Page 1
Model 100FA / 100CA / 2217GA
OPERATORS MANUAL
Manual No. 513653 Mar. 2010
Page 2
Page 3
This manual provides basic information about the machine. Instructions and suggestions are
given covering its operation and care.
The illustrations and specifi cations are not binding in detail. We reserve the right to make
changes to the machine without notice, and without incurring any obligation to modify or provide new parts for machines built prior to date of change.
DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this
manual are read completely and are thoroughly understood. If problems develop or questions
arise in connection with installation, operation, or servicing of the machine, contact Stoelting.
stoeltingfoodservice.com
Stoelting Foodservice Equipment
502 Highway 67
Kiel, WI 53042-1600
U.S.A.
Main Tel: 800.558.5807
Fax: 920.894.7029
Customer Service: 888.429.5920
Fax: 800.545.0662
Email: foodservice@stoelting.com
© 2014 PW Stoelting, LLC
Page 4
A Few Words About Safety
Safety Information
Read and understand the entire manual before
operating or maintaining Stoelting equipment.
This manual provides the operator with information
for the safe operation and maintenance of Stoelting
equipment. As with any machine, there are hazards
associated with their operation. For this reason safety
is emphasized throughout the manual. To highlight
specifi c safety information, the following safety defi ni-
tions are provided to assist the reader.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and
their explanations, deserve your careful attention
and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions
or warnings they give are not substitutes for proper
accident prevention measures.
If you need to replace a part, use genuine Stoelting
parts with the correct part number or an equivalent
part. We strongly recommend that you do not use
replacement parts of inferior quality.
Safety Alert Symbol:
This symbol Indicates danger, warning or caution.
Attention is required in order to avoid serious personal injury. The message that follows the symbol
contains important information about safety.
Signal Word:
Signal words are distinctive words used throughout
this manual that alert the reader to the existence and
relative degree of a hazard.
WARNING
The signal word “WARNING” indicates a potentially
hazardous situation, which, if not avoided, may result
in death or serious injury and equipment/property
damage.
CAUTION
The signal word “CAUTION” indicates a potentially
hazardous situation, which, if not avoided, may result
in minor or moderate injury and equipment/property
damage.
CAUTION
The signal word “CAUTION” not preceded by the
safety alert symbol indicates a potentially hazardous
situation, which, if not avoided, may result in equipment/property damage.
NOTE (or NOTICE)
The signal word “NOTICE” indicates information or
procedures that relate directly or indirectly to the
safety of personnel or equipment/property.
Page 5
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
SECTION 1 INTRODUCTION .............................................................................................................. 1
1.1 Description ...................................................................................................................... 1
1.2 Specifications.................................................................................................................. 1
SECTION 2 INSTALLATION INSTRUCTIONS...................................................................................... 3
2.1 Safety Precautions.......................................................................................................... 3
2.2 Shipment and Transit ...................................................................................................... 3
2.3 Freezer Installation.......................................................................................................... 3
2.4 Adjusting Cup Dispensers ............................................................................................... 7
SECTION 3 INITIAL SET-UP AND OPERATION ................................................................................. 9
3.1 Operator's Safety Precautions ......................................................................................... 9
3.2 Operating Controls and Indicators.................................................................................... 9
3.3 Draining the Freezer For Disassembling and Cleaning..................................................... 10
3.4 Disassembly and Cleaning of Freezer Parts .................................................................... 10
3.5 Sanitizing The Freezers and Freezer Parts...................................................................... 15
3.6 Assembly of Freezer ....................................................................................................... 15
3.7 Mix Information................................................................................................................ 17
3.8 Freeze Down and Operation ............................................................................................ 17
3.9 Dispensing Product ......................................................................................................... 17
3.10 Routine Cleaning ............................................................................................................. 17
3.11 Preventative Maintenance ................................................................................................ 17
3.12 Extended Storage............................................................................................................ 18
SECTION 4 DECALS AND TAGS....................................................................................................... 21
4.1 How to Order Decals and Tags........................................................................................ 21
Page 6
LIST OF ILLUSTRATIONS
Figure Illustration Page
1 Model 100C - Front.................................................................................................................... 2
2 Model 100C - Side..................................................................................................................... 2
3 Model 100F/2217G - Front......................................................................................................... 2
4 Model 100F/2217G - Side.......................................................................................................... 2
5 Adjustable Leg .......................................................................................................................... 3
6 Warning Label Locations - 100C ................................................................................................ 4
7 Warning Label Locations - 100F/2217G ..................................................................................... 5
8 Space & Ventilation Requirements ............................................................................................ 6
9 Electrical Plug........................................................................................................................... 6
10 Installing Sani-tray and Cover .................................................................................................... 6
1 1 Adjusting Cup Dispensers ......................................................................................................... 7
12 Operating Controls..................................................................................................................... 9
13 Remove Sani-tray and Cover...................................................................................................... 11
14 Draining Product ........................................................................................................................ 11
15 Removing Spigot Assembly....................................................................................................... 12
16 Removing Spigot O-RIng from Spigot Body................................................................................ 12
1 7 Cut-away View of Spigot Assembly ........................................................................................... 12
18 Removing Drive Cap and O-Ring ................................................................................................ 13
19 Removing Sealer Ring ............................................................................................................... 13
2 0 Removing Agitator Assembly and Lower Bushing ...................................................................... 13
21 Removing Divider Plate from Agitator Fingers............................................................................. 14
22 Removing Drive Shaft ................................................................................................................. 14
2 3 Exploded View of Divider plate and Agitator Assembly .............................................................. 14
24 Lubricating Drive Shaft ............................................................................................................... 15
2 5 Installing Divider Plate and Agitator Assembly........................................................................... 16
2 6 Proper Installation of Sealer Ring............................................................................................... 16
2 7 Correct and Incorrect Alignment of Vertical Center Post Guide Hole .......................................... 16
2 8 External Parts To Be Cleaned ................................................................................................... 19
Page 7
SECTION 1
INTRODUCTION
1.1 DESCRIPTION
Models 100CA, 100FA, and 2217GA freezers are gravity
fed. The freezers are equipped with fully automatic controls
to provide a uniform product. The freezers are designed to
operate with Slush Puppie neutral bases and concentrated
flavors.
1.2 SPECIFICATIONS
This manual is designed to assist qualified service
personnel and operators in the installation, operation
and maintenance of the Models 100CA, 100FA, and
2217GA freezers.
Dimensions
width
height
depth
Weight
Electrical
running amps
connection type
Compressor
Drive Moto r
Cooling
Hopper Vol u m e
Model 100CA
Ma ch i n e w i th crate Ma chine wi th crate Ma ch i ne with cra te
15'' (38,1 c m ) 28'' (71,1 cm) 15'' (38,1 cm) 17'' (43,2 cm ) 15'' (38,1 c m ) 17'' (43,2 c m )
32'' (81,3 c m )
29-1/2'' (74,9
cm)
142 lbs (64, 4
kg)
40-1/4'' (102,2
cm)
35-1/2'' (90,2
cm)
200 lbs (90,7
kg)
Model 100FA Model 2217GA
58'' (147,3 c m ) 66'' (167,6 cm) 58'' (147, 3 cm ) 66'' (167,6 cm )
15'' (38,1 cm ) 21'' (53, 3 c m ) 15'' (38,1 cm ) 21'' (53,3 cm)
140 lbs (63,5
kg)
165 lbs (74,8
kg)
160 lbs (72, 5
kg)
185 lbs (83,9
kg)
1 Phase, 115 VAC, 60Hz1 Phase, 115 VAC, 60Hz 1 Phase, 115 VAC, 60Hz
approximate l y 7A
NEM A5- 15P included
2,250 Bt u/hr
1/12 hp
Air cool ed un its r equire 6"
(15, 2 cm ) air spa ce an
sides and back
10 gal l o n (37 , 85 liter s)
approximat el y 7A
NEM A5-15 P inc l uded NEMA5- 15P in cl uded
2,250 Btu/h r 2,250 Bt u/hr
1/12 h p
Air cool ed un it s r eq uire 6"
(15,2 cm) air space at
front an d back.
10 gallon ( 37, 85 l it er s)
approximately 9A
1/12 hp
Air cooled un its require 6"
(15, 2 cm ) air spa ce at
fr ont an d back .
10 gal l on (37,85 liters )
1
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AIR OUT
Figure 1
Model 100CA - Front
Figure 2
Model 100CA - Side
Figure 3
Model 100FA/2217GA - Front
NOTE: Figures in parenthesis are in centimeters.
Figure 4
Model 100FA/2217GA - Side
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SECTION 2
INSTALLATION INSTRUCTIONS
2.1 SAFETY PRECAUTIONS
Do not attempt to operate the freezer until the safety
precautions and operating instructions in this manual are
read and completely understood.
Take notice of all warning labels on the freezer (Figures 6
& 7). The labels have been put there to help maintain a safe
working environment. The labels have been designed to
withstand washing and cleaning. All labels must remain
legible for the life of the freezer. Labels should be checked
periodically to be sure they can be recognized as warning
labels.
If danger, warning, or caution labels are needed, indicate
the part number, type of label, location of label, and
quantity required along with your address and advise your
distributor.
2.2 SHIPMENT AND TRANSIT
The freezer has been assembled, operated and
inspected at the factory. Upon arrival at the final destination, the complete freezer must be checked for any
damage which may have occurred during transit.
With the method of packaging used, the freezer should
arrive in excellent condition. THE CARRIER IS
RESPONSIBLE FOR ALL DAMAGE IN TRANSIT,
WHETHER VISIBLE OR CONCEALED.
NOTICE
Accurate leveling is necessary to insure proper operation
and correct drainage of freezer barrel.
W ARNING
Lifting hazard
Do not attempt to lift freezer manually . Use proper lifting equipment such as a forklift, lift table, or pallet
jack, with lifting device positioned beneath the freezer’s
base. Ensure that personnel remain clear of suspended
load. Failure to do so may result in personal injury
and/or damage to the freezer that will void any factory
warranties.
Do not pay the freight bill until the freezer has been
checked for damage. Have the carrier note any visible
damage on the freight bill. If concealed damage and/or
shortage is found later, advise the carrier within 10 days
and request inspection. The customer must place claim
for damages and/or shortages in shipment with the carrier.
2.3 FREEZER INSTALLATION
Installation of the freezer involves moving the freezer close
to its permanent location, removing all crating, setting in
place, assembling parts, and cleaning.
A. Uncrate the freezer.
B. The floor model freezers must be placed in a
solid level position. To level the freezer, turn the bottom
part of each leg in or out. Place a level on top of the
hopper, with the cover removed, to check whether or not
the freezer islevel (Fig. 5).
Figure 5
Adjustable Leg
C. The counter model freezer must be placed on a solid
level surface. Place the rubber pad furnished under the
freezer to create a seal to that surface. The counter
model freezer is air-cooled and discharges at the top.
AL LOUVERED PANELS MUST have 3" of clearance
on sides of unit, 10" of clearance at the top, and 1"
clearance at rear of unit for proper cooling.
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IMPORTANT NOTICE TO OPERATOR
BEFORE INSTALLING EQUIPMENT, READ THE OWNER'S MANUAL CAREFULLY. TAKE NOTE OF ALL INSTRUCTIONS AND CAUTION
DECALS ON THIS EQUIPMENT.
GO OVER THE MANUAL THOROUGHLY AND POINT OUT ALL DECALS TO YOUR EMPLOYEES, SO THEY UNDERSTAND HOW TO SAFELY
OPERATE THIS EQUIPMENT.
DO NOT REMOVE, DEFACE, OR PAINT OVER ANY DECALS. THEY ARE THERE FOR YOUR SAFETY.
(Behind Sani-tray)
CAUTION
THIS DEVICE MUST BE PLUGGED INTO A PROPERLY GROUNDED
RECEPTACLE TO PREVENT ELECTRICAL SHOCK HAZARD.
TAMPERING WITH THE PLUG OR USING VOLTAGES OTHER THAN
THE SPECIFICATIONS ON I.D. PLATE WILL VOID YOUR WARRANTY.
REFER TO OWNER'S MANUAL FOR INSTALLATION
INSTRUCTIONS.
723529
Warning Label Locations - 100C
(Behind Sani-tray)
Figure 6
4
Page 11
IMPORTANT NOTICE TO OPERATOR
BEFORE INSTALLING EQUIPMENT, READ THE OWNER'S MANUAL CAREFULLY. TAKE NOTE OF ALL INSTRUCTIONS AND CAUTION
DECALS ON THIS EQUIPMENT.
GO OVER THE MANUAL THOROUGHLY AND POINT OUT ALL DECALS TO YOUR EMPLOYEES, SO THEY UNDERSTAND HOW TO SAFELY
OPERATE THIS EQUIPMENT.
DO NOT REMOVE, DEFACE, OR PAINT OVER ANY DECALS. THEY ARE THERE FOR YOUR SAFETY.
(Affixed to condenser shroud)
THIS DEVICE MUST BE PLUGGED INTO A PROPERLY GROUNDED
RECEPTACLE TO PREVENT ELECTRICAL SHOCK HAZARD.
TAMPERING WITH THE PLUG OR USING VOLTAGES OTHER THAN THE
SPECIFICATIONS ON I.D. PLATE WILL VOID YOUR WARRANTY.
REFER TO OWNER'S MANUAL FOR INSTALLATION
INSTRUCTIONS.
723529
Warning Label Locations - 100F/2217G
CAUTION
Figure 7
5
(Affixed to condenser shroud)
Page 12
D. The floor model freezers are equipped with air-cooled
condensers and require correct ventilation. The front of
the freezer is the air intake and must be unobstructed.
Air discharges out of the rear of the unit. Do not obstruct
the discharge. Allow a 6" (15.2 cm) clearance behind
the unit (Fig. 8).
CAUTION
Risk of product damage
Air cooled condenser requires proper ventilation. Failure to provide adequate ventilation will void factory
warranties.
W ARNING
Do not alter or deform electrical plug in any way.
Altering the plug to fit into an outlet of different configuration may cause fire, risk of electrical shock, product
damage and will void the warranty.
Figure 9
Electrical Plug
Figure 8
Space and Ventilation Requirements
E. Place the ON-OFF-STIR ONLY toggle switch in the
OFF position. This switch is located on the lower left of
the freezer, under the drip tray and cover.
F. Connect the power cord. The plug is designed for 115
volt/15 amp duty. The unit must be connected to a
properly grounded receptacle. The electrical cord
furnished as part of the freezer has a three prong
grounding type plug (Fig.9). The use of an extension
cord is not recommended. If one must be used, use one
with a wire, size 12 gauge or heavier, with a ground. Do
not use an adaptor to avoid grounding equipment.
G. Install the sani-tray, cover and miscellaneous
parts on the freezeer (Fig. 10).
Figure 10
Installing Sani-tray and Cover
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2.4 ADJUSTING CUP DISPENSERS
To adjust the cup dispensers, install the size cup
desired into the dispenser and turn the wing nut on the
dispenser mounting bracket until enough tension is
applied to the rim of the cup to keep it from dropping out
(Fig. 11). Do not overtighten the wing nuts.
WING NUTS
Figure 11
Adjusting Cup Dispensers
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8
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SECTION 3
INITIAL SET-UP AND OPERATION
3.1 OPERATOR'S SAFETY PRECAUTIONS
A. Know the freezer. Read and understand the Operating
Instructions.
B. Notice all warning labels on the freezer.
C. Wear proper clothing. Avoid loose fitting garments,
and remove watches, rings or jewelry which could
cause a serious accident.
D. Maintain a clean work area. Avoid accidents by
cleaning up the area and keeping it clean.
E. Stay alert at all times. Know which switch, push-
button or control you are about to use and what
effect it is going to have.
F. Disconnect electrical cord for maintenance. Never
attempt to repair or perform maintenance on the
freezer until the main electrical power has been
disconnected.
G. Do not operate under unsafe operating conditions.
Never operate the freezer if unusual or excessive
noise or vibration occurs.
3.2 OPERATING CONTROLS AND INDICATORS
Before operating the freezer, it is required that the operator
know the function of each operating control and indicator.
Refer to Figure 12 for the locations of the operating controls
and indicators.
WARNING
Hazardous Voltage
The stirring only-off-stirring & freezing switch must be
placed in the OFF position when disassembling for
cleaning or servicing. The freezer must be disconnected
from electrical supply before removing any access panels. Only a qualified service Technician may remove
access panels. Failure to disconnect power before servicing could result in death or serious injury.
STIRRING ONLY-OFFSTIRRING & FREEZING
TOGGLE SWITCH
RESET
SWITCH
24HR TIMER
BATTERY
BACKUP
Figure 12
Operating Controls
9
HIGH PRESSURE
MANUAL RESET SWITCH
Page 16
STIRRING ONLY-OFF-STIRRING & FREEZING SWITCH
A.
The STIRRING ONLY-OFF-STIRRING & FREEZ-
ING switch is a three-position toggle switch used to
control the operation of the refrigeration system and
agitator. When the switch is placed in the STIR-
RING ONLY position, the refrigeration system will
be off and the agitator will rotate for cleaning, or if
stirring is required when the store is closed. When the
switch is placed in the OFF position, the refrigeration
system and agitator will be off. The switch should be
placed in the STIRRING & FREEZING position for
normal operation.
B. RESET SWITCH
The reset switch is a two-position breaker switch. This
switch is used to protect the freezer from mechanical
damage. The switch must be in the NORMAL
OPERATING POSITION (up) before the freezer will
operate.
Any time a condition occurs which causes the
agitator drive motor to draw excessive current, the
reset switch will automatically switch to the
OVERLOAD CUT-OUT FREEZER NOT OPERAT-
ING position. This will shut down the freezing and
agitation action of the freezer to protect the agitator
drive motor from burning out.
Should the reset switch ever trip out, move the
STIRRING ONLY-OFF-STIRRING & FREEZING
toggle switch to the STIRRING ONLY position. Then
move the reset switch back to NORMAL OPERAT-
ING POSITION (up) and allow the freezer to stir,
without refrigeration, for five minutes. After five
minutes of stirring, return the STIRRING ONLY-OFF-
STIRRING & FREEZING switch to the STIRRING &
FREEZING position.
C. 24 HOUR TIMER
To program the timer, rotate program disc in the
direction of the arrows to align the correct day/time
with the time of day mark. Then pull out for Off time
or push in for On time. Each actuator is equivalent
to 15 minutes time. Check for AM/PM centered
between 12 and 12 on rotating disc. At a 6:00 setting the
indicator will point to AM or PM.
E. SPIGOT ASSEMBLY
Dispensing of frozen mix is done by the SPIGOT
ASSEMBLY. By pulling the spigot plunger out, mix
in the form of ice crystals is dispensed through the
port on the bottom of the SPIGOT ASSEMBLY. To
stop dispensing, push the spigot plunger in.
F. FLAVOR BOTTLES
The FLAVOR BOTTLES are operated by a spring
loaded, push-button pump. By pushing down, 1/4
ounce (7.39 ml) of flavor is dispensed.
3.3 DRAINING THE FREEZER FOR DISASSEMBLING
AND CLEANING
After installation and initial set-up, the freezer exterior
must be cleaned and the freezer parts must be disassembled, cleaned and sanitized. Cleaning and sanitizing
MUST be done before the initial freeze down and operation.
Subsequent cleaning and sanitizing, after the freezer has
been operated and product has been dispensed, will
require the freezer to be completely drained of all unused
mix. Perform the following steps to drain the freezer of any
unused mix:
A. Set the STIRRING ONLY-OFF-STIRRING &
FREEZING switch to the STIRRING ONLY position
well in advance of cleaning and sanitizing to assure
complete defrosting and draining of the product
cylinder.
B. While the freezer is in the STIRRING ONLY mode,
remove the unused flavoring from the flavor bottles.
All unused flavoring should be poured into the
containers from which they came.
C. Remove the Sani-tray and cover by gently pushing
up to disengage from the support pins and pulling
out and down (Fig. 13).
D. With a bucket placed below the drain spigot, pull the
spigot to dispense (Fig. 14).
E. When liquid product is completely drained, empty
the bucket into the sink. Any remaining ice can be
removed by circulating warm water through barrel.
3.4
DISASSEMBLY AND CLEANING OF FREEZER PARTS
WARNING
D. HIGH PRESSURE MANUAL RESET SWITCH
The HIGH PRESSURE MANUAL RESET SWITCH is a
safety switch designed to protect the compressor from
damage due to excessive head pressure. When tripped,
the lever will be out; push to reset.
Hazardous Voltage
The stirring only-off-stirring & freezing switch must be
placed in the OFF position when disassembling for
cleaning or servicing. The freezer must be disconnected
from electrical supply before removing any access panels. Only a qualified service Technician may remove
access panels. Failure to disconnect power before servicing could result in death or serious injury.
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Figure 13
Removing Sani-tray and Cover
Inspection for worn or broken parts should be made during
every disassembly of the freezer for cleaning or other
purposes. All worn or broken parts should be replaced to
ensure safety to both the operator and the customer, and
to maintain good freezer performance as well as a quality
product.
NOTICE
Frequency of cleaning MUST comply with local health
regulations.
The exterior of the freezer must be kept clean at all times
to preserve the luster of the stainless steel. A mild alkaline
cleanser is recommended. Use a soft cloth or sponge to
apply the cleanser.
NOTICE
Do not use acid cleaners, strong caustic compounds or
abrasive materials to clean any plastic or stainless steel
parts of the freezer exterior.
A. Remove the dispensers from the side of the freezer
by pulling straight up. Clean the cup dispensers
and dispenser lids with a mild alkaline cleanser and
soft cloth or sponge.
B. Remove the sani-tray and insert by gently pushing
up to disengage from the support pins and pulling
out and down. Clean the sani-tray in the same
manner as the cup dispenses.
Figure 14
Draining Product
C. Remove the two-piece cover and mix level probe
assembly and clean.
D. Remove the flavor pumps from the bottles and
pump warm soapy water through them. Then clean
the bottles and pumps normally.
E. To remove the upper and lower spigot assemblies,
remove the retaining clip and pull the spigot assemblies straight out of the product outlet (Fig.15).
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È
È
Figure 15
Removing Spigot Assembly
SPLASH DEFLECTOR
FOR SPIGOT
O-RING
SHAFT & PLUG
ASSEMBLY
SPRING
Figure 16
Removing Spigot O-Ring from Spigot body
SHAFT
KNOB
SPACER
RETAINER CAP
Figure 17
Cut-away View of Spigot Assembly
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Page 19
1. With a clean, dry towel, wipe excess lubricant from the
spigot assembly and o-ring. Firmly grasp the spigot
assembly with both hands and squeeze the o-ring
upward (Fig 16). When a loop is formed, roll the o-ring
out of the groove toward the end of the spigot assembly.
(See Fig. 17 for a cutaway view of the spigot assembly.)
CAUTION
Do not use any type of sharp object to remove O-rings.
Sharp objects may damage spigot bodies.
2. Place all loose parts in a pan or container and take
them to the wash sink, filled with warm, soapy water, for
cleaning.
3. Wash the product outlet with warm soapy water
using the brush provided.
G. For removal and disassembly of the divider plate
and agitator assembly, refer to the following steps:
WARNING
Hazardous Voltage
The stirring Only-Off-Stirring & Freezing switch must be
placed in the OFF position when disassembling for
cleaning or servicing. The freezer must be disconnected
from electrical supply before removing any access panels. Only a qualified service technician may remove
access panels. Failure to disconnect power before servicing could result in death or serious injury.
1. Remove the drive cap and o-ring from the agitator
tube (Fig.18).
2. Remove the sealer ring by squeezing the looped
section and lifting out of the product cylinder (Fig. 19).
Figure 19
Removing Sealer Ring
3. To remove the divider plate and agitator assembly, the
divider plate must be first rotated counterclockwise to
unlock and lift out of the product cylinder.
4. Once the divider plate and agitator assembly are
lifted off the vertical product cylinder center post and
out of the product cylinder, remove the divider plate
assembly and anti-lift disc. Remove the plastic
agitator bushing from the bottom of the product
cylinder center post by lifting up and out of the
product cylinder (Fig. 20). - Refer to Figure 23 for an
exploded view.
Figure 18
Removing Drive Cap and O-Ring
Figure 20
Removing Agitator Assembly and Lower Bushing
13
Page 20
5. Unscrew the divider plate from the agitator fingers
and remove (Fig.21).
Figure 21
Removing Divider Plate from Agitator Fingers
6. Remove the drive shaft by pulling straight up and
out of the vertical center post (Fig.22).
Figure 22
Removing Drive Shaft
Figure 23
Exploded View of Divider Plate and Agitator
Assembly
7. Place all loose parts in a pan or container and take
them to the wash sink, filled with warm, soapy
water, for cleaning.
CAUTION
Do not damage parts be dropping or rough handling.
Mishandling parts will void factory warranties.
NOTICE
Do not attempt to wash the inside of the vertical product
cylinder center post.
8. Wash the inside of the product cylinder with warm,
soapy water, using the brush provided.
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3.5 SANITIZING THE FREEZER AND FREEZER
PARTS
After the freezer parts have been soaked and washed in
warm, soapy water, they should be rinsed thoroughly in
clean water.
All parts must be sanitized before assembling with a
USDA certified food grade sanitizing solution (50 parts per
million of free available chlorine or equivalent is acceptable).
CAUTION
Avoid prolonged contact of sanitizer with freezer parts.
Prolonged contact of sanitizer with freezer may cause
corrosion of stainless steel parts.
3.6 ASSEMBLY OF FREEZER
To assemble the freezer and freezer parts, refer to the
following steps:
A. Mix a sanitizing solution of 50 parts per million to
sanitize all loose parts before assembling.
B. Place all loose parts in this solution, then remove
and let air dry.
C. Using this sanitizing solution and the brushes pro-
vided, sanitize the product cylinder and product
outlet by dipping the brush in the sanitizing solution
and scrubbing these areas.
D. After assembling the freezer (Section 3.6), mix approx-
imately 3 gallons (11.3 liters) of sanitizing solution and
pour into the product cylinder. Brush the walls of the
cylinder above the divider plate, with brushes provided
to sanitize this reservoir area.
E. Set the STIRRING ONLY-OFF-STIRRING &
FREEZING switch in the STIRRING ONLY position
and allow to stir for five minutes. Drain the solution
in the same manner as draining the product.
F. Pour approximately one pint (1/2 liter) of mixed
neutral base into the product cylinder. Wait one minute,
then drain the neutral base and remaining sanitizing
solution through the drain spigot.
NOTICE
Petro-Gel sanitary lubricant or equivalent must be used
when lubrication of parts is specified.
NOTICE
The United States Department of Agriculture and the Food
and Drug Administration require that lubricants used on
food processing equipment be certified for this use. Use
lubricants only in accordance with manufacturers instructions.
A. Assemble the divider plate and agitator assembly as
follows:
1. Before installing the drive shaft, lubricate the
bottom with Petro-Gel or any other type of sanitary
lubricant. Enough lubricant must be applied to
create approximately a 1/8 inch bulge at the bottom
of the drive shaft (Fig.24).
Sanitizing must be done after the freezer is clean and just
before the product cylinder is filled with mixed neutral
base. Sanitizing the night before is not effective. However,
you should always clean the freezer and parts after use.
WARNING
The United States Department of Agriculture and the
Food and Drug Administration require that all cleaning
and sanitizing solutions used with food processing
equipment be certified for this use.
When sanitizing the freezer, refer to local sanitary regulations for applicable codes and recommended disinfecting
products and procedures. The frequency of sanitizing
must comply with local health regulations.
PETRO-GEL
Figure 24. Lubricating Drive Shaft
15
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2. Install the drive shaft into the center post by
rotating and pressing down lightly on the shaft until
the shaft drops down and engages with the gear
box shaft.
3. Replace the plastic lower bushing to the bottom of
the vertical center post.
4. Assemble the divider plate to the stationary fingers.
5. Assemble the anti-lift disc onto the agitator
(See Fig.23).
6. Slide the divider plate down from the top of the
agitator tube, until it is seated properly, allowing the
agitator fingers clearance for rotation.
BACK
7. Assemble the divider plate and agitator assembly
onto the vertical center post, making sure the
indicator arrow on the divider plate is in position to
line up with the upper spigot. Grasp the agitator
tube and slide the assembly down the vertical
center post and lock (Fig. 25).
Figure 26
Proper Installation of Sealer Ring
9. Roll the agitator tube o-ring completely down the
agitator tube until it seals tightly to the divider
plate.
10. Rotate the agitator tube clockwise until the guide hole
at the top of the agitator tube forms a complete circle
with the hole at the top of the vertical center post
(Fig.27).
Figure 25
Installing Divider Plate and Agitator Assembly
8. Install the sealer ring by squeezing the looped
section and sliding down into the product cylinder.
NOTICE
For proper operation of the freezer, the looped section of
the sealer ring MUST be positioned to the back of the
product cylinder (Fig.26).
Figure 27
Correct and Incorrect Alignment
of Vertical Center Post Guide Hole
11. Assemble the drive cap onto the agitator tube, aligning
the guide pin in the drive cap with the guide hole in
the vertical center post and pressing down.
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B. Assemble o-rings onto the spigot plungers without
lubricant. Then apply a thin film of sanitary lubricant
to the exposed surfaces of the o-rings.
1. Insert the spigot assembly into the product outlet.
2. Slide the spigot retaining clip into position.
C. Assemble the flavor bottles as follows:
1. Replace the bottles in the flavor rack.
3.8 FREEZE DOWN AND OPERATION
A. With mixed Slush Puppie neutral base in the product
cylinder, start the freezing process by setting the
STIRRING ONLY-OFF-STIRRING & FREEZING switch
in the STIRRING & FREEZING position.
B. Although servable product can be obtained after the
freezer has been run for 1 hour, the best quality ice
crystals will develop after the freezer has been
running for several more hours.
D. Install sani-tray and cover.
E. Replace the cup dispensers on the side of the
freezer by positioning the bracket on the dispenser
above the bracket on the side of the freezer and sliding
down.
3.7 MIX INFORMATION
It is essential to follow the mixing instructions on the
neutral base container carefully. The concentration of
ingredients in the product, which determines the "Brix"
(sugar level), is very important to the operation of the
freezer and the quality of the drink. When the proper
amount of neutral base is mixed with the proper amount of
water, the mixture should have a "Brix" reading between 11
and 13.
CAUTION
Follow proper mixing procedures. Do not pour the individual ingredients (water or neutral base) directly in the
freezer and depend of the agitator to do the mixing. This
does not provide for adequate mixing and may cause
damage to the freezer.
Refer to the following steps for filling the freezer:
A. Follow instructions on the Slush Puppie neutral base
containers to mix neutral base with water. Then pour
into the freezer.
3.9 DISPENSING PRODUCT
To dispense product correctly, refer to the following steps:
A. Select the desired cup size.
B. Dispense flavor concentrate into the cup first, by
pushing the flavor pump down. Use one squirt of
flavor for small cups, two squirts for medium cups and
three squirts for large cups.
C. Place cup under and against the spigot.
D. Pull the spigot out.
E. Fill the cup. The gravity flow from the spigot will
automatically mix the flavor concentrate with the
neutral base mixture as it is dispensed.
F. When the cup is full, push the spigot in.
3.10 ROUTINE CLEANING
To remove spilled or dried mix from the freezer exterior,
simply wash in the direction of the finish with warm soapy
water or a mild alkaline cleanser and a soft cloth or sponge.
Do not use abrasive materials as they will mar the finish of
the freezer.
Refer to Figure 28 for all external parts of the freezer to be
cleaned.
B. The product cylinder has a 10 gallon capacity, when
filled approximately 1" (2.54 cm) from the top of the
cylinder. When filling the cylinder, it is necessary to
remove all trapped air from below the divider plate.
Fill the product cylinder with mix to within 1" (2.54 cm)
from the top. Place a sanitary container under the
serving spigot and dispense small amounts of liquid by
pulling out and pushing in the spigot in a series of short
bursts. Each time the spigot is closed, bubbles will rise
to the top of the liquid in the product cylinder. When no
morebubbles rise to the top, the air trapped under the
divider plate has been removed. Pour the contents of the
container back into the product cylinder.
3.11 PREVENTATIVE MAINTENANCE
It is recommended that the following maintenance schedule be followed to keep the freezer clean and operating
properly.
WARNING
Hazardous Voltage
The stirring only-off-Stirring & Freezing switch must be
placed in the OFF position when disassembling for
cleaning or servicing. The freezer must be disconnected
from electrical supply before removing any access
panels. Only a qualified Service Technician may remove
access panels. Failure to disconnect power before
servicing could result in death or serious injury.
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A. DAILY
1. The exterior should be kept clean at all times to
preserve the lustre of the stainless steel. A mild
alkaline cleanser is recommended. Use a soft
cloth or sponge to apply the cleanser.
CAUTION
3.12 EXTENDED STORAGE
Refer to the following steps for storage of the freezer over
any long period of time:
A. Place the STIRRING ONLY-OFF-STIRRING &
FREEZING switch in the OFF position.
Acid-based cleaners, strong caustic compounds and
abrasive cleansers will damage plastic freezer parts and
exterior panels. Use mild, alkaline cleansers only.
2. Clean the sani-tray by lifting up,out,and rinsing and
replacing.
B. WEEKLY
1. Remove the sani-tray and cover. Clean behind the
drip tray with a soap solution.
2. Check all o-rings for excessive wear and replace if
necessary.
C. MONTHLY
CAUTION
The freezer has an air cooled condenser and must have
proper air circulation.
Do not place the floor model freezer any closer than six
(6) inches (15.2 cm) from the wall.
The counter model freezer requires a 3" (7.6 cm) clearance on the sides, a 1" (2.5 cm) clearance at the rear, and
a 10" (25.4 cm) clearance at the top.
B. Disconnect (unplug) the freezer from the electrical
supply source.
C. With a warm detergent solution, thoroughly clean all
parts that come in contact with neutral base mix or
flavors. Rinse in clear water and dry all parts. Do not
sanitize.
NOTICE
Do not let cleaning solution or products stand in the
product cylinder during shutdown period.
D. Remove, disassemble and clean the spigot assem-
blies and lower bushing. Place these parts in a
plastic bag with a moist paper towel to prevent them
from becoming brittle.
Failure to clean the condenser filter may result in serious
freezer damage and could void the warranty.
CONDENSER CLEANING
1.For the floor models, remove the sani-tray and
insert. Remove the two phillips head screws from
the lower front panel and pull panel down and out.
Blow the dirt out from the opposite side of the
condenser using an air tank, CO2 tank, or vacuum.
2.For the counter model, remove the six phillips head
screws from the back panel. Then clean the condenser using the same method as on the floor model.
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Page 25
LIQUID LEVEL INDICATOR
CUP DISPENSERS AND LIDS
COVERS
FLAVOR BOTTLES
SANI-TRAY AND INSERT
ALL PANELS
Figure 28
External Parts To Be Cleaned
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Page 27
SECTION 4
DECALS AND TAGS
4.1 HOW TO ORDER DECALS AND TAGS
To assure receipt of the proper warning decals, supply your dealer or distributor with the following information:
A. Model number of equipment.
B. Serial number of model, stamped on nameplate.
C. Part number, decal description and quantity needed. Common warning decal names and numbers are
listed below.
ROFSGATDNASLACED
G7122&F001,C001SLEDOM
REBMUNTRAPNOITPIRCSED
501423KCOHSCIRTCELE:NOITUACLACED
701423STRAPGNIVOM:NOITUACLACED
311423GULPDEDNUORG:NOI
TUACLACED
531423HCTIWSYTEFAS&ELGGOTLACED
002423TESERLAUNAMLACED
393423LRIWSGNITLEOTSLACED
845423ledoMroolFF00
1-NOITALITNEVETAUQEDALACED
585423EGRAHCNOITAREGIRFERLACED
946423 ledoMretnuoC-C001-NOITALITNEVETAUQEDALAC
ED
615327REMITTES:NTTAGAT
625327LAUNAMDAERGAT
925327NOITUACGAT
735327NAELCYRATINASGAT
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22
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WARRANTY
MIX TRANSFER PUMPS / COCKTAIL / SLUSH
1. Scope:
Stoelting LLC warrants to the first user (the “Buyer”) that the evaporator assembly and compressor (if applicable)
of Stoelting mix transfer pump, cocktail and slush equipment will be free from defects in materials and workmanship under normal use and proper maintenance appearing within five (5) years (two (2) years for “Mirage” equipment), and that all other components of such equipment manufactured by Stoelting will be free from defects in
material and workmanship under normal use and proper maintenance appearing within twelve (12) months after
the date that such equipment is originally installed.
2. Disclaimer of Other Warranties:
THIS WARRANTY IS EXCLUSIVE; AND STOELTING HEREBY DISCLAIMS ANY IM-
PLIED W ARRANTY OF MERCHANT ABILITY OR FITNESS FOR P ARTICULAR PURPOSE.
3.
Remedies:
Stoelting’s sole obligations, and Buyer’s sole remedies, for any breach of this warranty shall be the repair or (at
Stoelting’s option) replacement of the affected component at Stoelting’s plant in Kiel, Wisconsin, or (again, at
Stoelting’s option) refund of the purchase price of the affected equipment, and, during the first ninety (90) days of
the warranty period, deinstallation/reinstallation of the affected component from/into the equipment. Those obligations/remedies are subject to the conditions that Buyer (a) signs and returns to Stoelting, upon installation, the
Warranty Registration Card for the affected equipment, (b) gives Stoelting prompt written notice of any claimed
breach of warranty within the applicable warranty period, and (c) delivers the affected equipment to Stoelting or its
designated service location, in its original packaging/crating, also within that period. Buyer shall bear the cost and
risk of shipping to and from Stoelting’s plant or designated service location.
4. Extensions:
The warranty period for deinstallation/reinstallation of the affected component from/into the equipment is extended
to twelve (12) months on the following models: SO218, SO318, SO328. The warranty period for the drive motor
to be free of defects in materials and workmanship extended to five (5) years on the following models: SO218,
SO318, SO328.
5. Exclusions and Limitations:
This warranty does not extend to parts, sometimes called “wear parts”, which are generally expected to deteriorate
and to require replacement as equipment is used, including as examples but not intended to be limited to o-rings,
hoses, seals and drive belts. All such parts are sold
AS IS.
Further, Stoelting shall not be responsible to provide any remedy under this warranty with respect to any component that fails by reason of negligence, abnormal use, misuse or abuse, use with parts or equipment not manufactured or supplied by Stoelting, or damage in transit.
THE REMEDIES SET FORTH IN THIS WARRANTY SHALL BE THE SOLE LIABILITY
STOELTING AND THE EXCLUSIVE REMEDY OF BUYER WITH RESPECT TO EQUIPMENT SUPPLIED BY STOELTING; AND IN NO EVENT SHALL STOELTING BE LIABLE
FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER FOR BREACH
OF WARRANTY OR OTHER CONTRACT BREACH, NEGLIGENCE OR OTHER TORT,
OR ON ANY STRICT LIABILITY THEORY.
File: Policy Manual/W arrantyslush1
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