Stovax Stockton 5 User Manual
Stockton 5
Conventional Flue Coal Effect Stove
With upgradeable control valve
Instructions for Use,
Installation and Servicing
For use in GB, IE (Great Britain and Eire)
PR0777 Issue 1 (August 2005)
IMPORTANT
Do not attempt to burn rubbish in this appliance. This appliance must only be operated with the door secured firmly in position.
The outer casing of this appliance will become hot whilst in operation, it is therefore recommended that the appliance be
guarded to protect young children, the elderly or infirm.
Ensure that fabrics such as curtains are not positioned above or near to the stoves outer casing.
Please read these Instructions carefully before installation and use. Keep them in a safe place for future reference and when
servicing the fire.
The commissioning sheet found on page 3 of these instructions should be completed by the installer.
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the
translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.
2
CONTENTS
COVERING THE FOLLOWING MODELS
8575 MCUC
P8575 MCUC
PAGE
APPLIANCE COMMISIONING CHECKLIST 3
USER INSTRUCTIONS 4
INSTALLATION INSTRUCTIONS 8
Technical Specifications 8
Site Requirements 9
Installation 10
Commissioning 14
SERVICING INSTRUCTIONS 15
Servicing Requirements 15
Fault Finding 16
How to replace parts 17
Basic spare parts list 21
3
FLUE CHECK PASS FAIL
1. Flue is correct for appliance
2. Flue flow test
3. Spillage test
GAS CHECK
1. Gas soundness & let by test
2. Standing pressure test mb
3. Appliance working pressure (on High Setting) mb
NB All other gas appliances must be operating on full
4. Gas rate m3/h
5. Does ventilation meet appliance requirements
6. Have controls been upgraded (Upgradeable models only) 8455 Standard YES NO
8456 Programmable Thermostatic and Timer YES NO
APPLIANCE COMMISSIONING CHECKLIST
Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date of Purchase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Company. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Corgi Reg No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date of Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IMPORTANT NOTICE
Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,
as the information will be required when making any guaranteed claims.
DEALER AND INSTALLER INFORMATION
This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and
your local Gazco dealer. This guarantee will be invalid, to the extent permitted by law, if the above Appliance Commissioning
Checklist is not fully completed by the installer and available for inspection by a Gazco engineer. The guarantee will only be valid
during the second year, to the extent permitted by law, if the annual service recommended in the Instructions for Use has been
completed by a Corgi registered engineer, and a copy of the service visit report is available for inspection by a Gazco engineer.
out after installation of this stove (e.g. the fitting of double
glazing).
1.12 In all correspondence, please quote the appliance type and
serial number which can be found on the databadge at the
rear of the stove.
1.13 This product is guaranteed for 2 years from the date of
installation, as set out in the terms and conditions of sale
between Gazco and your local Gazco dealer. Please consult
with your local Gazco dealer if you have any questions. In
all correspondence always quote the model No. and serial
No. Please ensure the commissioning checklist is
completed by your installer, as this is a requirement of
your Guarantee.
2.1 Locate the control valve on the appliance. There are two
control knobs on the valve, the right hand knob controls the
pilot ignition and the left hand knob controls the main
burner.
2.2 If your appliance has already been upgraded to battery
remote control, please refer to the instructions provided
with the upgrade to operate the remote control. The
following instructions will work for either situation.
2.3 Ensure that the left-hand control knob is pointing to off ( ).
2.4 Ensure that the right hand control knob is pointing to off ( ).
2.5 Press in the right hand control knob and rotate it anticlockwise until a click is heard (keep pressing in) and the
knob is pointing to pilot ( ). The pilot should now light. If
the pilot has not lit, repeat the procedure until it does.
2.6 Keep the control knob pressed for 10 seconds and then
release it, the pilot should stay alight. If the pilot goes out,
repeat the procedures until it does.
2.7 If the pilot will not light after repeated attempts, contact the
retailer or installer from whom the appliance was
purchased.
2.8 Turn the right hand control to point to main burner ( ).
The appliance can now be controlled using the left hand
control knob.
2.9 Turn the left hand control knob to point to low fire ( ),
the main burner will light on low. The burner can now be
controlled between low and high settings. Turn the control
knob anticlockwise increase the flame height and clockwise
to decrease the flame height.
THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE
HAS GAINED SUFFICIENT HEAT - TYPICALLY 10 TO 20
MINUTES.
IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN
USE, WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT THE APPLIANCE.
4
USER INSTRUCTIONS
1.1 Installation and servicing must be carried out by a
competent person in accordance with Gas Safety
(Installation and Use) Regulations 1998, the relevant British
Standards for Installation, appropriate Codes of Practice and
in accordance with the manufacturers instructions. It is
recommended that a CORGI registered engineer be used
for this purpose as they are approved by the HSE under the
above regulations.
1.2 This appliance is suitable for use in G.B. and I.E. using
Natural Gas at a supply pressure of 20mbar or LPG at a
supply pressure of 29mbar (Butane) or 37mbar (propane).
1.3 The installation shall also be completed in accordance with:
The Building Regulations issued by The Department of The
Environment.
The Building Standards (Scotland) Regulations issued by the
Scottish Development Department.
For Republic of Ireland, reference should be made to the
relevant standards governing installations (IS813:1996)
1.4 Read all these instructions before commencing installation.
1.5 This appliance must be installed in accordance with the
rules in force and only used in a sufficiently ventilated
space.
1.6 Ensure that curtains are not positioned above the stove, and
that there is at least a clearance of 300mm between the
sides of the stove and any curtains.
1.7 The manufacturer considers the full outer casing of this
stove to be a working surface. Therefore it will become hot
whilst in operation. A suitable guard is recommended to
protect young children, the aged and the infirm.
1.8 This stove must only be operated with the door secured
firmly in position. If any cracks appear in the glass the
appliance must not be used until the glass panel is replaced.
1.9 Do not attempt to burn rubbish in this stove.
1.10 Any combustible shelves or surrounding furniture must only
be fitted in accordance with the minimum dimensions
detailed in diagram 1.
1.11 Contact a competent service engineer to carry out relevant
spillage checks etc. following home improvements carried
1. GENERAL
2. LIGHTING THE APPLIANCE
AR0552
150
225
150
781
1
5
3.1 To turn the stove off, locate the control valve, turn the
lefthand control knob until it points to off ( ). The main
burner will go out leaving the pilot burning.
3.2 To turn the pilot off, locate the control valve, turn the right
hand control knob until it points to off ( ), the pilot will go
out.
4.1 Your stove is fitted with a control valve that can easily be
upgraded to battery powered remote control. This upgrade
can be fitted by anyone capable of simple DIY jobs and
requires no special training. There are two versions of this
control which can be obtained through your local Gazco
stockist.
4.2 STANDARD REMOTE CONTROL This remote control can
control the gas appliance after the pilot has been lit. It can
turn the main burner on and regulate it from low through to
high and back again. It can turn the main burner off leaving
the pilot burning GAZCO PART NUMBER 8455.
4.3 THERMOSTATIC AND TIMER REMOTE CONTROL This
remote control can control the gas appliance after the pilot
has been lit. In ‘MANUAL MODE’ it can be used to turn
the main burner on and manually regulate it from low
through to high and back again. It can also be used to turn
the main burner leaving the pilot burning. In ‘AUTO
MODE’ it will automatically regulate the room temperature
to a pre-set temperature. In ‘TIMER MODE’ it will turn the
fire on and off according to a pre-set programme and
automatically regulate the room temperature during the two
on periods. GAZCO PART NUMBER 8456
ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS
The fuel effect and side panels in this appliance are made
from Refractory Ceramic Fibre (RCF), a material which is
commonly used for this application.
Protective clothing is not required when handling these
articles, but we recommend you follow normal hygiene
rules of not smoking, eating or drinking in the work area
and always wash your hands before eating or drinking.
To ensure that the release of RCF fibres are kept to a
minimum, during installation and servicing a HEPA filtered
vacuum is recommended to remove any dust accumulated
in and around the appliance before and after working on it.
When servicing the appliance it is recommended that the
replaced items are not broken up, but are sealed within
heavy duty polythene bags and labelled as RCF waste.
RCF waste is classed as stable, non-reactive hazardous
waste and may be disposed of at a licensed landfill site.
Excessive exposure to these materials may cause temporary
irritation to eyes, skin and respiratory tract; wash hands
thoroughly after handling the material.
5.1 Open the door by undoing the grub screw with the 2mm
Allen key. Rotate the doorknob anti-clockwise until the
door is able to open. See diagram 2.
5.2 Carefully remove the ceramic fuel bed components and
place to one side, taking care to protect floor coverings etc,
PLEASE HANDLE WITH CARE.
5.3 The coals should not require cleaning. Do not use a
vacuum cleaner or brush to clean the coals, any large pieces
of debris may be removed by hand.
5.4 Ensure any debris is removed from the burner ports.
5.5 Replace the ceramics by referring to section 6.
5.6 Use a damp cloth to clean the outer casing of the
appliance.
4. UPGRADING YOUR STOVE
5.CLEANING THE FIRE
USER INSTRUCTIONS
3. TURNING THE STOVE OFF
WARNING: DO NOT ATTEMPT TO CLEAN
THE STOVE UNTIL IN A COLD
CONDITION. THE STOVE RETAINS ITS
HEAT FOR A CONSIDERABLE TIME AFTER
SHUTDOWN.
AR1439
2
6
6.1 Place the flame baffle onto the burner and push against the
rear tray lip. See diagram 3.
6.2 Locate the rear panel against the spacer brackets and slide
down so that it locates on the ledge of the flame baffle. See
diagram 4.
6.3 Locate the front coal between the heat shield and the flame
baffle so that its ends sit flat against the burner skin. See
diagram 5.
6.4 Place five of the loose round coals on the front coal so they
lean against the flame baffle, in between the fingers. Place
the two rectangular coals against the reflector panels, one
either side, behind the front row of loose coals. See
diagram 6.
6.5 Place four of the loose round coals behind the first row so
that they sit on the fingers, the two outer ones should touch
the rectangular coals. See diagram 7.
6.6 Place the remaining three round coals behind the centre
row so that they touch the back panel. See diagram 8.
USER INSTRUCTIONS
6. FUEL BED ARRANGEMENT
AR0364
AR0361
AR0363
AR0362
AR0360
AR0359
3
4
5
6
7
8
7
7.1 The stove is fitted with the Gazco Flue Sure System, which
will act to cut off the gas supply to the burners in the event
of incorrect operation of the flue. If the system acts to cut
off the gas supply, this indicates that there is insufficient flue
pull. If this occurs a minimum of 10 minutes should be
allowed before trying to relight. Continued operation of this
safety device means there may be a serious problem with
the flue system. A qualified gas engineer should inspect this.
Do not use the stove until an engineer says it is safe to
do so.
8.1 This is a safety feature incorporated in all GAZCO fires,
which automatically switches off the gas supply if the pilot
light goes out and fails to heat the thermocouple.
9.1 The surface coating on your GAZCO stove will ‘burn off’
during the first 24 hours of operation on high, producing a
harmless and temporary odour. If the odour persists ask
your retail for advice.
10.1 A qualified gas engineer must service the stove every 12
months. In all correspondence, always quote the appliance
type and the serial number that may be found on the data
badge on the appliance.
11.1 Any purpose provided ventilation should be checked
periodically to ensure that it is free from obstruction.
12.1 To assist in any future correspondence, your installer should
have completed the commissioning sheet, this records the
essential installation details of this appliance. In all
correspondence always quote the model No. and serial No.
13.1 Parts of this appliance become hot during normal use. It is
therefore recommended that a suitable fire guard be used
for protection of young children and the infirm. Indeed, all
parts of the appliance should be treated as a 'working
surface' except for the control area.
USER INSTRUCTIONS
7. GAZCO FLUE SURE SYSTEM
8. THE FLAME FAILURE DEVICE
9. 'RUNNING IN'
10. SERVICING
11. VENTILATION
12. INSTALLATION DETAILS
13. HOT SURFACES
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