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READ AND SAVE THESE INSTRUCTIONS
SCC P/N 5-6338
FUSION HEATED PIZZA [AND
OTHER HEATED FOODS] CASES
INST ALLATION AND
OPERATING MANUAL
Model
DP.4526B
Model
DP.4526C
Model
DP.4526A
Model
DP9.5612
Model DP.4526
Model DP.4526A
Model DP.4526B
Model DP.4526C
Model DP.4526D
Model CDR5521
Model DP9.5612
Note 1: Illustrations Shown May Not
Reflect Every Feature or Option of
Your Particular Model.
Note 2: See Next Page For
Dimensions of Each Model.
888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
This Manual
Pertains
To
These
Models
I:\Oper Manuals\Fusion\DP-4526_DP-4526A_DP-4526B_DP-4526C_DP-4526D_CDR5521_DP9-5612_5-6338.pub
Rev D Date: 12.4.2012
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TABLE OF CONTENTS / CASE MODELS AND DIMENSIONS
OVERVIEW / TEMPERATURES / WARNINGS / ADVERSE CONDITIONS / SPACING / CORDS &
PLUGS …...…..…….………..………..………………..…..…….………….....………………………..
INSTALLATION - REMOVAL FROM SKID / ADJUSTING RAILS ….……………………………….……..
SWITCHES AND SETTINGS .……………………………………………………………..…………….……..
MAINTENANCE FUNDAMENTALS ….……………………………………………………………. ………….
SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE ………….………….
CLEANING SCHEDULE - TO BE PERFORMED BY STORE PERSONNEL …..……………….………..
CLEANING PROCEDURE - CAMBRIA® NATURAL QUARTZ SURFACE ……………………………….
TROUBLESHOOTING - GENERAL ISSUES …….………………….…………….……….….……………..
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INF ORMATION …………………..
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-------------------------- MODELS AND DIMENSIONS -------------------------
Model DP.4526…………….…………...…………….…………….72”L* x 40”D** x 64”H~
Model DP.4526A.………………….……………....……………….60”L* x 40”D** x 64”H~
Model DP.4526B……………….…………………....……………..48”L* x 40”D** x 64”H~
Model DP.4526C……………….…………….……...……………..72”L* x 40”D** x 64”H~
Model DP.4526D……………….…………….……...……………..[Dimensions TBD]
Model CDR5521…………………………………………………….48”L* x 40”D** x 64”H~
Model DP9.5612……………………………………..………112 13/16”L* x 40”D x 64”H∞
*Length Without End Panels
**Depth is Approximately 52” if Cutting Board Raised Into Position
~ Height Is To Top Of Canopy Lights; Height Is 34 1/2” to Top of Cutting Board
∞ Height Is To Top Of Canopy Lights; Height is 33 9/16” to Top of Heated Surface
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OVERVIEW / TEMPERATURES / WARNINGS / ADVERSE CONDITIONS / SPACING / CORDS & PLUGS
OVERVIEW
The Structural Concepts® Fusion® Heated Pizza Case
is designed to maintain product at temperatures of
140 °Fahrenheit [60 °Celcius].
Note: This merchandiser is designed to MAINTAIN
product temperature. It is NOT designed to HEAT UP
products from unheated temperatures. It is designed
for the display of perishable, unpackaged products.
These merchandisers should be installed and operated
according to these instructions to ensure proper
performance.
This unit is designed for the display of products in
ATTENTION INSTALLER
This equipment must be installed in compliance with all
applicable NEC, federal, state and local plumbing codes.
CAUTION! POWER CORD AND PLUG MAINTENANCE
Risk of electric shock. If cord or plug becomes damaged,
replace only with cord and plug of same type.
CAUTION! LAMP REPLACEMENT GUIDELINES
Fluorescent lamps have been treated to resist
CAUTION
breakage and must be replaced with
similarly treated lamps.
WARNING
ELECTRICAL
HAZARD
Risk of electric shock. Disconnect power before servicing.
CAUTION! More than one source of electrical supply is
employed with units that have separate circuits.
Disconnect ALL ELECTRICAL SOURCES before servicing.
WARNING
ambient store conditions where temperatures and
humidity are maintained at a maximum of 75 °F [24 °C]
and 55% relative humidity.
WARNINGS
This sheet contains important warnings to prevent
injury or death.
Please read carefully!
POWER CORD AND PLUG MAINTENANCE
Caution! Risk of electric shock.
If cord or plug becomes damaged, replace only with
cord and plug of same type.
CAUTION!
GFCI BREAKER
USE
REQUIREMENT
If N.E.C. (National
Electric Code) or
your local code
requires GFCI
(Ground Fault
Circuit
Interrupter)
protection, you
MUST use a
GFCI breaker in
lieu of a GFCI
receptacle.
WARNING
HOT
SURFACES
CAUTION
ADVERSE
CONDITIONS /
SPACING ISSUES
WARNING
Heated wells and heated surfaces are Hot!
Turn off and allow to cool
CAUTION! ADVERSE CONDITIONS / SPACING ISSUES
before cleaning, servicing or removing from case.
Performance issues caused by adverse conditions or spacing issues are NOT
covered by warranty.
Unit must be kept at least 15-feet
from exterior doors, overhead HVAC vents or
any air curtain disruption to maintain proper temperatures.
Unit must not be exposed to direct sunlight or any separate heat source (ovens,
fryers, stoves, etc.).
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INSTALLATION: REMOVAL FROM SKID / ADJUSTING RAILS
1. Remove Case From Skid (With Rails)
Remove shipping brace that may be securing
case to skid.
Support case to prevent tipping.
Caution! Levelers (or rails) can be damaged if
case hits floor with heavy force!
Carefully slide unit to
rear of skid and tip
backward off skid.
Illustration may not
reflect every feature
or option of your
particular case.
Slide Skid Out
Case can be repositioned with pallet truck when
front lower panel is removed. Blocking may be
necessary to obtain adequate height.
2. Case Positioning
Before adjusting levelers, make certain that case
is in proper location in store.
The case must be level both side to side and front
to back.
3. Cases With Frame Support Rails: Shim
Illustration below shows case with frame support
rails (most cases).
Shims will be provided with all cases that have
frame support rails.
Use shims to level case.
Note: After case is in position, it must be
sealed to floor to prevent entry or leakage of
liquid or moisture.
Note: Illustration Shown May Not
Exactly Reflect Every Feature or
Option of Your Particular Case.
Frame Support Rails
To Be Shimmed
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SWITCHES AND SETTINGS
Switches and Settings
See illustrations below for locations.
Light Switch: Light switch to be turned on when heated surface is on. Both are required to properly heat
foods.
Heated Surface: Set thermostat as specified on label to attain proper temperatures.
Caution! If heated surface temperature adjustment knob is set higher or lower than specified, it can
result in product temperatures outside proper range!
Note: Illustration Shown May Not
Exactly Reflect Every Feature or
Option of Your Particular Case.
Hatco® Overhead
Light Switch
Hatco® Heated
Surface Switch
Hatco® Heated Surface
Temperature Adjustment Knob
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MAINTENANCE FUNDAMENTALS
Light Fixtures
Warning! Disconnect power before providing
maintenance & service to unit.
Warning! Lamp is manufactured to resist
breakage. Replace with same wattage lamp
that is similarly manufactured. If uncertain of
wattage, refer to this sheet and the label
inside lower rim of lamp shade for specifics.
Warning! As heated surface may also heat up
light fixture, make certain that entire area has
been allowed to cool before touching lamps.
Light Fixtures [Two (2)
Shown in This Model.
Your Case May Vary]
Lamp Specifics
SCC P/N 38732
Hatco® heated lamp: 250W, clear coated.
Shade color: clear brushed metal finish.
Shade style: Hatco® #750.
Model: Hatco® model LW-IR, lamp assembly.
Lamp Installation / Access / Removal Guidelines
After turning off light switch, allow adequate time for
lamps to cool.
After lamp has cooled, grasp lamps firmly.
Carefully unscrew lamp counter-clockwise.
Replace lamp by screwing into socket in clockwise
rotation.
Model DP.4526B
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SERIAL LABEL LOCATION & INFORMATION LISTED / TECHNICAL INFO & SERVICE
Serial Label Location & Information Listed / Technical Information & Service
Serial labels are located near the electrical access on your case.
Serial labels contain electrical, temperature & refrigeration information, as well as regulatory
standards to which the case conforms.
For additional technical information and service, see the TECHNICAL SERVICE page in this
manual for instructions on contacting Structural Concepts’ Technical Service Department.
See images below for samples of both refrigerated and non-refrigerated serial labels.
Y
S
A
SA
M
P
L
MPLE
E
N
O
ON
L
L
Y
O
Y
L
NL
LY
Y
A
S
----- Sample Serial Label For Refrigerated Case -----
S
A
MP
SA
S
LE
AM
M
O
LE
P
M
ON
P
LE ON
PLE
Y
L
N
----- Sample Serial Label For Non-Refrigerated Case -----
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CLEANING SCHEDULE - TO BE PERFORMED BY STORE PERSONNEL
CAUTION! TURN OFF POWER AND ALLOW CASE TO COOL BEFORE CLEANING!
AREA TO BE
FREQUENCY INSTRUCTIONS
CLEANED
Case Exterior Daily
Daily
Daily
Glass: Clean front and side glass with a household or commercial
glass cleaner.
Sides, Front Wood Panel, Toe-Kick, etc.: Wipe off all surfaces with
warm water and mild soap solution and non-abrasive cloth.
Cutting Board Washing: Wash with hot, soapy water; then rinse
with clear water and air dry or pat dry with clean paper towels.
Cutting Board Sanitizing: Sanitize with a solution of 1 tablespoon of
unscented, liquid chlorine bleach per gallon of water. Flood the
surface with the bleach solution and allow it to stand for several
minutes. Rinse with clear water and air dry or pat dry with clean paper
towels.
Daily
Cambria® Natural Quartz Surface
: See next page for detailed
cleaning instructions.
Monthly
Under Case Cleaning
: Vacuum under case to remove all dust and
dirt that may collect.
Case Interior Weekly Heated Surface: Caution! Turn power off and allow case to cool
before cleaning shelves. Wipe off heated surface with moist cloth
dipped in warm water and mild soap solution.
Weekly
Rear Storage
: Wipe off deck with moist cloth dipped in warm water
and mild soap solution.
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CLEANING PROCEDURE - CAMBRIA® NATURAL QUARTZ SURFACE
Overview - Cambria® Natural Quartz Surface
Cambria is created from pure natural quartz,
an extremely hard stone crystal mined
directly from the earth. In fact, quartz is the
hardest non-precious stone to be found in
the earth's surface.
Cambria is non-porous, making cleanup easy
and preventing food and moisture from
penetrating its surface (the main source of
growth for harmful bacteria).
Cambria has been certified by NSF® International for use as a food
preparation surface.
Cleaning - Cambria® Natural Quartz Surface
Clean as often as desired with warm water and a pH neutral, non-abrasive
cleaner such as Formula 409® or Simple Green®. Rinse with clear , clean
water. No sealing, buffing or re-polishing is necessary.
Other guidelines to observe:
For dried spills, use a wet cotton cloth.
Avoid bleach, alkaline (high pH) cleaners such as oven cleaner, abrasive
cleaners such as Comet®, Soft Scrub® products, or other products
containing pumice, SOS® pads, and other similar products, paint removers,
furniture strippers, tarnish or silver cleaners or the like.
Do not apply any sealers, penetrants or topical treatments to Cambria®
under any circumstances.
Natural stone surfaces can be damaged by sudden and rapid change of
temperature especially near the edges, as well as direct or sustained heating
of the top.
Cambria® may not withstand the direct transfer of heat from pots and pans
and other cooking units such as electric frying pans and griddles, and some
crock-pots or roaster ovens and heat lamps. Therefore, the use of a hot pad
or trivet is always recommended.
Cambria® will resist stains from fruit juices, food coloring, coffee, tea, wine,
grape juice, nail polish and felt tip markers.
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TROUBLESHOOTING - GENERAL ISSUES
CAUTION! TURN OFF POWER AND ALLOW CASE TO COOL BEFORE TROUBLESHOOTING!
CONDITION TROUBLESHOOTING
System Is Not Operating
Heated Surface Is Not
Heating Properly
Case Lights Not Working Caution! As heated surface may also heat up light fixture, make
Check that the Main Power Switch is on.
Check that Power Cord is properly connected to electrical outlet.
Check the circuit breaker box for tripped circuits.
Check Thermostats; they may not be at correct setting.
certain that entire area has been allowed to cool before touching
lamps.
Check that the power cord is properly connected to electrical outlet.
Turn lights off and then check bulbs for proper connection.
Check that light switch is in the on position.
Check for burned out bulbs. Caution! Turn lights off and allow to cool
before checking connections for burned out bulbs. Replace accordingly.
Clean dirt and dust from the bulbs to prevent flickering.
Check to insure proper connection.
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SCC TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION
STRUCTURAL CONCEPTS CORPORATION TECHNICAL SERVICE
PHONE NUMBER: 1.800.433.9489 or For Your Master Service Agent See
WWW.STRUCTURALCONCEPTS.COM/Contact/Master_Service_Agents.asp
LIMITED WARRANTY
All sales by Structural Concepts Corporation (SCC) are subject to the following limited warranty. “Goods” refers to the product or products being sold by SCC.
Warranty Scope: Warranty is for equipment sold in the United States, Canada, Mexico and Puerto Rico. Equipment sold elsewhere may carry modified warranty.
Warranty; Remedies; Limitations. SCC warrants that if any Goods are found by an authorized representative of SCC not to be of good material or workmanship within one
year of the date of shipments SCC will, at its option after inspection by an authorized representative, replace any defective Good or pay the reasonable cost of replacement for
any such defective Goods, provided that written notice of the defect is given to SCC within 30 days of the appearance of such defect. If notice is not given within such period, any
claim for breach of warranty shall be conclusively deemed to have been waived and SCC shall not be liable under this warranty. If SCC is unable to repair or replace the defective
Goods, SCC shall issue a credit to the Purchaser for all or part of the purchase price, as SCC shall determine. The replacement or payment in the manner described above shall
be the sole and exclusive remedy of Purchaser for a breach of this warranty. If any Goods are defective or fail to conform to this warranty, SCC will furnish instructions for their
disposition. No Goods shall be returned to SCC without its prior consent.
SCC’s liability for any defect in the Goods shall not exceed the purchase price of the Goods. SCC SHALL HAVE NO LIABILITY TO PURCHASE FOR CONSEQUENTIAL
DAMAGES OF ANY KIND WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, PERSONAL INJURY, PROPERTY DAMAGE, LOST PROFITS, OR OTHER ECONOMIC
INJURY DUE TO ANY DEFECT IN THE GOODS OR ANY BREACH OF SCC, SCC SHALL NOT BE LIABLE TO THE PURCHASER IN TORT FOR ANY NEGLIGENT DESIGN
OR MANUFACTURE OF THE GOODS, OR FOR THE OMISSION OF ANY WARNING THEREFROM.
SCC shall have no obligation or liability under this warranty for claims arising from any other party’s (including Purchaser’s) negligence or misuse of the Goods or environmental
conditions. This warranty does not apply to any claim or damage arising for or cause by improper storage, handling, installation, maintenance, or from fire, flood, accidents,
structural defects, building settlement or movement, acts of God, or other causes beyond SCC’s control.
Except as expressly stated herein, SCC makes no warranty, express, implied, statutory or otherwise as to any parts or goods not manufactured by SCC. SCC shall warrant such
parts or Goods only (I) against such defects, (II) for such periods of time, and (III) with such remedies, as are expressly warranted by the manufacturer of such parts of Goods.
Notwithstanding the foregoing, any warranty with respect to such parts of Goods and any remedies available as a result of a breach thereof shall be subject to all of the
procedures, limitations, and exclusions set forth herein.
THE WARRANTIES HEREIN ARE IN LIEU OF ALL WARRANTIES, EXPRESS, IMPLIED, STATUTORY, OR OTHERWISE. IN PARTICULAR, SCC MAKES NO WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
No representative, agent or dealer of SCC has authority to modify, expand, or extend this Warranty, to waive any of the limitations or exclusions, or to make any different or
additional warranties with respect to Goods.
Period of Limitations. No claim, suit or other proceeding may be brought by Purchaser for any breach of the foregoing warranty or this Agreement by SCC or in any way arising
out of this Agreement or relating to the Goods after one year from the date of the breach. In the interpretation of this limitation on action for a breach by SCC, it is expressly
agreed that there are no warranties of future performance of the goods that would extend that period of limitation herein contained for bringing an action.
Indemnifications. Purchaser agrees to indemnify, hold harmless, and defend SCC if so requested, from any and all liabilities, as defined herein, suffered, or incurred by SCC as
a result of, or in connection with, any act, omission, or use of the Goods by Purchaser, its employees or customers, or any breach of this Agreement by Purchaser. Liabilities
shall include all costs, claims, damages, judgments, and expenses (including reasonable attorney fees and costs).
Remedies of SCC. SCC’s rights and remedies shall be cumulative and may be exercised from time to time. In a proceeding or action relating to the breach of this Agreement by
Purchaser, Purchaser shall reimburse SCC for reasonable costs and attorney’s fees incurred by SCC. No waiver by SCC of any breach of Purchaser shall be effective unless in
writing nor operate as a waiver of any other breach of the same term thereafter. SCC shall not lose any right because it has not exercised it in the past.
Applicable Law. This Agreement is made in Michigan and shall be governed by and interpreted according to Michigan law. Any lawsuit arising out of this Agreement or the Goods
may be handled by a federal or state court whose district includes Muskegon County, Michigan, and Purchaser consents that such court shall have personal jurisdiction over
Purchaser.
Miscellaneous. If any provision of this Agreement is found to be invalid or unenforceable under any law, the provision shall be ineffective to that extent and for the duration of
the illegality, but the remaining provisions shall be unaffected. Purchaser shall not assign any of its rights nor delegate any of this obligations under this Agreement without prior
written of SCC. This Agreement shall be binding upon and inure to the benefit of SCC and Purchaser and each of their legal representatives, successors and assigns.
SCC warrants its products to be free of defects in materials and workmanship under normal use and service for a period of one (1) year from the date of delivery.
This warranty is extended only to the original purchaser for use of the Goods. It does not cover normal wear parts such as plastic tongs, tong holders, tong cables, bag holders,
or acrylic dividers.
General Conditions. All service labor and/or parts charges are subject to approval by SCC. Contact the Customer Service Department in writing or call 231-798-8888.
All claims must contain the following information: (1) model & serial code number of equipment; (2) the date and place of installation; (3) the name and address of the agency
which performed the installation; (4) the date of the equipment failure; and (5) a complete description of the equipment failure and all circumstances relating to that failure.
Once the claim has been determined to be a true warranty claim by SCC’s Customer Service Department, the following procedure will be taken: (1) replacement parts will be sent
at no charge from SCC on a freight prepaid basis; (2) reimbursement for service labor will be paid if the following conditions have been met - (a) prior approval of service agency
was awarded from the Customer Service Department; and (b) an itemized statement of all labor charges incurred is received by the Customer Service Department. The cost of
the service labor reimbursement will be based on straight time rates and reasonable time for the repair of the defect.
If problems occur with any compressor, notify SCC’s Customer Service Department immediately. Any attempt to repair or alter the unit without prior consent from the Customer
Service Department will render any warranty claim null and void. This warranty and protection plan does not apply to any condensing unit or any part thereof which has been
subject to accident, negligence, misuse, or abuse, or which has not been operated in accordance with the manufacturer’s recommendations or if the serial number of the unit has
been altered, defaced, or removed.
Limit of Liability. The limit of liability of SCC toward the exchange cost of the original condensing unit, F.O.B. SCC, Norton Shores, MI, of each motor-compressor assembly
replaced during the warranty shall not exceed manufacturer's current established wholesaler’s exchange price and in no case shall the labor of removing or replacing the
motor-compressor or parts thereof be the responsibility of SCC.
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