Stryker 1009, 1509 Maintenance Manual

Page 1
IMPORTANT File in your
maintenance records
Renaissance Series
1009 Emergency Care Stretcher 1509 PACU Stretcher
For stretchers with serial numbers of 971 1030529 and above
For Parts or Technical Assistance 1–800–327–0770
Page 2
Table of Contents
Introduction
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning / Caution / Note Definition 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventative Maintenance
Checklist 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Information
Caster Assembly Replacement 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fifth Wheel Replacement 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caster Cover Installation And Removal 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Cam Replacement 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Ring Replacement 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Adjustment 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Side Control Pedal Linkage Adjustment 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Side Control Brake/Steer Gear Replacement 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Uni–Pedal Replacement 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack Replacement 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack Torque Specifications 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Troubleshooting 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal Of Excess Air (Vacuum) From The Hydraulic System 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking Hydraulic Fluid Level 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack Descent Rate Adjustment 13, 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustable P.C. Valve Replacement 14, 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Check Valve Replacement 16, 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Lubrication 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Big Wheel/Bearing Replacement 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Big Wheel Adjustment 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Big Wheel Return Spring Adjustment 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Big Wheel Hubcap Removal 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pneumatic Fowler Adjustment 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Board Counterbalance Adjustment 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Latch Adjustment 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement Parts 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly Drawings and Parts Lists
Side Control Base Assembly 23–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End Control Base Assembly 27–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Adjuster Assembly 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Cam Assembly 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Control Pump Pedal Assembly 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End Control Pump Pedal Assembly 34, 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Assembly with Steerlock Caster Option 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caster Assembly 37, 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 3
Table of Contents
Assembly Drawings and Parts Lists (Continued)
Base Assembly with Fifth Wheel Option 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pivot Rod Assembly 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Arm Assembly 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack Assembly 42–60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Assembly with Side Control Brakes 62, 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Assembly with Uni–Lower Pedal 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Assembly with Dual Lowering Pedals 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Labeling Assembly 66–70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Litter Assembly 71, 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail to Litter Assembly, Fold to Head 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Assembly, Fold to Head 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail to Litter Assembly, Fold to Foot 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Assembly, Fold to Foot 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pneumatic Fowler Assembly 77–81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crank Fowler Assembly 82, 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler Crankscrew Assembly 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stationary Foot End Assembly 85–88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knee Gatch Assembly 89, 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knee Gatch Crankscrew Assembly 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Four Corner Option Assembly 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Push Bar Option Assembly 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Push Handles Assembly 94, 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Push Handle Assembly 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable I.V. Pole Assembly 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Pole Mounting Assembly 98, 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Pole Assembly 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.V. Pole Latch Assembly 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–Stage I.V. Pole Mounting Assembly 102,103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–Stage I.V. Pole Assembly 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3rd Stage Assembly 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board/Chartholder Assembly 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upright Oxygen Bottle Holder Assembly 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Extension/ Defibrillator Tray Assembly 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defibrillator Tray Assembly 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler X–Ray Cassette Mounting Assembly 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler X–Ray Cassette Assembly 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heel Stirrup and Support Assembly 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Stirrup Support Assembly 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Left Stirrup Support Assembly 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heel Stirrup Assembly 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C–Spine Cassette Holder Assembly 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C–Spine Support Pole Assembly 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C–Spine Storage Bracket Assembly 117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mattresses and Siderail Pads 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty
Obtaining Parts and Service 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supplemental Warranty Coverage 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Authorization 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Freight Damage Claims 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 4
Introduction
INTRODUCTION
This manual is designed to assist you with the maintenance of the 1009 Emergency Care Stretcher and the 1509 PACU Bed. Read it thoroughly before using the equipment or beginning any maintenance on it.
SPECIFICATIONS
1009 1509
Maximum Weight Capacity 500 pounds 500 pounds Overall Bed Length \ Width 83” \ 31 1/2” 83” \ 34” Minimum \ Maximum Bed Height 22” \ 35” 22” \ 35” Fowler Angle 0 to 90_ 0 to 90_ Knee Gatch Angle 0 to 35_ 0 to 35_ Trendelenburg \ Reverse Trendelenburg +12_ to –18_ +12_ to –18_
WARNING / CAUTION / NOTE DEFINITION
The words WARNING, CAUTION and NOTE carry special meanings and should be carefully reviewed.
WARNING
The personal safety of the patient or user may be involved. Disregarding this information could result in injury to the patient or user.
CAUTION
These instructions point out special procedures or precautions that must be followed to avoid damaging the equipment.
NOTE
This provides special information to make maintenance easier or important instructions clearer.
WARNING
Patients should be discouraged from sitting directly on the ends of the stretcher. Excessive weight will cause the litter surface to tip up, possibly causing patient injury. Always apply the caster brakes when a patient is getting on or off the stretcher. Push on the stretcher to en­sure the brakes are securely locked. Always engage the brakes unless the stretcher is being moved. Injury could result if the stretcher moves while a patient is getting on or off the stretcher.
3
Page 5
Preventative Maintenance
CHECKLIST (PERFORM A MINIMUM OF TWICE A YEAR)
All fasteners secure (reference all assembly prints) Siderails move and latch properly (page 5) Engage brake pedal and push on the stretcher to ensure all casters lock securely (page 15) Steer function working properly All casters secure and swivel properly Body restraints working properly I.V. pole intact and operating properly (page 64 – 77) Oxygen bottle holder intact and operating properly (page 80) Fowler operates and latches properly (pneumatic: page 5; crank: page 48 or 49) Knee Gatch operates properly Trendelenburg/Reverse Trendelenburg operating properly No rips or cracks in mattress cover Ground chain intact No leaks at hydraulic connections Hydraulic jacks holding properly (page 10) Hydraulic drop rate set properly (page 12) Hydraulic oil level sufficient (page 12) Lubricate where required, including the brake adjuster assembly and brake cam (page 15) Accessories and mounting hardware in good condition and working properly
Serial No. ______________ ______________ ______________ ______________ ______________ ______________ ______________ ______________ ______________
Completed By:_________________________________ Date:_____________
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Page 6
Cleaning
Hand wash all surfaces of the stretcher with warm water and mild detergent. Dry thoroughly. DO NOT STEAM CLEAN, PRESSURE WASH, HOSE OFF OR ULTRASONICALLY CLEAN. Using these methods of cleaning is not recommended and may void this products warranty. Clean Velcro AFTER EACH USE. Saturate Velcro with disinfectant and allow disinfectant to evaporate. (Ap­propriate disinfectant for nylon Velcro should be determined by the hospital.)
In general, when used in those concentrations recommended by the manufacturer, either phenolic type or quaternary type disinfectants can be used. Iodophor type disinfectants are not recommended. The following products have been tested and have been found not to have a harmful effect WHEN USED IN ACCOR­DANCE WITH MANUFACTURERS RECOMMENDED DILUTION.*
TRADE NAME
A33 Quaternary Airwick (Professional Products Division) 2 ounces/gallon A33 (dry) Quaternary Airwick (Professional Products Division) 1/2 ounce/gallon Beaucoup Phenolic Huntington Laboratories 1 ounce/gallon Blue Chip Quaternary S.C. Johnson 2 ounces/gallon Elimstaph Quaternary Walter G. Legge 1 ounce/gallon Franklin
Phenomysan F2500
Franklin Sentinel Quaternary Purex Corporation 2 ounces/gallon Galahad Phenolic Puritan Churchill Chemical Company 1 ounce/gallon Hi–Tor Quaternary Huntington Laboratories 1/2 ounce/gallon LPH Phenolic Vestal Laboratories 1/2 ounce/gallon Matar Phenolic Huntington Laboratories 1/2 ounce/gallon Omega Quaternary Airwick (Professional Products Division) 1/2 ounce/gallon Quanto Quaternary Huntington Laboratories 1 ounce/gallon Sanikleen Quaternary West Chemical Products 2 ounces/ gallon Sanimaster II Quaternary Service Master 1 ounce/gallon Vesphene Phenolic Vestal Laboratories 1 1/4 ounce/ gallon
DISINFECTANT
Phenolic Purex Corporation 1 1/4 ounce/gallon
TYPE
MANUFACTURER
*MANUFACTURERS
RECOMMENDED
DILUTION
Quaternary Germicidal Disinfectants, used as directed, and/or Chlorine Bleach products, typically 5.25% So ­dium Hypochlorite in dilutions ranging between 1 part bleach to 100 parts water, and 2 parts bleach
to 100 parts water are not considered mild detergents. These products are corrosive in nature and may cause damage to your stretcher if used improperly. If these types of products are used to clean
Stryker patient handling equipment, measures must be taken to insure the stretchers are rinsed with clean water and thoroughly dried following cleaning. Failure to properly rinse and dry the stretchers will leave a cor­rosive residue on the surface of the stretcher, possibly causing premature corrosion of critical components.
NOTE
Failure to follow the above directions when using these types of cleaners may void this products warranty.
REMOVAL OF IODINE COMPOUNDS
This solution may be used to remove iodine stains from mattress cover and foam footrest pad surfaces.
1. Use a solution of 1–2 tablespoons Sodium Thiosulfate in a pint of warm water to clean the stained area.
Clean as soon as possible after staining occurs. If stains are not immediately removed, allow solution to soak or stand on the surface.
2. Rinse surfaces which have been exposed to the solution in clear water before returning bed to service.
4.1
Page 7
Notes
4.2
Page 8
Service Information
PNEUMATIC FOWLER ADJUSTMENT Required Tools:
5/32 Hex Allen Wrench 1/2 Open End Wrench
Adjustment Procedure:
1. Refer to drawings 1210–31–120 or 1710–31–120 (Pneumatic Fowler Assembly, page 45 or page 47) for
parts reference.
2. For easier access, move Fowler to 75 degrees or higher.
3. Using a 1/2 open end wrench, loosen the nuts (item K) in the actuator arms on the end of the trip bar (F).
4. To adjust the Fowler, use a 5/32 hex Allen wrench to turn the Allen screws (item N) 1 to 2 turns counter-
clockwise if the Fowler will not move or 1 to 2 turns clockwise if the Fowler will not hold its position.
5. Retighten the nuts. Be sure the Fowler will travel from flat to 90_ and down again and will hold its position
when weight is applied before returning the stretcher to service.
SIDERAIL LATCH ADJUSTMENT Required Tools:
1/8 Hex Allen Wrench
WARNING
The siderail latch adjustment is pre–set at the factory, and there should not normally be a need for readjust­ment. If adjustment must be done it is important to follow the procedure below. If it is no t don e pro per ly, injury to the patient or user could occur.
Adjustment Procedure:
1. Using a 1/8 hex Allen wrench, adjust the hex Allen screw located on the latch assembly opposite the latch.
Turning the Allen screw clockwise will DECREASE the amount of play in the latching mechanism. Turn- ing counterclockwise will INCREASE the amount.
NOTE
The amount of ”play” in the siderail, when in full up engaged position, should be approximately 1/8 to 3/16 inches.
CAUTION
Too much ”play” when the siderail is in the full up engaged position will give the siderail the appearance of being unstable and could also cause premature wearing of the latch system. Too little ”play” will obstruct the latch and keep it from engaging completely in the full up position, which may cause damage to the latch and/or injury to the patient or user.
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Page 9
Service Information
PEDAL LINKAGE ADJUSTMENT – DUAL SIDE CONTROL BASE Required Tools:
3/32 Hex Allen Wrench 7/16 Open End Wrench 1/2 Open End Wrench (2) Wooden blocks (10 – 12 inches in length)
Adjustment Procedure:
1. Pump the litter up to full height.
2. Lift the base hood, separating the hood from the base frame. Using the wooden blocks, support the base
hood.
3. To adjust the foot end descent pedal, use a 5/32 hex Allen wrench to loosen the set screw (C) in the stop
collar (D) on the release rod. Hold the pedal parallel to the floor and slide the collar up to the bracket on the release rod. Tighten the set screw on the stop collar. Be sure the head end and foot end descent pedals are level with each other. Repeat for the head end pedal, if necessary.
4. Once the pedals are level, be sure the paddle on the end of the release rod for the foot end jack is slightly
touching the actuating stem on the jack base. If it is not, use a 3/32 hex Allen wrench to loosen the set screw on the paddle hub. Adjust the paddle to JUST touch the stem of the jack. Tighten the set screw in the paddle hub. Repeat for the head end jack, if necessary.
5. Depress the pedal for the foot end jack. The jack should start to descend about the same time the paddle
on the end of the rod contacts the sleeve on the jack actuating stem. The bracket on the foot pedal body should hit the stop screw (B). Any further movement could cause damage to the stem components inside the jack housing. To adjust the stop screw, use a 1/2 open end wrench to loosen the hex jam nut (A). Turn the screw and re–tighten the hex jam nut. Repeat for the head end jack.
6. Pump the litter up to full height.
7. Step on both descent pedals at the same time. Both ends of the litter should lower with the foot end lower-
ing slightly faster than the head end. If it does not, refer to the procedure for adjusting the jack descent rate.
8. Remove the wooden blocks supporting the base hood. Use the pedal cut–outs on the side of the hood
as a guide for proper re–positioning.
6
Page 10
Service Information
PEDAL LINKAGE ADJUSTMENT – DUAL END CONTROL BASE Required Tools:
7/16 Open End Wrench 1/2 Open End Wrench (2) Wooden Blocks (10 – 12 inches in length)
Adjustment Procedure:
1. Pump the litter up to full height.
2. Lift the base hood, separating the hood from the base frame. Using the wooden blocks, support the base
hood.
3. The descent pedals should be level with each other and there should be approximately 4 inches between
the floor and the bottom of the pedal. To raise the pedal height, use a 1/2 open end wrench to loosen the hex jam nut (E). Using your hand, turn the screw (D) into the bracket. To lower the pedal height, loosen the screw. Tighten the hex jam nut (E) after the correct height is achieved.
4. Once the pedals are level, the release rod can be adjusted. Using a 7/16 wrench, turn nut (B) clockwise
to shorten the release length and counterclockwise to increase the length.
5. Depress the pedal and be sure the jack descent is triggered when the pedal is approximately one inch from
the floor. The descent should stop when the pedal is released and the jack height should hold. Repeat the above procedures for the descent pedal at the other end of the bed.
6. After adjusting each descent pedal individually, depress both pedals at the same time. Both jacks should
start descending when the pedals are approximately one inch from the floor. The foot end should lower slightly faster than the head end. If it does not, see procedure for adjusting the jack descent rate.
7. Remove the wooden blocks supporting the base hood and secure the hood to the base frame.
7
Page 11
Service Information
CASTER ASSEMBLY REPLACEMENT* Required Tools:
1/8 Roll Pin Punch Drill with 1/8 inch Drill Bit Flat Punch (any size larger than 1/8) Hammer Needle Nose Pliers Floor Jack 3/4 Inch Wrench (2) Wooden Blocks (10 – 12 inches in length) 1 Inch Wrench Torque Wrench (w/ Ft. Lbs. Adjust.)
Replacement Procedure:
1. Pump the litter up to full height.
2. Lift the base hood, separating the hood from the base frame. Using the wooden blocks, support the base
hood.
3. Using a 1/8 roll pin punch and hammer, remove roll pin located in center of lug nut holding wheel assembly
to base frame.
4. Carefully remove plastic wheel covers.
5. Using a floor jack, lift base frame approximately 4 inches off the ground.
6. While holding cap screw with a 3/4 inch wrench, turn lug nut with a 1 inch wrench to loosen wheel assembly
from base frame. Remove wheel.
7. Install the new wheel assembly with new lug nut and tighten down to 60 – 65 foot–pounds torque.
WARNING
Never reuse the old lug nut, cap screw or roll pin once removed from base frame.
8. Lower the floor jack and set aside to be used, if needed, with another wheel.
9. Drill a 1/8 hole in center of lug nut, going completely through the lug nut.
CAUTION
Be careful not to ”oblong” the hole in the lug nut when drilling.
10. Using needle nose pliers, hold on to roll pin and tap into place. Finish driving roll pin with a flat head punch
and a hammer until flush with the lug nut.
11. Install plastic wheel covers onto wheel.
12. Remove the wooden blocks supporting the base hood and secure the hood to the base frame.
*Replacement Part Number 715–100–127 (Caster and Cover Assembly)
1/8 Inch
Dia.
Through
Roll Pin
Lug Nut
(60–65 Ft.–Lb.)
Support Tube
1 Inch
8
Page 12
CASTER MAINTENANCE
Required Tools:
5/8 Wrench 11/16 Wrench
Maintenance Procedure:
Service Information
D
C
A
1. Remove the plastic caster cover (see page 9).
2. Using the 5/8 wrench and the 11/16 wrench, remove the centerlock nut (item A) from the through bolt
(item B) for the caster wheel.
3. Support the corner of the stretcher where the wheel is being removed and remove the through bolt (item
B) and the molded wheel (item C) .
4. Clean the through bolt, molded wheel, and the inside of the caster horn (item D) removing any dirt and
debris. Ensure the bearings in the molded wheel spin freely and easily.
5. Replace the molded wheel and the through bolt.
B
6. Replace the centerlock nut on the through bolt and use the 5/8 and 11/16 wrenches to tighten it securely.
8.1
Page 13
Notes
8.2
Page 14
Service Information
CASTER COVER INSTALLATION AND REMOVAL
1.
Looking through the larger of the two side cut–outs,
Double Prongs
Single Prong
align cover with axle nut or bolt head, as shown. Push down on the opposite side of the cover until single prong engages with caster horn.
Top View (Cut–Away)
Push with palm on cover until double prongs engage.
3.
To remove wheel cover, insert large screwdriver into cut–out in side of wheel cover and into the space between the double prongs. Pry up cover to disengage double prongs and push sharply upward to disengage single prong.
2.
Properly Attached
Cover
Top View (Cut–Away)
Top View (Cut–Away)
9
Page 15
Service Information
HYDRAULIC SYSTEM TROUBLESHOOTING
NOTE
Be sure the pedal linkage has been adjusted properly before beginning service on the jacks (see page 6 or page 7).
PROBLEM/SYMPTOM SOLUTION
Jack will not raise to full height. Add hydraulic fluid (see p.12). Check for leaks. Jack will not hold in raised position. Close the needle valve completely. If the jack
holds, replace valve #1 (see p. 13). If the jack does not hold, replace valve #2 (see p. 14).
Jack will not pump up and the jack actuator rod
does not move.
Jack will not pump up but the jack actuator rod
does move when the pump pedal is activated.
Jack will not pump up and the jack actuator rod may or may not move.
Close the needle valve. If the jack will now pump up, replace valve #1. If the jack still will not pump up after closing the needle valve, replace valve #3 (see p. 14).
Replace valve #2 (see p. 14).
Remove excess air (vacuum) in system (see p.
12).
Contact Stryker technical service at 1–800–327–0770 for further assistance.
10
Page 16
Service Information
BRAKE RING REPLACEMENT
Brake Ring Part Number 715–1–61
Required Tools:
Phillips Screwdriver String or Bungee Cord Floor Jack, Small Crate (or equiv.) Large Standard Screwdriver 3/32 Allen Wrench 11/16 Socket & Ratchet 5/8 Wrench Needle–Nose Pliers (2) 7/16 Wrenches
Procedure:
7. Remove the four Phillips screws holding the base hood to the frame. Lift and support the base hood using
string or bungee cord. Put the brake/steer pedal in the neutral position. Lift the end of the base needing service until the casters are approximately 12 off the floor and support it with a jack or the equivalent.
8. Using a 3/32 Allen wrench, loosen the set screw holding the brake adjuster to the brake ring and turn the
adjuster clockwise to remove it.
9. Remove the wheel covers on both casters (see page 9).
10.Remove one of the caster assemblies (see page 8). On the other caster, use an 11/16 socket and ratchet
and a 5/8” wrench to remove the nut and bolt holding the wheel on the caster horn and remove only the wheel.
11.Using needle–nose pliers, carefully squeeze and remove the spring between the brake cam and the brake
ring.
WARNING
The spring is tightly compressed. Use caution when removing it or personal injury could result.
12.If you are working on an end control base, remove the spring from the pump pedal.
13.Lower the brake ring and remove it from the base. Remove the brake pads and bushings and install them
on the new brake ring.
14.Reverse the above steps to install the new brake ring and reinstall the caster and wheel. Apply and release
the brakes to ensure they operate properly. If adjustment is required, see page 15. Reinstall the base hood.
BRAKE CAM REPLACEMENT
Brake Cam Part Number 715–1–213
Required Tools:
Phillips Screwdriver String or Bungee Cord 3/32” Allen Wrench 1/8 Allen Wrench
Procedure:
1. Remove the four Phillips screws holding the base hood to the frame. Lift and support the base hood using
string or bungee cord.
2. Using a 3/32 Allen wrench, loosen the set screw holding the brake adjuster to the brake ring and turn the
adjuster clockwise to remove it.
3. Using a 1/8 ” Allen wrench, remove the shoulder bolt and nut holding the brake link on the cam and remove
the cam.
4. Reverse steps 3 and 4 to install the new cam. Apply and release the brakes to ensure they operate properly.
If adjustment is required, see page 15. Reinstall the base hood.
11
Page 17
Service Information
JACK DESCENT RATE ADJUSTMENT Required Tools:
Screwdriver Bungee Cords (or equivalent)
Adjustment Procedure:
1. Pump the litter up to full height.
2. Lift the base hood, separating the hood from the base frame. Using the wooden blocks, support the base
hood.
3. The descent rate needle valve is located on the base of the jack. Turning the needle valve clockwise, with
a screwdriver, will decrease the rate of descent. Turning it counterclockwise will increase the rate of de­scent.
4. Adjust the needle valve so that the foot end of the stretcher descends slightly faster than the head end.
NOTE
The larger percentage of a patients weight is located in the torso area. Adjust descent rate accordingly.
5. Remove the wooden blocks supporting the base hood and secure the hood to the base frame.
NOTE
The jack descent rate was preset at the factory to drop the foot end faster than the head. It is recommended that the foot drop faster to avoid patient disorientation.
CHECKING HYDRAULIC FLUID LEVEL Required Tools:
3/8 Open End Wrench 3/4 Open End Wrench
Procedure:
WARNING
To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning service on the jacks.
1. Using a 3/8 open end wrench, remove square head set screws from both head and foot end jack support
tubes. Remove litter top and set aside.
2. Lift base hood off base frame and set aside.
3. Be sure there are no hydraulic leaks. If there are, jack replacement will be necessary.
4. Lower the jack to the full down position.
5. Using a 3/4 open end wrench, slowly turn the fill plug located on the side of the reservoir counterclockwise
to allow excess system pressure to vent. Remove the fill plug.
6. The hydraulic fluid should be visible at the bottom of the fill hole. If it is not, add Mobil Aero HFA hydraulic
fluid (Stryker part number 2020–70–475) until the fluid is visible at the bottom of the fill hole. Replace the fill plug.
CAUTION
Use of other types of oil may damage hydraulic units.
7. Replace the hood and the litter.
12
Page 18
Service Information
HYDRAULIC CHECK VALVE REPLACEMENT Required Tools:
3/8 Open End Wrench Stiff Wire (with bent, pointed end) Small Needle Nose Pliers 3/4 Open End Wrench Torque Wrench (with Ft. Lbs. adjust.) 7/32 Hex Allen Wrench 1/2 Inch Diameter Rod
Replacement of Valve #1
WARNING
To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning service on the stretcher.
1. Using a 3/8 open end wrench, remove square head set screws from both head and foot end jack support
tubes. Remove litter top and set aside.
2. Lift base hood off base frame and set aside.
3. Lower the jack to full down position. The actuator must be manually lowered while depressing the appropri-
ate release pedal.
4. Remove the pin body assembly (4) with a 3/4 open end wrench and discard the housing gasket (5).
NOTE
Although the hydraulic fluid is not under pressure, some fluid loss will occur . The fluid loss should be minimal but covering the floor is advisable.
5. Using a 7/32 hex Allen wrench, remove the valve plug (6).
6. Using a stiff wire with a bent, pointed end, remove and discard the valve (1) and the seal (7).
7. Install the new seal (7) flat to the bottom of its hole with a 1/2 inch diameter rod and install the new valve
(1) with the beveled end out (as shown in the illustration).
8. Install the valve plug (6) with the countersunk end first and the beveled end out. Tighten to 10 foot pounds
torque.
9. Install the pin body assembly (4) with the new housing gasket (5) and tighten to 10 foot pounds torque.
10. Pump up the jack to the maximum height. Apply weight to be sure the jack holds its position and there
are no hydraulic leaks before replacing the base hood and the litter.
ITEM PART NO. PART NAME
1 926–20–153 Check Valve 2 926–20–153 Check Valve 3 715–1–341 Poppet 4 715–100–312 Pin Housing Assembly*
715–270–100 Valve Assembly** 5 715–1–330 Housing Gasket 6 715–1–309 Valve Plug 7 926–20–154 Seal 8 715–1–101 Base Plug 9 926–20–156 Seal 10 715–1–309 Valve Plug 11 926–20–154 Seal 12 715–1–301 Base Plug 13 926–20–156 Seal 14 390–2–134 Conical Comp. Spring
* Used on jack part number 715–100–310. ** Used on jack part number 715–270–10.
(see label on side of jack reservoir for jack part number)
13
FILLER PLUG
12 13
14
3
Page 19
Service Information
HYDRAULIC CHECK VALVE REPLACEMENT (CONT’D) Replacement of Valve #2
WARNING
To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning service on the jacks. Lower the jack rod completely to relieve the pressure on the pump piston side of the jack. This will prevent large hydraulic fluid loss and possible damage when the base plugs are removed.
1. Remove the base plug (8) and discard the seal (9).
2. Remove the valve plug (10).
3. Using a stiff wire with a bent, pointed end, remove the valve (2) and the seal (11) and discard the seal.
4. Install the new seal (11) flat to the bottom of its hole with a 1/2 diameter rod.
5. Install the new valve (2) with the beveled end out (as shown in the illustration).
6. Install the valve plug (10) and tighten to 10 foot–pounds torque.
7. Install the new seal (9) with the base plug (8) and tighten to 10 foot–pounds torque.
8. Pump up the jack to the maximum height.
9. Be sure there are no hydraulic leaks before replacing the base hood and the litter.
Replacement of Valve (Poppet) #3
WARNING
To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning service on the jacks. Lower the jack rod completely to relieve the pressure on the pump piston side of the jack. This will prevent large hydraulic fluid loss and possible damage when the base plugs are removed.
1. Remove the base plug (12) and discard the seal (13).
2. Remove the compression spring (14).
3. Using a small needle nose pliers, remove the poppet (3).
4. Install the new poppet (3).
5. Install the compression spring (14).
6. Install the new seal (13) and the base plug (12) and tighten to 10 foot–pounds torque.
7. Pump up the jack to the maximum height to check its operation.
8. Check for hydraulic leaks before replacing the base hood and the litter.
REMOVAL OF EXCESS AIR (VACUUM) FROM THE HYDRAULIC SYSTEM Procedure:
1. Verify all hydraulic linkages are secure and operating properly (see pedal linkage adjustment procedure page 6 or 7).
2. Using pump pedal, actuate system several times. This will force the air through the system and the jack should now pump up.
14
Page 20
Required Tools:
3/32 Hex Allen Wrench
Pry Bar
Thread Locktite
Service Information
BRAKE ADJUSTMENT
BASE LUBRICATION
Do not grease area shown.
1. Lubricate brake adjuster rod around area shown with MPG–2 grease or equivalent.
15
Page 21
Side Control Base Assembly (with Brakes)
Assembly part number 715–1–250
16
Page 22
Side Control Base Assembly (with Brakes)
Item Part No. Part Name Qty.
A 715–1–245 Base Weldment Assembly 1 B38–211 Spring 1 C 715–1–158 Caster Nut 4 D 715–1–61 Caster Brake Assembly 2 E (Page 18) Brake Adjuster Assembly 2 F 715–1–231 Brake/Steering Rod Assembly 1 H 1000–10–62 Steering Lock Linkage Bar 1 J (Page 19) Brake Cam Assembly 2 L 715–1–94 Compression Spring 2 M21–50 Set Screw 2 P 715–1–11 Brake Cushion 4 R 946–1–116 Brake Bar Bushing 4 T23–25 Self–Tapping Screw 2 V 715–1–156 Grounding Chain 1 AA 715–201–201 Brake/Steer Pedal 2 AB 26–261 Groove Pin 2 AC 26–13 Roll Pin 1 AD 715–1–165 Actuator Plate Assembly 1 AH 42–20 Collar w/ Set Screw 2 AJ 8–17 Soc. Hd. Cap Screw 2* AK 14–2 Nylon Washer 4 AN 16–2 Fiberlock Nut 2 AR 3–20 Hex Hd. Cap Screw 1 AS 715–1–217 Fifth Wheel Latch 1 AT 16–16 Nylock Nut 1 AY 715–1–157 Fifth Wheel Bearing 1 AZ (Page 23) Steering Caster Assembly 1** BA 715–1–337 Fifth Wheel Plate Assembly 1 BB 16–49 Flexlock Nut 1 BC 715–1–161 Fifth Wheel Cam 1 BD 26–8 Roll Pin 1 BF 8–21 Soc. Hd. Cap Screw 1** BJ 715–1–149 Woodruff Key 1 BK (Page 25) Fifth Wheel Assembly 1 BL 81–219 Bearing 1 BN 715–1–136 Fifth Wheel Spring 1 BP (Page 24) Caster Wheel Assembly 3 ***
*Item AJ to be used only when fifth wheel is ordered. **Items AZ and BF to be used only when steerlock caster is ordered. ***Item BP quantity of four when fifth wheel is ordered.
STEERLOCK ASSEMBLY DETAIL
17
Page 23
715–1–150 Brake Adjuster Assembly
Item Part No. Part Name Qty.
A 715–1–62 Threaded Stud Assembly 1 B14–4 Nylon Washer 4 C 715–1–180 Bearing 2 D28–8 Retaining Ring 2
18
Page 24
715–1–213 Brake Cam Assembly
Item Part No. Part Name Qty.
A 715–1–221 Brake Cam 1 B16–59 Fiberlock Nut 1 C8–21 Soc. Hd. Cap Screw 1 D 715–1–173 Brake Connecting Link 1
19
Page 25
End Control Base Assembly (with Wheels and Brakes)
20
Note:
Parts and assemblies drawn with broken lines are part of optional accessories.
Assembly part number 716–1–251
Page 26
End Control Base Assembly (with Wheels and Brakes)
Item Part No. Part Name Qty.
A 716–1–246 Base Weldment Ass’y1 B8–17 Soc. Hd. Shoulder Bolt 1 C 715–1–158 Caster Nut 4 D 715–1–61 Caster Brake Assembly 2 E (Page 18) Brake Adjuster Assembly 2 F 1210–1–345 Brake/Steer Pedal, Ft. End 1 H 1210–1–346 Brake/Steer Pedal, Hd. End 1 J (Page 19) Brake Cam Assembly 2 K26–8 Roll Pin 1 L 715–1–94 Compression Spring 2 M21–50 Set Screw 2 N 715–1–161 Fifth Wheel Cam 1 P 715–1–11 Brake Cushion 4 R 946–1–116 Brake Bar Bushing 4 T23–25 Self–Tapping Screw 2 Y16–49 Flexlock Nut 1 Z 715–1–337 Fifth Wheel Plate Ass’y1 AA 715–1–231 Brake/Steer Rod Weldment 1 AB 26–261 Clevis Pin 2 AC 715–1–157 Fifth Wheel Bearing 1 AD 715–1–165 Actuator Plate Assembly 1 AF 715–1–136 Fifth Wheel Spring 1 AH 42–20 Collar w/ Set Screw 2 AJ 8–17 Soc. Hd. Shoulder Bolt 1 AK 14–2 Nylon Washer 6 AL 16–16 Nylock Nut 1 AM 715–1–156 Grounding Chain 1 AN 16–2 Fiberlock Nut 2 AP 715–1–217 Fifth Wheel Latch 1 AR 3–20 Hex Hd. Cap Screw 1 AS (Page 23) Steering Caster Ass’y1 AT (Page 24) Caster Wheel Ass’y3 AY 81–219 Bearing 1 AW 26–13 Roll Pin 1 AZ (Page 25) Fifth Wheel Ass’y1 BA 715–1–149 Woodruff Key 1 BB 1000–10–62 Steering Lock Linkage Bar 1 BC 38–211 Spring 1 BD 8–21 Soc. Hd. Shoulder Bolt 1
STEERLOCK ASSEMBLY DETAIL
21
Page 27
End Control Brake Pedal Assembly, Head
Assembly part number 716–1–269
Item Part No. Part Name Qty.
A 716–1–275 Brake Pedal 1 B 716–1–267 Brake Rod Ass’y, Welded 1
End Control Brake Pedal Assembly, Foot
Assembly part number 716–1–263
Item Part No. Part Name Qty.
A 716–1–275 Brake Pedal 1 B 716–1–262 Brake Rod Ass’y, Ft. End 1
NOTE
Apply plastic adhesive to the mating surfaces of item A prior to assembly.
22
Page 28
Caster Assembly with Steerlock
Assembly part number 715–2–21
Item Part No. Part Name Qty.
A 700–10–50 Steer Lock Caster Weldment 1 B 715–2–25 Caster Wheel 1 C16–60 Hex Nut 1 D3–99 Hex Bolt 1 E 715–3–96 Hex Bolt 1 F 1000–59–10 Latch Assembly 1 H11–310 Flat Washer 1
23
Page 29
Caster and Caster Cover Replacement Kits
Item Part No. Part Name Qty.
A 715–2–20 Caster Assembly 1 B 715–1–266 Caster Cover, Left 1 C 715–1–265 Caster Cover, Right 1
P/N 715–259–400 – Kit to replace 4 standard caster assemblies with necessary hardware – no caster covers. P/N 715–269–400 – Kit to replace 3 standard caster assemblies and 1 steerlock caster with necessary hard-
ware – no caster covers. P/N 715–259–100 – Kit to replace 1 standard caster assembly with necessary hardware – no caster covers. P/N 1010–56–200 – Kit to replace both caster covers on all four wheels.
24
Page 30
Optional Fifth Wheel Base Assembly
Item Part No. Part Name Qty.
A3–20 Hex Hd. Cap Screw 1 B16–16 Fiberlock Nut 1 C16–49 Nylock Hex Nut 1 D23–25 Hex Washer Hd. Screw 1 E26–8 Roll Pin 1 F81–219 Bearing 1 G (page 25) Fifth Wheel Assembly 1 H 715–1–136 Fifth Wheel Spring 1 J 715–1–149 Key 1 K 715–1–157 Fifth Wheel Bearing 1 L 715–1–161 Fifth Wheel Cam 1 M 715–1–217 Fifth Wheel Latch 1 N 715–1–337 Fifth Wheel Plate 1 P (page 24) Caster Assembly 4
24.1
Page 31
Notes
24.2
Page 32
715–1–25 Fifth Wheel Assembly
Item Part No. Part Name Qty.
A 715–1–339 Fifth Wheel Pivot Assembly 1 B 715–1–17 Fifth Wheel Bushing 1 C16–11 Flexlock Nut 1 D 715–1–15 Spring 1 E 715–1–13 Fifth Wheel Bracket 2 F16–12 Flexlock Nut 1 G 390–1–54 Wheel 1 H3–31 Hex Head Cap Screw 1 J3–82 Hex Head Cap Screw 1
25
Page 33
715–270–400 Jack Assembly
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A45–904 O–Ring 1 M 388–1–38 Plug 1 B 715–1–340 Cap Assembly 1 N 715–1–322 Reservoir 1 C 390–1–243 Gasket 1 P 390–1–244 Gasket 1 D 715–1–323 Actuator Cylinder 1 R 390–1–238 Gasket, Actuator 1 E 715–1–325 Actuator 1 S (Page 27) Jack Base Assembly 1 F45–14 O–Ring 1 T 390–2–139 Retaining Collar 2 G 926–20–161 Parker Packing 1 W 715–1–333 Rel. Valve Stop Sleeve 1 H 715–1–331 Piston End 1 Y 715–270–11 Label 1 J 926–20–162 Wear Ring 1 Z 715–1–320 Jack Screen 1 K4–14 Soc. Hd. Cap Screw 1 AA 921–1–252 Serial No. Label 1 L45–110 O–Ring 1 AB 45–978 O–Ring 1
26
Page 34
Jack Base Assembly
Assembly part number 715–370–5 (reference only)
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A14–50 Bearing Retainer 1 P 715–1–327 Cylinder Wear Ring 1 B38–311 Compression Spring 1 R 715–1–328 Piston Wear Ring 1 C45–6O–Ring 3 S 715–1–329 Pump Seal 1 D45–110 O–Ring 1 T 715–1–341 Poppet 1 E45–966 O–Ring 1 W 715–270–1 Pin 1 F45–967 O–Ring 1 X 715–270–2 Pin Housing 1 H48–147 Base Plug 2 Y 926–20–153 Check Valve 1 J 390–2–134 Conical Comp. Spring 1 Z 926–20–154 Seal 1 K 715–1–307 Needle Valve 1 AA 1210–70–12 Jack Base 1 L 715–1–309 Valve Plug 1 AB 1210–70–13 Base Plug 1 M 715–1–318 Pump Piston 1 AF 715–270–100 Valve Assembly 1 N 715–1–316 Pump Cylinder 1 AF 715–100–325 Pump Piston Ass’y1
27
Page 35
Side Control Base Assembly (with Jacks)
Assembly part number 715–1–260
28
Page 36
Side Control Base Assembly (with Jacks)
Item Part No. Part Name Qty.
A29–7 Dual Lock 2 B (Page 26) Jack Assembly 2 C11–262 Flat Washer 8 D3–62 Hex Hd. Cap Screw 8 E11–3 Flat Washer 12 F16–36 Nylock Hex Nut 16 H 715–1–192 Jack Support 2 J3–85 Hex Hd. Cap Screw 8 L 715–1–193 Jack Support Clamp 2 M13–38 Ext. Tooth Lock Washer 4 P29–9 Dual Lock 2 R 763–1–16 Spring Holder 1 S38–246 Jack Spring 1 T 715–1–133 Collar 1 W 715–1–27 Pump Connect. Rod Ass’y1 Y4–146 Hex Socket Hd. Cap Screw 2 Z16–48 Nylock Hex Nut 2 AA 715–1–333 Release Rod Stop Sleeve 2 AB 715–1–346 Release Paddle 2 AC 21–50 Hex Socket Set Screw 2 AD 715–1–40 Release Rod Ass’y, Ft. End 1 AE 42–13 Shaft Collar w/ Set Screw 2 AF 52–245 Nyliner 2 AH 14–4 Nylon Washer 4 AJ 38–234 Compression Spring 2 AK (page 38) Hood 1 AL 27–4 Cotter Pin 3 AM 715–1–187 Rel. Pedal Sleeve Ass’y2 AR 4–85 Soc. Hd. Cap Screw 4 AS 16–3 Fiberlock Nut 4 AT 715–1–214 Connector Link, Mach’d1 AW (Page 30) Pedal Base Assembly 1 AY 715–1–92 Pump Pedal Shaft 1 AZ 715–1–134 Bellows 2 BA 715–1–46 Rel. Rod Ass’y, Hd. End 1 BC 14–9 Nylon Washer 8 BD 715–1–140 Raufilam Braid Tubing 1 BF (Page 31) Pedal Base Ass’y, Hd. Left 2 BH (Page 31) Pedal Base Ass’y, Hd. Right 2 BJ 3–3 Hex Hd. Cap Screw 2 BK 15–11 Fiberlock Nut 2 BL 11–53 Washer 8 BM 21–22 Set Screw 2 BN 27–3 Cotter Pin 2 BP 921–1–252 Serial Number Label 1 BR 11–262 Washer 4
29
Page 37
Pedal Base Assembly, Pump
Assembly part number 715–1–108
Item Part No. Part Name Qty.
A 715–1–83 Pedal Ass’y Weldm’t, Pump 1 B 715–1–126 Side Control Pedal Pad 2 C81–44 Bearing, Bronze 2
NOTE
Apply plastic adhesive to the mating surfaces of item B prior to assembly.
30
Page 38
Pedal Base Assembly, Head End, Right
Assembly part number 715–1–110
Item Part No. Part Name Qty.
A 715–1–97 Release Pedal Weldment 1 B 721–40–25 Pedal 1
Pedal Base Assembly, Head End, Left
Assembly part number 715–1–109
Item Part No. Part Name Qty.
A 715–1–98 Release Ped. Wldmt., Hd. Lt. 1 B 721–40–25 Pedal 1
NOTE
Apply plastic adhesive to the mating surfaces of item B prior to assembly.
31
Page 39
Side Control Base Assembly (with Jacks)
Assembly part number 1210–2–10
31.1
Page 40
Side Control Base Assembly (with Jacks)
Item Part No. Part Name Qty.
A3–47 Hex Head Cap Screw 4 B3–62 Hex Hd. Cap Screw 8 C3–85 Hex Hd. Cap Screw 8 D4–146 Soc. Hd. Cap Screw 2 E11–3 Washer 12 F11–4 Flat Washer 1 G11–262 Flat Washer 12 H13–38 Ext. Tooth Lock Washer 4 J14–2 Washer 3 K16–28 Nylock Nut 4 L16–36 Nylock Hex Nut 16 M16–48 Nylock Nut 2 N16–49 Nylock Jam Nut 1 P21–22 Set Screw 2 R21–50 Set Screw 1 S27–4 Cotter Pin 2 T27–7 Cotter Pin 2 W29–7 Dual Lock 3 Y29–9 Dual Lock 3 Z38–246 Compression Spring 1 AA 38–355 Extension Spring 2 AB 52–245 Nyliner 3 AC 52–284 Spacer 3 AD 52–747 Nyliner Bearing 4 AE 715–1–92 Pump Pedal Shaft 1 AF (page 30) Pump Pedal Assembly 1 AH 715–1–133 Collar 1 AJ 715–1–140 Vinyl Tubing 1 AK 715–1–192 Jack Support 2 AL 715–1–193 Jack Clamp 2 AM 715–1–333 Release Rod Stop Sleeve 2 AN 715–1–346 Release Paddle 1 AP (Page 26) Jack Assembly 2 AR 763–1–16 Spring Guide 1 AS 1210–1–104 Pump Pedal Link Assembly 1 AT 1210–1–114 Pedal Pivot, Right 1 AW 1210–1–115 Pedal Pivot, Left 1 AZ 1210–1–127 Pump Connecting Rod Wldmt. 1 BA 1210–1–134 Release Pedal Linkage Wldmt. 1 BB 1210–1–138 Release Rod Clamp 1 BC 1210–1–139 Release Rod Weldment 1 BD (Page ) Release Pedal Assembly 2 BE 5050–1–222 Head End Linkage 1
31.2
Page 41
Side Release Pedal Assembly
Assembly part number 1210–1–150
Item Part No. Part Name Qty.
A 715–1–126 Side Control Pedal Pad 2 B 1210–1–152 Side Release Pedal Weldment 1
31.3
Page 42
Notes
31.4
Page 43
End Control Base Assembly (with Jacks)
32
FOOT END
HEAD END
Assembly part number 716–1–270
Page 44
End Control Base Assembly (with Jacks)
Item Part No. Part Name Qty.
A3–4 Hex Head Cap Screw 4 B3–62 Hex Hd. Cap Screw 8 C3–85 Hex Hd. Cap Screw 8 D11–3 Washer 4 E11–13 Flat Washer 4 F11–262 Flat Washer 8 H13–38 Ext. Tooth Lock Washer 4 J14–2 Washer 4 K14–3 Washer 2 L14–7 Nylon Flat Washer 6 M14–9 Washer 2 N15–11 Hex Jam Nut 4 P16–16 Nylock Nut 4 R16–36 Nylock Hex Nut 16 S26–195 Clevis Pin 2 T27–4 Cotter Pin 10 W27–3 Cotter Pin 10 Y28–97 Snap Ring 2 Z29–7 Dual Lock 3 AA 29–9 Dual Lock 3 AB 38–235 Spring 4 AC 38–251 Spring 2 AD 38–326 Extension Spring 2 AE 52–245 Nyliner 4 AF 715–1–133 Spring Collar 1 AH 715–1–140 PVC Tubing 2 AJ 715–1–192 Jack Support 2 AK 715–1–193 Jack Clamp 2 AL 715–1–333 Release Rod Stop Sleeve 2 AM (Page 26) Jack Assembly 2 AN 716–1–15 Release Pivot Bar 2 AP 716–1–52 Pivot Assembly, Foot 1 AR 716–1–61 Pedal Shaft 2 AS 716–1–71 Release Rod Ass’y2 AT 716–1–75 Release Rod 2 AW 716–1–102 Pump Link Wldmt. Ass’y, Ft. 1 AY 716–1–109 Pump Link Bar Wldmt., Hd. 1 BA 716–1–119 Pivot Assembly, Head End 1 BB 716–1–281 Pump Idler Link 2 BC 716–1–286 Cam, Release Pedal 4 BD (Page 34) Pump Pedal Ass’y, Foot 1 BE (Page 34) Pump Pedal Ass’y, Head 1 BF 716–1–293 Rel Pedal, Hd. Lt. & Ft. Rt. 2 BH 716–1–294 Rel. Pedal, Hd. Rt. & Ft. Lt. 2 BJ 763–1–15 Spring 1 BK 763–1–16 Spring Guide 1 BL 1210–1–27 Pump Conn. Rod Ass’y1 BM 1210–1–111 End Release Pedal Bracket 2 BN 1210–1–112 Release Rod Wldmt., Head, Left 1
33
Page 45
End Control Pump Pedal Assembly, Head
Assembly part number 716–1–292
Item Part No. Part Name Qty.
A 716–1–285 Pump Pivot, Head End 1 B26–12 Roll Pin 1 C 716–1–290 Pump Ped. Wldmt., Head 1 D 721–40–25 Pedal 1
End Control Pump Pedal Assembly, Foot
Assembly part number 716–1–288
Item Part No. Part Name Qty.
A 716–1–283 Pump Pivot, Foot End 1 B26–12 Roll Pin 1 C 716–1–289 Pump Ped. Wldmt., Foot 1 D 721–40–25 Pedal 1
NOTE
Apply plastic adhesive to the mating surfaces of item D prior to assembly.
34
Page 46
End Control Stretcher Base Labeling Assembly
Item Part No. Part Name Qty.
D 946–1–60 Stryker Logo Label 2 E 1001–1–135 Hood Assembly 1 F 715–1–134 Bellows 2 H29–9 Dual Lock (not shown) 1 J25–77 Rivet 2 K 1009–1–17 Specification Label 1
1509–1–17 Specification Label 1 L 715–1–176 Oxygen Bottle Holder 1 M11–16 Washer 2 N29–7 Dual Lock (not shown) 1
35
Page 47
End Control Graphics
Reference below for dept. label part numbers
Color Item A Control Label,
Head
RED 1010–800–11 1010–800–12 1010–800–13 1010–700–15 PURPLE 1010–800–21 1010–800–22 1010–800–23 1010–700–25 GREEN 1010–800–31 1010–800–32 1010–800–33 1010–700–35 GRAY 1010–800–41 1010–800–42 1010–800–43 1010–700–45 TEAL 1010–800–51 1010–800–52 1010–800–53 1010–700–55 PINK 1010–800–61 1010–800–62 1010–800–63 1010–700–65 BLUE 1010–800–71 1010–800–72 1010–800–73 1010–700–75
Item B Control Label,
Foot
Item C Stripe Label Litter Bumper Strip
Department Label Part Number Department Label Part Number
Emergency 1010–900–1 Endoscopy 1010–900–7 P.A.C.U. 1010–900–2 Radiology 1010–900–8 Transport 1010–900–3 Nuclear Medicine 1010–900–9 Surgery 1010–900–4 Ambulatory Surgery 1010–900–10 Extended Stay 1010–900–5 G.I. Lab 1010–900–11 Maternity 1010–900–6 Cath. Lab 1010–900–12
36
Page 48
Side Control Graphics
B
A
A
Color Item A Control Label, Right Item B Control Label, Left Litter Bumper Strip
RED 1001–700–111 1001–700–112 1010–700–15 PURPLE 1001–700–121 1001–700–122 1010–700–25 GREEN 1001–700–131 1001–700–132 1010–700–35 GRAY 1001–700–141 1001–700–142 1010–700–45 TEAL 1001–700–151 1001–700–152 1010–700–55 PINK 1001–700–161 1001–700–162 1010–700–65 BLUE 1001–700–171 1001–700–172 1010–700–75
Reference previous page for dept. label part numbers.
37
Page 49
Side Control Stretcher Base Labeling Assembly
Item Part No. Part Name Qty.
A 741–1–145 Brake/Steer Label, Head 1 B 741–1–146 Brake/Steer Label, Foot 1 E 1001–1–135 Hood Assembly 1 F 715–1–134 Bellows 2 H29–9 Dual Lock (not shown) 1 J25–77 Pop Rivet 2 K 1009–1–17 Specification Label 1
1509–1–17 Specification Label 1 L 715–1–176 Oxygen Bottle Holder 1 M1–16 Washer 2 N 946–1–60 Stryker Logo Label 2 P29–7 Dual Lock (not shown) 1
38
Page 50
Assembly part number 1009–30–10
Litter Assembly
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A11–360 Plastic Spacer 2 Z 1001–1–37 Jack Supt. Tube, Hd. 2 B3–76 Hex Hd. Cap Screw 4 AA 1001–1–41 Hole Plug 2 C3–78 Hex Hd. Cap Screw 4 AB 1001–201–30 Trend. Support 2 E4–201 Soc. Hd. Cap Screw 4 AC 1001–40–12 Foot Board Receptacle 2 F16–11 Nylock Nut 2 AE 1009–30–44 Bumper Channel 2 H16–28 Fiberlock Nut 8 AF 1001–201–29 Insert 2 J16–35 Nylock Nut 4 AH 1010–32–85 Support Tube Ass’y1 K25–38 Pop Rivet 24 AK 1210–800–8 Patent Label 1 L28–23 Retaining Ring 2 AL 1001–201–31 Support Tube Ass’y1 M37–10 Hole Plug 2 AM 37–74 Hole Plug (not shown) 10 N14–21 Nylon Flat Washer 8 AP 721–31–65 Hole Plug (not shown) 14 P46–1 Square Hd. Screw 2 AR 1001–30–29 End Plug 4 W 926–400–142 Bumper Wheel 4 AS 1001–1–36 Hole Plug (not shown) 4 Y 938–1–401 Collar 2
39
Page 51
Assembly part number 1509–30–10
1509 Litter Assembly
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A3–40 Hex Hd. Cap Screw 2 Y 938–1–401 Collar 2 B3–76 Hex Hd. Cap Screw 4 Z 1001–1–37 Jack Supt. Tube, Hd. 2 C3–78 Hex Hd. Cap Screw 4 AA 1001–1–41 Hole Plug 2 E4–201 Soc. Hd. Cap Screw 4 AB 1001–32–29 Carrier Tube 2 F16–11 Nylock Nut 2 AC 1001–40–12 Foot Board Receptacle 2 H16–28 Fiberlock Nut 8 AE 1009–30–44 Bumper Channel 2 J16–35 Nylock Nut 4 AF 1010–32–64 Carrier Tube 2 K25–38 Pop Rivet 24 AH 1010–32–85 Support Roller 4 L28–23 Retaining Ring 2 AJ 1210–800–8 Patent Label 1 M37–10 Hole Plug 2 AK 1501–27–23 Support Tube Ass’y1 N14–21 Nylon Flat Washer 8 AL 1510–32–20 Support Tube Ass’y1 P46–1 Square Hd. Screw 2 AM 37–74 Hole Plug (not shown) 10 S 721–32–107 Roller Sleeve 4 AP 721–31–65 Hole Plug (not shown) 14 T 919–30–28 Rack Guide 2 AR 1001–30–29 End Plug 4 W 926–400–142 Bumper Wheel 4 AS 1001–1–36 Hole Plug (not shown) 4
AT 26–57 Roll Pin 2
40
Page 52
Siderail Assembly, Right & Left, Fold–to–Head
Assembly part numbers 1010–26–17 (Right) & 1010–26–19 (Left)
J
(LEFT SIDERAIL IS SHOWN)
Item Part No. Part Name Qty.
A 1010–26–15 Top Rail 1 B 1010–26–83 Upright 4 C 1010–26–84 Upright, Bent 1 D 1010–26–82 Sleeve Bearing 6 E25–106 Semi–Tubular Rivet 6 F 1010–26–10 Round Hole Plug 4 H 1010–26–85 Upright, Latch 1 J 1010–26–12 Bent Spindle Rest 1
41
Page 53
Siderail to Litter Assembly, Fold–to Head
Assembly part number 1009–20–10
Item Part No. Part Name Qty.
A4–135 But. Hd, Cap Screw 4 B4–136 But. Hd. Cap Screw 14 C11–2 Flat Washer 4 E16–28 Nylock Nut 2 F21–104 Set Screw 2 H37–74 Hole Plug 2 J38–220 Compression Spring 2 K 721–26–66 Pivot Screw 14 L 721–26–68 Upright Cradle 4 M 721–26–69 Upright Sleeve 6 N 721–26–74 Lock Handle, Machined 2 P (page 41) Siderail Assembly, Right 1 R (page 41) Siderail Assembly, Left 1 S 1010–26–69 Lock Support 2 T 1010–26–80 Lock Housing Ass’y, Right 1 W 1010–26–81 Lock Housing Ass’y, Left 1
42
Page 54
Siderail to Litter Assembly, Fold to Foot
Assembly part number 1009–21–10
Item Part No. Part Name Qty.
A4–135 But. Hd, Cap Screw 4 B4–136 But. Hd. Cap Screw 14 C11–2 Flat Washer 4 E16–28 Nylock Nut 2 F21–104 Set Screw 2 H37–74 Hole Plug 2 J38–220 Compression Spring 2 K 721–26–66 Pivot Screw 14 L 721–26–68 Upright Cradle 6 M 721–26–69 Upright Sleeve 4 N 721–26–74 Lock Handle, Machined 2 P (page 43.1) Siderail Assembly, Right 1 R (page 43.1) Siderail Assembly, Left 1 S 1010–26–69 Lock Support 2 T 1010–26–80 Lock Housing Ass’y, Right 1 W 1010–26–81 Lock Housing Ass’y, Left 1
43
Page 55
Siderail Assembly, Right & Left, Fold to Foot
Assembly part numbers 721–26–96 (Right) 721–26–97 (Left)
(Right Side Shown)
Item Part No. Part Name Qty.
A 1010–26–15 Top Rail 1 B 1010–26–83 Upright 4 C 1010–26–84 Upright, Bent 1 D 1010–26–82 Spacer 6 E25–106 Semi–Tubular Rivet 6 F 1010–26–10 Round Hole Plug 4 H 1010–26–85 Upright, Latch 1 J 1010–26–12 Bent Spindle Stop 1
43.1
Page 56
Notes
43.2
Page 57
Pneumatic Fowler to Frame Assembly
Assembly part number 1210–31–10
Item Part No. Part Name Qty.
A4–182 But. Hd. Cap Screw 2 B4–183 But. Hd. Cap Screw 2 C11–179 Nylon Washer 2 D14–21 Nylon Washer 8 E16–11 Nylock Hex Nut 2 F16–35 Nylock Hex Nut 2 H23–100 Self–Tapping Screw 2 J25–50 Pop Rivet 7 K 1211–31–31 Pneumatic Fowler Rest 2 L 1010–31–78 Gas Cylinder 2 M (page 45) Pneumatic Fowler Ass’y1 N15–59 Hex Jam Nut 2
44
Page 58
Pneumatic Fowler Assembly (Fiberresin)
Assembly part number 1210–31–120
Item Part No. Part Name Qty.
A4–161 Hex Soc. But. Hd. Cap Screw 2 B7–20 Truss Hd. Mach. Screw 4 C25–124 Pop Rivet 2 D15–37 Jam Nut 2 E15–50 Hex Nut 2 F16–28 Nylock Nut 6 H21–125 Set Screw 2 J21–126 Set Screw 2 K 1001–1–36 Hole Plug 2 L 1001–31–13 Fowler Tube 1 M 1010–231–12 Fowler Skin (Fiberresin) 1 N (page 47.1) Outer Housing Ass’y, Right 1 P (page 47.1) Outer Housing Ass’y, Left 1 R 1210–31–118 Trip Bar Assembly 1
45
Page 59
Pneumatic Fowler to Frame Assembly
Assembly part number 1710–31–10
Item Part No. Part Name Qty.
A4–182 But. Hd. Cap Screw 2 B4–183 But. Hd. Cap Screw 2 C11–179 Nylon Washer 2 D14–21 Nylon Washer 8 E16–11 Nylock Hex Nut 2 F16–35 Nylock Hex Nut 2 H23–100 Self–Tapping Screw 2 J25–50 Pop Rivet 7 K 1211–31–31 Pneumatic Fowler Rest 2 L 1010–31–78 Gas Cylinder 2 M (page 47) Pneumatic Fowler Ass’y1 N15–59 Hex Jam Nut 2
46
Page 60
Pneumatic Fowler Assembly (Fiberresin)
Assembly part number 1710–31–120
Item Part No. Part Name Qty.
A4–161 Hex Soc. But. Hd. Cap Screw 2 B7–20 Truss Hd. Mach. Screw 4 C25–124 Pop Rivet 2 D15–37 Jam Nut 2 E15–50 Hex Nut 2 F16–28 Nylock Nut 6 H21–125 Set Screw 2 J21–126 Set Screw 2 K 1001–1–36 Hole Plug 2 L (page 47.1) Outer Housing Ass’y, Right 1 M (page 47.1) Outer Housing Ass’y, Left 1 N 1501–31–13 Fowler Tube 1 P 1510–231–12 Fowler Skin (Fiberresin) 1 R 1710–31–118 Trip Bar Assembly 1
47
Page 61
Outer Housing Assembly, Right and Left
Assembly part number 1210–31–106 (Right)
Item Part No. Part Name Qty.
A25–144 Semi–Tubular Rivet 1 B 1210–31–103 Pivot Tab 1 C 1210–31–104 Outer Housing, Right 1
Assembly part number 1210–31–107 (Left)
Item Part No. Part Name Qty.
A25–144 Semi–Tubular Rivet 1 B 1210–31–103 Pivot Tab 1 C 1210–31–105 Outer Housing, Left 1
47.1
Page 62
Notes
47.2
Page 63
Crank Fowler Assembly (Fiberresin)
Assembly part number 1210–33–10
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A4–97 Hex But. Hd. Cap Screw 6 M 25–50 Pop Rivet 7 B4–183 But. Hd. Cap Screw 2 N 946–1–64 Fowler Operation Label 1 C7–20 Truss Hd. Mach. Screw 8 P 1001–1–36 Hole Plug 2 D8–15 Shoulder Bolt 2 R 1001–31–13 Fowler Tube 1 E11–179 Washer 2 S 1001–31–31 Pneumatic Fowler Rest 2 F14–3 Thrust Washer 8 T 1001–33–24 Fowler Lever Assembly 1 H14–21 Washer 2 W (page 50) Crankscrew Assembly 1 J16–11 Nylock Hex Nut 2 Y 1010–231–12 Fowler Skin (Fiberresin) 1 K16–28 Fiberlock Hex Nut 16 Z 1010–234–15 Mounting Bracket Ass’y2 L23–100 Ph. Hd. Self–Tap. Screw 4 AA 1550–33–31 Fowler Support Ass’y2
48
Page 64
Crank Fowler Assembly (Fiberresin)
Assembly part number 1710–33–10
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A4–97 Hex But. Hd. Cap Screw 6 M 25–50 Pop Rivet 7 B4–183 But. Hd. Cap Screw 2 N 946–1–64 Fowler Operation Label 1 C7–20 Truss Hd. Mach. Screw 8 P 1001–1–36 Hole Plug 2 D8–15 Shoulder Bolt 2 S 1001–31–31 Pneumatic Fowler Rest 2 E11–179 Washer 2 W (page 50) Crankscrew Assembly 1 F14–3 Thrust Washer 8 Z 1010–234–15 Mounting Bracket Ass’y2 H14–21 Washer 2 AA 1501–31–13 Fowler Tube 1 J16–11 Nylock Hex Nut 2 AB 1501–33–24 Fowler Lever Ass’y1 K16–28 Fiberlock Hex Nut 16 AC 1510–231–12 Fowler Skin (Fiberresin) 1 L23–100 Ph. Hd. Self–Tap. Screw 4 AD 1550–33–31 Fowler Support Ass’y2
49
Page 65
Fowler Crankscrew Assembly
Assembly part numbers 1001–33–25 & 1501–33–25
Item Part No. Part Name Qty.
A 1001–33–26 Drive Bar Assembly 1
1501–33–26 Drive Bar Assembly 1 B 1550–1–16 Crank Assembly 1 C 946–33–18 Crank Disc 1 D 938–1–177 Knob 1 E16–5 Kep Nut 1 F 378–24–29 Shoulder Bolt 1 H 946–33–35 Fowler Screw 1 J26–14 Roll Pin 2 K81–174 Thrust Washer 2 L 938–1–175 Bearing Assembly 1 M81–176 Thrust Washer 1 N81–175 Thrust Bearing 1 P 1510–34–84 Screw Cover Assembly 1 R 1550–1–14 Magnet 1 S26–10 Roll Pin 1 T4–7 Soc. Hd. Cap Screw 1 W26–45 Roll Pin 1 Y 7900–1–102 Velcro Pile 1
50
Page 66
Stationary Foot End Assembly (Fiberresin)
Assembly part number 1010–332–20
Item Part No. Part Name Qty.
A 1010–332–21 Ftsec. Skin, Fiberresin 1 B 7900–1–102 Velcro Pile 24 1/2” C25–50 Pop Rivet 24
51
Page 67
Stationary Foot End Assembly (Steel)
Assembly part number 1010–232–20
Item Part No. Part Name Qty.
A 1010–232–21 Ftsec. Skin, Fiberresin 1 B 7900–1–102 Velcro Pile 24 1/2” C25–122 Pop Rivet 24
52
Page 68
Stationary Foot End Assembly (Fiberresin)
Assembly part number 1510–332–20
Item Part No. Part Name Qty.
A 1510–332–21 Ftsec. Skin, Fiberresin 1 B 7900–1–102 Velcro Pile 24 1/2” C25–50 Pop Rivet 24
53
Page 69
Stationary Foot End Assembly (Steel)
Assembly part number 1510–232–20
Item Part No. Part Name Qty.
A 1510–232–21 Ftsec. Skin, Fiberresin 1 B 7900–1–102 Velcro Pile 24 1/2” C25–122 Pop Rivet 24
54
Page 70
Crank Knee Gatch Assembly (Fiberresin)
Assembly part number 1010–534–10
Frame Assembly (Ref.)
Item Part No. Part Name Qty.
A (page 57) Knee Gatch Assembly 1 B 1010–334–27 Midsection Skin 1 C 1010–334–28 Thigh Skin 1 D 1010–334–126 Calf Skin 1 E25–50 Pop Rivet 31
55
Page 71
Crank Knee Gatch Assembly (Steel)
Assembly part number 1010–434–10
Frame
Assembly
(Ref.)
Item Part No. Part Name Qty.
A (page 57) Knee Gatch Assembly 1 B 1010–234–27 Midsection Skin 1 C 1010–234–28 Thigh Skin 1 D 1010–234–126 Calf Skin 1 E25–122 Pop Rivet 37
56
Page 72
Knee Gatch Assembly
Assembly part number 1010–434–20
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A3–47 Hex Hd. Cap Screw 8 P 721–31–65 Litter Hole Plug 2 B3–76 Hex Hd. Cap Screw 4 R 946–1–65 Label, Gatch Symbol 1 C4–105 Soc. Hd. Cap Screw 1 S (page 61) Gatch Crankscrew Ass’y1 D7–20 Truss Hd. Cap Screw 4 T 1001–34–24 Thigh Support 2 E14–2 Flat Washer 12 W 1001–34–25 End Plug 4 F14–21 Nylon Washer 4 Y 1001–34–48 Latch Cover 2 H16–12 Flexlock Nut 1 Z 1001–34–112 Calf Frame 1 J16–28 Nylock Hex Nut 16 AA 1001–34–120 Garch Riser 1 K25–79 Pop Rivet 8 AB 1001–34–131 Slider Support 2 L27–4 Cotter Pin 4 AC 1010–234–15 Mounting Bracket 2 M52–291 Round Spacer 4 AD 1211–34–11 Thigh Frame 1 N58–56 Edge Cover 1.3’ AE 1211–34–23 Midsection Supt. 1
57
Page 73
Crank Knee Gatch Assembly (Fiberresin)
Assembly part number 1510–534–10
Frame Assembly (Ref.)
Item Part No. Part Name Qty.
A (page 60) Knee Gatch Assembly 1 B 1510–334–27 Midsection Skin 1 C 1510–334–28 Thigh Skin 1 D 1510–334–126 Calf Skin 1 E25–50 Pop Rivet 31
58
Page 74
Crank Knee Gatch Assembly (Steel)
Assembly part number 1510–434–10
Frame
Assembly
(Ref.)
Item Part No. Part Name Qty.
A (page 60) Knee Gatch Assembly 1 B 1510–234–27 Midsection Skin 1 C 1510–234–28 Thigh Skin 1 D 1510–234–126 Calf Skin 1 E25–122 Pop Rivet 31
59
Page 75
Knee Gatch Assembly
Assembly part number 1510–434–20
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A3–47 Hex Hd. Cap Screw 8 P 721–31–65 Litter Hole Plug 2 B3–76 Hex Hd. Cap Screw 4 R 946–1–65 Label, Gatch Symbol 1 C4–105 Soc. Hd. Cap Screw 1 S (page 61) Gatch Crankscrew Ass’y1 D7–20 Truss Hd. Cap Screw 4 T 1001–34–24 Thigh Support 2 E14–2 Flat Washer 12 W 1001–34–25 End Plug 4 F14–21 Nylon Washer 4 Y 1001–34–48 Latch Cover 2 H16–12 Flexlock Nut 1 Z 1001–34–131 Slider Support 2 J16–28 Nylock Hex Nut 16 AA 1010–234–15 Mounting Bracket 2 K25–79 Pop Rivet 8 AB 1501–34–112 Calf Frame 1 L27–4 Cotter Pin 4 AC 1501–34–120 Gatch Riser 1 M52–291 Round Spacer 4 AD 1711–34–11 Thigh Frame 1 N58–56 Edge Cover 1.3’ AE 1711–34–23 Midsection Supt. 1
60
Page 76
1001–34–19 Knee Gatch Crankscrew Assembly
Item Part No. Part Name Qty.
A 946–33–18 Crank Disk 1 B 1550–1–16 Crank Assembly 1 C26–45 Roll Pin 1 D26–14 Roll Pin 2 E81–176 Thrust Washer 1 F81–175 Thrust Bearing 1 G81–174 Thrust Washer 2 H 938–1–175 Bearing Assembly 1 J 938–1–177 Knob 1 K 378–24–29 Shoulder Bolt 1 L16–5 Conelock Nut 1 M 1001–34–47 Knee Gatch Screw 1 N 1510–34–84 Screw Cover Assembly 1 P 1510–34–55 Gatch Drive Tube Assembly 1 R26–10 Roll Pin 2 S 7900–1–102 Velcro Pile Tape 1 T 1550–1–14 Magnet 1 W4–7 Soc. Head Cap Screw 1
61
Page 77
Four Corner Option Assembly
Assembly part number 1009–153
Item Part No. Part Name Qty.
A4–156 But. Hd. Cap Screw 8 B16–6 Kep Nut 8 C 1009–30–36 Corner Cover 4
62
Page 78
Head End Push Bar Option Assembly
Assembly part numbers 1009–155 & 1509–155
Item Part No. Part Name Qty.
A3–47 Hex Hd. Cap Screw 2
*B 3–50 Hex Hd. Cap Screw 3
C16–28 Nylock Nut 6 D 1010–254–4 P.U.P. Receptacle Wldmt., Lt. 1 E 1010–254–6 P.U.P. Receptacle Wldmt., Rt. 1 F 1010–289–11 Push Bar Weldment (1009) 1
1510–289–11 Push Bar Weldment (1509) 1
*H 3–15 Hex Hd. Cap Screw 1
J3–78 Hex Hd. Cap Screw 1
* Item H replaces item B when the head end permanently attached I.V. pole option is present.
63
Page 79
2–Stage I.V. Pole Mounting Assembly, Head End
Assembly part numbers 1009–110 & 1509–110
Item Part No. Part Name Qty.
A3–50 Hex Hd. Cap Screw 3 B4–66 Soc. Hd. Cap Screw 1 C4–91 But. Hd. Cap Screw 1 D4–156 Hex Soc. But. Hd. Cap Screw 6 E11–16 Washer 1 F16–3 Fiberlock Nut 1 H16–20 Fiberlock Nut 1 J16–28 Fiberlock Nut 2 K 1001–259–5 I.V. Receptacle Assembly 1 L 1009–30–36 Corner Cover 2 M 1009–30–37 Corner Cover 1 N 1009–110–12 I.V. Clip 1 P (page 66) I.V. Pole Assembly 1 R 1001–59–41 I.V. Plug 1 S 1501–27–19 I.V. Plug (for 1509 only) 1 T16–6 Kep Nut 6
64
Page 80
2–Stage I.V. Pole Mounting Assembly, Foot End
Assembly part numbers 1009–112 & 1509–112
Item Part No. Part Name Qty.
A3–50 Hex Hd. Cap Screw 3 B4–66 Soc. Hd. Cap Screw 1 C4–91 But. Hd. Cap Screw 1 D4–156 Hex Soc. But. Hd. Cap Screw 6 E11–16 Washer 1 F16–3 Fiberlock Nut 1 H16–20 Flexlock Nut 1 J16–28 Fiberlock Nut 9 K 1001–259–5 I.V. Pivot 1 L 1009–30–36 Corner Cover 2 M 1009–30–37 Corner Cover 1 N 1009–110–12 I.V. Clip 1 P (page 66) I.V. Pole Assembly 1 R 1001–59–41 I.V. Plug 1 S 1501–127–19 I.V. Plug (for 1509 only) 1
65
Page 81
2–Stage I.V. Pole Assembly
Assembly part number 1211–110–10
Item Part No. Part Name Qty.
A 1001–59–32 Base Tube Assembly 1 B 1001–59–31 Extension Tube Assembly 1 D 1210–110–47 Lock Ring 1 E 1210–110–49 Lock Actuator 1 H14–20 Nylon Flat Washer As Req’d J 1010–59–16 I.V. Hook 2 K52–17 Nylon Spacer 2 L 926–400–62 Stop Sleeve 1 M 1210–110–46 Back–Up Ring 1 N8–31 Shoulder Bolt 1
66
Page 82
Notes
67
Page 83
3–Stage I.V. Pole Mounting Assembly, Head End
Assembly part numbers 1009–111 & 1509–111
Item Part No. Part Name Qty.
A3–50 Hex Hd. Cap Screw 3 B4–66 Soc. Hd. Cap Screw 1 C4–91 But. Hd. Cap Screw 1 D4–156 Hex Soc. But. Hd. Cap Screw 6 E11–16 Washer 1 F16–3 Fiberlock Nut 1 H16–20 Centerlock Nut 1 J16–28 Fiberlock Nut 2 K 1001–259–5 I.V. Receptacle Assembly 1 L 1009–30–36 Corner Cover 2 M 1009–30–37 Corner Cover 1 N 1009–110–12 I.V. Clip 1 P (page 70 or 71) I.V. Pole Assembly 1 R16–16 Kep Nut 6
68
Page 84
3–Stage I.V. Pole Mounting Assembly, Foot End
Assembly part numbers 1009–113 & 1509–113
Item Part No. Part Name Qty.
A3–50 Hex Hd. Cap Screw 3 B4–66 Soc. Hd. Cap Screw 1 C4–91 But. Hd. Cap Screw 1 D4–156 Hex Soc. But. Hd. Cap Screw 6 E11–16 Washer 1 F16–3 Fiberlock Nut 1 H16–20 Centerlock Nut 1 J16–28 Fiberlock Nut 2 K 1001–259–5 I.V. Receptacle Assembly 1 L 1009–30–36 Corner Cover 2 M 1009–30–37 Corner Cover 1 N 1009–110–12 I.V. Clip 1 P (page 70 or 71) I.V. Pole Assembly 1 R16–6 Kep Nut 6
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Assembly part number 1010–61–10
3–Stage I.V. Pole Assembly
Item Part No. Part Name Qty.
A 1010–61–24 Base Tube Assembly 1 B (page 72) 2nd Stage Assembly 1 C (page 73) 3rd Stage Assembly 1 D26–6 Roll Pin 1 E7–4 Truss Hd. Mach. Screw 1 F52–17 Nylon Spacer 2 G 1010–59–16 I.V. Hook 2 H14–20 Nylon Flat Washer 1 I 1010–61–14 Collar 1 J 926–400–62 Stop Sleeve 1
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Assembly part number 1510–61–10
3–Stage I.V. Pole Assembly
Item Part No. Part Name Qty.
A 1010–61–24 Base Tube Assembly 1 B (page 72) 2nd Stage Assembly 1 C (page 73) 3rd Stage Assembly 1 D26–6 Roll Pin 1 E7–4 Truss Hd. Mach. Screw 1 F52–17 Nylon Spacer 2 G 1010–59–16 I.V. Hook 2 H14–20 Nylon Flat Washer 1 I 1010–61–14 Collar 1 J 926–400–62 Stop Sleeve 1 K 1501–27–19 Plug 1
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2nd Stage Assembly
Assembly part number 1010–61–25
Item Part No. Part Name Qty.
A 1010–61–30 2nd Tube Assembly 1 C 1210–110–46 Back–Up Ring 1 D 1210–110–47 Lock Ring 1 E 1210–110–49 Lock Actuator 1
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3rd Stage Assembly
Assembly part number 1010–61–20
Item Part No. Part Name Qty.
A38–303 Spring 1 B 1010–61–13 Ball Retainer 1 C 1010–61–15 Stop Nut 1 D 1010–61–16 Retaining Shaft 1 E 1010–61–17 Thumb Knob 1 F 1010–61–18 Hand Guard 1 G 1010–61–19 3rd Extension Rod 1 H31–21 Ball 6
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Tethered I.V. Pole Mounting Assembly
Assembly part number 1001–87–20
Item Part No. Part Name Qty.
A (page 75) Trough Assembly 1 B (page 76) I.V. Pole Assembly 1 C34–22 Cord Clamp 1 D25–79 Pop Rivet 1 E4–85 Soc. Hd. Cap Screw 2 F16–3 Nylock Nut 2
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Tethered I.V. Pole Trough Assembly
Assembly part number 1001–87–22
Item Part No. Part Name Qty.
A 1001–87–23 Machined Sleeve 1 B 1001–87–16 Front Mounting Bracket 1 C 1001–87–15 Mounting Bracket Ass’y1 D1–22 Flat Hd. Mach Screw 2 E37–2 Tube Plug 2 F 946–40–110 Lock Clip 1 H16–14 Dynalock Hex Nut 2
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Tethered I.V. Pole Assembly
Assembly part number 1001–87–18
Item Part No. Part Name Qty.
A (page 77) I.V. Holder 1 C 1010–22–27 Cable Assembly 1 D 741–47–14 Retainer 1 E21–16 Set Screw 2
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I.V. Holder Assembly
Assembly part number 721–47–6
Item Part No. Part Name Qty.
A 938–1–305 Pole Socket Assembly 1 B 938–1–308 Pole Assembly 1 C24–53 Knob 1
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Fowler X–Ray Cassette Assembly
Assembly part number 1001–23–10
Item Part No. Part Name Qty.
A 1001–23–12 Tray 1 B 1020–23–16 Post Housing 1 C 1001–23–14 Actuating Rod 2 D 926–23–64 Post 2 E 1010–23–37 Rod Guide 2 F 1020–23–21 Knob 1 H 1010–23–28 Tray Angle 1 J 926–23–70 Block Assembly 1 K 926–23–69 Washer 1 L14–3 Washer 1 M38–122 Compression Spring 1 N 1020–23–26 Spacer 2 P 1020–23–19 Tray Hinge, Right 1 R 1020–23–20 Tray Hinge, Left 1 S 926–23–71 Bushing 1 T1–20 Flat Hd. Mach. Screw 2 W4–149 Button Hd. Cap Screw 4 Y1–22 Flat Hd. Mach. Screw 4 Z16–3 Nylock Hex Nut 4 AA 1010–23–19 Instruction Label 1 AB 1001–23–25 Specification Label 1
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X–Ray Cassette Installation Assembly
Assembly part number 1001–23–11
Item Part No. Part Name Qty.
A (page 78) X–Ray Cassette Ass’y1 B16–3 Self–Locking Nut 4 C4–147 Button Hd. Cap Screw 4 D 1001–23–13 Tray Latch 2 E 1020–23–13 Tray Hinge, Right 1 F 1020–23–12 Tray Hinge, Left 1 H25–69 Pop Rivet 4
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Foot Board/Chartholder Assembly
A
Assembly part number 926–40–10
B
Item Part No. Part Name Qty.
A 946–28–11 Chart Holder 1 B 946–29–6 Foot Board 1
Upright Oxygen Bottle Holder Assembly
Assembly part number 1020–30
Item Part No. Part Name Qty.
A 1020–30–11 Upright Bottle Holder 1 B27–12 Cotter Pin 1 D 1020–30–17 Specification Label 1
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Foot Extension/Defibrillator Tray Assembly
Label Detail
Assembly part number 1010–50–210*
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A8–49 Socket Hd. Shoulder Bolt 4 M 1010–50–50 Knob 2 B14–20 Nylon Washer 2 N 1010–50–57 “Max. Weight” Label 4 C14–21 Nylon Washer 2 P 1010–50–205 Cushion Assembly 1 D16–28 Fiberlock Nut 4 R 1010–50–218 Foot & Tray Board 1 E37–52 Rubber Bumper 2 S 1010–50–225 Pivot Frame Weldment 1 F38–133 Spring 2 T 1010–50–242 Pin Lock 1 H52–17 Spacer 4 W 1010–50–246 Base Mounting Ass’y1 J 1010–50–17 Specification Label 1 Y 1010–50–248 Lower Pin Lock 1 K 1010–50–19 “Push/Pull” Label 1 Z 1010–50–250 Pin Adjuster 1 L 1010–50–21 Long Strap 1 AB 721–31–65 Hole Plug 2
* Replacement part number 1010–50–100.
Label Detail
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Defibrillator Tray Assembly
Assembly part number
926–39–10
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A 946–39–4 Tray 1 K 926–1–82 Label 1 B 926–39–16 Crosstube 3 L 390–57–12 Long Strap 1 C25–55 Rivet 4 M 390–57–13 Short Strap 1 D 926–39–9 Cover 1 N 946–1–283 Label 1 E18–6 Umbrella Nut 6 P 926–39–15 Holder 2 F 7900–1–143 Dual Lock 6 R 2–44 Screw 2 H 7900–1–145 Dual Lock 6 S 2–25 Rd. Hd. Mach. Screw 6 J 946–39–3 Support Tube 2
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Heel Stirrup and Support Assembly
Assembly part number 1001–55–10
Item Part No. Part Name Qty.
A (Page 84) Rt. Stirrup Support Ass’y1 B (Page 85) Lt. Stirrup Support Ass’y1 C (Page 86) Stirrup Assembly 2 D22–8 Drive Screw 4 E3–78 Hex Head Cap Screw 4 F16–28 Nylock Hex Nut 4 H11–158 Flat Washer 4 K25–79 Pop Rivet 4
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Right Stirrup Support Assembly
Assembly part number 1001–55–15
Item Part No. Part Name Qty.
A 1010–55–16 Right Support Tube Ass’y1 B 1001–55–11 Mounting Bracket 1 C 650–2–32 Lock Screw Assembly 1 D 966–51–19 Wedge Lock, Modified 1 E38–171 Compression Spring 1 F26–7 Roll Pin 1 H14–40 Nylon Flat Washer 1 J24–11 Knob 1
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Left Stirrup Support Assembly
Assembly part numbe 1001–55–16
A
Item Part No. Part Name Qty.
A 1010–55–26 Left Support Tube Ass’y1 B 1001–55–11 Mounting Bracket 1 C 650–2–32 Lock Screw Assembly 1 D 966–51–19 Wedge Lock, Modified 1 E38–171 Compression Spring 1 F26–7 Roll Pin 1 H14–40 Nylon Flat Washer 1 J24–11 Knob 1
85
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