Stoelting 112 Installation Manual

Endura/Futura 111/112
OWNER'S MANUAL
Manual No. 513532-4 Feb. 2004, Rev. 0
Need Part s or Service?
We stock the parts you need.
Our Technicians are factory trained and are certified in the Stoelting Technicare program.
CALL
Distributor: _________________________
Phone No.: _________________________
(fill in or affix label)
Model No.: _______________________
Serial No.: _______________________
Purchase Date: ____________________
Start-Up Date:____________________
OWNER'S MANUAL
FOR
MODEL ENDURA 111/112 AND FUTURA 111/112
STOELTING COUNTER MODEL GRAVITY FREEZER
SOFT SERVE
This manual provides basic information about the freezer. Instructions and suggestions are given covering its operation and care.
The illustrations and specifications are not binding in detail. We reserve the right to make changes to the freezer without notice, and without incurring any obligation to modify or provide new parts for freezers built prior to date of change.
DO NOT ATTEMPT to operate the freezer until instructions and safety precautions in this manual are read completely and are thoroughly understood. If problems develop or questions arise in connection with installation, operation or servicing of the freezer, contact the company at the following location .
STOELTING, LLC PH: 920-894-2293 502 HWY 67 KIEL, WI 53042 FAX: 920-894-7029
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
1. INTRODUCTION
1.1 Description............................................................................................................. 1
1.2 Specifications ........................................................................................................ 1
2. INSTALLATION INSTRUCTIONS
2.1 Safety Precautions ................................................................................................. 3
2.2 Shipment and Transit.............................................................................................. 4
2.3 Freezer Installation ................................................................................................. 4
2.4 Floor Stand Installation ........................................................................................... 5
2.5 Installing Permanent Wiring .................................................................................... 5
3. INITIAL SET-UP AND OPERATION
3.1 Operator's Safety Precautions................................................................................ 7
3.2 Operating Controls and Indicators........................................................................... 7
3.3 Sanitizing ............................................................................................................... 8
3.4 Freeze Down and Operation................................................................................... 9
3.5 Mix Information ....................................................................................................... 10
3.6 Removing Mix From Freezer .................................................................................. 10
3.7 Cleaning The Freezer............................................................................................. 11
3.8 Disassembly of Freezer Parts ................................................................................ 11
3.9 Cleaning The Freezer Parts.................................................................................... 12
3.10 Sanitize Freezer and Freezer Parts....................................................................... 12
3.11 Assembly of Freezer ............................................................................................. 12
3.12 Routine Cleaning................................................................................................... 13
3.13 Preventive Maintenance ........................................................................................ 14
3.14 Extended Storage ................................................................................................. 16
4. TROUBLESHOOTING CHARTS................................................................................ 17
5. REPLACEMENT PARTS ........................................................................................... 21
LIST OF ILLUSTRATIONS
FIGURE TITLE PAGE
1 Model Endura/Futura 111/112 Freezer ................................................................... 1
2 Specifications ........................................................................................................ 1
3 Warning Label Locations ....................................................................................... 3
4 Leveling ................................................................................................................. 4
5 Space and Ventilation Requirements ..................................................................... 4
6 Electrical Plug ....................................................................................................... 4
7 Installing Tray and Cover ........................................................................................ 4
8 Floor Stand............................................................................................................ 5
9 Power Cord Connection ......................................................................................... 5
10 Controls ................................................................................................................. 7
11 Mix Inlet Regulator................................................................................................. 9
12 Clean Control......................................................................................................... 9
13 Sanitizing Hopper .................................................................................................. 9
14 Draining Solution ................................................................................................... 9
15 Dispensing Product ...............................................................................................10
16 Removing Mix Inlet Regulator.................................................................................10
17 Draining Mix ..........................................................................................................10
18 Auger Flight Wear & Front Auger Support Bushing Wear.......................................11
19 Removing Front Door .............................................................................................11
20 Front Door Disassembly ........................................................................................11
21 Removing Auger Support .......................................................................................11
22 Auger Shaft Removal .............................................................................................12
23 Removing "O" Ring ................................................................................................12
24 Cleaning Freezer Barrel .........................................................................................12
25 Exploded View of Auger.........................................................................................13
26 Exploded View of Front Door..................................................................................13
27 Mix Inlet Regulator.................................................................................................13
SECTION 1
DESCRIPTION AND SPECIFICATIONS
1.1 DESCRIPTION
The Stoelting Endura/Futura 11 1/1 12 counter freezers are gravity fed. The freezers are equipped with fully automatic controls to provide a uniform product. The freezers are designed to operate with almost any type of commercial soft serve or non-dairy mixer available, including ice milk, ice cream, yogurt, and frozen dietary desserts. This manual is designed to assist qualified service personnel and operators in the installation, operation and mainte­nance of the Stoelting Model Endura 11 1/1 12 and Futura 1 11 /1 12 gravity freezers.
1.2 SPECIFICATIONS
Model Endura/Futura Front View
Figure 1. Model Endura/Futura 111/112 Freezer
Model Endura/Futura Side Views
Figure 2. Specifications
1
MODEL ENDURA/FUTURA 1 11/1 12 COUNTER MODEL GRA VITY FREEZER
DIMENSIONS:
Freezer: 15" (38 cm) wide x 28.6" (72 cm) deep x 35.6" (90 cm) high Crated: 19.5" (50 cm) wide x 33" (84 cm) deep x 40" (102 cm) high
WEIGHT:
Freezer: 230 lbs. (140 kg) Crated: 275 lbs. (125 kg)
ELECTRICAL:
Description Endura 11 1-37G Futura 11 1-38 Voltage AC 1 PH 115V 1 PH 208/230 Total Run Amp s 14.00 10.00 Drive Motor 3/4 HP 3/4 HP
Use 20 amp HACR circuit breaker . Automatic safeguard circuit built into electronic control-protects major
freezer components under abnormal operating conditions.
COOLING:
Air cooled requires minimum 3" (7.6 cm) air clearance on right and left hand side. No clearance needed in the rear. (See Fig.5).
HOPPER:
3 Gallons (1 1.5 liters) refrigerated and insulated.
2
Loading...
+ 23 hidden pages