembly and brake cam (page 17)
All electrical functions working properly
All outlet caps intact and fitting properly (page 18)
Power cord not frayed; no loose connections
No cables worn or pinched
All electrical connections tight; all grounds secure to frame
Ground impedance not more than 100 milliohms
Change blower box filter, if needed (page 23)
Serial No. ______________ ______________ ______________
______________ ______________ ______________
Completed By:_________________________________ Date:_____________
5
Cleaning
Clean Velcro AFTER EACH USE. Saturate Velcro with disinfectant and allow disinfectant to evaporate. (Appropriate disinfectant for nylon Velcro should be determined by the hospital.)
In general, when used in those concentrations recommended by the manufacturer, either phenolic type or
quaternary type disinfectants can be used with Staph–Chek fabrics. Iodophor type disinfectants are not recommended for use on Staph–Chek fabrics because staining may result. The following products have been
tested by the Herculite Laboratory and have been found not to have a harmful effect on Staph–Chek fabrics
WHEN USED IN ACCORDANCE WITH MANUFACTURERS RECOMMENDED DILUTION.*
TRADE NAME
A33 Quaternary Airwick (Professional Products Division) 2 ounces/gallon
A33 (dry) Quaternary Airwick (Professional Products Division) 1/2 ounce/gallon
Beaucoup Phenolic Huntington Laboratories 1 ounce/gallon
Blue Chip Quaternary S.C. Johnson 2 ounces/gallon
Elimstaph Quaternary Walter G. Legge 1 ounce/gallon
Franklin
Phenomysan
F2500
Franklin Sentinel Quaternary Purex Corporation 2 ounces/gallon
Galahad Phenolic Puritan Churchill Chemical Company 1 ounce/gallon
Hi–Tor Quaternary Huntington Laboratories 1/2 ounce/gallon
LPH Phenolic Vestal Laboratories 1/2 ounce/gallon
Matar Phenolic Huntington Laboratories 1/2 ounce/gallon
Omega Quaternary Airwick (Professional Products Division) 1/2 ounce/gallon
Quanto Quaternary Huntington Laboratories 1 ounce/gallon
Sanikleen Quaternary West Chemical Products 2 ounces/ gallon
Sanimaster II Quaternary Service Master 1 ounce/gallon
Vesphene Phenolic Vestal Laboratories 1 1/4 ounce/ gallon
DISINFECTANT
Phenolic Purex Corporation 1 1/4 ounce/gallon
TYPE
MANUFACTURER
*MANUFACTURER’S
RECOMMENDED
DILUTION
Quaternary Germicidal Disinfectants, used as directed, and/or Chlorine Bleach products, typically 5.25% So dium Hypochlorite in dilutions ranging between 1 part bleach to 100 parts water, and 2 parts bleach to 100
parts water are not considered mild detergents. These products are corrosive in nature and may cause damage to your stretcher if used improperly . If these types of products are used to clean Stryker patient handling
equipment, measures must be taken to insure the stretchers are rinsed with clean water and thoroughly dried
following cleaning. Failure to properly rinse and dry the stretchers will leave a corrosive residue on the surface
of the stretcher, possibly causing premature corrosion of critical components. Failure to follow the above
directions when using these types of cleaners may void this product’s warranty.
REMOVAL OF IODINE COMPOUNDS
This solution may be used to remove iodine stains from mattress cover and foam footrest pad surfaces.
1. Use a solution of 1–2 tablespoons Sodium Thiosulfate in a pint of warm water to clean the stained area.
Clean as soon as possible after staining occurs. If stains are not immediately removed, allow solution to
soak or stand on the surface.
2. Rinse surfaces which have been exposed to the solution in clear water before returning bed to service.
5.1
Notes
5.2
Service Information
PNEUMATIC FOWLER ADJUSTMENT
Required Tools:
3/32 Hex Allen Wrench 1/2 Socket w/Ratchet
1/8 Hex Allen Wrench Channel Lock Pliers
5/32 Hex Allen Wrench Towel or Cloth
7/16 Open End Wrench Thread ”Loctite”
Adjustment Procedure:
1. Refer to drawings 1001–31–10 or 1501–31–10 (Pneumatic Fowler Assembly, page 57) for parts reference.
2. For easier access, move Fowler to 75 degrees or higher.
3. Using a 3/32 hex Allen wrench, remove set screws (P), located in center of yokes (K).
4. Wrap a towel or cloth around the gas cylinder actuator shaft(s) so as not to mark the shaft. Using channel
lock pliers, turn actuator shaft(s) into yoke(s) (K) until tight.
5. Using thread locktite, reinstall set screws (P).
6. While holding the hex nuts (H) with a 1/2” socket, turn the adjustment screws (J) using a 5/32 hex Allen
wrench until they JUST touch the cylinder pins.
7. Bring the Fowler fully down, and with the handle fully released, using a 1/8 hex Allen wrench, tighten the
bottom set screws (T) so the handle is lifted 1/8–1/4 inch above the spine tube. Both set screws must
touch the handle. Using a 7/16 open end wrench, tighten the jam nuts (S) on these set screws.
8. Be sure the Fowler will travel from flat to at least 90 degrees. If it doesn’t, turn each adjustment screw (J)
clockwise 1/2 turn. Repeat until at least 90 degrees of travel is achieved.
9. Lower the Fowler to a 5–10 degree angle and release the handle. Apply approximately 50 pounds downward to the end of the Fowler. If either side drifts down, turn the adjustment screw (J) on that side 1/4
turn counterclockwise. Repeat until the Fowler is firm with 50 pounds applied.
10. While holding the adjustment screws (J), tighten the hex nuts (H).
TRANSFER BOARD COUNTERBALANCE ADJUSTMENT
Required Tools:
7/16 Open End Wrench
Adjustment Procedure:
1. Raise the transfer board to the full up position.
2. Unhook the extension spring at the eye bolt.
3. Using a 7/16 open end wrench, loosen the jam nut at the eye bolt.
4. Adjust the eye bolt to the desired position.
5. Tighten the jam nut.
6. Hook the extension spring to the eye bolt.
7. Allow the transfer board to lower on its own.
8. Repeat steps 1–7 until the desired counterbalance is achieved.
6
Service Information
SIDERAIL LATCH ADJUSTMENT
Required Tools:
1/8 Hex Allen Wrench
WARNING
The siderail latch adjustment is pre–set at the factory, and there should not normally be a need for readjustment. If adjustment must be done it is important to follow the procedure below. If it is no t don e pro per ly, injury
to the patient or user could occur.
Adjustment Procedure:
1. Using a 1/8 hex Allen wrench, adjust the hex Allen screw located on the latch assembly opposite the latch.
Turning the Allen screw clockwise will DECREASE the amount of ”play” in the latching mechanism. Turn-
ing counterclockwise will INCREASE the amount.
NOTE
The amount of ”play” in the siderail, when in full up engaged position, should be approximately 1/8 to 3/16
inches.
CAUTION
Too much ”play” when the siderail is in the full up engaged position will give the siderail the appearance of
being unstable and could also cause premature wearing of the latch system.
Too little ”play” will obstruct the latch and keep it from engaging completely in the full up position, which may
cause damage to the latch and/or injury to the patient or user.
7
Service Information
PEDAL LINKAGE ADJUSTMENT – DUAL SIDE CONTROL BASE
Required Tools:
3/32 Hex Allen Wrench
7/16 Open End Wrench
1/2 Open End Wrench
Bungee Cords (or equivalent)
Adjustment Procedure:
1. Pump the litter up to full height.
2. Lift the base hood, separating the hood from the base frame. Using the bungee cords, support the base
hood.
3. To adjust the foot end descent pedal, use a 5/32 hex Allen wrench to loosen the set screw (C) in the stop
collar (D) on the release rod. Hold the pedal parallel to the floor and slide the collar up to the bracket on
the release rod. Tighten the set screw on the stop collar. Be sure the head end and foot end descent
pedals are level with each other. Repeat for the head end pedal, if necessary.
4. Once the pedals are level, be sure the paddle on the end of the release rod for the foot end jack is slightly
touching the actuating stem on the jack base. If it is not, use a 3/32 hex Allen wrench to loosen the set
screw on the paddle hub. Adjust the paddle to JUST touch the stem of the jack. Tighten the set screw
in the paddle hub. Repeat for the head end jack, if necessary.
5. Depress the pedal for the foot end jack. The jack should start to descend about the same time the paddle
on the end of the rod contacts the sleeve on the jack actuating stem. The bracket on the foot pedal body
should hit the stop screw (B). Any further movement could cause damage to the stem components inside
the jack housing. To adjust the stop screw, use a 1/2 open end wrench to loosen the hex jam nut (A).
Turn the screw and re–tighten the hex jam nut. Repeat for the head end jack.
6. Pump the litter up to full height.
7. Step on both descent pedals at the same time. Both ends of the litter should lower with the foot end lowering slightly faster than the head end. If it does not, refer to the procedure for adjusting the jack descent
rate.
8. Remove the bungee cords supporting the base hood. Use the pedal cut–outs on the side of the hood as
a guide for proper re–positioning.
8
Service Information
PEDAL LINKAGE ADJUSTMENT – DUAL END CONTROL BASE
Required Tools:
7/16 Open End Wrench
1/2 Open End Wrench
Bungee Cords (or equivalent)
Adjustment Procedure:
1. Pump the litter up to full height.
2. Lift the base hood, separating the hood from the base frame. Using the bungee cords, support the base
hood.
3. The descent pedals should be level with each other and there should be approximately 4 inches between
the floor and the bottom of the pedal. To raise the pedal height, use a 1/2 open end wrench to loosen the
hex jam nut (E). Using your hand, turn the screw (D) into the bracket. To lower the pedal height, loosen
the screw. Tighten the hex jam nut (E) after the correct height is achieved.
4. Once the pedals are level, the release rod can be adjusted. Using a 7/16 wrench, turn nut (B) clockwise
to shorten the release length and counterclockwise to increase the length.
5. Depress the pedal and be sure the jack descent is triggered when the pedal is approximately one inch from
the floor. The descent should stop when the pedal is released and the jack height should hold. Repeat
the above procedures for the descent pedal at the other end of the bed.
6. After adjusting each descent pedal individually, depress both pedals at the same time. Both jacks should
start descending when the pedals are approximately one inch from the floor. The foot end should lower
slightly faster than the head end. If it does not, see procedure for adjusting the jack descent rate.
7. Remove the bungee cords supporting the base hood and secure the hood to the base frame.
9
Service Information
CASTER ASSEMBLY REPLACEMENT
Required Tools:
1/8 Roll Pin Punch Drill with 1/8 inch Drill Bit
Flat Punch (any size larger than 1/8) Hammer
Needle Nose Pliers Floor Jack
3/4 Inch Wrench Bungee Cords (or equivalent)
1 Inch Wrench Torque Wrench (w/ Ft. Lbs. Adjust.)
Replacement Procedure:
1. Pump the litter up to full height.
2. Lift the base hood, separating the hood from the base frame. Using the bungee cords, support the base
hood.
3. Using a 1/8 roll pin punch and hammer, remove roll pin located in center of lug nut holding wheel assembly
to base frame.
4. Carefully remove plastic wheel covers.
5. Using a floor jack, lift base frame approximately 4 inches off the ground.
6. While holding cap screw with a 3/4 inch wrench, turn lug nut with a 1 inch wrench to loosen wheel assembly
from base frame. Remove wheel.
7. Install the new wheel assembly with new lug nut and tighten down to 60 – 65 foot–pounds torque.
WARNING
Never reuse the old lug nut, cap screw or roll pin once removed from base frame.
8. Lower the floor jack and set aside to be used, if needed, with another wheel.
9. Drill a 1/8 hole in center of lug nut, going completely through the lug nut.
CAUTION
Be careful not to ”oblong” the hole in the lug nut when drilling.
10. Using needle nose pliers, hold on to roll pin and tap into place. Finish driving roll pin with a flat head punch
and a hammer until flush with the lug nut.
11. Install plastic wheel covers onto wheel.
12. Remove the bungee cords supporting the base hood and secure the hood to the base frame.
See page 32 for replacement part numbers (caster and cover assembly)
1/8 Inch
Dia.
Through
Roll Pin
Lug Nut
(60–65 Ft.–Lb.)
Support Tube
10
1 Inch
CASTER MAINTENANCE
Required Tools:
5/8” Wrench
11/16” Wrench
Maintenance Procedure:
Service Information
D
C
A
1. Remove the plastic caster cover (see page 11).
2. Using the 5/8” wrench and the 11/16” wrench, remove the centerlock nut (item A) from the through bolt
(item B) for the caster wheel.
3. Support the corner of the stretcher where the wheel is being removed and remove the through bolt (item
B) and the molded wheel (item C) .
4. Clean the through bolt, molded wheel, and the inside of the caster horn (item D) removing any dirt and
debris. Ensure the bearings in the molded wheel spin freely and easily.
5. Replace the molded wheel and the through bolt.
B
6. Replace the centerlock nut on the through bolt and use the 5/8” and 11/16” wrenches to tighten it securely.
10.1
Notes
10.2
Service Information
CASTER COVER INSTALLATION AND REMOVAL
1.
Looking through the larger of the two side cut–outs,
Double Prongs
Single Prong
align cover with axle nut or bolt head, as shown.
Push down on the opposite side of the cover until
single prong engages with caster horn.
Top View (Cut–Away)
Push with palm on cover until
double prongs engage.
3.
To remove wheel cover, insert large screwdriver into cut–out in
side of wheel cover and into the space between the double prongs.
Pry up cover to disengage double prongs and push sharply upward
to disengage single prong.
2.
Properly Attached
Cover
Top View (Cut–Away)
Top View (Cut–Away)
11
Service Information
HYDRAULIC TROUBLESHOOTING
Be sure the pedal linkage has been adjusted properly before beginning service on the jacks (see page 8 or
page 9).
PROBLEM/SYMPTOM SOLUTION
Jack will not raise to full height. Add hydraulic fluid (see p.14). Check for leaks.
Jack will not hold in raised position. Close the needle valve completely. If the jack
holds, replace valve #1 (see p. 15). If the jack
does not hold, replace valve #2 (see p. 16).
Jack will not pump up and the jack actuator rod
does not move.
Jack will not pump up but the jack actuator rod
does move when the pump pedal is activated.
Jack will not pump up and the jack actuator rod
may or may not move.
Close the needle valve. If the jack will now pump
up, replace valve #1. If the jack still will not pump
up after closing the needle valve, replace valve #3
(see p. 16).
Replace valve #2 (see p. 16).
Remove excess air (vacuum) in system (see p.
16).
Contact Stryker technical service at 1–800–327–0770 for further assistance.
12
Service Information
BRAKE RING REPLACEMENT
Brake Ring Part Number 715–1–61
Required Tools:
Phillips Screwdriver String or Bungee Cord Floor Jack, Small Crate (or equiv.)
Large Standard Screwdriver 3/32” Allen Wrench 11/16” Socket & Ratchet
5/8” Wrench Needle–Nose Pliers (2) 7/16” Wrenches
Procedure:
1. Remove the four Phillips screws holding the base hood to the frame. Lift and support the base hood using
string or bungee cord. Put the brake/steer pedal in the neutral position. Lift the end of the base needing
service until the casters are approximately 12” off the floor and support it with a jack or the equivalent.
2. Using a 3/32” Allen wrench, loosen the set screw holding the brake adjuster to the brake ring and turn the
adjuster clockwise to remove it.
3. Remove the wheel covers on both casters (see page 11).
4. Remove one of the caster assemblies (see page 10). On the other caster, use an 11/16” socket and ratchet
and a 5/8” wrench to remove the nut and bolt holding the wheel on the caster horn and remove only the
wheel.
5. Using needle–nose pliers, carefully squeeze and remove the spring between the brake cam and the brake
ring.
WARNING
The spring is tightly compressed. Use caution when removing it or personal injury could result.
6. If you are working on an end control base, remove the spring from the pump pedal.
7. Lower the brake ring and remove it from the base. Remove the brake pads and bushings and install them
on the new brake ring.
8. Reverse the above steps to install the new brake ring and reinstall the caster and wheel. Apply and release
the brakes to assure they operate properly. If adjustment is required, see page 17. Reinstall the base
hood.
BRAKE CAM REPLACEMENT
Brake Cam Part Number 715–1–213
Required Tools:
Phillips Screwdriver String or Bungee Cord 3/32” Allen Wrench
1/8” Allen Wrench
Procedure:
1. Remove the four Phillips screws holding the base hood to the frame. Lift and support the base hood using
string or bungee cord.
2. Using a 3/32” Allen wrench, loosen the set screw holding the brake adjuster to the brake ring and turn the
adjuster clockwise to remove it.
3. Using a 1/8” Allen wrench, remove the shoulder bolt and nut holding the brake link on the cam and remove
the cam.
4. Reverse steps 3 and 4 to install the new cam. Apply and release the brakes to assure they operate properly.
If adjustment is required, see page 17. Reinstall the base hood.
13
Service Information
JACK DESCENT RATE ADJUSTMENT
Required Tools:
Screwdriver Bungee Cords (or equivalent)
Adjustment Procedure:
1. Pump the litter up to full height.
2. Lift the base hood, separating the hood from the base frame. Using the bungee cords, support the base
hood.
3. The descent rate needle valve is located on the base of the jack. Turning the needle valve clockwise, with
a screwdriver, will decrease the rate of descent. Turning it counterclockwise will increase the rate of descent.
4. Adjust the needle valve so that the foot end of the stretcher descends slightly faster than the head end.
NOTE
The larger percentage of a patient’s weight is located in the torso area. Adjust descent rate accordingly.
5. Remove the bungee cords supporting the base hood and secure the hood to the base frame.
NOTE
The jack descent rate was preset at the factory to drop the foot end faster than the head. It is recommended
that the foot drop faster to avoid patient disorientation.
CHECKING HYDRAULIC FLUID LEVEL
Required Tools:
3/8 Open End Wrench 3/4 Open End Wrench
Procedure:
WARNING
To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning
service on the jacks.
1. Using a 3/8 open end wrench, remove square head set screws from both head and foot end jack support
tubes. Remove litter top and set aside.
2. Lift base hood off base frame and set aside.
3. Be sure there are no hydraulic leaks. If there are, jack replacement will be necessary.
4. Lower the jack to the full down position.
5. Using a 3/4 open end wrench, slowly turn the fill plug located on the side of the reservoir counterclockwise
to allow excess system pressure to vent. Remove the fill plug.
6. The hydraulic fluid should be visible at the bottom of the fill hole. If it is not, add Mobil Aero HFA hydraulic
fluid (Stryker part number 2020–70–475) until the fluid is visible at the bottom of the fill hole. Replace the
fill plug.
CAUTION
Use of other types of oil may damage hydraulic units.
7. Replace the hood and the litter.
14
Service Information
HYDRAULIC CHECK VALVE REPLACEMENT
Required Tools:
3/8 Open End Wrench Stiff Wire (with bent, pointed end) Small Needle Nose Pliers
3/4 Open End Wrench Torque Wrench (with Ft. Lbs. adjust.)
7/32 Hex Allen Wrench 1/2 Inch Diameter Rod
Replacement of Valve #1
WARNING
To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning
service on the stretcher.
1. Using a 3/8 open end wrench, remove square head set screws from both head and foot end jack support
tubes. Remove litter top and set aside.
2. Lift base hood off base frame and set aside.
3. Lower the jack to full down position. The actuator must be manually lowered while depressing the appropriate release pedal.
4. Remove the pin body assembly (4) with a 3/4 open end wrench and discard the housing gasket (5).
NOTE
Although the hydraulic fluid is not under pressure, some fluid loss will occur . The fluid loss should be minimal
but covering the floor is advisable.
5. Using a 7/32 hex Allen wrench, remove the valve plug (6).
6. Using a stiff wire with a bent, pointed end, remove and discard the valve (1) and the seal (7).
7. Install the new seal (7) flat to the bottom of its hole with a 1/2 inch diameter rod and install the new valve
(1) with the beveled end out (as shown in the illustration).
8. Install the valve plug (6) with the countersunk end first and the beveled end out. Tighten to 10 foot pounds
torque.
9. Install the pin body assembly (4) with the new housing gasket (5) and tighten to 10 foot pounds torque.
10. Pump up the jack to the maximum height. Apply weight to be sure the jack holds its position and there
are no hydraulic leaks before replacing the base hood and the litter.
ITEM PART NO. PART NAME
1 926–20–153 Check Valve
2 926–20–153 Check Valve
3 715–1–341 Poppet
4 715–100–312 Pin Housing Assembly*
715–270–100 Valve Assembly**
5 715–1–330 Housing Gasket
6 715–1–309 Valve Plug
7 926–20–154 Seal
8 715–1–101 Base Plug
9 926–20–156 Seal
10 715–1–309 Valve Plug
11 926–20–154 Seal
12 715–1–301 Base Plug
13 926–20–156 Seal
14 390–2–134 Conical Comp. Spring
* Used on jack part number 715–100–310.
** Used on jack part number 715–270–10.
(see label on side of jack reservoir for jack part number)
15
FILLER PLUG
12
13
14
3
Service Information
HYDRAULIC CHECK VALVE REPLACEMENT (CONTINUED)
Replacement of Valve #2
WARNING
To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning
service on the jacks. Lower the jack rod completely to relieve the pressure on the pump piston side of the
jack. This will prevent large hydraulic fluid loss and possible damage when the base plugs are removed.
1. Remove the base plug (8) and discard the seal (9).
2. Remove the valve plug (10).
3. Using a stiff wire with a bent, pointed end, remove the valve (2) and the seal (11) and discard the seal.
4. Install the new seal (11) flat to the bottom of its hole with a 1/2” diameter rod.
5. Install the new valve (2) with the beveled end out (as shown in the illustration).
6. Install the valve plug (10) and tighten to 10 foot–pounds torque.
7. Install the new seal (9) with the base plug (8) and tighten to 10 foot–pounds torque.
8. Pump up the jack to the maximum height.
9. Be sure there are no hydraulic leaks before replacing the base hood and the litter.
Replacement of Valve (Poppet) #3
WARNING
To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning
service on the jacks. Lower the jack rod completely to relieve the pressure on the pump piston side of the
jack. This will prevent large hydraulic fluid loss and possible damage when the base plugs are removed.
1. Remove the base plug (12) and discard the seal (13).
2. Remove the compression spring (14).
3. Using a small needle nose pliers, remove the poppet (3).
4. Install the new poppet (3).
5. Install the compression spring (14).
6. Install the new seal (13) and the base plug (12) and tighten to 10 foot–pounds torque.
7. Pump up the jack to the maximum height to check its operation.
8. Check for hydraulic leaks before replacing the base hood and the litter.
REMOVAL OF EXCESS AIR (VACUUM) FROM THE HYDRAULIC SYSTEM
Procedure:
1. Verify all hydraulic linkages are secure and operating properly (see pedal linkage adjustment procedure
page 8 or 9).
2. Using pump pedal, actuate system several times. This will force the air through the system and the jack
should now pump up.
16
Required Tools:
3/32” Hex Allen Wrench
Pry Bar
Thread ”Locktite”
Service Information
BRAKE ADJUSTMENT
BASE LUBRICATION
1. Lubricate brake adjuster rod
around area shown with MPG–2
grease or equivalent.
Do not grease area shown.
17
Service Information
WARMER HOSE REPLACEMENT
Hose p/n 1030–35–42 (18”) and 1030–35–45 (37”)
NOTE
Refer to assembly drawing 1030–426–10, modular warmer assembly (page 66) for part reference.
1. Grasp the hose fitting (W) and carefully pull downward to disconnect the hose from the foot section and
the float manifold.
2. Turn hose fittings (W) clockwise to remove from both ends of the heater hose (X or Y).
3. Install replacement hose by reversing the above steps
OUTLET ADAPTOR REPLACEMENT
Required Tools:
Drill and 3/16” Bit 3/8” Wrench 1/8” Hex Allen Wrench
NOTE
Refer to assembly drawing 1030–234–10, modular warmer outlet assembly (page 70) for part reference.
Replacement Procedure:
1. Raise the litter to the full up position and remove the mattress.
2. Grasp the hose fitting and carefully pull downward to remove the flexible hose from the bottom of the outlet
adaptor needing to be replaced.
3. Drill out the four rivets (item N, page 70) holding the outlet adaptor. Using a 3/8” wrench and 1/8” hex Allen
wrench, remove the two cap screws, nuts and washers ( items L and H or J, or K, M and F on the foot
end, page 70) on the outlet adaptor.
4. Reverse the above steps to install the new adaptor.
18
Service Information
ELECTRICAL TROUBLESHOOTING
WARNING
Always unplug the power cord from the wall socket before servicing the bed.
CONDITION POSSIBLE PROBLEM(S) POSSIBLE SOLUTION(S)
High alarm sounds. Closed blower outlets.
Blower not operating properly
(sleeves/overlay should inflate).
Computer not sending proper
heat activation signal to power
board.
Low alarm sounds. Stretcher temperature too low.
Air duct temperature sensor inoperative.
Power light not on after power
cord plugged in.
Bed loses all power after normal
operation.
Unsatisfactory heating performance (stretcher will not reach
selected temperature.)
Faulty wall receptacle.
Main (8 amp) fuse blown.
1/10 amp fuse blown.
Faulty main power thermostat.
Air flow leaks. Check hoses, outlets and diffus-
See operations manual for installation of sleeves/overlay.
Be sure ”AIR” or a temperature
setting is selected (see operations manual).
Replace blower filters, if clogged
(page 23).
Check sensor connection on
power board. Replace sensor.
Alarm may be activated if
stretcher has been in a cold environment. Restart warmer after
stretcher is stabilized at room
temperature.
Check sensor connection on
power board. Replace sensor.
Ensure wall outlet supplies 115
VAC at 8 amps.
Check power board.
Check blower.
Check heater.
Check solid state relay.
Indicates a short or overload in
the DC circuits.
Check power board.
Check CPU board.
Check display board.
With bed unplugged, remove
main power thermostat and
check continuity at room temperature.
Replace if thermostat is open.
Perform all ”High Alarm” troubleshooting tests.
Perform all ”Power Light Not On”
troubleshooting tests.
ers for air leaks and replace/repair if necessary (page 18).
Contact Stryker technical service at 1–800–327–0770 for further assistance.
19
Service Information
STATIC DISCHARGE PRECAUTIONS
The electronic circuits in the Modular Warmer are completely protected from static electricity damage only
while the warmer is assembled. It is extremely important that all service personnel always use adequate static
protection when servicing the electronic systems of the Modular Warmer. Whenever you are touching wires,
you should be using static protection.
Static Protection Equipment
The necessary equipment for proper static protection is:
S 1 static wrist strap; 3M part number 2214 or equivalent,
S 1 grounding plug; 3M part number 61038 or equivalent,
S 1 test lead with a banana plug on one end and an alligator clip on the other; Smith part number
N132B699 or equivalent.
CAUTION
All electronic service parts will be shipped in static shielding bags. Do not open the bags until you have completed steps 2 and 3 of the following procedure. Do not place unprotected circuit boards on the floor . All circuit
boards to be returned to Stryker Medical should be shipped in the static shielding bags the new boards were
shipped in.
Static Protection Procedure
1. Turn off the main power switch at the foot end of the bed and unplug the power cord from the wall receptacle.
2. Insert the grounding plug into a properly grounded hospital grade wall receptacle. Plug the banana plug
of the test lead into the receptacle on the grounding plug. Connect the alligator clip on the other end of
the test lead to the ground chain of the bed.
3. Place the static control wrist strap on your wrist. Connect the alligator clip at the other end of the wrist strap
cord to the ground chain of the bed.
WARMING STRETCHER
GROUNDING DIAGRAM
20
Service Information
BLOWER BOX MODULE REPLACEMENT
Blower Box Module p/n 1030–433–2
WARNING
Before servicing the Modular Warmer, unplug the power cord from the wall receptacle.
CAUTION
Before servicing the Modular Warmer, properly ground yourself. (See page 20 for static precautions).
Required Tools:
Standard Screwdriver Plastic or Rubber Hammer
(2) 7/16” Wrenches 9/16” Wrench
5/16” Hex Allen Wrench Pliers
Replacement Procedure:
NOTE
Refer to drawings 1010–234–20/1510–234–20, Knee Gatch Assembly (page 62) and 1030–426–10, Modular
Warmer Assembly, (page 66) for parts reference.
1. For easier servicing, raise the litter to the full up position and remove the mattress.
2. Using a 5/16” hex Allen wrench and a 9/16” wrench, remove the hex allen bolt and nut from the Knee Gatch
crank (items W & Z, page 62).
3. Remove the bolts holding the Gatch to the midsection on both sides and disconnect the hose fittings (item
W, page 66) from the blower box. Place the Gatch section off to the side.
4. Using a standard screwdriver, remove the end cap (item AG, page 66) from the (patient) right side of the
display assembly.
5. Using pliers, remove the strain relief bushing (item K, page 66) from the bottom of the display box. Unplug
the connector from the circuit board and pull the display cable back through the hole in the display box.
6. Using two 7/16” wrenches, remove the nylock nuts and cap screws holding the power cord cable clamps
(items F, A & J, page 66).
7. Using two 7/16” wrenches, disconnect the green ground wire from the litter frame.
8. Using a 7/16” wrench, remove the four cap screws from the top of the blower assembly (item B, page 66).
9. Remove one mounting plate (AC, page 66) on the (patient) right side and remove the blower box module.
CAUTION
Support or hold the blower box module while removing the mounting plate.
10. Reverse the above steps to install the new blower box module.
11. Thoroughly test all Modular Warmer operations before returning the stretcher to service.
21
Service Information
MAIN FUSE REPLACEMENT – 8A Fuse part number 59–57
WARNING
Before servicing the Modular Warmer, unplug the power cord from the wall receptacle.
CAUTION
Before servicing the Modular Warmer, properly ground yourself. (See page 20 for static precautions).
Required Tools: Standard Screwdriver
Replacement Procedure:
NOTE
Refer to drawing 1030–433–3, Blower Box Assembly, (page 68) for part reference.
1. Using a standard screwdriver, turn the fuse holder (item W, page 68) out of the locked position and remove
it with the attached 8A fuse (item AW, page 68).
2. Remove the old fuse, install the new one and reinstall the fuse holder. Thoroughly test all Modular Warmer
operations before returning the stretcher to service.
DISPLAY BOARD REPLACEMENT – Display Board p/n 1030–80–900
WARNING
Before servicing the Modular Warmer, unplug the power cord from the wall receptacle.
CAUTION
Before servicing the Modular Warmer, properly ground yourself. (See page 20 for static precautions).
Required Tools: Plastic or Rubber Hammer 3/32” Hex Allen Wrench
(2) 7/16” Comb. Wrenches Medium Standard Screwdriver Long Nose Pliers
Replacement Procedure:
NOTE
Refer to assembly drawing 1030–473–10, Display Assembly (page 71) and 1030–426–10, Modular W armer
Assembly, (page 66) for part reference.
WARNING
The logic control board in this display has been calibrated at the factory according to the test records kept
on file for this warming stretcher. Do not take the calibration shunt out of the old board and place it in the new
one. Do not use this board in any other unit or attempt to alter the temperature settings. Do not use any
existing logic control board in this unit unless it has been factory calibrated for this serial number warming
stretcher. If future service is required, a new board must be ordered with the proper factory testing and calibration. Failure to comply with these instructions may cause the warming stretcher to produce excessive temperatures resulting in thermal injury to the patient.
1. For easier servicing, raise the litter to the full up position and remove the mattress.
2. Using a standard screwdriver, carefully remove the two end caps (item AG, page 66) from the display assembly.
3. Using pliers, remove the strain relief bushing (item K, page 66) and disconnect the cable from the display
board.
22
Service Information
DISPLAY BOARD REPLACEMENT (CONTINUED)
4. Using two 7/16” wrenches, remove the nuts, bolts and washers (items A, C & F, page 66) holding the display
assembly to the frame.
5. Using a 3/32” hex Allen wrench, remove the 6 set screws under the display weldment. Slide the display
board out toward the (patient) left.
6. Reverse the above steps to install the new display board. Thoroughly test all Modular Warmer operations
before returning the stretcher to service.
FILTER REPLACEMENT
The Thermaltekt warming system contains an inlet filter. It is recommended this filter be changed
every four to six months to ensure proper operation of the warming system. See the two blower box
diagrams below for filter part number and location.
Required Tools: 5/32” Hex Allen Wrench, 70825 Torx or Standard Screwdriver
CURRENT STYLE
FORMER STYLE
NOTE
Wire mesh on filter must face internally when installed.
CAUTION
To avoid electrical shock, unplug warmer or stretcher from wall socket before opening blower box.
23
715–1–250 Side Control Base Assembly (with Brakes)
24
715–1–250 Side Control Base Assembly (with Brakes)
Item Part No. Part Name Qty.
A 715–1–245 Base Weldment Assembly 1
B38–211 Spring 1
C 715–1–158 Caster Nut 4
D 715–1–61 Caster Brake Assembly 2
E (Page 26) Brake Adjuster Assembly 2
F 715–1–231 Brake/Steering Rod Assembly 1
H 1000–10–62 Steering Lock Linkage Bar 1
J (Page 27) Brake Cam Assembly 2
L 715–1–94 Compression Spring 2
M21–50 Set Screw 2
P 715–1–11 Brake Cushion 4
R 946–1–116 Brake Bar Bushing 4
T23–25 Self–Tapping Screw 2
V 715–1–156 Grounding Chain 1
AA 715–201–201 Brake/Steer Pedal 2
AB 26–261 Groove Pin 2
AC 26–13 Roll Pin 1
AD 715–1–165 Actuator Plate Assembly 1
AH 42–20 Collar w/ Set Screw 2
AJ 8–17 Soc. Hd. Cap Screw 2*
AK 14–2 Nylon Washer 4
AN 16–2 Fiberlock Nut 2
AR 3–20 Hex Hd. Cap Screw 1
AS 715–1–217 Fifth Wheel Latch 1
AT 16–16 Nylock Nut 1
AY 715–1–157 Fifth Wheel Bearing 1
AZ (Page 31) Steering Caster Assembly 1**
BA 715–1–337 Fifth Wheel Plate Assembly 1
BB 16–49 Flexlock Nut 1
BC 715–1–161 Fifth Wheel Cam 1
BD 26–8 Roll Pin 1
BF 8–21 Soc. Hd. Cap Screw 1**
BJ 715–1–149 Woodruf f Key 1
BK (Page 33) Fifth Wheel Assembly 1
BL 81–219 Bearing 1
BN 715–1–136 Fifth Wheel Spring 1
BP (Page 32) Caster Wheel Assembly 3 ***
*Item AJ to be used only when fifth wheel is ordered.
**Items AZ and BF to be used only when steerlock caster is ordered.
***Item BP quantity of four when fifth wheel is ordered.
STEERLOCK
ASSEMBLY
DETAIL
25
715–1–150 Brake Adjuster Assembly
Item Part No. Part Name Qty.
A 715–1–62 Threaded Stud Assembly 1
B14–4 Nylon Washer 4
C 715–1–180 Bearing 2
D28–8 Retaining Ring 2
26
715–1–213 Brake Cam Assembly
Item Part No. Part Name Qty.
A 715–1–221 Brake Cam 1
B16–59 Fiberlock Nut 1
C8–21 Soc. Hd. Cap Screw 1
D 715–1–173 Brake Connecting Link 1
27
28
716–1–251 End Control Base Assembly (with Brakes)
Note:
Parts and assemblies drawn with broken
lines are part of optional accessories.
716–1–251 End Control Base Assembly (with Brakes)
Item Part No. Part Name Qty.
A 716–1–246 Base Weldment Ass’y1
B8–17 Soc. Hd. Shoulder Bolt 1
C 715–1–158 Caster Nut 4
D 715–1–61 Caster Brake Assembly 2
E (Page 26) Brake Adjuster Assembly 2
F 1210–1–345 Brake/Steer Pedal, Ft. End 1
H 1210–1–346 Brake/Steer Pedal, Hd. End 1
J (Page 27) Brake Cam Assembly 2
K26–8 Roll Pin 1
L 715–1–94 Compression Spring 2
M21–50 Set Screw 2
N 715–1–161 Fifth Wheel Cam 1
P 715–1–11 Brake Cushion 4
R 946–1–116 Brake Bar Bushing 4
T23–25 Self–Tapping Screw 2
Y16–49 Flexlock Nut 1
Z 715–1–337 Fifth Wheel Plate Ass’y1
AA 715–1–231 Brake/Steer Rod Weldment 1
AB 26–261 Clevis Pin 2
AC 715–1–157 Fifth Wheel Bearing 1
AD 715–1–165 Actuator Plate Assembly 1
AF 715–1–136 Fifth Wheel Spring 1
AH 42–20 Collar w/ Set Screw 2
AJ 8–17 Soc. Hd. Shoulder Bolt 1
AK 14–2 Nylon Washer 6
AL 16–16 Nylock Nut 1
AM 715–1–156 Grounding Chain 1
AN 16–2 Fiberlock Nut 2
AP 715–1–217 Fifth Wheel Latch 1
AR 3–20 Hex Hd. Cap Screw 1
AS (Page 31) Steering Caster Ass’y1
AT (Page 32) Caster Wheel Ass’y3
AY 81–219 Bearing 1
AW 26–13 Roll Pin 1
AZ (Page 33) Fifth Wheel Ass’y1
BA 715–1–149 Woodruff Key 1
BB 1000–10–62 Steering Lock Linkage Bar 1
BC 38–211 Spring 1
BD 8–21 Soc. Hd. Shoulder Bolt 1
STEERLOCK
ASSEMBLY
DETAIL
29
715–1–263 Brake Pedal Ass’y, Foot, End Control Base
Item Part No. Part Name Qty.
A 716–1–275 Brake Pedal 1
B 716–1–262 Brake Rod Ass’y, Ft. End 1
715–1–269 Brake Pedal Ass’y, Head, End Control Base
Item Part No. Part Name Qty.
A 716–1–275 Brake Pedal 1
B 716–1–267 Brake Rod Ass’y, Welded 1
NOTE
Apply plastic adhesive to the mating surfaces of item A prior to assembly.
30
715–2–21 Caster Assembly with Steerlock
Item Part No. Part Name Qty.
A 700–10–50 Steer Lock Caster Weldment 1
B 715–2–25 Caster Wheel 1
C16–60 Hex Nut 1
D3–99 Hex Bolt 1
E 715–3–96 Hex Bolt 1
F 1000–59–10 Latch Assembly 1
H11–310 Flat Washer 1
31
Caster and Caster Cover Replacement Kits
B
A
C
Item Part No. Part Name Qty.
A 715–2–20 Caster Assembly 1
B 715–1–266 Caster Cover, Left 1
C 715–1–265 Caster Cover, Right 1
P/N 715–259–400 – Kit to replace 4 standard caster assemblies with necessary hardware – no caster covers.
P/N 715–269–400 – Kit to replace 3 standard caster assemblies and 1 steerlock caster with necessary hard-
ware – no caster covers.
P/N 715–259–100 – Kit to replace 1 standard caster assembly with necessary hardware – no caster covers.
P/N 1010–56–200 – Kit to replace both caster covers on all four wheels.
32
Optional Fifth Wheel Base Assembly
Item Part No. Part Name Qty.
A3–20 Hex Hd. Cap Screw 1
B16–16 Fiberlock Nut 1
C16–49 Nylock Hex Nut 1
D23–25 Hex Washer Hd. Screw 1
E26–8 Roll Pin 1
F81–219 Bearing 1
G (page 33) Fifth Wheel Assembly 1
H 715–1–136 Fifth Wheel Spring 1
J 715–1–149 Key 1
K 715–1–157 Fifth Wheel Bearing 1
L 715–1–161 Fifth Wheel Cam 1
M 715–1–217 Fifth Wheel Latch 1
N 715–1–337 Fifth Wheel Plate 1
P (page 32) Caster Assembly 4
32.1
Notes
32.2
715–1–25 Fifth Wheel Assembly
Item Part No. Part Name Qty.
A 715–1–339 Fifth Wheel Pivot Assembly 1
B 715–1–17 Fifth Wheel Bushing 1
C16–11 Flexlock Nut 1
D 715–1–15 Spring 1
E 715–1–13 Fifth Wheel Bracket 2
F16–12 Flexlock Nut 1
G 390–1–54 Wheel 1
H3–31 Hex Head Cap Screw 1
J3–82 Hex Head Cap Screw 1
33
Side Control Base Assembly (with Jacks)
Assembly part number
715–1–260
34
Side Control Base Assembly (with Jacks)
Item Part No. Part Name Qty.
A29–7 Dual Lock 2
B (Page 42.1) Jack Assembly 2
C11–262 Flat Washer 8
D3–62 Hex Hd. Cap Screw 8
E11–3 Flat Washer 12
F16–36 Nylock Hex Nut 16
H 715–1–192 Jack Support 2
J3–85 Hex Hd. Cap Screw 8
L 715–1–193 Jack Support Clamp 2
M13–38 Ext. Tooth Lock Washer 4
P29–9 Dual Lock 2
R 763–1–16 Spring Holder 1
S38–246 Jack Spring 1
T 715–1–133 Collar 1
W 715–1–27 Pump Connect. Rod Ass’y1
Y4–146 Hex Socket Hd. Cap Screw 2
Z16–48 Nylock Hex Nut 2
AA 715–1–333 Release Rod Stop Sleeve 2
AB 715–1–346 Release Paddle 2
AC 21–50 Hex Socket Set Screw 2
AD 715–1–40 Release Rod Ass’y, Ft. End 1
AE 42–13 Shaft Collar w/ Set Screw 2
AF 52–245 Nyliner 2
AH 14–4 Nylon Washer 4
AJ 38–234 Compression Spring 2
AK 1001–100–1 Hood 1
AL 27–4 Cotter Pin 3
AM 715–1–187 Rel. Pedal Sleeve Ass’y2
AR 4–85 Soc. Hd. Cap Screw 4
AS 16–3 Fiberlock Nut 4
AT 715–1–214 Connector Link, Mach’d1
AW (Page 36) Pedal Base Assembly 1
AY 715–1–92 Pump Pedal Shaft 1
AZ 715–1–134 Bellows 2
BA 715–1–46 Rel. Rod Ass’y, Hd. End 1
BC 14–9 Nylon Washer 8
BD 715–1–140 Raufilam Braid Tubing 1
BF (Page 37) Pedal Base Ass’y, Hd. Left 2
BH (Page 37) Pedal Base Ass’y, Hd. Right 2
BJ 3–3 Hex Hd. Cap Screw 2
BK 15–11 Fiberlock Nut 2
BL 11–53 Washer 8
BM 21–22 Set Screw 2
BN 27–3 Cotter Pin 2
BP 921–1–252 Serial Number Label 1
BR 11–262 Washer 4
35
715–1–108 Pump Pedal Assembly, Side Control Base
Item Part No. Part Name Qty.
A 715–1–83 Pedal Ass’y Weldm’t, Pump 1
B 715–1–126 Side Control Pedal Pad 2
C81–44 Bearing, Bronze 2
NOTE
Apply plastic adhesive to the mating surfaces of item B prior to assembly.
36
715–1–109 Pedal Base Assembly, Head End, Left
Item Part No. Part Name Qty.
A 715–1–98 Release Ped. Wldmt., Hd. Lt. 1
B 721–40–25 Pedal 1
715–1–110 Pedal Base Assembly, Head End, Right
Item Part No. Part Name Qty.
A 715–1–97 Release Pedal Weldment 1
B 721–40–25 Pedal 1
NOTE
Apply plastic adhesive to the mating surfaces of item B prior to assembly.
37
Side Control Base Assembly (With Jacks)
Assembly part number 1210–2–10
37.1
Side Control Base Assembly (With Jacks)
Item Part No. Part Name Qty.
A3–47 Hex Hd. Cap Screw 4
B3–62 Hex Hd. Cap Screw 8
C3–85 Hex Hd. Cap Screw 8
D4–146 Soc. Hd. Cap Screw 2
E11–3 Washer 12
F11–4 Washer 1
G11–262 Washer 12
H13–38 Ext. Tooth Lock Washer 4
J14–2 Nylon Washer 3
K16–28 Nylock Nut 4
L16–36 Nylock Nut 16
M16–48 Nylock Nut 2
N16–49 Nylock Jam Nut 1
P21–22 Set Screw 2
R21–50 Set Screw 1
S27–4 Cotter Pin 2
T27–7 Cotter Pin 2
W29–7 Dual Lock 3
Y29–9 Dual Lock 3
Z38–246 Compression Spring 1
AA 38–355 Extension Spring 2
AB 52–245 Nyliner Bearing 3
AC 52–284 Spacer 3
AD 52–747 Nyliner Bearing 4
AE 715–1–92 Pump Pedal Shaft 1
AF (page 36) Pump Pedal Assembly 1
AH 715–1–133 Collar 1
AJ 715–1–140 Vinyl Tubing 1
AK 715–1–192 Jack Support 2
AL 715–1–193 Jack Support Clamp 2
AM 715–1–333 Release Valve Stop Sleeve 2
AN 715–1–346 Release Paddle 1
AP (page 42.1) Jack Assembly 2
AR 763–1–16 Spring Holder 1
AS 1210–1–104 Pump Pedal Link Assembly 1
AT 1210–1–114 Pedal Pivot, Right 1
AW 1210–1–115 Pedal Pivot, Left 1
AZ 1210–1–127 Pump Connecting Rod Weldmt. 1
BA 1210–1–134 Release Pedal Linkage Weldmt. 1
BB 1210–1–138 Release Rod Clamp 1
BC 1210–1–139 Release Rod Weldment 1
BD (page 37.3) Release Pedal Assembly 2
BE 5050–1–222 Head End Linkage 1
37.2
Side Release Pedal Assembly
Assembly part number 1210–1–150
Item Part Name Part No. Qty.
A 715–1–126 Side Control Pedal Pad 2
B 1210–1–152 Side Release Pedal Weldment 1
37.3
Notes
37.4
38
Assembly part number
716–1–270
End Control Base Assembly (with Jacks)
FOOT END
HEAD END
End Control Base Assembly (with Jacks)
Item Part No. Part Name Qty.
A3–4 Hex Head Cap Screw 4
B3–62 Hex Hd. Cap Screw 8
C3–85 Hex Hd. Cap Screw 8
D11–3 Washer 4
E11–13 Flat Washer 4
F11–262 Flat Washer 8
H13–38 Ext. Tooth Lock Washer 4
J14–2 Washer 4
K14–3 Washer 2
L14–7 Nylon Flat Washer 6
M14–9 Washer 2
N15–11 Hex Jam Nut 4
P16–16 Nylock Nut 4
R16–36 Nylock Hex Nut 16
S26–195 Clevis Pin 2
T27–4 Cotter Pin 10
W27–3 Cotter Pin 10
Y28–97 Snap Ring 2
Z29–7 Dual Lock 3
AA 29–9 Dual Lock 3
AB 38–235 Spring 4
AC 38–251 Spring 2
AD 38–326 Extension Spring 2
AE 52–245 Nyliner 4
AF 715–1–133 Spring Collar 1
AH 715–1–140 PVC Tubing 2
AJ 715–1–192 Jack Support 2
AK 715–1–193 Jack Clamp 2
AL 715–1–333 Release Rod Stop Sleeve 2
AM (Page 42.1) Jack Assembly 2
AN 716–1–15 Release Pivot Bar 2
AP 716–1–52 Pivot Assembly, Foot 1
AR 716–1–61 Pedal Shaft 2
AS 716–1–71 Release Rod Ass’y2
AT 716–1–75 Release Rod 2
AW 716–1–102 Pump Link Wldmt. Ass’y, Ft. 1
AY 716–1–109 Pump Link Bar Wldmt., Hd. 1
BA 716–1–119 Pivot Assembly, Head End 1
BB 716–1–281 Pump Idler Link 2
BC 716–1–286 Cam, Release Pedal 4
BD (Page 40) Pump Pedal Ass’y, Foot 1
BE (Page 40) Pump Pedal Ass’y, Head 1
BF 716–1–293 Rel Pedal, Hd. Lt. & Ft. Rt. 2
BH 716–1–294 Rel. Pedal, Hd. Rt. & Ft. Lt. 2
BJ 763–1–15 Spring 1
BK 763–1–16 Spring Guide 1
BL 1210–1–27 Pump Conn. Rod Ass’y1
BM 1210–1–111 End Release Pedal Bracket 2
BN 1210–1–112 Release Rod Wldmt., Head, Left 1
39
End Control Pump Pedal Assembly, Head
Assembly part number 716–1–292
Item Part No. Part Name Qty.
A 716–1–285 Pump Pivot, Head End 1
B26–12 Roll Pin 1
C 716–1–290 Pump Ped. Wldmt., Head 1
D 721–40–25 Pedal 1
End Control Pump Pedal Assembly, Foot
Assembly part number 716–1–288
Item Part.No. Part Name Qty.
A 716–1–283 Pump Pivot, Foot End 1
B26–12 Roll Pin 1
C 716–1–289 Pump Ped. Wldmt., Foot 1
D 721–40–25 Pedal 1
NOTE
Apply plastic adhesive to the mating surfaces of item D prior to assembly.
40
715–1–310* Jack Assembly
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A45–904 O–Ring 1 L 45–110 O–Ring 1
B 715–1–340 Cap Assembly 1 M 388–1–38 Plug 1
C 390–1–243 Gasket 1 N 715–1–322 Reservoir 1
D 715–1–323 Actuator Cylinder 1 P 390–1–244 Gasket 1
E 715–1–325 Actuator 1 R 390–1–238 Gasket, Actuator 1
F45–14 O–Ring 1 S (Page 42) Jack Base Assembly 1
G 926–20–161 Parker Packing 1 T 390–2–139 Retaining Collar 2
H 715–1–331 Piston End 1 W 715–1–333 Rel. Valve Stop Sleeve 1
J 926–20–162 Wear Ring 1 Y 715–100–311 Label 1
K4–14 Soc. Hd. Cap Screw 1
*Replacement Part Number 715–100–310.
41
715–1–300 Jack Base Assembly
AF
Item Part No. Part Name Qty.
A 715–1–312 Base, Machined 1
B 715–1–308 Base Plug 1
C 715–1–306 Pin 1
D28–8 Snap Ring 1
E 390–2–176 Washer 1
F38–231 Compression Spring 1
H45–6O–Ring 2
J 715–1–305 Pin Housing 1
K 715–1–330 Housing Gasket 1
L 715–1–309 Valve Plug 2
M 926–20–153 Check Valve 2
N 926–20–154 Seal 2
P 715–1–318 Pump Piston 1
R45–110 O–Ring 1
S 715–1–328 Piston Wear Ring 1
T14–50 Bearing Retainer 1
W 715–1–327 Cylinder Wear Ring 1
X 715–1–316 Pump Cylinder 1
Y 715–1–329 Pump Seal 1
AA 715–1–307 Needle Valve 1
AB 926–20–156 Seal 2
AC 715–1–301 Base Plug 2
AD 715–1–341 Poppet 1
AE 390–2–134 Conical Comp. Spring 1
AF 715–100–312 Pin Housing Assembly 1
42
715–270–10 Jack Assembly
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A45–904 O–Ring 1 L 45–110 O–Ring 1
B 715–1–340 Cap Assembly 1 M 388–1–38 Plug 1
C 390–1–243 Gasket 1 N 715–1–322 Reservoir 1
D 715–1–323 Actuator Cylinder 1 P 390–1–244 Gasket 1
E 715–1–325 Actuator 1 R 390–1–238 Gasket, Actuator 1
F45–14 O–Ring 1 S (page 42.2) Jack Base Assembly 1
G 926–20–161 Parker Packing 1 T 390–2–139 Retaining Collar 2
H 715–1–331 Piston End 1 W 715–1–333 Rel. Valve Stop Sleeve 1
J 926–20–162 Wear Ring 1 Y 715–270–11 Label 1
K4–14 Soc. Hd. Cap Screw 1
42.1
715–270–5 Jack Base Assembly
AF
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A 1210–70–12 Jack Base 1 R 45–110 O–Ring 1
B 1210–70–13 Base Plug 1 S 715–1–328 Piston Wear Ring 1
C 715–270–1 Pin 1 T 14–50 Bearing Retainer 1
E45–966 O–Ring 1 W 715–1–327 Cylinder Wear Ring 1
F38–311 Compression Spring 1 X 715–1–316 Pump Cylinder 1
H45–006 O–Ring 3 Y 715–1–329 Pump Seal 1
J 715–270–2 Pin Housing 1 AA 715–1–307 Needle Valve 1
K43–967 O–Ring 1 AB 926–20–156 Seal 2
L 715–1–309 Valve Plug 1 AC 715–1–301 Base Plug 2
M 926–20–153 Check Valve 1 AD 715–1–341 Poppet 1
N 926–20–154 Seal 1 AE 390–2–134 Conical Comp. Spring 1
P 715–1–310 Pump Piston 1 AF 715–270–100 Valve Assembly 1
42.2
Notes
43
End Control Base Labeling Assembly
L
A
F
Item Part Number Part Name Qty.
A (page NO TAG) Hood Assembly 1
B 1030–1–56 Specification Label 1
1530–1–56 Specification Label 1
F 1030–1–50 Thermaltek Series Logo Label 2
H 946–1–60 Stryker Logo Label 2
L 1030–201–60 Patent Label 1
44
End Control Stretcher Graphics
Reference below for dept.
label part numbers
Color Item A Control
Label, Head
RED 1010–800–11 1010–800–12 1010–800–13 1010–700–15 1010–700–13 1010–700–14
PURPLE 1010–800–21 1010–800–22 1010–800–23 1010–700–25 1010–700–23 1010–700–24
GREEN 1010–800–31 1010–800–32 1010–800–33 1010–700–35 1010–700–33 1010–700–34
GRAY 1010–800–41 1010–800–42 1010–800–43 1010–700–45 1010–700–43 1010–700–44
TEAL 1010–800–51 1010–800–52 1010–800–53 1010–700–55 1010–700–53 1010–700–54
PINK 1010–800–61 1010–800–62 1010–800–63 1010–700–65 1010–700–63 1010–700–64
BLUE 1010–800–71 1010–800–72 1010–800–73 1010–700–75 1010–700–73 1010–700–74
Item B Control
Label, Foot
Item C Stripe
Label
Litter Bumper Item E Right
Side Stripe
Item F Left
Side Stripe
Department Label Part Number Department Label Part Number
Emergency 1010–900–1 Endoscopy 1010–900–7
P.A.C.U. 1010–900–2 Radiology 1010–900–8
Transport 1010–900–3 Nuclear Medicine 1010–900–9
Surgery 1010–900–4 Ambulatory Surgery 1010–900–10
Extended Stay 1010–900–5 G.I. Lab 1010–900–11
Maternity 1010–900–6 Cath. Lab 1010–900–12
45
Side Control Stretcher Graphics
D
B
A
C
A
C
Reference previous page
for dept. label part numbers
Color Item A Control
Label, Right
RED 1010–700–11 1010–700–12 1010–700–13 1010–700–14 1010–700–15
PURPLE 1010–700–21 1010–700–22 1010–700–23 1010–700–24 1010–700–25
GREEN 1010–700–31 1010–700–32 1010–700–33 1010–700–34 1010–700–35
GRAY 1010–700–41 1010–700–42 1010–700–43 1010–700–44 1010–700–45
TEAL 1010–700–51 1010–700–52 1010–700–53 1010–700–54 1010–700–55
PINK 1010–700–61 1010–700–62 1010–700–63 1010–700–64 1010–700–65
BLUE 1010–700–71 1010–700–72 1010–700–73 1010–700–74 1010–700–75
Item B Control
Label, Left
Item C Stripe
Label, Right
Item D Stripe
Label, Left
Litter Bumper
46
Side Control Base Labeling Assembly
D
A
Item Part Number Part Name Qty
A 1001–100–1 Hood Assembly 1
B 1030–1–56 Specification Label 1
1530–1–56 Specification Label 1
C 741–1–145 Brake/Steer Label, Head 1
D 741–1–146 Brake/Steer Label, Foot 1
H 946–1–60 Stryker Logo Label 2
L 1030–1–50 Thermaltek Series Logo Label 2
M 1030–201–60 Patent Label 1
B
47
CC
1030 Litter Assembly (Ref. 1010–201–10)
AA
CL
BW
CC
K
CJ
AK
E
CC
BP
CL
BL
AD
CK
W
AB
B
AB
A
F
AF
BN
BM
BZ
F
L
AJ
BF
DE
H
AB
N
AB
AJ
M
D
DE
AB
C
N
E
J
AJ
M
AE
B
W
AB
H
BA
BJ
AD
AJ
CD
AJ
CA
CC
BH
BK
CB
AK
F
E
BT
CC
48
AH
1030 Litter Assembly (Ref. 1010–201–10)
AN
AS
P
BC
AP
BR
AN
AP
BS
AM
AP
AZ
AZ
CH
AP
CE
CF
A
AN
AL
AL
AM
AM
AP
AB
BD
AM
P
BE
AP
AR
AP
AN
AZ
BB
AR
AT
AN
AP
AP
AW
AM
AM
AM
AM
CE
CS
CR
CS
CM
CR
AB
CD
CP
CP
AB
CD
DA
CN
CZ
CT
CD
CP
CD
CW
DA
AB
49
1030 Litter Assembly (Ref. 1010–201–10)
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A 1010–201–20 Frame Assembly 1 BF 1001–201–31 Support Tube Ass’y1
B 938–1–401 Collar 2 BH 1001–31–13 Fowler Tube 1
C28–23 Retaining Ring 2 BJ 4–183 Fowler Pivot Bolt 2
D 1001–40–12 Footboard Receptacle 2 BK 1010–201–236 Corner Cover, Hole/Slot 1
E23–104 Self–Tapping Screw 8 BL 1010–201–237 Corner Cover, Hole/Hole 1
F 926–400–142 Corner Wheel 4 BM 1010–201–238 Corner Cover, Slot Only 1
H 1001–201–30 Support Stamping 2 BN 1010–201–239 Corner Cover, Hole Only 1
J 1010–201–27 Bumper Extrusion 2 BP 1010–231–12 Fowler Skin 1
K 1001–1–36 End Plug 2 BR (page 55) Siderail Ass’y, Left 1
L 1001–1–41 Tube Plug 2 BS (page 55) Siderail Ass’y, Right 1
M46–1 Square Hd. Screw 2 BT 946–1–60 Stryker Logo Label 1
N 1001–201–29 Plastic Insert 2 BW 3–50 Hex Hd. Cap Screw 2
P11–287 Nylon Flat Washer 4 BZ 37–10 Hole Plug 2
W 1001–1–37 Hd. End Jack Supt. Tube 2 CA 1010–254–4 Receptacle Ass’y, Left 1
AA 3–76 Hex Hd. Cap Screw 4 CB 1010–254–6 Receptacle Ass’y, Right 1
AB 16–28 Nylock Hex Nut 28 CC 25–50 Pop Rivet 7
AD 16–11 Flexlock Nut 2 CD 3–78 Hex Hd. Cap Screw 16
AE 1010–32–85 Jack Support Tube 1 CE (page 56) Board Support Ass’y2
AF 14–21 Nylon Flat Washer 8 CF 16–3 Fiberlock Nut 4
AH 16–35 Nylock Nut 4 CH 2–100 Pan Hd. Mach. Screw 4
AJ 25–38 Pop Rivet 20 CJ 3–54 Hex Hd. Cap Screw 2
AK 4–201 Soc. Hd. Cap Screw 4 CK 3–47 Hex Hd. Cap Screw 2
AL 1010–26–69 Lock Support 2 CL 37–59 Hole Plug 2
AM 721–26–66 Pivot Screw 14 CM (page 64) Transfer Syst. Ass’y, Lt. 1
AN 721–26–69 Upright Sleeve 6 CN (page 65) Transfer Syst. Ass’y, Rt. 1
AP 4–136 But. Hd. Cap Screw 14 CP 11–180 Flat Washer 8
AR 4–135 But. Hd. Cap Screw 4 CR 25–79 Pop Rivet 4
AS 38–220 Compression Spring 2 CS 1010–32–92 Foley Bag Rack 2
AT 1010–26–81 Lock Hsg. Ass’y, Left 1 CT 38–218 Tension Spring 2
AW 1010–26–80 Lock Hsg. Ass’y, Right 1 CW 1010–224–25 Spring Retainer 2
AZ 721–26–68 Upright Cradle 4 CZ 10–11 Eye Bolt 2
BA 11–179 Nylon Flat Washer 4 DA 15–28 Jam Nut 4
BB 37–74 Hole Plug 2 DB (page 54) Handle Assembly 2
BC 721–26–74 Lock Handle, Mach. 2 DC 26–12 Roll Pin 2
BD 21–104 Set Screw 2 DE 11–360 Plastic Spacer 2
BE 11–2 Flat Washer 4 DF (page 45) S’rail Bumper (not shown) 2
50
CC
1530 Litter Assembly (Ref. 1510–201–10)
CL
BN
BM
BZ
F
L
E
AC
H
AB
R
AA
B
AB
T
S
AJ
BF
AJ
M
N
AD
D
B
C
N
AB
J
AJ
M
B
W
AJ
AE
AB
AC
S
H
BA
BW
BJ
AD
CD
AJ
CC
K
CJ
CA
E
AK
BP
CC
CL
BL
AD
CK
W
AB
B
AB
A
F
AF
CC
BH
BK
CB
AK
F
E
BT
CC
51
AH
1530 Litter Assembly (Ref. 1510–201–10)
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A 1510–201–20 Frame Assembly 1 BC 721–26–74 Lock Handle, Mach. 2
B 938–1–401 Collar 4 BD 21–104 Set Screw 2
C28–23 Retaining Ring 2 BE 11–2 Flat Washer 4
D 1001–40–12 Footboard Receptacle 2 BF 1501–27–23 Support Tube Ass’y1
E23–104 Self–Tapping Screw 8 BH 1501–31–13 Fowler Tube 1
F 926–400–142 Corner Wheel 4 BJ 4–183 Fowler Pivot Bolt 2
H 1001–32–29 Wheel Housing 2 BK 1010–201–236 Corner Cover, Hole/Slot 1
J 1010–201–27 Bumper Extrusion 2 BL 1010–201–237 Corner Cover, Hole/Hole 1
K 1001–1–36 End Plug 2 BM 1010–201–238 Corner Cover, Slot Only 1
L 1001–1–41 Tube Plug 2 BN 1010–201–239 Corner Cover, Hole Only 1
M46–1 Square Hd. Set Screw 2 BP 1510–231–12 Fowler Skin 1
N 1010–32–64 Carrier Tube, Std. 2 BR (page 55) Siderail Ass’y, Lt. 1
P11–287 Nylon Flat Washer 4 BS (page 55) Siderail Ass’y, Rt. 1
R 919–30–28 Rack Guide 2 BT 946–1–60 Stryker Logo Label 1
S 1010–201–50 Support Roller 4 BW 3–50 Hex Hd. Cap Screw 2
T 721–32–107 Roller Sleeve 4 BZ 37–10 Hole Plug 2
W 1001–1–37 Jack Support Tube, Hd. 2 CA 1010–254–4 Receptacle Ass’y, Lt. 1
AA 3–76 Hex Hd. Cap Screw 4 CB 1010–254–6 Receptacle Ass’y, Rt. 1
AB 16–28 Nylock Hex Nut 28 CC 25–50 Pop Rivet 7
AC 3–40 Hex Hd. Cap Screw 2 CD 3–78 Hex Hd. Cap Screw 16
AD 16–11 Flexlock Nut 4 CE (page 56) Board Support Ass’y2
AE 1510–32–20 Jack Support Tube 1 CF 16–3 Fiberlock Nut 4
AF 14–21 Nylon Flat Washer 8 CH 2–100 Pan Hd. Mach. Screw 4
AH 16–35 Nylock Nut 4 CJ 3–54 Hex Hd. Cap Screw 2
AJ 25–38 Pop Rivet 20 CK 3–47 Hex Hd. Cap Screw 2
AK 4–201 Soc. Hd. Cap Screw 4 CL 37–59 Hole Plug 2
AL 1010–26–69 Lock Support 2 CM (page 64) Transfer Syst. Ass’y, Lt. 1
AM 721–26–66 Pivot Screw 14 CN (page 65) Transfer Syst. Ass’y, Rt. 1
AN 721–26–69 Upright Sleeve 6 CP 11–180 Flat Washer 8
AP 4–136 But. Hd. Cap Screw 14 CR 25–79 Pop Rivet 4
AR 4–135 But. Hd. Cap Screw 4 CS 1010–32–92 Foley Bag Rack 2
AS 38–220 Compression Spring 2 CT 38–218 Tension Spring 2
AT 1010–26–81 Lock Housing Ass’y, Lt. 1 CW 1010–224–25 Spring Retainer 2
AW 1010–26–80 Lock Housing Ass’y, Rt. 1 CZ 10–11 Eye Bolt 2
AZ 721–26–68 Upright Cradle 4 DA 15–28 Jam Nut 4
BA 11–179 Nylon Flat Washer 4 DC (page 45) S’rail Bumper (not shown) 2
BB 37–74 Hole Plug 2
52
1530 Litter Assembly (Ref. 1510–201–10)
AS
P
AN
BC
AP
BR
AN
AP
BS
AM
AP
AZ
AZ
CH
AP
CE
CF
A
AN
AL
AL
AM
AM
AP
AB
BD
AM
P
BE
AP
AR
AP
AN
AZ
BB
AR
AT
AN
AP
AP
AW
AM
AM
AM
AM
CE
CS
CR
CS
CM
AB
CR
CD
CP
CP
AB
DA
CN
CZ
CT
CD
CD
CP
CW
DA
CD
AB
CD
53
1010–1–30 Push Handle Assembly
Item Part Name Part No. Qty.
A 1010–254–18 Sleeve Assembly 1
B 1010–254–24 Stop Link 1
C26–10 Roll Pin 1
D 1010–254–23 Link Support 1
54
1010–26–17 & 1010–26–19 Siderail Ass’y, Right & Left
J
(LEFT SIDERAIL IS SHOWN)
Item Part No. Part Name Qty.
A 1010–26–15 Top Rail 1
B 1010–26–83 Upright 4
C 1010–26–84 Upright, Bent 1
D 1010–26–82 Sleeve Bearing 6
E25–106 Semi–Tubular Rivet 6
F 1010–26–10 Round Hole Plug 4
H 1010–26–85 Upright, Latch 1
J 1010–26–12 Bent Spindle Rest 1
55
1010–24–30 Board Support Assembly
F
Item Part No. Part Name Qty.
A 1010–24–15 Support Block 1
B 1010–24–16 Support Arm 1
C 1010–24–14 Warning Label 1
D38–263 Spring 1
E8–17 Shoulder Bolt 1
F 1010–26–46 Ball Knob 1
1001–31–10 & 1501–31–10 Pneumatic Fowler Ass’y
Fowler Skin (ref.)
p/n 1010–231–12 or
p/n 1510–231–12
Fowler Frame (ref.)
p/n 1001–31–13 or
p/n 1501–31–13
Frame Assembly (ref.)
p/n 1010–201–20 or
p/n 1510–201–20
1001 1501
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A 1010–31–78 Gas Cylinder 2 A 1010–31–78 Gas Cylinder 2
B14–21 Nylon Flat Washer 6 B 14–21 Nylon Flat Washer 6
C16–35 Nylock Hex Nut 2 C 16–35 Nylock Hex Nut 2
D4–182 Pivot Bolt 2 D 4–182 Pivot Bolt 2
E 1001–31–30 Yoke Housing 2 E 1001–31–30 Yoke Housing 2
F 1001–31–18 Trip Bar Assembly 1 F 1501–31–18 Trip Bar Assembly 1
H15–50 Hex Nut 2 H 15–50 Hex Nut 2
J21–126 Set Screw 2 J 21–126 Set Screw 2
K 1510–31–28 Yoke 2 K 1510–31–28 Yoke 2
L 946–35–25 Liner 4 L 946–35–25 Liner 4
M4–135 Button Hd. Cap Screw 2 M 4–135 Button Hd. Cap Screw 2
N16–28 Fiberlock Nut 12 N 16–28 Fiberlock Nut 12
P21–119 Set Screw 2 P 21–119 Set Screw 2
R28–76 Retaining Ring 4 R 28–76 Retaining Ring 4
S15–37 Jam Nut 2 S 15–37 Jam Nut 2
T21–104 Set Screw 2 T 21–104 Set Screw 2
W7–34 Button Hd. Cap Screw 10 W 7–34 Truss Hd. Mach. Screw 10
Y 1001–31–27 Pneumatic Fowler Rest 2 Y 1001–31–27 Pneumatic Fowler Rest 2
Z4–32 Soc. Hd. Cap Screw 4 Z 4–32 Soc. Hd. Cap Screw 4
AA 11–132 Washer 4 AA 11–132 Washer 4
57
Pneumatic Fowler to Frame Assembly
Assembly part number 1710–31–10
Item Part No. Part Name Qty.
A4–182 But. Hd. Cap Screw 2
B4–183 But. Hd. Cap Screw 2
C11–179 Nylon Washer 2
D14–21 Nylon Washer 8
E16–11 Nylock Hex Nut 2
F16–35 Nylock Hex Nut 2
H23–100 Self–Tapping Screw 4
J25–50 Pop Rivet 7
K 1001–31–31 Pneumatic Fowler Rest 2
L 1010–31–78 Gas Cylinder 2
M (page 57.2) Pneumatic Fowler Ass’y1
N15–59 Hex Jam Nut 2
57.1
Pneumatic Fowler Assembly (Fiberresin)
Assembly part number
1710–31–120
Item Part No. Part Name Qty.
A4–161 But. Hd. Cap Screw 2
B7–20 Truss Hd. Mach. Screw 4
C25–124 Pop Rivet 2
D15–37 Jam Nut 2
E15–50 Hex Nut 2
F16–28 Fiberlock Nut 6
H21–125 Set Screw 2
J21–126 Set Screw 2
K 1001–1–36 Hole Plug 2
L (page 57.3) Outer Housing Ass’y, Rt. 1
M (page 57.3) Outer Housing Ass’y, Lt. 1
N 1501–31–13 Fowler Tube 1
P 1510–231–12 Fowler Skin (Fiberresin) 1
R 1710–31–118 Trip Bar Assembly 1
57.2
1210–31–106 & 107 Outer Housing Ass’y, Rt. and Lt.
1210–31–106 (Right)
Item Part No. Part Name Qty.
A25–144 Semi–Tubular Rivet 1
B 1210–31–103 Pivot Tab 1
C 1210–31–104 Outer Housing, Right 1
1210–31–107 (Left)
Item Part No. Part Name Qty.
A25–144 Semi–Tubular Rivet 1
B 1210–31–103 Pivot Tab 1
C 1210–31–105 Outer Housing, Left 1
57.3
Notes
57.4
1001–33–10 & 1501–33–10 Crank Fowler Assembly
Fowler Frame (ref.)
p/n 1001–31–13 or
p/n 1501–31–13
Frame Assembly (ref.)
p/n 1001–1–20 or
p/n 1501–1–20
1001 1501
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A 1010–234–15 Mounting Bracket Ass’y 2 A 1010–234–15 Mounting Bracket Ass’y2
B7–20 Truss Hd. Cap Screw 6 B 7–20 Truss Hd. Cap Screw 8
C16–28 Nylock Hex Nut 16 C 16–28 Nylock Hex Nut 16
E23–100 Self–Tapping Screw 4 E 23–100 Self–Tapping Screw 4
F 1550–33–31 Fowler Supt. Ass’y 2 F 1550–33–31 Fowler Supt. Ass’y2
H8–15 Shoulder Bolt 2 H 8–15 Shoulder Bolt 2
J14–3 Thrust Washer 8 J 14–3 Thrust Washer 8
K 1001–33–24 Fowler Lever Assembly 1 K 1501–33–24 Fowler Lever Assembly 1
L (page 59) Crankscrew Assembly 1 L (page 59) Crankscrew Assembly 1
M 946–1–64 Fowler Label 1 M 946–1–64 Fowler Label 1
N4–97 Button Hd. Cap Screw 6 N 4–97 Button Hd. Cap Screw 6
P 1001–31–31 Pneu. Fowler Rest 2 P 1001–31–31 Pneu. Fowler Rest 2
58
1001–33–25 & 1501–33–25 Fowler Crankscrew Ass’y
DB
D
F
R
CH
HK
C
B
E
L
N
M
W
J
P
P
K
R
T
SY A
A
Item Part No. Part Name Qty.
A 1001–33–26 Drive Bar Assembly 1
1501–33–26 Drive Bar Assembly 1
B 958–34–718 Crank Assembly (1001) 1
1550–1–16 Crank Assembly (1501) 1
C 946–33–18 Crank Disc 1
D 938–1–177 Knob 1
E16–5 Kep Nut 1
F 378–24–29 Shoulder Bolt 1
H 946–33–35 Fowler Screw 1
J26–14 Roll Pin 2
K81–174 Thrust Washer 2
L 938–1–175 Bearing Assembly 1
M81–176 Thrust Washer 1
N81–175 Thrust Bearing 1
P 1510–34–84 Screw Cover Assembly 1
R 1550–1–14 Magnet 1
S26–10 Roll Pin 1
T4–7 Soc. Hd. Cap Screw 1
W26–45 Roll Pin 1
Y 7900–1–102 Velcro Pile 1
59
1010–234–10 & 1510–234–10 Knee Gatch Ass’y (Steel)
Frame
Assembly
(Ref.)
1010 1510
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A (page 62) Knee Gatch Assembly 1 A (page 62) Knee Gatch Assembly 1
B 1010–234–27 Midsection Skin 1 B 1510–234–27 Midsection Skin. 1
C 1010–234–28 Thigh Skin 1 C 1510–234–28 Thigh Skin 1
D 1010–234–26 Calf Skin 1 D 1510–234–26 Calf Skin 1
E25–122 Pop Rivet 37 E 25–122 Pop Rivet 37
60
1010–334–10 & 1510–334–10 Fiberresin Gatch Ass’y
Frame Assembly (Ref.)
1010 1510
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A (page 62) Knee Gatch Assembly 1 A (page 62) Knee Gatch Assembly 1
B 1010–334–27 Midsection Skin, Fiber. 1 B 1510–334–27 Midsection Skin, Fiber. 1
C 1010–334–28 Thigh Skin, Fiberresin 1 C 1510–334–28 Thigh Skin, Fiberresin 1
D 1010–334–26 Calf Skin, Fiberresin 1 D 1510–334–26 Calf Skin, Fiberresin 1
E25–50 Pop Rivet 31 E 25–50 Pop Rivet 31
61
1010–234–20 & 1510–234–20 Knee Gatch Assembly
Frame
Assembly
(Ref.)
1010 1510
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A (page 63) Gatch Crankscrew Ass’y 1 A (page 63) Gatch Crankscrew Ass’y1
B 1001–34–20 Gatch Riser 1 B 1501–34–20 Gatch Riser 1
C 946–1–65 Label, Gatch Symbol 1 C 946–1–65 Label, Gatch Symbol 1
D 1010–234–15 Mtg. Bracket Ass’y 2 D 1010–234–15 Mounting Bracket Ass’y2
E16–28 Nylock Hex Nut 16 E 16–28 Nylock Hex Nut 16
F 1001–34–21 Thigh Frame 1 F 1501–34–21 Thigh Frame 1
H 1001–34–22 Calf Frame 1 H 1501–34–22 Calf Frame 1
J 1001–34–23 Midsection Supt. Ass’y 1 J 1501–34–23 Midsection Supt. Ass’y1
K 1001–34–24 Thigh Support 2 K 1001–34–24 Thigh Support 2
L 1001–34–25 End Plug 4 L 1001–34–25 End Plug 4
T25–79 Pop Rivet 12 T 25–79 Pop Rivet 12
W4–105 Soc. Hd. Cap Screw 1 W 4–105 Soc. Hd. Cap Screw 1
Y 1510–34–90 Slider Pad 2 Y 1510–34–90 Slider Pad 2
Z16–12 Flexlock Nut 1 Z 16–12 Flexlock Nut 1
AA 27–7 Cotter Pin 4 AA 27–7 Cotter Pin 4
AB 14–21 Nylon Washer 4 AB 14–21 Nylon Washer 4
AC 1001–34–29 Slide Supt. Ass’y, Lt. 1 AC 1001–34–29 Slide Supt. Ass’y, Lt. 1
AD 1001–34–30 Slide Supt. Ass’y, Rt. 1 AD 1001–34–30 Slide Supt. Ass’y, Rt. 1
AE 4–32 Soc. Hd. Cap Screw 4 AE 4–32 Soc. Hd. Cap Screw 4
AF 16–3 Lock Nut 4 AF 16–3 Lock Nut 4
AH 3–47 Hex Hd. Cap Screw 12 AH 3–47 Hex Hd. Cap Screw 12
AJ 14–2 Flat Washer 12 AJ 14–2 Flat Washer 12
AK 1001–34–48 Latch Cover 2 AK 1001–34–48 Latch Cover 2
AL 7–20 Truss Hd. Cap Screw 4 AL 7–20 Truss Hd. Cap Screw 4
62
1001–34–19 Knee Gatch Crankscrew Assembly
Item Part No. Part Name Qty.
A 946–33–18 Crank Disk 1
B 1550–1–16 Crank Assembly 1
C26–45 Roll Pin 1
D26–14 Roll Pin 2
E81–176 Thrust Washer 1
F81–175 Thrust Bearing 1
H81–174 Thrust Washer 2
J 938–1–175 Bearing Assembly 1
K 938–1–177 Knob 1
L 378–24–29 Shoulder Bolt 1
M16–5 Conelock Nut 1
N 1001–34–47 Knee Gatch Screw 1
P 1510–34–84 Screw Cover Assembly 1
R 1510–34–55 Gatch Drive Tube Assembly 1
S26–10 Roll Pin 2
T 7900–1–102 Velcro Pile Tape 1
W 1550–1–14 Magnet 1
Y4–7 Soc. Head Cap Screw 1
63
1010–232–11 Transfer System Assembly, Left
Item Part No. Part Name Qty.
A 1010–32–100 Transfer Board Ass’y1
B 721–24–46 Label 1
C 1010–32–98 Pivot 2
D 1010–224–33 Connecting Link Ass’y1
E 1010–232–17 Pivot Arm Ass’y, Lt. 2
F28–93 Retaining Ring 4
H3–50 Hex Hd. Cap Screw 2
J11–224 Nylon Flat Washer 4
K14–21 Nylon Flat Washer 2
L4–156 Soc. Hd. Cap Screw 2
M16–28 Nylock Hex Nut 2
N14–2 Washer 1
64
1010–232–10 Transfer System Assembly, Right
Shaft End (Ref.)
Item Part No. Part Name Qty.
A 1010–32–100 Transfer Board Ass’y1
B 721–24–46 Label 1
C 1010–32–98 Pivot 2
D 1010–224–33 Connecting Link Ass’y, Rt. 1
E 1010–232–16 Pivot Arm Ass’y, Right 2
F28–93 Retaining Ring 4
H3–50 Hex Hd. Cap Screw 2
J11–224 Nylon Flat Washer 4
K14–21 Nylon Flat Washer 2
L4–156 Soc. Hd. Cap Screw 2
M16–28 Nylock Hex Nut 2
N14–2 Washer 1
65
1030–426–10 Modular Warmer Assembly
ISOLA TOR ASSEMBLY
DETAIL A
Litter Assembly
DETAIL B
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A3–51 Hex Hd. Cap Screw 5 R 1030–1–57 Label, Steam Clean 1
B3–76 Hex Hd. Cap Screw 4 S 1030–201–60 Label, Patent 1
C11–64 Washer 2 T 1030–20–1 Sleeve Kit, Reusable 1
D13–10 Ext. Tooth Washer 1 W 1030–34–41 Hose Fitting 4
E 1550–90–1 Label, Grounding 1 X 1030–35–42 Flex Hose, 18” 2
F16–28 Nylock Nut 5 Y 1030–35–45 Flex Hose, 37” 2
G25–69 Rivet 2 Z 1030–75–13 Power Cord Hook 2
H25–103 Rivet 4 AA (page 70) Outlet Subassembly 1
J52–258 Cable Clamp 3 AB 2010–1–115 Label, Fire Hazard 1
K52–261 Strain Relief Bushing 1 AC 1030–426–45 Mounting Plate 2
L58–29 Rubber Isolator 4 AD (page 67) Blower Box Module 1
M58–46 3 Hole Clamp 2 AE (page 71) Display Subassembly 1
N 856–2–44 Label, Anesthetics 1 AF 1030–473–18 Label, Conversion Chart 1
P36–86 Label, Caution 1 AG 1030–473–40 End Cap 2
66
1030–433–2 Blower Box Module Assembly
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A (page 68, 69) Blower Box Assembly 1 M 59–58 Thermostat 1
B 1030–234–43 Air Manifold 1 N 4–72 Soc. Hd. Cap Screw 2
C 1030–234–44 Float Manifold 1 P 1030–34–45 Thermostat Cover 1
D58–7 Strip Sealer 63” R11–62 Washer 12
E 1030–234–46 Float Shaft 1 S 4–8 Soc. Hd. Cap Screw 12
F 1030–234–45 Float 1 T 4–136 Soc. Hd. Cap SCrew 2
H16–66 Push Nut 1 W 37–35 Hole Plug 1
J16–65 Push Cap Nut 1 X 52–212 Nylon Bushing 1
K 1030–34–46 Thermostat Screen 1 Y 52–260 Strain Relief Bushing 1
L16–14 Lock Nut 2 Z 58–14 Cable Tie 1
67
1030–433–3 Blower Box Assembly
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A 1030–433–5 Blower Box Weldment 1 M 1030–75–8 Opto Cable, 2V 1
B 1030–433–7 Blower Box Inner Panel 1 N 1030–75–5 Thermostat Cable 1
C 1030–433–9 Blower Box Filter Panel 1 P 1550–85–10 Power Cable 1
D 1030–433–40 Blower/Capacitor/Ring 1 R 1030–473–3 Display Cable 1
E58–41 Heater 1 S 1030–75–16 Opto Relay 1
F 1030–433–17 Screen 1 T 1030–73–18 Foam Block 1
G 1030–433–12 Sensor Strap 1 W 2020–2–664 Fuse Holder 1
H58–42 Filter 1 X 52–55 Standoff 4
J 1030–475–19 Heat Sensor Cable Ass’y1 Y 59–66 Heat SInk 1
K 1030–80–910 Power Board 1 Z 1550–90–1 Label, Caution 1
L 1030–75–9 Opto Cable, 110V 1 AA 36–46 Label, Ground 1
68
1030–433–3 Blower Box Assembly
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
AC 25–103 Rivet 4 AN 16–42 Nylon Hex Nut 4
AD 1030–433–4 Screw 4 AP 4–29 Soc. Hd. Cap Screw 7
AE 16–23 Fiberlock Nut 8 AR 58–83–Hole Clamp 1
AF 52–255 Bushing 1 AS 52–259 Wiring Clip 1
AG 52–257 Strain Relief Bushing 2 AT 1030–290–10 Label, Combination 1
AH 4–118 But. Hd. Cap Screw 1 AW 59–57 8A Fuse 12
AJ 1030–275–25 Ground Wire 1 AX 52–289 Cable Clamp 1
AK 1030–1–62 Fuse Label 1 AY 3–520140–4 Female Connector 1
AL 13–18 Ext. Tooth Washer 2 AZ 1030–75–12 Fan Jumper Cable 1
AM 16–3 Fiberlock Nut 2 BA 4–32 Screw 1
69
1030–234–10 Modular Warmer Outlet Assembly
Item Part No. Part Name Qty.
A 1030–234–35 Outlet Cap 4
B 1030–34–38 Outlet Strap 4
C 1030–234–36 Outlet 4
D 1030–234–33 Outlet Adaptor 4
E 1030–234–34 Outlet Plate 4
F 1030–234–32 Mounting Angle 4
G4–215 But. Hd. Cap Screw 4
H4–216 But. Hd. Cap Screw 2
J4–149 But. Hd. Cap Screw 2
K17–10 Acorn Nut 4
L16–3 Fiberlock Nut 2
M11–1 Washer 8
N25–50 Rivet 12
P11–52 Washer 8
70
1030–473–10 Display Assembly
Item Part No. Part Name Qty.
A 1030–473–50 Display Weldment 1
B 1030–473–16 Lexan 1
C 1030–473–17 Display Label 1
D21–135 Soc. Hd. Set Screw 6
E 1030–80–920 Logic Control Board 1
71
1010–280 & 1010–281 2– Stage I.V. Ass’y, Head & Foot
1510–280 & 1510–281 2–Stage I.V. Ass’y, Head & Foot
Item 1010 P/N 1510 P/N Part Name Qty
A (page 73) (page 73) I.V. Pole Assembly 1
B 1001–259–5 1001–259–5 I.V. Receptacle Ass’y1
C16–28 16–28 Lock Nut 3
D3–54 3–54 Hex Hd. Cap Screw 1
E4–91 4–91 Button Hd. Cap Screw 1
F3–50 3–50 Hex Hd. Cap Screw 2
H16–20 16–20 Self–Locking Nut 1
J 1001–59–41 1001–59–41 I.V. Plug 1
K (N/A) 1501–27–19 I.V. Plug 1
72
2–Stage I.V. Pole Assembly
Assembly part number 1211–110–10
RING ORIENTATION
Item Part No. Part Name Qty.
A 1001–59–32 Base Tube Assembly 1
B 1001–59–31 Extension Tube Assembly 1
D 1210–110–47 Lock Ring 1
E 1210–110–49 Lock Actuator 1
H14–20 Nylon Flat Washer As Req’d
J 1010–59–16 I.V. Hook 2
K52–17 Nylon Spacer 2
L 926–400–62 Stop Sleeve 1
M 1210–110–46 Back–Up Ring 1
N8–31 Shoulder Bolt 1
73
Notes
74
1010–61 & 1010–62 3–Stage I.V. Ass’y, Head & Foot
1510–61 & 1510–62 3–Stage I.V. Ass’y, Head & Foot
Item Part No. Part Name Qty.
A (page 76 or 77) I.V. Pole Assembly 1
B 1010–259–13 I.V. Receptacle Assembly 1
C16–28 Lock Nut 3
D3–54 Hex Hd. Cap Screw 1
E 1015–24–35 Retaining Pin 1
F3–50 Hex Hd. Cap Screw 2
75
1010–61–10 3–Stage I.V. Pole Assembly
Item Part No. Part Name Qty.
A 1010–61–24 Base Tube Assembly 1
B (page 78) 2nd Stage Assembly 1
C (page NO TAG) 3rd Stage Assembly 1
D26–6 Roll Pin 1
E7–4 Truss Hd. Mach. Screw 1
F52–17 Nylon Spacer 2
G 1010–59–16 I.V. Hook 2
H14–20 Nylon Flat Washer 1
I 1010–61–14 Collar 1
J 926–400–62 Stop Sleeve 1
76
1510–61–10 3–Stage I.V. Pole Assembly
Item Part No. Part Name Qty.
A 1010–61–24 Base Tube Assembly 1
B (page 78) 2nd Stage Assembly 1
C (page NO TAG) 3rd Stage Assembly 1
D26–6 Roll Pin 1
E7–4 Truss Hd. Mach. Screw 1
F52–17 Nylon Spacer 2
G 1010–59–16 I.V. Hook 2
H14–20 Nylon Flat Washer 1
I 1010–61–14 Collar 1
J 926–400–62 Stop Sleeve 1
K 1501–27–19 Plug 1
77
1010–61–25 2nd Stage Assembly
Item Part No. Part Name Qty.
A 1010–61–30 2nd Tube Assembly 1
C 1210–110–46 Back–Up Ring 1
D 1210–110–47 Lock Ring 1
E 1210–110–49 Lock Actuator 1
78
1010–61–20 3rd Stage Assembly
Item Part No. Part Name Qty.
A38–303 Spring 1
B 1010–61–13 Ball Retainer 1
C 1010–61–15 Stop Nut 1
D 1010–61–16 Retaining Shaft 1
E 1010–61–17 Thumb Knob 1
F 1010–61–18 Hand Guard 1
G 1010–61–19 3rd Extension Rod 1
H31–21 Ball 6
79
1001–87–20 Tethered I.V. Mounting Assembly
Item Part No. Part Name Qty.
A (page 82) Trough Assembly 1
B (page 81) I.V. Pole Assembly 1
C34–22 Cord Clamp 1
D25–79 Pop Rivet 1
E4–85 Soc. Hd. Cap Screw 2
F16–3 Nylock Nut 2
80
1001–87–18 Tethered I.V. Pole Assembly
Item Part No. Part Name Qty.
A 721–47–6 I.V. Holder 1
C 1010–22–27 Cable Assembly 1
D 741–47–14 Retainer 1
E21–16 Set Screw 2
81
1001–87–22 Tethered I.V. Pole Trough Assembly
Item Part No. Part Name Qty.
A 1001–87–23 Machined Sleeve 1
B 1001–87–16 Front Mounting Bracket 1
C 1001–87–15 Mounting Bracket Ass’y1
D1–22 Flat Hd. Mach. Screw 2
E37–2 Tube Plug 2
F 946–40–110 Lock Clip 1
H16–14 Dynalock Hex Nut 2
82
1020–30 Upright Oxygen Bottle Holder Assembly
Item Part No. Part Name Qty.
A 1020–30–11 Upright Bottle Holder 1
B27–12 Cotter Pin 1
D 1020–30–17 Specification Label 1
83
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