Stovax 8455 User Manual

VFC Radiant & Convector
Fire Range
With upgradeable control valve
Instructions for Use,
Installation and Servicing
For use in GB, IE (Great Britain and Eire)
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the
translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.
IMPORTANT
The chimney must be swept before installation. Do not attempt to burn rubbish on this fire. This fire has a naked flame.
Please read these instructions carefully and keep them in a safe place. They will be needed when servicing the fire.
The commissioning sheet found in these instructions should be completed by the installer.
PR0641 Issue 8 (September 2008)
CONTENTS
VFC RADIANT VFC CONVECTOR VFC LOW CONVECTOR
8300UC 16” 8420UC 16” 8461UC 16”LL
P8300UC 16” P8420UC 16” P8461UC 16”LL
8301UC 16”RD 8421UC 16”RD 8463UC 16”RD LL
P8301UC 16”RD P8421UC 16”RD P8463UC 16”RD LL
8305UC 18” 8425UC 18” 8466UC 18”LL
P8305UC 18” P8425UC 18” P8466UC 18”LL
PAGE
Commissioning Check List 3
USER INSTRUCTIONS 4
INSTALLATION INSTRUCTIONS
8310UC 22” 8430UC 22” 8471UC 22”LL
P8310UC 22” P8430UC 22” P8471UC 22”LL
Technical Specifications 9
Site Requirements 10
Installation 12
Commissioning 18
SERVICING INSTRUCTIONS
Servicing Requirements 19
Fault Finding 20
How to replace parts 21
Basic spare parts list 24
Service Records 25
2
APPLIANCE COMMISSIONING CHECKLIST
IMPORTANT NOTICE
Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,
as the information will be required when making any guaranteed claims.
FLUE CHECK PASS FAIL
1. Flue is correct for appliance
2. Flue flow test
3. Spillage test
GAS CHECK
1. Gas soundness & let by test
2. Standing pressure test mb
3. Appliance working pressure (on High Setting) mb
NB All other gas appliances must be operating on full
4. Gas rate m
5. Does ventilation meet appliance requirements
6. Have controls been upgraded (Upgradeable models only) 8455 Standard YES NO
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DEALER AND INSTALLER INFORMATION
Dealer .....................................................................
...............................................................................
...............................................................................
Contact No. ..............................................................
Gas Type ..................................................................
Installation Company ................................................
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date of Purchase .......................................................
Model No. ................................................................
Serial No. .................................................................
This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your local Gazco dealer. This guarantee will be invalid, to the extent permitted by law, if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer. The guarantee will only be valid during the second year, to the extent permitted by law, if the annual service recommended in the Instructions for Use has been completed by a Corgi registered engineer, and a copy of the service visit report is available for inspection by a Gazco engineer.
Engineer ...................................................................
Contact No. ...............................................................
Corgi Reg No. ............................................................
Date of Installation ....................................................
3
1. GENERAL
USER INSTRUCTIONS
2.7 If the pilot will not light after repeated attempts, contact the retailer or installer from whom the appliance was purchased.
1.1 Installation and servicing must only be carried out by a competent person.
1.2 In your own interest, and those of safety, this appliance must be installed by a competent person in accordance with local and national codes of practice. Failure to install the appliance correctly could lead to prosecution.
1.3 In all correspondence, please quote the appliance type and serial number which can be found on the databadge.
1.4 Ensure that curtains are not positioned above the fire and that there is a 300mm minimum clearance between the sides of the fire and any curtains.
1.5 This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your local Gazco dealer. Please consult with your local Gazco dealer if you have any questions. In all correspondence always quote the Model No and Serial No.
2. LIGHTING THE FIRE
2.1 Locate the control valve on the appliance. There are two control knobs on the valve: the right hand knob controls the pilot ignition and the left hand knob controls the main burner.
2.2 If your appliance has already been upgraded to battery remote control, please refer to the instructions provided with the upgrade to operate the remote control. The following instructions will work for either situation.
2.8 Turn the right hand control to point to main burner ( appliance can now be controlled using the left hand control knob.
2.9 Turn the left hand control knob to point to low fire ( main burner will light on low. The burner can now be controlled between low and high settings. Turn the control knob anticlockwise to increase the flame height and clockwise to decrease the flame height.
2.10 The flames can be varied from blue to a yellow effect by moving the aeration lever to the desired position. See Diagram 1.
THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT - TYPICALLY 10 TO 20 MINUTES.
), the
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3. TURNING THE FIRE OFF
). The
2.3 Ensure that the left-hand control knob is pointing to off ( ).
2.4 Ensure that the right hand control knob is pointing to off (
2.5 Press in the right hand control knob and rotate it anti-clockwise until a click is heard (keep pressing in) and the knob is pointing to pilot ( pilot has not lit, repeat the procedure until it does.
2.6 Keep the control knob pressed for 10 seconds and then release it. The pilot should stay alight. If the pilot goes out, repeat the procedures until it lights.
). The pilot should now light. If the
3.1 To turn the fire off, locate the control valve, turn the left-hand control knob until it points to off ( ). The main burner will go out leaving the pilot burning.
3.2 To turn the pilot off, locate the control valve, turn the right hand control knob until it points to off ( out.
). The pilot will go
4. LIGHTING THE FIRE WITH A MATCH
).
If the pilot does not ignite as described in Section 2:
4.1 Press in the right hand control knob and rotate it anti-clockwise until a click is heard (keep pressing in) and the knob is pointing to pilot ( hood, see Diagram 2.
), apply a lighted match to the pilot
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USER INSTRUCTIONS
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5. UPGRADING YOUR FIRE
5.1 Your fire is fitted with a control valve that can easily be upgraded to battery powered remote control. This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training. This upgrade can be obtained through your local Gazco stockist.
5.2 STANDARD REMOTE CONTROL This remote control can control the fire after the pilot has been lit. It can turn the main burner on and regulate it from low through to high and back again. It can turn the main burner off leaving the pilot burning
GAZCO PART NUMBER 8455.
5.3 IMPORTANT - there is a thermostatic version of the upgrade but this is NOT SUITABLE for open flame fires like the VFC.
6. CLEANING THE FIRE
6.1 Remove the ceramic coals and place on a dry, clean surface. Remove the front coal ceramic. Please handle with care.
7. ARRANGEMENT OF FUEL BED COMPONENTS
ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS
The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre (RCF), a material which is commonly used for this application.
Protective clothing is not required when handling these articles, but we recommend you follow normal hygiene rules of not smoking, eating or drinking in the work area and always wash your hands before eating or drinking. To ensure that the release of RCF fibres are kept to a minimum, during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it. When servicing the appliance it is recommended that the replaced items are not broken up, but are sealed within heavy duty polythene bags and labelled as RCF waste.
RCF waste is classed as stable, non-reactive hazardous waste and may be disposed of at a licensed landfill site.
Excessive exposure to these materials may cause temporary irritation to eyes, skin and respiratory tract; wash hands thoroughly after handling the material.
NOTE: CERAMIC PARTS ARE FRAGILE. ONLY USE THE SPECIAL CERAMIC COALS SUPPLIED BY GAZCO - DO NOT USE REAL COALS.
7.1 Position the flame baffle on the rear of the tray. See Diagram 3 arrow B.
7.2 Position the front coal, make sure it sits flat onto the burner skin. See Diagram 3 arrow C.
6.2 The ceramic parts should not require cleaning. Do not use a vacuum cleaner or brush to clean these parts, any large pieces of debris may be removed by hand.
6.3 Ensure any debris is removed from the burner ports.
6.4 Replace the ceramics by referring to Section 7.
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7.3 Place the coals following the appropriate Diagrams and Instructions
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USER INSTRUCTIONS
16” AND REDUCED DRAUGHT COAL LAYOUT
7.4 Curved fronts (Holyrood and Richmond) Place 5 large coals onto the front coal moulding ensuing that they rest against the front. Place 2 small coals on to the front coal, 1 at each end. See Diagram 4.
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7.5 Flat fronts (All others) - Place 3 large coals and 4 small coals onto the front coal moulding ensuring that they rest against the decorative front, these should run intermittently small, large, small etc. See Diagram 5.
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7.8 Place the remaining 4 small coals on top of the others so that they form a bridge between the second and third rows. See Diagram 8.
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7.6 Place 5 large coals onto the flame baffle fingers. See Diagram 6.
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7.7 Place 4 large coals so that they form a bridge between the other 2 rows, and 2 small coals, 1 at each end. Place 4 large coals at the back of the fire. See Diagram 7.
18” COAL LAYOUT
7.9 Curved fronts (Holyrood) - place 6 large coals onto the front coal moulding ensuring that they rest against the front. Place 2 small coals on to the front coal, 1 at each end. See Diagram 9.
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7.10 Flat fronts (All others) - Place 4 large coals and 4 small coals onto the front coal moulding ensuring that they rest against the decorative front, these should run intermittently small, large, small, with 2 large in the centre. See Diagram 10.
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USER INSTRUCTIONS
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7.11 Place 6 large coals onto the flame baffle fingers. See Diagram 11.
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22” COAL LAYOUT
7.14 All fronts - place 8 large coals onto the front coal moulding ensuring that they rest against the front. Place 2 small coals on to the front coal, 1 at each end. See Diagram 14.
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7.12 Place 5 large coals so that they form a bridge between the other 2 rows, then 2 small coals, 1 at each end. Place 5 large coals at the back of the fire. See Diagram 12.
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7.13 Place the remaining 5 small coals on top of the others so that they form a bridge between the second and third rows. See Diagram 13.
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7.15 Place 8 large coals onto the flame baffle fingers. See Diagram 15.
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7.16 Place 7 large coals so that they form a bridge between the other 2 rows, and 2 small coals, 1 at each end. Place 6 large coals at the back of the fire. See Diagram 16.
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USER INSTRUCTIONS
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7.17 Place the remaining 6 small coals on top of the others so that they form a bridge between the second and third rows. See Diagram 17.
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8. OXYGEN DEPLETION SENSOR
10.’RUNNING IN’
The surface coating on the coals used in your GAZCO fire will ‘burn off’ during the first few hours of use, producing a harmless and temporary odour. This will disappear after a short period of use. If the odour persists, ask your installer for advice.
11. SERVICING
This fire must be serviced every 12 months by a qualified Gas Engineer. In all correspondence, always quote the appliance type and serial number, which may be found on the databadge, adjacent to the control knob.
12. VENTILATION
Any purpose provided ventilation should be checked periodically to ensure that it is free from obstruction.
13. INSTALLATION DETAILS
To assist in any future correspondence, your retailer should have completed this commissioning sheet, this records, the essential installation details of the appliance. In all correspondence always quote the model No and serial No.
The appliance is fitted with an oxygen sensitive pilot system which will act to cut off the gas supply to the fire should the oxygen in the room fall below its normal level. If the fire is turned off by this device, it usually indicates that there is a problem with the flue system, and this should be inspected by a qualified engineer.
Do not attempt to use the fire until an engineer says it is safe to do so.
This device is not a substitute for an independently mounted carbon monoxide detector.
9. THE FLAME FAILURE DEVICE
This is a safety feature incorporated in all GAZCO fires which automatically switches off the gas supply if the pilot light goes out and fails to heat the thermocouple.
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