Structural Concepts CDR4694 Installation Manual
READ AND SAVE THESE INSTRUCTIONS
INSTALLATION &
SCC P/N 99391
OPERATING MANUAL
SELF-SERVICE NON-REFRIGERATED BAKERY MERCHANDISER
HVPFRB112
This Manual Pertains
To The Following
Models:
HVP48SS
HVP48.5319F*
HVP56SS
HVP74SS
HVP74.4906B
HVP74.4906F*
HVP74.5319
HVP112SS
HVP112.4906D
HVPF56SS
HVPF74SS
HVPF112
HVPFLB112
HVPFRB112
CDR4694*
CDR5723
HVPF74SS
CDR5723
HVP56SS
*See next page for additional models
888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
I:\Oper Manuals\Encore\HVP[L]SS_HVPF[L]SS_HVPF112_HVPFLB112_HVPFRB112_4694_5319_5723_99391.pub
HVP112.4906D
HVP74.5319
Rev U Date: 11.18.2013
TABLE OF CONTENTS
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / PLUGS / WIRING DIAGRAM
INSTALLATION …………………………………………………………… ……………………………...…….
START-UP AND OPERATION, CONT’D: BALLAST BOX / ELECTRICAL HOOKUP ...………..………
START-UP AND OPERATION, CONT’D: LIGHTS [STANDARD vs. LED LIGHTS] ….……...…………
START-UP AND OPERATION, CONT’D: LIGHT SWITCHES [FRONT] ..……………………………….
START-UP AND OPERATION, CONT’D: REAR LIGHT SWITCHES / UNDER-SHELF VIEW ……….
START-UP AND OPERATION, CONT’D: MODEL CDR5723 LIGHTS / LIGHT & FAN ...……………...
START-UP AND OPERATION, CONT’D: MODEL CDR5723 DOOR HOLDING MECHANISM ………
MAINTENANCE FUNDAMENTALS: SHELF ASS’Y / DOOR ACTUATOR / TISSUE BOX ACCESS ..
MAINTENANCE FUNDAMENTALS, CONTINUED: REMOVING SLIDING REAR / REMOVING
FRONT GLASS DOORS / REMOVING, EMPTYING & REPLACING TRASH BIN ..……….....
ILLUSTRATED PARTS BREAKDOWN [MODEL HVPFRB112 ONLY] .………………………….....……
ILLUSTRATED PARTS BREAKDOWN [MODEL HVP74.5319 ONLY] .………………………….....……
ILLUSTRATED PARTS BREAKDOWN [MODEL CDR5723 ONLY] ……………………………………...
SERIAL LABEL INFORMATION AND LOCATION …...………………..………………..……………….....
CLEANING SCHEDULE .………………………………….…………...………………….……………..........
TROUBLESHOOTING …………………………………………………………………………… …..………..
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ….………….......
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4-5
6
7
8-9
10
11
12
13
14
15
16
17
18
19
20
21
*HVP74.4906F
*HVP48.5319F
*CDR4694
2
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / PLUGS / WIRING DIAGRAM
OVERVIEW
These Structural Concepts merchandisers are
designed to merchandise packaged products at
ambient temperatures.
Cases should be installed and operated according to
this operating manual’s instructions to ensure proper
performance. Improper use will void warranty.
TYPE
This unit is designed for the display of products in ambient
store conditions where temperatures and humidity are
maintained within a specific range.
Type 1 Conditions (this case): ambient conditions are
to be at 55% maximum humidity and maximum
temperatures of 75 °F [24 °C].
COMPLIANCE
Performance issues when in violation of applicable
This equipment MUST be installed in compliance with
all applicable NEC, federal, state and local
NEC, federal, state and local electrical codes are not
covered by warranty.
See below compliance guideline.
WARNINGS
This page contains an important warning to prevent
injury or death. Please read carefully!
PRECAUTIONS
Following are important precautions to prevent
damage to unit or merchandise. Read carefully!
WIRING DIAGRAM
Each case has its own wiring diagram folded and in its
own packet.
Wiring diagram placement may vary; it may be placed
near ballast box, field wiring box, raceway cover, or
other related location.
COMPLIANCE
electrical codes.
WARNING
ELECTRICAL
HAZARD
CAUTION
WARNING
Risk of electric shock.
Disconnect ALL ELECTRICAL SOURCES before servicing.
CAUTION! LAMP REPLACEMENT GUIDELINES
LED lamps reflect specific size, shape and overall design.
Any replacements must meet factory specifications.
Fluorescent lamps have been treated to resist breakage and
must be replaced with similarly treated lamps.
CAUTION! GFCI BREAKER USE REQUIREMENT
If N.E.C. (National Electric Code) or your local code
requires GFCI (Ground Fault Circuit Interrupter) protection,
you MUST use a GFCI breaker in lieu of a GFCI receptacle.
CAUTION! POWER CORD AND PLUG MAINTENANCE
Risk of electric shock. If cord or plug becomes damaged,
replace only with cord and plug of same type.
3
INSTALLATION
1. Remove Unit From Skid
Slide unit to rear of skid and tip backward off skid.
Slide
Skid
Out
2. Position & Align Case Alongside Other Cases
Before adjusting levelers, make certain that the
case is in proper position and, if required, aligned
with adjoining case(s).
This may require repositioning of the case you are
installing or
Align multiple units carefully in areas A, B & C.
the already positioned case(s).
C
B
A
Case can be repositioned with pallet truck when front
lower panel is removed. Blocking may be necessary
to obtain adequate height.
3. Position & Align Case Alongside Other
Cases
Before adjusting levelers, make certain that the
case is in proper position and, if required, aligned
with adjoining case(s).
This may require the repositioning of the case you
are installing or
4. Adjust Levelers
After case is in proper position, adjust case so it is
level and plumb (see illustration at right).
You may need to remove front and/or rear
toe-kick to access levelers.
Use adjustable wrench to adjust leveler.
Depending upon case weight it may be necessary
to use a pry bar to accomplish this task.
Do not use pry bar on toe-kick as it may buckle.
Do not use pry bar on end panel as it may chip.
Use pry bar ONLY on base frame to avoid
damaging case.
See illustration and photos at right.
the already positioned case(s).
Remove lower
panel if necessary
Pry Bar
Adjustable
Wrench
Leveler
Base
Frame
Toe-Kick
4
INSTALLATION, CONTINUED
5. Bolting Units Together
Bolt units together at holes indicated.
Use 1/4-20 x 2.25” bolts for adjoinment locations.
Model HVP56RSS and HVP56SS.4212 illustrated
below for sample adjoinment locations.
1
2
3
4
Note: Illustrations shown may not exactly reflect
every feature or option of your particular case.
1
2
Model HVP56RSS
3
Model
HVP56SS.4212
6. Recommendation For Sealing Case To Floor: Use Commercial Grade Sealant
Use cove molding / base board for any gaps greater than 1/8 inch.
7. Electrical Ratings
See SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE section in this
manual for instructions on attaining electrical information for your particular case.
5
START-UP AND OPERATION: BALLAST BOX / ELECTRICAL HOOKUP
1. Ballast Box Access
The ballast box may be located left rear (from
the customer front) against the end panel
inside the base of the case that contains the
shelves and doors.
Certain cases may have ballast box located at
rear case (see illustration below-left).
The box can be accessed by either sliding the
door open and reaching around OR removing
rear panel (4 screws).
2. Electrical Hook-up (Straight Base)
The electrical box for field hook-up is located in
Rear Doors
the front of the base, directly under the bag
holder pan. It is located on the side of the case
the contains the shelves and doors.
The box can be accessed by lifting the bag
holder pan up and out of place.
3. Electrical Hook-up (Angled Base)
The electrical box for field hook-up is located in
Bag Holder Pan
the rear of the base. It is located on the side of
the case the contains the shelves and doors.
The box can be accessed by sliding open the
rear storage door and reaching around the
Electrical Box Behind
Front Panel
door stop.
Ballast
Box
Door Stop
Panel
Rear View of Model
HVP112.4906D Ballast Box
(With 3 Ballasts Shown)
Electrical Box
6
Electrical Box / Field Wiring
Box For Model CDR5723
START-UP AND OPERATION: LIGHTS [STANDARD vs. LED LIGHTS]
Start-Up And Operation
Warning! Disconnect power before providing
maintenance and service to unit.
Caution: Lamps have been treated to resist breakage
and must be replaced with similarly treated lamps.
Note: Warranty will be void if claims arise from
negligence, misuse of goods, extreme environmental
conditions or improper maintenance. See Overview
And Warnings section in this operating manual.
1. Standard Fluorescent Style Light Fixtures
Removal of lamp:
Rotate lamp (1/4-turn) either direction to disengage
(upper or lower) pins/contacts from lamp-mounting
sockets.
Remove bulb by applying even pressure from back
side at the bulb ends and pulling the remaining
contact from sockets.
See illustrations at top-right.
Installation of lamp:
Align pins with slot.
Insert pins into socket by rotating the bulb 1/4-turn to
secure either the (upper or lower) pin contacts into the
sockets.
Rotate remaining bulb contacts (1/4-turn) into
remaining lamp mounting socket contacts.
See illustrations at top-right.
2. LED Style Light Fixtures
Removal of lamp:
If case is provided with LED lights, they will rarely
require change-out.
Contact Structural Concepts’ Technical Service
Department for replacement parts (see the Technical
Service section of operating manual).
Replacement of lamp:
To replace LED Light Fixture, simply disconnect the
existing LED light from its brackets and/or
self-adhesive tape. Replace.
Note: LED Light and Plug must be connected in a
specific manner or they will not work.
Make certain flat edge of plug connects to flat edge of
LED light.
See illustrations at lower right.
LED’s
Form
LED Style Light Fixtures
Oval
Plug’s Oval
Form
7
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