Stoelting 100F, 100C, 2217G Service manual
Models 100F & C, 2217G
SERVICE MANUAL
Manual No. 513554
SERVICE MANUAL
MODELS 100 F & C AND 2217G SLUSH FREEZERS
This manual provides basic information about the freezer. Instructions and suggestions are given
covering its operation and care.
The illustrations and specifications are not binding in detail. We reserve the right to make
changes to the freezer without notice, and without incurring any obligation to modify or provide
new parts for freezers built prior to date of change.
DO NOT ATTEMPT to service or operate the freezer until instructions and safety precautions in
this manual are read completely and are thoroughly understood. If problems develop or questions
arise in connection with installation, operation or servicing of the freezer, contact your distributor.
STOELTING, LLC Tele: 920-894-2293
502 HWY. 67
KIEL, WI 53042-1600 Fax: 920-894-7029
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
SECTION 1 INTRODUCTION .............................................................................................................. 1
1.1 Descriptions .................................................................................................................... 1
1.2 Specifications.................................................................................................................. 1
SECTION 2 INSTALLATION INSTRUCTIONS...................................................................................... 3
2.1 Safety Precautions.......................................................................................................... 3
2.2 Shipment and Transit ...................................................................................................... 3
2.3 Freezer Installation .......................................................................................................... 3
2.4 Adjusting Cup Dispensers ............................................................................................... 7
SECTION 3 INITIAL SET-UP AND OPERATION ................................................................................. 9
3.1 Operator's Safety Precautions ......................................................................................... 9
3.2 Operating Controls and Indicators.................................................................................... 9
3.3 Draining the Freezer For Disassembling and Cleaning..................................................... 10
3.4 Disassembly and Cleaning of Freezer Parts .................................................................... 10
3.5 Sanitizing The Freezers and Freezer Parts...................................................................... 15
3.6 Assembly of Freezer ....................................................................................................... 15
3.7 Mix Information................................................................................................................ 17
3.8 Freeze Down and Operation ............................................................................................ 17
3.9 Dispensing Product ......................................................................................................... 17
3.10 Routine Cleaning ............................................................................................................. 17
3.11 Preventative Maintenance ................................................................................................ 17
3.12 Extended Storage............................................................................................................ 18
SECTION 4 DECALS AND TAGS....................................................................................................... 21
4.1 How to Order Decals and Tags........................................................................................ 21
SECTION 5 REFRIGERATION COMPONENTS AND ADJUSTMENTS ............................................... 23
5.1 Refrigeration System ....................................................................................................... 23
5.2 Compressor..................................................................................................................... 23
5.3 Condenser ....................................................................................................................... 23
SECTION 6 ELECTRICAL SYSTEM OPERATION AND ADJUSTMENTS ........................................... 27
6.1 24 Hour Timer.................................................................................................................. 27
6.2 Electronic Torque Control ................................................................................................ 27
SECTION 7 MAJOR COMPONENT REMOVAL AND INSTALLATION................................................. 29
7.1 Introduction ..................................................................................................................... 29
7.2 Condenser Fan Removal.................................................................................................. 29
7.3 Drive Motor Removal ........................................................................................................................... 29
7.4 Compressor Removal ...................................................................................................... 29
7.5 Compressor Installation ................................................................................................... 30
7.6 Drive Motor Installation .................................................................................................... 31
7.7 Condenser Fan Installation .............................................................................................. 31
SECTION 8 TROUBLESHOOTING ..................................................................................................... 33
8.1 Compressor Run Capacitor Open, Shorted or Blown........................................................ 34
8.2 Compressor Relay Defective or Burned Out ..................................................................... 34
8.3 Compressor Starts and Runs, But Short Cycles On Overload Protector .......................... 34
8.4 Compressor Runs Continuously ...................................................................................... 34
8.5 Unit Noisy ....................................................................................................................... 34
8.6 Compressor Will Not Start............................................................................................... 34
8.7 Compressor Will Not Start - Hums But Trips On Overload Protector................................ 35
8.8 Compressor Starts, But Does Not Switch Off of Start Winding ........................................ 35
TABLE OF CONTENTS
8.9 Compressor Start Capacitor Open, Shorted or Blown ...................................................... 35
8.10 Freezer Will Not Start...................................................................................................... 35
8.11 Drive Motor Overload Trips (Freezer Shuts Down When Running) .................................... 35
8.12 Compressor Will Not Run, But Drive Motor Runs ............................................................. 35
8.13 Product Dispenses Incorrectly......................................................................................... 35
8.14 Product is Too Thin ......................................................................................................... 36
8.15 Agitator Does Not Rotate................................................................................................. 36
8.16 No Ice Crystals On Initial Freeze Down ........................................................................... 36
8.17 Excessive Ice Crystals Above Divider Plate ..................................................................... 36
8.18 Spigot Leaking or Stuck .................................................................................................. 36
SECTION 9 REPLACEMENT PARTS AND REFERENCE DRAWINGS .............................................. 37
9.1 How to Order Parts.......................................................................................................... 37
9.2 Spigot Assembly Parts.................................................................................................... 37
9.3 Model 100C Parts List..................................................................................................... 39
9.4 Model 100F Parts List ..................................................................................................... 41
9.5 Model 2217G Parts List................................................................................................... 43
LIST OF ILLUSTRATIONS
Figure Title Page
1 Model 100C - Front......................................................................................................................... 2
2 Model 100C - Side.......................................................................................................................... 2
3 Model 100F/2217G - Front.............................................................................................................. 2
4 Model 100F/2217G - Side............................................................................................................... 2
5 Adjustable Leg ............................................................................................................................... 3
6 Warning Label Locations - 100C..................................................................................................... 4
7 Warning Label Locations - 100F/2217G.......................................................................................... 5
8 Space & Ventilation Requirements ................................................................................................. 6
9 Electrical Plug................................................................................................................................ 6
10 Installing Sani-tray and Cover ......................................................................................................... 6
11 Adjusting Cup Dispensers .............................................................................................................. 7
12 Operating Controls ......................................................................................................................... 9
13 Remove Sani-tray and Cover........................................................................................................... 11
14 Draining Product............................................................................................................................. 11
15 Removing Spigot Assembly............................................................................................................ 12
16 Removing Spigot O-Ring from Spigot Body..................................................................................... 12
17 Cut-away View of Spigot Assembly ................................................................................................ 12
18 Removing Drive Cap and O-Ring ..................................................................................................... 13
19 Removing Sealer Ring .................................................................................................................... 13
20 Removing Agitator Assembly and Lower Bushing ........................................................................... 13
21 Removing Divider Plate from Agitator Fingers ................................................................................. 14
22 Removing Drive Shaft...................................................................................................................... 14
23 Exploded View of Divider plate and Agitator Assembly ................................................................... 14
24 Lubricating Drive Shaft.................................................................................................................... 15
25 Installing Divider Plate and Agitator Assembly................................................................................16
26 Proper Installation of Sealer Ring.................................................................................................... 16
27 Correct and Incorrect Alignment of Vertical Center Post Guide Hole............................................... 16
28 External Parts To Be Cleaned ........................................................................................................ 19
LIST OF ILLUSTRATIONS
30 Removing Compressor Terminal Cover............................................................................................ 23
31 Check Winding............................................................................................................................... 23
32 Check Winding To Ground.............................................................................................................. 23
33 Check Condenser........................................................................................................................... 24
34 Remove Cap ................................................................................................................................... 24
35 Install Gauge .................................................................................................................................. 25
36 Adjust A.X.V. ................................................................................................................................. 25
37 Filter Drier Replacement................................................................................................................. 26
38 Torque Control ................................................................................................................................27
39 Tension Spring ............................................................................................................................... 27
40 Removing Torque Control ................................................................................................................ 28
41 Fan Removal .................................................................................................................................. 29
42 Disconnect Wire............................................................................................................................. 29
43 Drive Motor Removal....................................................................................................................... 29
44 Compressor Removal ..................................................................................................................... 30
45 Install Compressor ......................................................................................................................... 30
46 Remove Filter Drier......................................................................................................................... 31
47 Tension Spring ............................................................................................................................... 31
48 Fan Installation............................................................................................................................... 31
49 Exploded View of Spigot Assembly ................................................................................................ 37
50 Model 100C Exploded View............................................................................................................ 38
51 Model 100F Exploded View ............................................................................................................ 40
52 Model 2217G Exploded View.......................................................................................................... 42
SECTION 1
INTRODUCTION
1.1 DESCRIPTION
Models 100C, 100F, and 2217G freezers are gravity fed.
The freezers are equipped with fully automatic controls to
provide a uniform product. The freezers are designed to
operate with most neutral bases and concentrated flavors.
1.2 SPECIFICATIONS
This manual is designed to assist qualified service personnel and operators in the installation, operation and maintenance of the Models 100C, 100F, and 2217G freezers.
DIMENSIONS
WEIGHT
ELECTRICA L
COMPRESSOR
COOLING
100C COUNTER
MODEL FREEZER
widt h: 15" (38.1 cm)
depth: 29.5" (74.8 cm)
heig ht : 34. 75 " (88 . 3 cm)
130 lbs. (58.9 kg) 140 lbs. (63.5 kg) 140 lbs. (63.5 kg)
1 Phase, 115 VA C*
1/12 HP Drive Motor
2500 BTUH**
(frozen product output)
- Approx. 11 total running
amps. Use 15 A mp circuit breaker
Air cooled requires minimum
3" (7.6 cm) air clearance on
sides and 1" (2.5 cm) at rear
of unit.
100F FLOOR
MODEL FREEZER
width: 15" (38.1 cm)
depth: 19.25" (48.9 cm)
height: 61.38" (156 cm)
1 Phase, 115 VAC*
1/12 HP Dri v e M ot or
2500 BTUH**
(frozen product output)
- Approx. 11 total running
amps. Use 15 Amp circui t breaker
Requires unobstructed front
and 6" minimum (15.2 cm)
clearanc e at ba ck of uni t . No
clearance need ed on side of
unit.
2217G FLOOR
MODEL FREEZER
widt h: 15" (38.1 cm)
depth: 19.25" (48.9 cm)
height: 61.38" (156 cm)
1 Phase, 115 VA C*
1/12 HP Drive Motor
5200 BTUH**
(frozen product output)
- Approx. 9 total running
amps. Use 15 Amp cirucit breaker
Requires unobstructed front
and 6" mini mum (15.2 cm)
clearance at back of unit. No
clearance needed on side of
unit.
HOPPER
10 gallons (37.9 liters) 10 gallons (37. 9 li t er s ) 10 gallons (37.9 liters)
* A transformer is required if voltage is over 126.5 volts or under 103 volts.
** Under normal operating conditions.
1
Figure 1
Model 100C - Front
Figure 2
Model 100C - Side
Figure 3
Model 100F/2217G - Front
NOTE: Figures in parenthesis are in centimeters.
Figure 4
Model 100F/2217G - Side
2
SECTION 2
INSTALLATION INSTRUCTIONS
2.1 SAFETY PRECAUTIONS
Do not attempt to operate the freezer until the safety
precautions and operating instructions in this manual are
read and completely understood.
Take notice of all warning labels on the freezer (Figures 6
& 7). The labels have been put there to help maintain a safe
working environment. The labels have been designed to
withstand washing and cleaning. All labels must remain
legible for the life of the freezer. Labels should be checked
periodically to be sure they can be recognized as warning
labels.
If danger, warning, or caution labels are needed, indicate
the part number, type of label, location of label, and
quantity required along with your address and advise your
distributor.
2.2 SHIPMENT AND TRANSIT
The freezer has been assembled, operated and
inspected at the factory. Upon arrival at the final destination, the complete freezer must be checked for any
damage which may have occurred during transit.
With the method of packaging used, the freezer should
arrive in excellent condition. THE CARRIER IS
RESPONSIBLE FOR ALL DAMAGE IN TRANSIT,
WHETHER VISIBLE OR CONCEALED.
NOTE
Accurate leveling is necessary for correct
drainage of freezer barrel and to insure proper
operation.
C. The counter model freezer must be placed on a solid
level surface. Place the rubber pad furnished under the
freezer to create a seal to that surface. The counter
model freezer is air-cooled and discharges at the top.
AL LOUVERED PANELS MUST have 3" of clearance
on sides of unit, 10" of clearance at the top, and 1"
clearance at rear of unit for proper cooling.
Do not pay the freight bill until the freezer has been
checked for damage. Have the carrier note any visible
damage on the freight bill. If concealed damage and/or
shortage is found later, advise the carrier within 10 days
and request inspection. The customer must place claim
for damages and/or shortages in shipment with the carrier.
2.3 FREEZER INSTALLATION
Installation of the freezer involves moving the freezer close
to its permanent location, removing all crating, setting in
place, assembling parts, and cleaning.
A. Uncrate the freezer.
B. The floor model freezers must be placed in a
solid level position. To level the freezer, turn the bottom
part of each leg in or out. Place a level on top of the
hopper, with the cover removed, to check whether or not
the freezer islevel (Fig. 5).
Figure 5
Adjustable Leg
3
IMPORTANT NOTICE TO OPERATOR
BEFORE INSTALLING EQUIPMENT, READ THE OWNER'S MANUAL CAREFULLY. TAKE NOTE OF ALL INSTRUCTIONS AND CAUTION
DECALS ON THIS EQUIPMENT.
GO OVER THE MANUAL THOROUGHLY AND POINT OUT ALL DECALS TO YOUR EMPLOYEES, SO THEY UNDERSTAND HOW TO SAFELY
OPERATE THIS EQUIPMENT.
DO NOT REMOVE, DEFACE, OR PAINT OVER ANY DECALS. THEY ARE THERE FOR YOUR SAFETY.
(Behind Sani-tray)
CAUTION
THIS DEVICE MUST BE PLUGGED INTO A PROPERLY GROUNDED
RECEPTACLE TO PREVENT ELECTRICAL SHOCK HAZARD.
TAMPERING WITH THE PLUG OR USING VOLTAGES OTHER THAN
THE SPECIFICATIONS ON I.D. PLATE WILL VOID YOUR WARRANTY.
REFER TO OWNER'S MANUAL FOR INSTALLATION
INSTRUCTIONS.
723529
Warning Label Locations - 100C
(Behind Sani-tray)
Figure 6
4
IMPORTANT NOTICE TO OPERATOR
BEFORE INSTALLING EQUIPMENT, READ THE OWNER'S MANUAL CAREFULLY. TAKE NOTE OF ALL INSTRUCTIONS AND CAUTION
DECALS ON THIS EQUIPMENT.
GO OVER THE MANUAL THOROUGHLY AND POINT OUT ALL DECALS TO YOUR EMPLOYEES, SO THEY UNDERSTAND HOW TO SAFELY
OPERATE THIS EQUIPMENT.
DO NOT REMOVE, DEFACE, OR PAINT OVER ANY DECALS. THEY ARE THERE FOR YOUR SAFETY.
(Affixed to condenser shroud)
THIS DEVICE MUST BE PLUGGED INTO A PROPERLY GROUNDED
RECEPTACLE TO PREVENT ELECTRICAL SHOCK HAZARD.
TAMPERING WITH THE PLUG OR USING VOLTAGES OTHER THAN THE
SPECIFICATIONS ON I.D. PLATE WILL VOID YOUR WARRANTY.
REFER TO OWNER'S MANUAL FOR INSTALLATION
INSTRUCTIONS.
723529
Warning Label Locations - 100F/2217G
CAUTION
Figure 7
5
(Affixed to condenser shroud)
D. The floor model freezers are equipped with air-cooled
condensers and require correct ventilation. The front of
the freezer is the air intake and must be unobstructed.
Air discharges out of the rear of the unit. Do not obstruct
the discharge. Allow a 6" (15.2 cm) clearance behind
the unit (Fig. 8).
CAUTION
FAILURE TO PROVIDE ADEQUATE VENTILATION WILL
VOID WARRANTY!
CAUTION
DO NOT ALTER OR DEFORM PLUG IN ANY WAY!
Figure 9
Electrical Plug
G. Install the sani-tray, cover and miscellaneous parts
on the freezer (Fig. 10).
Figure 8
Space and Ventilation Requirements
E. Place the ON-OFF-STIR ONLY toggle switch in the
OFF position. This switch is located on the lower left of
the freezer, under the drip tray and cover.
F. Connect the power cord. The plug is designed for 115
volt/15 amp duty. The unit must be connected to a
properly grounded receptacle. The electrical cord
furnished as part of the freezer has a three prong
grounding type plug (Fig.9). The use of an extension
cord is not recommended. If one must be used, use one
with a wire, size 12 gauge or heavier, with a ground. Do
not use an adaptor to avoid grounding equipment.
Figure 10
Installing Sani-tray and Cover
6
2.4 ADJUSTING CUP DISPENSERS
To adjust the cup dispensers, install the size cup desired
into the dispenser and turn the wing nuts on the dispenser
mounting bracket until enough tension is applied to the rim
of the cup to keep it from dropping out (Fig. 11). Do not overtighten the wing nuts.
WING NUTS
Figure 11
Adjusting Cup Dispensers
7
8
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