Stoelting 100F, 100C, 2217G Service manual

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Models 100F & C, 2217G
SERVICE MANUAL
Manual No. 513554
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SERVICE MANUAL
MODELS 100 F & C AND 2217G SLUSH FREEZERS
This manual provides basic information about the freezer. Instructions and suggestions are given covering its operation and care.
The illustrations and specifications are not binding in detail. We reserve the right to make changes to the freezer without notice, and without incurring any obligation to modify or provide new parts for freezers built prior to date of change.
STOELTING, LLC Tele: 920-894-2293 502 HWY. 67 KIEL, WI 53042-1600 Fax: 920-894-7029
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TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
SECTION 1 INTRODUCTION .............................................................................................................. 1
1.1 Descriptions .................................................................................................................... 1
1.2 Specifications.................................................................................................................. 1
SECTION 2 INSTALLATION INSTRUCTIONS...................................................................................... 3
2.1 Safety Precautions.......................................................................................................... 3
2.2 Shipment and Transit ...................................................................................................... 3
2.3 Freezer Installation .......................................................................................................... 3
2.4 Adjusting Cup Dispensers ............................................................................................... 7
SECTION 3 INITIAL SET-UP AND OPERATION ................................................................................. 9
3.1 Operator's Safety Precautions ......................................................................................... 9
3.2 Operating Controls and Indicators.................................................................................... 9
3.3 Draining the Freezer For Disassembling and Cleaning..................................................... 10
3.4 Disassembly and Cleaning of Freezer Parts .................................................................... 10
3.5 Sanitizing The Freezers and Freezer Parts...................................................................... 15
3.6 Assembly of Freezer ....................................................................................................... 15
3.7 Mix Information................................................................................................................ 17
3.8 Freeze Down and Operation ............................................................................................ 17
3.9 Dispensing Product ......................................................................................................... 17
3.10 Routine Cleaning ............................................................................................................. 17
3.11 Preventative Maintenance ................................................................................................ 17
3.12 Extended Storage............................................................................................................ 18
SECTION 4 DECALS AND TAGS....................................................................................................... 21
4.1 How to Order Decals and Tags........................................................................................ 21
SECTION 5 REFRIGERATION COMPONENTS AND ADJUSTMENTS ............................................... 23
5.1 Refrigeration System ....................................................................................................... 23
5.2 Compressor..................................................................................................................... 23
5.3 Condenser ....................................................................................................................... 23
SECTION 6 ELECTRICAL SYSTEM OPERATION AND ADJUSTMENTS ........................................... 27
6.1 24 Hour Timer.................................................................................................................. 27
6.2 Electronic Torque Control ................................................................................................ 27
SECTION 7 MAJOR COMPONENT REMOVAL AND INSTALLATION................................................. 29
7.1 Introduction ..................................................................................................................... 29
7.2 Condenser Fan Removal.................................................................................................. 29
7.3 Drive Motor Removal ........................................................................................................................... 29
7.4 Compressor Removal ...................................................................................................... 29
7.5 Compressor Installation ................................................................................................... 30
7.6 Drive Motor Installation .................................................................................................... 31
7.7 Condenser Fan Installation .............................................................................................. 31
SECTION 8 TROUBLESHOOTING ..................................................................................................... 33
8.1 Compressor Run Capacitor Open, Shorted or Blown........................................................ 34
8.2 Compressor Relay Defective or Burned Out ..................................................................... 34
8.3 Compressor Starts and Runs, But Short Cycles On Overload Protector .......................... 34
8.4 Compressor Runs Continuously ...................................................................................... 34
8.5 Unit Noisy ....................................................................................................................... 34
8.6 Compressor Will Not Start............................................................................................... 34
8.7 Compressor Will Not Start - Hums But Trips On Overload Protector................................ 35
8.8 Compressor Starts, But Does Not Switch Off of Start Winding ........................................ 35
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TABLE OF CONTENTS
8.9 Compressor Start Capacitor Open, Shorted or Blown ...................................................... 35
8.10 Freezer Will Not Start...................................................................................................... 35
8.11 Drive Motor Overload Trips (Freezer Shuts Down When Running) .................................... 35
8.12 Compressor Will Not Run, But Drive Motor Runs ............................................................. 35
8.13 Product Dispenses Incorrectly......................................................................................... 35
8.14 Product is Too Thin ......................................................................................................... 36
8.15 Agitator Does Not Rotate................................................................................................. 36
8.16 No Ice Crystals On Initial Freeze Down ........................................................................... 36
8.17 Excessive Ice Crystals Above Divider Plate ..................................................................... 36
8.18 Spigot Leaking or Stuck .................................................................................................. 36
SECTION 9 REPLACEMENT PARTS AND REFERENCE DRAWINGS .............................................. 37
9.1 How to Order Parts.......................................................................................................... 37
9.2 Spigot Assembly Parts.................................................................................................... 37
9.3 Model 100C Parts List..................................................................................................... 39
9.4 Model 100F Parts List ..................................................................................................... 41
9.5 Model 2217G Parts List................................................................................................... 43
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LIST OF ILLUSTRATIONS
Figure Title Page
1 Model 100C - Front......................................................................................................................... 2
2 Model 100C - Side.......................................................................................................................... 2
3 Model 100F/2217G - Front.............................................................................................................. 2
4 Model 100F/2217G - Side............................................................................................................... 2
5 Adjustable Leg ............................................................................................................................... 3
6 Warning Label Locations - 100C..................................................................................................... 4
7 Warning Label Locations - 100F/2217G.......................................................................................... 5
8 Space & Ventilation Requirements ................................................................................................. 6
9 Electrical Plug................................................................................................................................ 6
10 Installing Sani-tray and Cover ......................................................................................................... 6
11 Adjusting Cup Dispensers .............................................................................................................. 7
12 Operating Controls ......................................................................................................................... 9
13 Remove Sani-tray and Cover........................................................................................................... 11
14 Draining Product............................................................................................................................. 11
15 Removing Spigot Assembly............................................................................................................ 12
16 Removing Spigot O-Ring from Spigot Body..................................................................................... 12
17 Cut-away View of Spigot Assembly ................................................................................................ 12
18 Removing Drive Cap and O-Ring ..................................................................................................... 13
19 Removing Sealer Ring .................................................................................................................... 13
20 Removing Agitator Assembly and Lower Bushing ........................................................................... 13
21 Removing Divider Plate from Agitator Fingers ................................................................................. 14
22 Removing Drive Shaft...................................................................................................................... 14
23 Exploded View of Divider plate and Agitator Assembly ................................................................... 14
24 Lubricating Drive Shaft.................................................................................................................... 15
25 Installing Divider Plate and Agitator Assembly................................................................................16
26 Proper Installation of Sealer Ring.................................................................................................... 16
27 Correct and Incorrect Alignment of Vertical Center Post Guide Hole............................................... 16
28 External Parts To Be Cleaned ........................................................................................................ 19
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LIST OF ILLUSTRATIONS
30 Removing Compressor Terminal Cover............................................................................................ 23
31 Check Winding............................................................................................................................... 23
32 Check Winding To Ground.............................................................................................................. 23
33 Check Condenser........................................................................................................................... 24
34 Remove Cap ................................................................................................................................... 24
35 Install Gauge .................................................................................................................................. 25
36 Adjust A.X.V. ................................................................................................................................. 25
37 Filter Drier Replacement................................................................................................................. 26
38 Torque Control ................................................................................................................................27
39 Tension Spring ............................................................................................................................... 27
40 Removing Torque Control ................................................................................................................ 28
41 Fan Removal .................................................................................................................................. 29
42 Disconnect Wire............................................................................................................................. 29
43 Drive Motor Removal....................................................................................................................... 29
44 Compressor Removal ..................................................................................................................... 30
45 Install Compressor ......................................................................................................................... 30
46 Remove Filter Drier......................................................................................................................... 31
47 Tension Spring ............................................................................................................................... 31
48 Fan Installation............................................................................................................................... 31
49 Exploded View of Spigot Assembly ................................................................................................ 37
50 Model 100C Exploded View............................................................................................................ 38
51 Model 100F Exploded View ............................................................................................................ 40
52 Model 2217G Exploded View.......................................................................................................... 42
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SECTION 1
INTRODUCTION
1.1 DESCRIPTION
Models 100C, 100F, and 2217G freezers are gravity fed. The freezers are equipped with fully automatic controls to provide a uniform product. The freezers are designed to operate with most neutral bases and concentrated flavors.
1.2 SPECIFICATIONS
This manual is designed to assist qualified service person­nel and operators in the installation, operation and mainte­nance of the Models 100C, 100F, and 2217G freezers.
DIMENSIONS
WEIGHT
ELECTRICA L
COMPRESSOR
COOLING
100C COUNTER
MODEL FREEZER
widt h: 15" (38.1 cm) depth: 29.5" (74.8 cm) heig ht : 34. 75 " (88 . 3 cm)
130 lbs. (58.9 kg) 140 lbs. (63.5 kg) 140 lbs. (63.5 kg)
1 Phase, 115 VA C* 1/12 HP Drive Motor
2500 BTUH** (frozen product output)
- Approx. 11 total running amps. ­Use 15 A mp circuit breaker
Air cooled requires minimum 3" (7.6 cm) air clearance on sides and 1" (2.5 cm) at rear of unit.
100F FLOOR
MODEL FREEZER
width: 15" (38.1 cm) depth: 19.25" (48.9 cm) height: 61.38" (156 cm)
1 Phase, 115 VAC* 1/12 HP Dri v e M ot or
2500 BTUH** (frozen product output)
- Approx. 11 total running amps. ­Use 15 Amp circui t breaker
Requires unobstructed front and 6" minimum (15.2 cm) clearanc e at ba ck of uni t . No clearance need ed on side of unit.
2217G FLOOR
MODEL FREEZER
widt h: 15" (38.1 cm) depth: 19.25" (48.9 cm) height: 61.38" (156 cm)
1 Phase, 115 VA C* 1/12 HP Drive Motor
5200 BTUH** (frozen product output)
- Approx. 9 total running amps. ­Use 15 Amp cirucit breaker
Requires unobstructed front and 6" mini mum (15.2 cm) clearance at back of unit. No clearance needed on side of unit.
HOPPER
10 gallons (37.9 liters) 10 gallons (37. 9 li t er s ) 10 gallons (37.9 liters)
* A transformer is required if voltage is over 126.5 volts or under 103 volts. ** Under normal operating conditions.
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Figure 1
Model 100C - Front
Figure 2
Model 100C - Side
Figure 3
Model 100F/2217G - Front
NOTE: Figures in parenthesis are in centimeters.
Figure 4
Model 100F/2217G - Side
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SECTION 2
INSTALLATION INSTRUCTIONS
2.1 SAFETY PRECAUTIONS
Do not attempt to operate the freezer until the safety precautions and operating instructions in this manual are read and completely understood.
Take notice of all warning labels on the freezer (Figures 6 & 7). The labels have been put there to help maintain a safe working environment. The labels have been designed to withstand washing and cleaning. All labels must remain legible for the life of the freezer. Labels should be checked periodically to be sure they can be recognized as warning labels.
If danger, warning, or caution labels are needed, indicate the part number, type of label, location of label, and quantity required along with your address and advise your distributor.
2.2 SHIPMENT AND TRANSIT
The freezer has been assembled, operated and inspected at the factory. Upon arrival at the final destina­tion, the complete freezer must be checked for any damage which may have occurred during transit.
With the method of packaging used, the freezer should arrive in excellent condition. THE CARRIER IS
RESPONSIBLE FOR ALL DAMAGE IN TRANSIT, WHETHER VISIBLE OR CONCEALED.
NOTE Accurate leveling is necessary for correct drainage of freezer barrel and to insure proper operation.
C. The counter model freezer must be placed on a solid
level surface. Place the rubber pad furnished under the freezer to create a seal to that surface. The counter model freezer is air-cooled and discharges at the top. AL LOUVERED PANELS MUST have 3" of clearance on sides of unit, 10" of clearance at the top, and 1" clearance at rear of unit for proper cooling.
Do not pay the freight bill until the freezer has been checked for damage. Have the carrier note any visible damage on the freight bill. If concealed damage and/or shortage is found later, advise the carrier within 10 days and request inspection. The customer must place claim for damages and/or shortages in shipment with the carrier.
2.3 FREEZER INSTALLATION
Installation of the freezer involves moving the freezer close to its permanent location, removing all crating, setting in place, assembling parts, and cleaning.
A. Uncrate the freezer. B. The floor model freezers must be placed in a
solid level position. To level the freezer, turn the bottom part of each leg in or out. Place a level on top of the hopper, with the cover removed, to check whether or not the freezer islevel (Fig. 5).
Figure 5
Adjustable Leg
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IMPORTANT NOTICE TO OPERATOR
BEFORE INSTALLING EQUIPMENT, READ THE OWNER'S MANUAL CAREFULLY. TAKE NOTE OF ALL INSTRUCTIONS AND CAUTION DECALS ON THIS EQUIPMENT.
GO OVER THE MANUAL THOROUGHLY AND POINT OUT ALL DECALS TO YOUR EMPLOYEES, SO THEY UNDERSTAND HOW TO SAFELY OPERATE THIS EQUIPMENT.
DO NOT REMOVE, DEFACE, OR PAINT OVER ANY DECALS. THEY ARE THERE FOR YOUR SAFETY.




(Behind Sani-tray)
CAUTION
THIS DEVICE MUST BE PLUGGED INTO A PROPERLY GROUNDED RECEPTACLE TO PREVENT ELECTRICAL SHOCK HAZARD.
TAMPERING WITH THE PLUG OR USING VOLTAGES OTHER THAN THE SPECIFICATIONS ON I.D. PLATE WILL VOID YOUR WARRANTY.
REFER TO OWNER'S MANUAL FOR INSTALLATION INSTRUCTIONS.
723529
Warning Label Locations - 100C
(Behind Sani-tray)
Figure 6
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IMPORTANT NOTICE TO OPERATOR
BEFORE INSTALLING EQUIPMENT, READ THE OWNER'S MANUAL CAREFULLY. TAKE NOTE OF ALL INSTRUCTIONS AND CAUTION DECALS ON THIS EQUIPMENT.
GO OVER THE MANUAL THOROUGHLY AND POINT OUT ALL DECALS TO YOUR EMPLOYEES, SO THEY UNDERSTAND HOW TO SAFELY OPERATE THIS EQUIPMENT.
DO NOT REMOVE, DEFACE, OR PAINT OVER ANY DECALS. THEY ARE THERE FOR YOUR SAFETY.
(Affixed to condenser shroud)
THIS DEVICE MUST BE PLUGGED INTO A PROPERLY GROUNDED RECEPTACLE TO PREVENT ELECTRICAL SHOCK HAZARD.
TAMPERING WITH THE PLUG OR USING VOLTAGES OTHER THAN THE SPECIFICATIONS ON I.D. PLATE WILL VOID YOUR WARRANTY.
REFER TO OWNER'S MANUAL FOR INSTALLATION INSTRUCTIONS.
723529
Warning Label Locations - 100F/2217G
CAUTION


Figure 7
5
(Affixed to condenser shroud)


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D. The floor model freezers are equipped with air-cooled
condensers and require correct ventilation. The front of the freezer is the air intake and must be unobstructed. Air discharges out of the rear of the unit. Do not obstruct the discharge. Allow a 6" (15.2 cm) clearance behind the unit (Fig. 8).
CAUTION FAILURE TO PROVIDE ADEQUATE VENTILATION WILL VOID WARRANTY!
CAUTION
DO NOT ALTER OR DEFORM PLUG IN ANY WAY!
Figure 9
Electrical Plug
G. Install the sani-tray, cover and miscellaneous parts
on the freezer (Fig. 10).
Figure 8
Space and Ventilation Requirements
E. Place the ON-OFF-STIR ONLY toggle switch in the
OFF position. This switch is located on the lower left of the freezer, under the drip tray and cover.
F. Connect the power cord. The plug is designed for 115
volt/15 amp duty. The unit must be connected to a properly grounded receptacle. The electrical cord furnished as part of the freezer has a three prong grounding type plug (Fig.9). The use of an extension cord is not recommended. If one must be used, use one with a wire, size 12 gauge or heavier, with a ground. Do not use an adaptor to avoid grounding equipment.
Figure 10
Installing Sani-tray and Cover
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2.4 ADJUSTING CUP DISPENSERS
To adjust the cup dispensers, install the size cup desired into the dispenser and turn the wing nuts on the dispenser mounting bracket until enough tension is applied to the rim of the cup to keep it from dropping out (Fig. 11). Do not over­tighten the wing nuts.
WING NUTS
Figure 11
Adjusting Cup Dispensers
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SECTION 3
INITIAL SET-UP AND OPERATION
3.1 OPERATOR'S SAFETY PRECAUTIONS
A. Know the freezer. Read and understand the Operating
Instructions. B. Notice all warning labels on the freezer. C. Wear proper clothing. Avoid loose fitting garments,
and remove watches, rings or jewelry which could
cause a serious accident. D. Maintain a clean work area. Avoid accidents by
cleaning up the area and keeping it clean. E. Stay alert at all times. Know which switch, push-
button or control you are about to use and what
effect it is going to have. F. Disconnect electrical cord for maintenance. Never
attempt to repair or perform maintenance on the
freezer until the main electrical power has been
disconnected.
G. Do not operate under unsafe operating conditions.
Never operate the freezer if unusual or excessive noise or vibration occurs.
3.2 OPERATING CONTROLS AND INDICATORS
Before operating the freezer, it is required that the operator know the function of each operating control and indicator. Refer to Figure 12 for the locations of the operating controls and indicators.
WARNING THE STIRRING ONLY-OFF-STIRRING & FREEZING SWITCH MUST BE PLACED IN THE OFF POSITION WHEN DISASSEMBLING FOR CLEANING OR SERVIC­ING. THE FREEZER MUST BE DISCONNECTED FROM ELECTRICAL SUPPLY BEFORE REMOVING ANY AC­CESS PANELS. ONLY A QUALIFIED SERVICE TECH­NICIAN MAY REMOVE ACCESS PANELS.
STIRRING ONLY-OFF­STIRRING & FREEZING TOGGLE SWITCH
RESET SWITCH
SEVEN DAY TIMER
Figure 12
Operating Controls
9
HIGH PRESSURE MANUAL RESET SWITCH
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A. STIRRING ONLY-OFF-STIRRING & FREEZING
SWITCH The STIRRING ONLY-OFF-STIRRING & FREEZ­ING switch is a three-position toggle switch used to control the operation of the refrigeration system and agitator. When the switch is placed in the STIR­RING ONLY position, the refrigeration system will be off and the agitator will rotate for cleaning, or if stirring is required when the store is closed. When the switch is placed in the OFF position, the refrigeration system and agitator will be off. The switch should be placed in the STIRRING & FREEZING position for normal operation.
B. RESET SWITCH
The reset switch is a two-position breaker switch. This switch is used to protect the freezer from mechanical damage. The switch must be in the NORMAL OPERATING POSITION (up) before the freezer will operate.
Any time a condition occurs which causes the agitator drive motor to draw excessive current, the reset switch will automatically switch to the OVERLOAD CUT-OUT FREEZER NOT OPERAT­ING position. This will shut down the freezing and agitation action of the freezer to protect the agitator drive motor from burning out.
Should the reset switch ever trip out, move the STIRRING ONLY-OFF-STIRRING & FREEZ­ING toggle switch to the STIRRING ONLY position. Then move the reset switch back to NORMAL OPERATING POSITION (up) and allow the freezer to stir, without refrigeration, for five minutes. After five minutes of stirring, return the STIRRING ONLY-OFF-STIRRING & FREEZING switch to the STIRRING & FREEZING position.
C. 24 HOUR TIMER
To program the timer, rotate program disc in the direction of the arrows to align the correct day/time with the time of day mark. Then pull out for Off time or push in for On time. Each actuator is equivalent to 15 minutes time. Check for AM/PM centered between 12 and 12 on rotating disc. At a 6:00 setting the indicator will point to AM or PM.
D. HIGH PRESSURE MANUAL RESET SWITCH
The HIGH PRESSURE MANUAL RESET SWITCH is a safety switch designed to protect the compressor from damage due to excessive head pressure. When tripped, the lever will be out; push to reset.
E. SPIGOT ASSEMBLY
Dispensing of frozen mix is done by the SPIGOT ASSEMBLY. By pulling the spigot plunger out, mix in the form of ice crystals is dispensed through the port on the bottom of the SPIGOT ASSEMBLY. To stop dispensing, push the spigot plunger in.
F. FLAVOR BOTTLES
The FLAVOR BOTTLES are operated by a spring loaded, push-button pump. By pushing down, 1/4 ounce (7.39 ml) of flavor is dispensed.
3.3 DRAINING THE FREEZER FOR DISASSEMBLING AND CLEANING
After installation and initial set-up, the freezer exterior must be cleaned and the freezer parts must be disas­sembled, cleaned and sanitized. Cleaning and sanitizing MUST be done before the initial freeze down and operation.
Subsequent cleaning and sanitizing, after the freezer has been operated and product has been dispensed, will require the freezer to be completely drained of all unused mix. Perform the following steps to drain the freezer of any unused mix:
A. Set the STIRRING ONLY-OFF-STIRRING &
FREEZING switch to the STIRRING ONLY position well in advance of cleaning and sanitizing to assure complete defrosting and draining of the product cylinder.
B. While the freezer is in the STIRRING ONLY mode,
remove the unused flavoring from the flavor bottles. All unused flavoring should be poured into the containers from which they came.
C. Remove the Sani-tray and cover by gently pushing
up to disengage from the support pins and pulling out and down (Fig. 13).
D. With a bucket placed below the drain spigot, pull the
spigot to dispense (Fig. 14).
E. When liquid product is completely drained, empty
the bucket into the sink. Any remaining ice can be removed by circulating warm water through barrel.
3.4 DISASSEMBLY AND CLEANING OF FREEZER
PARTS
CAUTION PLACE THE ON-OFF-STIR ONLY SWITCH IN THE OFF POSITION AND DISCONNECT THE FREEZER FROM ELECTRICAL SUPPLY SOURCE BEFORE SERVICING OR CLEANING.
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Figure 13
Removing Sani-tray and Cover
Inspection for worn or broken parts should be made during every disassembly of the freezer for cleaning or other purposes. All worn or broken parts should be replaced to ensure safety to both the operator and the customer, and to maintain good freezer performance as well as a quality product.
NOTE
Frequency of cleaning MUST comply with local health regulations.
The exterior of the freezer must be kept clean at all times to preserve the luster of the stainless steel. A mild alkaline cleanser is recommended. Use a soft cloth or sponge to apply the cleanser.
NOTE
Do not use acid cleaners, strong caustic compounds or abrasive materials to clean any plastic or stainless steel parts of the freezer exterior.
A. Remove the dispensers from the side of the freezer
by pulling straight up. Clean the cup dispensers and dispenser lids with a mild alkaline cleanser and soft cloth or sponge.
B. Remove the sani-tray and insert by gently pushing
up to disengage from the support pins and pulling out and down. Clean the sani-tray in the same manner as the cup dispenses.
Figure 14
Draining Product
C. Remove the two-piece cover and mix level probe
assembly and clean.
D. Remove the flavor pumps from the bottles and
pump warm soapy water through them. Then clean the bottles and pumps normally.
E. To remove the upper and lower spigot assemblies,
remove the retaining clip and pull the spigot assem­blies straight out of the product outlet (Fig.15).
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È
È
Figure 15
Removing Spigot Assembly
O-RING
#624607
SPLASH DEFLECTOR
#1120918
SHAFT & PLUG
ASSEMBLY
#1147688
Figure 16
Removing Spigot O-Ring from Spigot body
SPRING #694400
KNOB
#482024
RETAINER CAP
#232002
Figure 17
Cut-away View of Spigot Assembly
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1. With a clean, dry towel, wipe excess lubricant from the spigot assembly and O-ring. Firmly grasp the spigot assembly with both hands and squeeze the O-ring upward (Fig 16). When a loop is formed, roll the O-ring out of the groove toward the end of the spigot assembly. (See Fig. 17 for a cutaway view of the spigot assembly.)
CAUTION DO NOT USE ANY TYPE OF SHARP OBJECT TO REMOVE ANY O-RINGS.
2. Place all loose parts in a pan or container and take
them to the wash sink, filled with warm, soapy water, for cleaning.
3. Wash the product outlet with warm soapy water
using the brush provided.
G. For removal and disassembly of the divider plate
and agitator assembly, refer to the following steps:
WARNING PLACE THE ON-OFF-STIR ONLY SWITCH IN THE OFF POSITION AND DISCONNECT THE FREEZER FROM ELECTRICAL SUPPLY SOURCE.
1. Remove the drive cap and O-ring from the agitator
tube (Fig.18).
Figure 19
Removing Sealer Ring
3. To remove the divider plate and agitator assembly, the divider plate must be first rotated counterclockwise to unlock and lift out of the product cylinder.
4. Once the divider plate and agitator assembly are lifted off the vertical product cylinder center post and out of the product cylinder, remove the divider plate assembly and anti-lift disc. Remove the plastic agitator bushing from the bottom of the product cylinder center post by lifting up and out of the product cylinder (Fig. 20). - Refer to Figure 23 for an exploded view.
Figure 18
Removing Drive Cap and O-Ring
2. Remove the sealer ring by squeezing the looped section and lifting out of the product cylinder (Fig. 19).
Figure 20
Removing Agitator Assembly and Lower Bushing
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5. Unscrew the divider plate from the agitator fingers and remove (Fig.21).
Figure 21
Removing Divider Plate from Agitator Fingers
6. Remove the drive shaft by pulling straight up and out of the vertical center post (Fig.22).
Figure 22
Removing Drive Shaft
Figure 23
Exploded View of Divider Plate and Agitator
Assembly
7. Place all loose parts in a pan or container and take them to the wash sink, filled with warm, soapy water, for cleaning.
CAUTION DO NOT DAMAGE PARTS BY DROPPING OR ROUGH HANDLING.
NOTE Do not attempt to wash the inside of the vertical product cylinder center post.
8. Wash the inside of the product cylinder with warm,
soapy water, using the brush provided.
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3.5 SANITIZING THE FREEZER AND FREEZER PARTS
After the freezer parts have been soaked and washed in warm, soapy water, they should be rinsed thoroughly in clean water.
All parts must be sanitized before assembling with a USDA certified food grade sanitizing solution (50 parts per million of free available chlorine or equivalent is accept­able).
A. Mix a sanitizing solution of 50 parts per million to
sanitize all loose parts before assembling.
When sanitizing the freezer, refer to local sanitary regula­tions for applicable codes and recommended disinfecting products and procedures. The frequency of sanitizing must comply with local health regulations.
CAUTION PROLONGED CONTACT OF SANITIZING SOLUTION WITH FREEZER MAY CAUSE CORROSION OF STAIN­LESS STEEL PARTS.
3.6 ASSEMBLY OF FREEZER
To assemble the freezer and freezer parts, refer to the following steps:
B. Place all loose parts in this solution, then remove
and let air dry.
C. Using this sanitizing solution and the brushes pro-
vided, sanitize the product cylinder and product outlet by dipping the brush in the sanitizing solution and scrubbing these areas.
D. After assembling the freezer (Section 3.6), mix approx-
imately 3 gallons (11.3 liters) of sanitizing solution and pour into the product cylinder. Brush the walls of the cylinder above the divider plate, with brushes provided to sanitize this reservoir area.
E. Set the STIRRING ONLY-OFF-STIRRING &
FREEZING switch in the STIRRING ONLY position and allow to stir for five minutes. Drain the solution in the same manner as draining the product.
F. Pour approximately one pint (1/2 liter) of mixed
neutral base into the product cylinder. Wait one minute, then drain the neutral base and remaining sanitizing solution through the drain spigot.
Sanitizing must be done after the freezer is clean and just before the product cylinder is filled with mixed neutral base. Sanitizing the night before is not effective. However, you should always clean the freezer and parts after use.
WARNING THE UNITED STATES DEPARTMENT OF AGRICULTURE AND THE FOOD AND DRUG ADMINIS­TRATION REQUIRE THAT ALL CLEANING AND SANI­TIZING SOLUTIONS USED WITH FOOD PROCESSING EQUIPMENT BE CERTIFIED FOR THIS USE.
NOTE Petro-Gel sanitary lubricant or equivalent must be used when lubrication of parts is specified.
The United States Department of Agriculture and the Food and Drug Administration require that lubricants used on food processing equipment be certified for this use. Use lubricants only in accordance with manufacturers instructions.
A. Assemble the divider plate and agitator assembly as follows:
1. Before installing the drive shaft, lubricate the
bottom with Petro-Gel or any other type of sanitary lubricant. Enough lubricant must be applied to create approximately a 1/8 inch bulge at the bottom of the drive shaft (Fig.24).
PETRO-GEL
15
Figure 24. Lubricating Drive Shaft
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2. Install the drive shaft into the center post by rotating and pressing down lightly on the shaft until the shaft drops down and engages with the gear box shaft.
3. Replace the plastic lower bushing to the bottom of the vertical center post.
4. Assemble the divider plate to the stationary fingers.
5. Assemble the anti-lift disc onto the agitator
(See Fig.23).
6. Slide the divider plate down from the top of the agitator tube, until it is seated properly, allowing the agitator fingers clearance for rotation.
BACK
7. Assemble the divider plate and agitator assembly onto the vertical center post, making sure the indicator arrow on the divider plate is in position to line up with the upper spigot. Grasp the agitator tube and slide the assembly down the vertical center post and lock (Fig. 25).
Figure 26
Proper Installation of Sealer Ring
9. Roll the agitator tube "O"-Ring completely down the agitator tube until it seals tightly to the divider plate.
10.Rotate the agitator tube clockwise until the guide hole at the top of the agitator tube forms a complete circle with the hole at the top of the vertical center post (Fig.27).
Figure 25
Installing Divider Plate and Agitator Assembly
8. Install the sealer ring by squeezing the looped section and sliding down into the product cylinder.
NOTE For proper operation of the freezer, the looped section of the sealer ring MUST be positioned to the back of the product cylinder (Fig.26).
Figure 27
Correct and Incorrect Alignment
of Vertical Center Post Guide Hole
11. Assemble the drive cap onto the agitator tube, aligning the guide pin in the drive cap with the guide hole in the vertical center post and pressing down.
16
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B. Assemble O-rings onto the spigot plungers
without lubricant. Then apply a thin film of sanitary lubricant to the exposed surfaces of the O-rings.
1. Insert the spigot assembly into the product outlet.
2. Slide the spigot retaining clip into position.
divider plate has been removed. Pour the contents of the container back into the product cylinder.
3.8 FREEZE DOWN AND OPERATION
A. With mixed Slush Puppie neutral base in the product
cylinder, start the freezing process by setting the STIRRING ONLY-OFF-STIRRING & FREEZING switch in the STIRRING & FREEZING position.
C. Assemble the flavor bottles as follows:
1. Replace the bottles in the flavor rack. D. Install sani-tray and cover. E. Replace the cup dispensers on the side of the
freezer by positioning the bracket on the dispenser above the bracket on the side of the freezer and sliding down.
3.7 MIX INFORMATION
It is essential to follow the mixing instructions on the neutral base container carefully. The concentration of ingredients in the product, which determines the "Brix" (sugar level), is very important to the operation of the freezer and the quality of the drink. When the proper amount of neutral base is mixed with the proper amount of water, the mixture should have a "Brix" reading between 11 and 13.
CAUTION DO NOT POUR THE INDIVIDUAL INGREDIENTS (WA­TER OR NEUTRAL BASE) DIRECTLY INTO THE FREEZER AND DEPEND ON THE AGITATOR TO DO THE MIXING. THIS DOES NOT PROVIDE FOR ADEQUATE MIXING AND MAY CAUSE DAMAGE TO THE FREEZER.
Refer to the following steps for filling the freezer: A. Follow instructions on the Slush Puppie neutral base
containers to mix neutral base with water. Then pour into the freezer.
B. The product cylinder has a 10 gallon capacity, when
filled approximately 1" (2.54 cm) from the top of the cylinder. When filling the cylinder, it is necessary to remove all trapped air from below the divider plate.
Fill the product cylinder with mix to within 1" (2.54 cm) from the top. Place a sanitary container under the serving spigot and dispense small amounts of liquid by pulling out and pushing in the spigot in a series of short bursts. Each time the spigot is closed, bubbles will rise to the top of the liquid in the product cylinder. When no morebubbles rise to the top, the air trapped under the
B. Although servable product can be obtained after the
freezer has been run for 1 hour, the best quality ice crystals will develop after the freezer has been running for several more hours.
3.9 DISPENSING PRODUCT
To dispense product correctly, refer to the following steps: A. Select the desired cup size. B. Dispense flavor concentrate into the cup first, by
pushing the flavor pump down. Use one squirt of flavor for small cups, two squirts for medium cups and
three squirts for large cups. C. Place cup under and against the spigot. D. Pull the spigot out. E. Fill the cup. The gravity flow from the spigot will
automatically mix the flavor concentrate with the
neutral base mixture as it is dispensed. F. When the cup is full, push the spigot in.
3.10 ROUTINE CLEANING
To remove spilled or dried mix from the freezer exterior, simply wash in the direction of the finish with warm soapy water or a mild alkaline cleanser and a soft cloth or sponge. Do not use abrasive materials as they will mar the finish of the freezer.
Refer to Figure 28 for all external parts of the freezer to be cleaned.
3.11 PREVENTATIVE MAINTENANCE
It is recommended that the following maintenance sched­ule be followed to keep the freezer clean and operating properly.
CAUTION NEVER ATTEMPT TO REPAIR OR PERFORM MAINTE­NANCE ON THE FREEZER UNTIL THE MAIN ELECTRI­CAL POWER HAS BEEN DISCONNECTED.
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A. DAILY
1. The exterior should be kept clean at all times to preserve the lustre of the stainless steel. A mild alkaline cleanser is recommended. Use a soft cloth or sponge to apply the cleanser.
CAUTION DO NOT USE ACID CLEANERS, STRONG CAUSTIC COMPOUNDS OR ABRASIVE MATERIALS TO CLEAN ANY PART OF THE FREEZER EXTERIOR OR PLASTIC PARTS.
2. Clean the sani-tray by lifting up,out,and rinsing and
replacing.
3.12 EXTENDED STORAGE
Refer to the following steps for storage of the freezer over any long period of time:
A. Place the STIRRING ONLY-OFF-STIRRING &
FREEZING switch in the OFF position.
B. Disconnect (unplug) the freezer from the electrical
supply source.
C. With a warm detergent solution, thoroughly clean all
parts that come in contact with neutral base mix or flavors. Rinse in clear water and dry all parts. Do not sanitize.
B. WEEKLY
1. Remove the sani-tray and cover. Clean behind the
drip tray with a soap solution.
2.Check all "O" Rings for excessive wear and replace if
necessary.
C. MONTHLY
CAUTION THE FREEZER HAS AN AIR COOLED CONDENSER AND MUST HAVE PROPER AIR CIRCULATION.
DO NOT PLACE THE E257 FLOOR MODEL FREEZER ANY CLOSER THAN SIX (6) INCHES (15.2 CM) FROM THE WALL.
THE COUNTER MODEL FREEZER REQUIRES A 3" (7.6 CM) CLEARANCE ON THE SIDES, A 1" (2.5CM) CLEAR­ANCE AT THE REAR, AND A 10" (25.4 CM) CLEARANCE AT THE TOP.
FAILURE TO CLEAN THE CONDENSER FILTER MAY RESULT IN SERIOUS FREEZER DAMAGE AND COULD VOID THE WARRANTY.
NOTE Do not let cleaning solution or products stand in the product cylinder during shutdown period.
D. Remove, disassemble and clean the spigot assem-
blies and lower bushing. Place these parts in a plastic bag with a moist paper towel to prevent them from becoming brittle.
CONDENSER CLEANING
1. For the floor models, remove the sani-tray and insert. Remove the two phillips head screws from the lower front panel and pull panel down and out. Blow the dirt out from the opposite side of the condenser using an air tank, CO2 tank, or vacuum.
2. For the counter model, remove the six phillips head screws from the back panel. Then clean the con­denser using the same method as on the floor model.
18
Page 27
LIQUID LEVEL INDICATOR
CUP DISPENSERS AND LIDS
COVERS
FLAVOR BOTTLES
SANI-TRAY AND INSERT
ALL PANELS
Figure 28
External Parts To Be Cleaned
19
Page 28
20
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SECTION 4
DECALS AND TAGS
4.1 HOW TO ORDER DECALS AND TAGS
To assure receipt of the proper warning decals, supply your dealer or distributor with the following information: A. Model number of equipment. B. Serial number of model, stamped on nameplate. C. Part number, decal description and quantity needed. Common warning decal names and numbers are
listed below.
DECALS A ND TAGS FOR
MODELS 100C, 100F & 2217G
PA RT NUMBER DESCRI P TION
324105 DECAL CAUTI ON: ELEC TRIC SHOCK
324107 DECAL CAUTI ON: MOV I NG PA RTS
324113 DECAL CAUTION: GROUNDED PLUG
324135 DECAL TOGGLE & SAFETY SWITCH
324200 DECAL MANUAL RESET
324393 DECAL STOE LTING S WIRL
324548 DECAL ADEQUATE VENTILATION - 100F Floor Model
324585 DECAL REFRIGERATION CHARGE
324649 DECAL ADE QUAT E VE NTILA TI ON - 100C - Counte r Mod el
723516 TAG A TTN : S E T TI M E R
723526 TAG READ MANUAL
723529 TAG CAUTION
723537 TAG SANITARY CLEAN
21
Page 30
22
Page 31
SECTION 5
REFRIGERANT COMPONENTS AND ADJUSTMENTS
5.1 REFRIGERATION SYSTEM
This section is intended to provide qualified refrigeration technicians with a general understanding of the refrigera­tion system, it's components and adjustments. It is recom­mended that any work done on the freezer be performed by a qualified refrigeration technician.
5.2 COMPRESSOR
A. Winding Test
To test the compressor motor windings for possible prob­lems, perform the following steps:
W ARNING DISCONNECT FREEZER FROM ELECTRICAL SUPPL Y BEFORE SERVICING.
ÅÅ
Å
ÅÅ
Meter Leads
ËË
Ë
ËË
Volt Ohm
1. Remove the two Philips head screws from the bottom of the back panel and slide the side panel down, back and out.
2. Remove the compressor terminal cover by insert­ing a standard screwdriver under the terminal cover and retaining frame, pry out side then hold with your hand while prying the other side. (Figure
30)
Figure 31. Check Windings
NOTE
Check your compressor handbook for proper val­ues. (Available from compressor manufacturer. )
7. To check if windings are shorted to ground, con­nect one ohmmeter lead to a bare metal part on the compressor and check terminals C, R, and S. (Fig. 32)
ÇÇ
Ç
ÇÇ
Volt Ohm
Meter Leads
ËË
Ë
ËË
Figure 30. Removing Compressor Terminal Cover
3. Remove retaining clip and cover.
4. Remove the three wires from the compressor terminals.
5. Set your ohmmeter at X1 and connect the ohmme­ter to terminals C and R to check resistance
through run windings. Refer to Figure 31 for com-
pressor terminals.
6. Set your ohmmeter at X1 and connect the ohmme­ter to terminals C and S to check resistance through the start windings.
Figure 32. Check Winding to Ground
5.3 CONDENSER
The condenser is a air-cooled copper tube and aluminum fin type. Condensing is totally dependent upon air flow. A plugged condenser or restrictions in the louvered side panel will restrict air flow.
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CAUTION AIR RESTRICTIONS WILL LOWER THE CAP AC­ITY OF THE SYSTEM AND DAMAGE THE COM­PRESSOR.
The condenser must be kept free of dirt and grease. The freezer MUST have a minimum of 6" (15.2 cm) of ventilation at all louvered panels for free flow of air. Make sure the freezer is not pulling over 100°F (37°C) air from other equipment in the area.
NOTE
Slush Freezers can not operate at temperatures over 120°F ambient.
The optional condenser filter and condenser require peri­odic cleaning. To clean, refer to the following procedures:
1. Remove the condenser filter from the lower front panel and visually inspect for dirt. If the filter is dirty, shake or brush excess dirt off the filter and wash in warm soapy water. Once the filter is clean, rinse thoroughly in warm, clean water and shake excess water out taking care not to damage the filter in any way. Install the filter back onto the front panel.
6. An alternative method of cleaning the condenser is to use a condenser brush and vacuum.
NOTE
If the condenser is not kept clean, loss of refrigera­tion efficiency will result, causing extended run time or inadequate product consistency .
7. For the Model 100C, remove the phillips head screws from the back panel and remove the panel. Clean the condenser following steps 4 - 6 above.
PRODUCT CYLINDER (EVAPORATOR)
An automatic expansion valve (A.X.V.) is used to control the refrigerant flow to the freezing area of the product cylinder. The adjustable A.X.V. is preset at the factory. If the product is too thick or too thin, an A.X.V. adjustment may be necessary.
A. A.X.V. Adjustment
To adjust the A.X.V., refer to the following procedures:
1. Remove the two philips head screws from the back side panel and pull panel down and out (Model 100F). Remove the left side and back panel (Model 100C).
2. For Model 100F, remove the sani-tray and insert. Remove the two phillips head screws from the lower front panel and pull panel down and out.
3. Visually inspect the condenser for dirt by shining a light through the coil from the back of the condenser (Fig.
33.)
2. Remove the cap from the Schrader valve on the com­pressor (Fig. 34).
ÅÅ
Å Cap
ÅÅ
Figure 34. Remove Cap
3. Install a 0-100 P.S.I.G. gauge onto the Schrader valve (Fig. 35).
4. Start the refrigeration cycle and read the pressure
Figure 33. Check Condenser
4. If the condenser is dirty, place a damp towel over the condenser.
5. Using compressed air or CO2 tank, blow out the dirt from the back of the condenser. Most of the dirt will cling to the wet towel.
NOTE
Freezer must be full of product and past initial freeze down.
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Figure 35. Install Gauge
5. Pressure gauge reading should be:
Model 100C 100F 100C 100F 2217 2217G
1. Assuming the side and rear panels have been removed, perform the following procedures for removing the A.X.V.
Refrig. R12 R12 R22 R22 R502 R404A Head 110 110 160 160 170 190
Pressure Suction See See 33 33 28 42
Pressure Chart Chart
Below Below
6. If the pressure gauge reading does not fall within those specifications, proceed with the following steps:
7. Remove the cap the the A.X.V. and, using a small wrench, turn the adjusting screw 1/4 turn (90°) counter­clockwise for more cooling or 1/4 turn (90°) clockwise for less cooling (Fig. 36.)
8. Allow the system to level out for three to five minutes before taking another pressure reading.
9. Should the reading still not fall within specifications, repeat steps 8 and 9 until the correct reading is obtained.
10.Once the correct reading is obtained, replace the cap. Remove the pressure gauge from the Schrader valve and replace the Schrader valve cap.
Figure 36. Adjust A.X.V.
WARNING DISCONNECT FREEZER FROM ELECTRICAL SUPPL Y SOURCE BEFORE SERVICING.
2. Recover the refrigerant charge, then leave a port open
to prevent pressure build-up during A.X.V. removal.
3. Remove foam insulation from surrounding lines.
4. Apply a heat sink (wet cloth) to the A.X.V.
5. Unsweat the A.X.V. from it s connecting lines.
6. Remove the A.X.V . with the heat sink.
C. T.X.V. Replacement
T o replace the A.X.V ., perform the following procedures:
CAUTION WHEN REPLACING THE A.X.V., A HEAT SINK (WET CLOTH) MUST BE USED TO PREVENT DAMAGE TO THE V AL VE.
1. Position the A.X.V . with heat sink, so the refrigeration line correspond with the proper valve ports.
11.Replace the rear panel.
B. A.X.V. Removal
CAUTION IF IT IS NECESSARY T O REPLACE THE A.X.V ., A HEA T SINK (WET CLOTH) MUST BE USED TO PREVENT DAMAGE TO THE V AL VE.
2. Braze lines to the A.X.V . using the appropriate brazing material.
3. Remove the heat sink from the A.X.V .
4. Replace any foam insulation to the surrounding lines.
5. Once the A.X.V . is installed, the refrigeration system must be purged and evacuated to 50 microns of mer­cury for approximately 30 minutes.
25
Page 34
6. Break the vacuum to (0 P .S.I.G .) with dry nitrogen, then with an open port, replace the filter drier using the appropriate brazing material. (Fig.37).
7. Once the filter drier has been replaced, repeat the evacuation and recharging procedures.
Open
ËË
Ë
ËË
Port
Figure 37. Filter Drier Replacement
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Page 35
SECTION 6
ELECTRICAL SYSTEM OPERATION AND ADJUSTMENTS
6.1 24 HOUR TIMER
The 24 hr. timer is used to eliminate refrigeration during non-use hours. When properly set it will prevent build-up of large ice crystals and/or build-up of ice on the agitator. The timer is located behind the lower front panel. To program the timer, rotate program disc in the direction of the arrows to align the correct time with the time of day. Then pull out for OFF time or push in for ON time. Each actuator is equivalent to 15 minutes. Check for AM/PM centered between 12 and 12 on rotating disc. At a 6:00 setting, the indicator will point to AM or PM.
6.2 ELECTRONIC TORQUE CONTROL
The electronic torque control is a time delay that controls the operation of the compressor. The electronic torque control operates in unison with two micro switches (ON and OFF) and the agitator drive motor. If the control is viewed from the back of the freezer while the freezer is operating, the following conditions of normal operation will be evident:
Left Hand Control Bracket Arm
Left Hand (OFF) Micro Switch
Ì
Right Hand Control
Å
Bracket Arm
Ê
É
Right Hand (ON) Micro Switch
(Viewed from Back)
Figure 38. Torque Control
W ARNING VIEWING THE FREEZER WITH ANY SIDE P ANEL RE­MOVED DURING OPERATION IS NOT RECOM­MENDED, AS THE POSSIBILITY OF ELECTRICAL SHOCK HAZARD IS GREA TL Y INCREASED. THIS PRO­CEDURE HAS BEEN ADDED ONL Y TO CLARIFY THE THEORY OF OPERA TION.
1. When the right hand arm of the control bracket contacts
the right hand micro switch, the compressor will start.
2. As the compressor continues to run, ice crystals are
being formed in the product cylinder. As the drive motor torque increases due to the formation of ice crystals, the left-hand arm of the control bracket will gradually move to the right and contact the left-hand micro switch. The compressor will SHUT OFF approximately 71 to 81 seconds after the arm maintains contact with the micro switch. This prevents eratic freeze down and rapid recycling of the compressor.
See Figure 38 for a visual description of the compo­nents involved in this operation.
A. Consistency Adjustment
The tension spring (Fig.39), located on the right side of the freezer, is used to adjust the product consistency. To increase product consistency, increase the spring tension by turning the eyebolt nut clockwise one turn. To decrease product consistency, decrease the spring tension by turning the eyebolt nut counterclockwise one turn.
3-1/16" 3-1/8" (3-5/8" F257)
(Viewed from Right Side)
Figure 39. Tension Spring
NOTE
The tension spring is adjusted at the factory to 3-1/8 inches, (3-5/8 for the 2217G). If further adjust­ment is necessary , turn the eyebolt nut one turn at a time in the desired direction.
B. Micro Switch Removal
Should either the right or the left micro switch be found to be defective, either switch can be replaced by performing the following procedures:
WARNING DISCONNECT FREEZER FROM ELECTRICAL SUPPL Y SOURCE BEFORE SER VICING .
27
Page 36
1. Remove the necessary panels. Model 100F back panel, Model 100C left side panel.
2. Using a 5/16" wrench, remove the two nuts and star washers from the torque control mounting bracket (Fig.40).
Remove Nuts
ËË
Ë
ËË
ËË
Ë
ËË
Figure 40. Removing T orque Control
3. Remove the torque control from the mounting bracket by pushing the assembly toward the left side of the freezer until the mounting studs are clear of the mount­ing bracket. Then pull the assembly down and towards you.
4. Using a 1/4" wrench, remove the two nuts from the rear of the defective micro switch.
5. Remove the micro switch from the mounting studs and disconnect from the connector.
C. Micro Switch Replacement
1. Connect a serviceable micro switch to connector.
2. Install micro switch onto the mounting studs and fasten with the two hex nuts. Tighten nuts snugly with 1/4" wrench. Do not over tighten.
3. Position torque control behind the mounting bracket and allow the two studs to be pushed through the holes in the mounting bracket.
4. Install the two star washers and nuts onto the mount­ing studs. Tighten nuts snugly with a 5/16" wrench. Do not over tighten.
5. Replace the back panel.
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SECTION 7
MAJOR COMPONENT REMOVAL AND INSTALLATION
7.1 INTRODUCTION
This section covers the removal and installation of the condenser fan, drive motor and compressor. It is extremely important to follow each step accurately and completely. Failure to do so could result in further problems later.
7.2 CONDENSER FAN REMOVAL
To remove a condenser fan which has been found to be defective, refer to the following procedures:
W ARNING DISCONNECT FREEZER FROM ELECTRICAL SUPPL Y SOURCE BEFORE SER VICING .
1. Remove the necessary panels: Model 100F back and side panels, Model 100C back panel and back shroud.
2. Disconnect the condenser fan lead wires.
3. Using a 5/16" nut driver or a phillips screwdriver, remove the four fastening screws from the fan mounting brack­ets (Fig.41).
2. Disconnect the lead wire from the drive motor capacitor.
3. Disconnect the wire leading from the drive motor to the reset switch on the front of the freezer (Fig.42),
4. Remove the three socket head cap screws securing the mounting flange to the bearing (Fig.43). Remove the drive motor from either side.
ÅÅ
Å Connector
ÅÅ
Figure 42. Disconnect Wire
ÉÉ
É
ÉÉ
Fastening Screws
ËË
Ë
ËË
Figure 41. Fan Removal
4. Remove the fan and its supports through the side of the freezer taking care not to damage the fan blade.
7.3 DRIVE MOTOR REMOVAL
To remove a defective drive motor, perform the following procedures:
W ARNING DISCONNECT FREZER FROM ELECTRICAL SOURCE BEFORE SERVICING.
1. Remove the necessary panels. Model 100F back and side panels. Model 100C front sides and bottom panels.
Socket Head Screws
Figure 43. Drive Motor Removal
If the drive motor failure is due to a defective drive motor mount bearing, replace the bearing assembly as follows:
1. Remove snap ring.
2. Slide bearing down and off.
3. Slide new bearing on and replace snap ring. Bearing must turn freely when assembled.
7.4 COMPRESSOR REMOVAL
To remove a defective compressor, perform the following procedures:
29
Page 38
W ARNING DISCONNECT FREEZER FROM ELECTRICAL SUPPL Y SOURCE BEFORE SER VICING .
7.5 COMPRESSOR INSTALLATION
To install a serviceable compressor, perform the following procedures:
1. Remove the necessary panels. Model 100F back and side panels. Model 100C back panel and back shroud.
2. Disconnect lead wires at the compressor.
3. Recover refrigerant charge, then leave a port open to prevent pressure build-up during compressor removal.
4. Unsweat the suction line and discharge line from the compressor (Fig.44).
ÇÇ
Ç
ÇÇ
ÇÇ
Ç
ÇÇ
Suction Line
Discharge Line
WARNING DISCONNECT FREEZER FROM ELECTRICAL SUPPL Y SOURCE BEFORE SER VICING .
ASSUMING THE SIDE AND BACK P ANELS HA VE BEEN REMOVED FOR COMPRESSOR REMOV AL AND THE ENTIRE REFRIGERATION SYSTEM PURGED THOROUGHLY, YOU CAN BEGIN IN­ST ALLING A NEW COMPRESSOR.
WARNING IF ACID IS FOUND IN THE SYSTEM, CLEAN OUT PER COMPRESSOR MANUFACTURER’S IN­STRUCTIONS.
1. Install the four rubber compressor mounts on the replacement compressor.
2. Remove all plugs from the replacement compressor.
3. Braze the access fitting line to the correct compressor port, using the appropriate brazing material.
4. Install the compressor into the freezer, from the left side, fitting the base over the four mounting studs.
Figure 44. Compressor Removal
5. Remove the four nuts and four washers from the base of the compressor.
6. Remove compressor through left side of the freezer.
7. Remove the four rubber compressor mounts from the old compressor.
NOTE
Rubber mounts are not always furnished with re­placement compressors.
8. Unsweat the access fitting line from the compressor.
9. Check the compressor for a burn-out condition using an acid test kit. If acid is found, clean out the system
per the compressor manufacturer’s instructions.
10.Sweat shut all open ports of the old compressor.
NOTE
A compressor returned to the company with any open ports will void the warranty . ALWA YS plug any open ports on a compressor that has been removed.
5. Install the four washers and four nuts onto the mounting studs and tighten securely.
6. Leaving a port open to prevent pressure build-up, braze the suction line and discharge line to the compressor (Fig.45).
NOTE
Cap and valve must be removed.
Open
ËË
Ë
ËË
Port
Figure 45. Install Compressor
7. Connect the lead wires to the compressor. Replace the terminal cover and retaining clip.
8. Evacuate the refrigeration system to 50 microns of mercury for approximately 30 minutes.
30
Page 39
9. Break the vacuum (0 P.S.I.G.) through the Schrader valve with the dry nitrogen.
10.Leaving a port open to prevent pressure build-up, remove the filter drier and install a new filter drier using the appropriate brazing material (Fig.46).
Filter Drier
3-1/16" 3-1/8" (3-5/8" F257)
Figure 47. Tension Spring
6. Replace necessary panels.
7.7 CONDENSER FAN INST ALLA TION
T o install a serviceable condenser fan, perform the follow­ing procedures:
Figure 46. Remove Filter Drier
11.Purge and evacuate the refrigeration system to 50 microns of mercury for approximately 30 minutes.
12.Accurately charge the system with the amount and type of refrigerant indicated on the freezer Model I.D. plate.
13.Leak check all fittings and connections.
7.6 DRIVE MOTOR INSTALLATION
To install a serviceable drive motor, perform the following procedures:
W ARNING DISCONNECT FREEZER FROM ELECTRICAL SUPPL Y SOURCE BEFORE SER VICING .
1. With the necessary panels removed for removal of a defective drive motor, install the drive motor through either side of the freezer and position mounting flange over the bearing and line up the three holes.
2. Install the three socket head screws securing the mounting flange to the freezer and tighten.
WARNING DISCONNECT FREEZER FROM ELECTRICAL SUPPL Y SOURCE BEFORE SER VICING .
1. Assuming the necessary panels have been removed to remove a defective condenser fan, install a new con­denser fan bracket through the side of the freezer and align the holes in the fan brackets with the holes in the condenser fan shroud attached to the freezer frame (Fig.48).


Fastening Screws


3. Connect the wire leading from the drive motor to the reset switch.
4. Connect the lead wire to the drive motor capacitor.
5. Connect tension spring and adjust to 3 1/16"-3 1/8" (Fig.47).
Figure 48. Fan Installation
2. Using a 5/16" nut driver or a phillips head screwdriver, install the four screws securing the fan supports to the mounting brackets.
3. Connect the condenser fan lead wires.
31
Page 40
32
Page 41
SECTION 8
TROUBLESHOOTING
Troubleshooting can be difficult. The TROUBLESHOOTING INDEX on the preceding page gives a list of possible problems. To make a repair to a problem, make reference to the cause and correction on the page indicated.
This list of problems causes and corrections will only give an indication of where a possible problem can be and what repairs are needed. Normally, more or other repair work is needed beyond the recommendations in the list.
Remember that a problem is not normally caused by only one part, but by the relation of one part with other parts. This list is only a guide and cannot give all possible problems and corrections. The technician must find the problem and its source, then make the necessary repairs.
In the event the Troubleshooting Guide does not help to correct the service problem, the factory Service Department should be contacted. Write or call:
STOELTING, INC. Tele: 920-894-2293 502 HWY. 67 800-558-5807 KIEL, WI 53042 Fax: 920-894-7029
INDEX
DESCRIPTION PAGE
8.1 Compressor run capacitor open, shorted or blown..................................................................................35
8.2 Compressor relay defective or burned out ..............................................................................................35
8.3 Compressor starts and runs, but short cycles on overload protector ......................................................35
8.4 Compressor runs continously.................................................................................................................35
8.5 Unit Noisy ..............................................................................................................................................35
8.6 Compressor will not start .......................................................................................................................35
8.7 Compressor will not start - hums but trips on overload protector ............................................................36
8.8 Compressor starts, but does not switch off of start winding ...................................................................36
8.9 Compressor start capacitor open, shorted or blown ...............................................................................36
8.10 Freezer will not start...............................................................................................................................36
8.11 Drive motor overload trips (freezer shuts down when running).................................................................36
8.12 Compressor will not run, but drive motor runs.........................................................................................36
8.13 Product dispenses incorrectly ................................................................................................................36
8.14 Product is too thin ..................................................................................................................................37
8.15 Agitator does not rotate..........................................................................................................................37
8.16 No ice crystals on initial freeze down ..................................................................................................... 37
8.17 Excessive ice crystals above divider plate..............................................................................................37
8.18 Spigot leaking or stuck...........................................................................................................................37
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8.1 COMPRESSOR RUN CAPACITOR OPEN, SHORTED, OR BLOWN
CAUSE CORRECTION
Improper capacitor ........................................................... Determine correct size and replace.
Excessively high line voltage ........................................... Contact your local power company
(1 10% of rated max.)
8.2 COMPRESSOR RELAY DEFECTIVE OR BURNED OUT
Incorrect relay .................................................................. Check and replace.
Incorrect mounting angle.................................................. Remount relay in correct position.
Line voltage too high or too low ........................................ Contact your local power company .
(+/- 10%)
Excessive short cycling ................................................... Determine reason and correct.
Relay being influenced by loose vibrating mounting ......... Remount rigidly.
Incorrect run capacitor ..................................................... Replace with proper capacitor.
8.3 COMPRESSOR STARTS AND RUNS, BUT SHORT CYCLES ON OVERLOAD PROTECTOR
Low voltage to unit ........................................................... Determine reason and correct.
Overload protector defective ............................................. Replace overload.
Excessive discharge pressure ......................................... Check ventilation, restrictions in cooling medium,
restrictions in refrigeration system.
Suction pressure too high ................................................ Check for overcharge. Adjust or replace expansion valve.
Compressor too hot - return gas hot ................................ Check refrigerant charge (fix leak), add refrigerant if
necessary.
Compressor motor has a winding shorted ........................ Replace compressor.
8.4 COMPRESSOR RUNS CONTINUOUSLY
Shortage of refrigerant...................................................... Fix leak, add refrigerant.
T orque control defective.................................................... Check and replace torque control.
Mix in hopper too warm.................................................... Refrigerant mix before adding to hopper .
T ension spring on torque .................................................. Spring length should be 3-1/8" long. Adjust if necessary.
Restriction in refrigeration system.................................... Determine location and remove.
Restricted air flow to freezer ............................................ Louvered panels require 6" (15.2 cm) clearance for air
intake and 10" (25.4 cm) clearance for discharge.
Filter dirty ........................................................................ Clean or replace filter.
Fan not running................................................................ Check fan and replace if necessary .
Dirty condenser ............................................................... Clean condenser.
Mix too rich...................................................................... Take "Brix" reading. Fill with properly mixed product.
8.5 UNIT NOISY
Drive cap will not stay in place......................................... Check locking pin inside of drive shaft and slot in agitator
for excessive wear and replace if necessary.
Loose parts or mountings ................................................ Find and tighten.
Agitator drive shaft not lubricated ..................................... Lubricate agitator drive shaft.
Tubing rattles ................................................................... Reform to be free of contact.
Mix too lean..................................................................... Fill product cylinder with properly mixed neutral base.
Bent fan causing vibration ................................................ Replace fan.
Fan motor bearings worn.................................................. Replace motor.
Agitator fingers are bent................................................... Realign or replace agitator and stationary fingers.
Internal compressor spring broken ................................... Replace compressor.
Lower agitator bushing is missing .................................... Install lower bushing.
8.6 COMPRESSOR WILL NOT ST ART
Line disconnect switch open............................................ Close start or disconnect switch
Overload protector tripped ................................................ Will reset after cooling.
T orque control defective.................................................... Check and replace torque control.
Contactor defective .......................................................... Replace contactor.
Wiring improper or loose .................................................. Check wiring against diagram.
24 Hour Timer not set for compressor operation .............. Reset timer.
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8.7 COMPRESSOR WILL NOT ST ART - HUMS BUT TRIPS ON OVERLOAD PROTECTOR
Improperly wired............................................................... Check wiring against diagram.
Low voltage to unit ........................................................... Determine reason and correct.
Start capacitor defective .................................................. Replace start capacitor.
Relay failing to close........................................................ Determine reason and correct. Replace relay if necessary.
Compressor motor has a winding open or shorted ........... Replace compressor.
Internal mechanical trouble in compressor....................... Replace compressor.
8.8 COMPRESSOR ST ARTS, BUT DOES NOT SWITCH OFF OF ST ART WINDING
Inproperly wired................................................................ Check wiring against diagram.
Low voltage to unit ........................................................... Determine reason and correct.
Excessive high discharge pressure.................................. Check for restrictions.
Compressor motor has a winding open or shorted ........... Replace compressor.
Internal mechanical trouble in compressor....................... Replace compressor.
8.9 COMPRESSOR START CAP ACITOR OPEN, SHORTED OR BLOWN
Relay failure..................................................................... Replace relay.
Prolonged operation on start cycle due to low
voltage to unit ............................................................... Determine reason and correct.
Prolonged operation on start due to improper relay .......... Replace relay.
Excessive short cycling ................................................... Determine reason and correct.
Improper capacitor ........................................................... Determine correct size and replace.
Loose wires ..................................................................... Locate and correct.
8.10 FREEZER WILL NOT ST ART
Freezer is unplugged ....................................................... Plug in freezer .
T oggle switch in OFF position.......................................... Place toggle switch in ON or STIR ONLY position.
Blown fuse or tripped circuit breaker in building ............... Check for blown fuse or tripped circuit in building & replace.
Reset switch is in the cut-out (down) position.................. Put reset switch in normal operating position (up).
ON-OFF-STIR ONL Y switch has a loose wire or
defective ....................................................................... Check, repair, or replace switch.
8.1 1 DRIVE MOTOR OVERLOAD TRIPS (FREEZER SHUTS DOWN WHEN RUNNING)
Dirty condenser ............................................................... Clean condenser.
Improper Brix readings ..................................................... Refill with product that has Brix reading between 1 1-13.
Consistency setting is too firm ........................................ Adjust tension spring.
Improper refrigerant charge .............................................. Adjust charge.
Large voltage changes ..................................................... Check supply voltage.
T orque control not stopping compressor........................... Check torque control.
8.12 COMPRESSOR WILL NOT RUN, BUT DRIVE MOTOR RUNS
Voltage is too low............................................................. Check voltage (See Nameplate).
No power to compressor .................................................. Check wire harness, terminal and switches in compressor
circuit and replace or repair.
Compressor start capacitor is defective ........................... T est capacitor and replace if necessary.
Overload protector is tripped ............................................ Check&test overload. If amps are normal, replace overload.
Compressor relay if defective ........................................... Test relay and replace if necessary .
T oggle switch is in STIR ONL Y position ........................... Place toggle switch in ON (the stirring & freezing)position.
Compressor problem........................................................ Refer to Subsections 8.1 through 8.9.
Compressor is defective ................................................... Check compressor and replace if necessary.
T orque control defective.................................................... Check and replace torque control.
24 Hour Timer not set for compressor operation .............. Reset timer.
8.13 PRODUCT DISPENSES INCORRECTL Y
Trapped air under divider plate.......................................... Remove trapped air.
Lower half of cylinder is frozen to agitator ........................ Mix too lean. Thaw and refill with correct mix.
Freezer is being overdrawn .............................................. Slow down rate of draw.
Upper half of cylinder is frozen ......................................... Mix too lean in upper cylinder. Thaw/fill with correct mix.
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8.14 PRODUCT IS TOO THIN
Ambient temperature is above 100°F (37.7°C) ................. Move or direct hot air away from freezer.
Freezer is being overdrawn .............................................. Slow down the rate of draw.
Condenser is dirty............................................................ Clean condenser.
Fan is stuck or motor is defective .................................... Check, repair or replace.
T emperature adjusting tension spring too loose ............... Adjust tension spring.
Refrigerant is low or leaking ............................................. Check refrigerant charge. Add if necessary .
Expansion valve is defective............................................. Check, adjust or replace expansion valve.
8.15 AGITA T OR DOES NOT ROTA TE
Drive cap pin not engaged or cap missing........................ Align half-holes in drive shaft and agitator tube.
Drive motor overload tripped off ........................................ Turn freezer off for 5 minutes, then reset.
Agitator stuck or frozen.................................................... Check for locked or bent fingers. Thaw product in freezer if
frozen.
No power to drive motor ................................................... Check wire harness and switches in drive circuit and repair
or replace.
Drive motor is defective .................................................... Check and replace if necessary .
8.16 NO ICE CRYST ALS ON INITIAL FREEZE DOWN
T oggle switch in OFF or STIR ONL Y position................... Place toggle switch in the stirring & freezing position.
Reset switch is in the cut-out (down) position.................. Place reset switch in normal operating position.
Blown fuse in building or no input power to freezer........... Check for blown fuse or input power to freezer.
Broken wire, loose connection or defective switch ........... Check and test, repair or replace as necessary.
Mix too rich...................................................................... Take "Brix" reading. Fill with properly mixed product.
Fan not running................................................................ Check fan and replace if necessary .
Restricted air flow to freezer ............................................ Louvered side panel required 6" (15.2 cm) clearance for air
intake and top requires 10" (25.4 cm) clearance for
discharge.
Dirty condenser filter ........................................................ Clean filter .
Dirty condenser ............................................................... Clean condenser.
T ension spring on torque control not set correctly............ Spring length should be 3-1/16" - 3-1/8" long, 3-5/8" for
the 2217G. Adjust if necessary.
Micro switch on torque control defective .......................... Check and replace micro switch.
Shortage of refrigerant...................................................... Fix leak and add refrigerant.
24 Hour Timer not set for compressor operation .............. Reset timer.
8.17 EXCESSIVE ICE CRYST ALS ABOVE DIVIDER PLATE
Sealer ring not installed or installed incorrectly................ Install sealer ring correctly .
Frozen product being poured into cylinder ....................... Do Not pour frozen product into cylinder.
Lean mix ........................................................................ Drain mix. Refill with properly mixed product.
8.18 SPIGOT LEAKING OR STUCK
Spigot "O" rings defective or missing ............................... Drain mix to below spigot level. Remove spigot, clean,
replace o-rings as needed, lubricate and install.
Dried mix in spigot assembly........................................... Drain mix to below spigot level. Remove spigot retainer and
spigot. Disassemble/clean with hot water and brush. Lubri­cate, reassemble and install. Fill with liquid mix.
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SECTION 9
REPLACEMENT PARTS AND REFERENCE DRAWINGS
The parts and wiring diagrams illustrated on the following pages pertain to models current with the printing of this manual.
For your convenience, a wiring diagram decal has been affixed to the electrical box or electrical box cover for your model.
If the wiring decal on your model is missing or has been damaged, please contact Stoelting, Inc. Service Department for a replacement.
9.2 SPIGOT ASSEMBLY PARTS
Ref. No. Part No. Description
1 1147688 Shaft & Plug Assembly (SM-813A) 2 1120265 Shaft Spacer 3 232002 Retainer Cap for Spigot Valve 4 624607 O-Ring 5 482024 Knob 6 694400 Spring 7 1120918 Splash Deflector for Spigot
9.1 HOW TO ORDER PARTS
To assure receipt of the proper replacement parts, supply your dealer or distributor with the following information:
A. Model number of equipment. B. Serial number of model, stamped on nameplate. C. Part number, part name and quantity needed.
Common parts names and numbers are listed in this manual.
Figure 49. Exploded View of Spigot Assembly
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Figure 50. Model 100C Exploded View
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9.3 MODEL 100C PARTS LIST
Ref. No. Part No. Description 1 232086 Drive Cap
2 624737 O-Ring, Agitator 3 5276 S.S. Sealer Ring 4 5309-12 Wing Nut 5 41 11592 Divider Plate 6 2121522 Stationary Finger (Baffle Assembly) 7 767519 Anti-Lift Disc 8 4109212 Three Blade Agitator 9 2 211 64 Bushing, Agitator (Bottom Center Post) 10 2171810 Drive Shaft 1 1 1 127494 Bushing (Top Center Post) 12 3113940 Flavor Rack 13 2159570 Left Lower Panel 14 696130 Horseshoe Clip Lock Pin 15 324107 Decal 16 2159683 Right Lower Panel 17 3146277-01 Evaporator Assembly with Logo 18 618164 Copeland Relay 18 231092 Copeland Start Capacitor 19 282012 Compressor - Copeland 20 522031 Drive Unit Assembly 21 1133960 Torque Tension S pring & Eyebolt Assy. 22 231062 Capacitor, Drive Motor-current (97F 4287) 23 200037 Motor Mounting Plate 24 571016 Roll Pin (Bottom) 25 1171812 Drive Motor Extension 26 625456 Tru Arc Ring 27 766539 Washer (See #2149065 Bearing) 28 2149065 Bearing (See #766539 Washer) 29 294482-T Electronic T orque control (Patented) 30 718149 Micro Switch for Electronic Torque Control 31 3158351 Back Panel 32 284010 Condenser 33 4158331 Fan Shroud 34 162070 Fan Blade 35 522833 Fan Motor 36 3156682 Fan Bracket 37 3159569 Front Panel 38 423013 Toggle Switch Cover (snap on) 39 3159478 Side Panel 40 3158345 Condenser Support 41 1170735 Capacitor Bracket 42 571020 Roll Pin (top) 43 739533 24 Hour Timer 44 3159479 Top Enclosure 45 718702 High Pressure Manual Reset Switch 46 718561 Toggle Switch 47 202002-T Reset Switch (Circuit Breaker) 48 762411 Expansion Valve
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Figure 51. Model 100F Exploded View
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9.4 MODEL 100F PARTS LIST
Ref.No. Part Number Description 1 232086 Drive Cap
2 624737 O-Ring, Agitator 3 5276 S.S. Sealer Ring 4 5309-12 Wing Nut 5 41 11592 Divider Plate 6 2121522 Stationary Finger (Baffle Assembly) 7 767519 Anti-Life Disc 8 4109212 Three Blade Agitator 9 2 211 64 Bushing, Agitator (Bottom Center Post) 10 2171810 Drive Shaft 1 1 1 127494 Bushing (current - top of center post) 12 3113940 Flavor Rack 13 5332 R. and L. Side Panel, Lower - Floor Model 14 696130 Horseshoe Clip Lock Pin 15 490701 Leg Tip - Die Cast Aluminum 16 718561 Toggle Switch 17 3146277-01 Evaporator Assembly 18 231092 Copeland Start Capacitor 18 618164 Copeland Relay 19 282012-SV Compressor - Copeland 20 522031 Drive Unit Assembly (WSM) cannot be used on Counter Model 21 5691 T orque Tension Spring & Mounting Hardware 22 231062 Capacitor, Drive Motor-current (97F 4287) 23 200037 Motor Mounting Plate 24 571016 Roll Pin (Bottom) 25 1171812 Drive Motor Extension 26 625456 Tru Arc Ring 27 766539 Washer (See #2149065 Bearing) 28 2149065 Bearing (See #766539 Washer) 29 294482-T Electronic T orque Control (Patented) 30 718149 Micro Switch for Electronic Torque Control 31 649175 Panel Screw 32 3149024 Rear Lower Panel 33 284010 Condenser 34 4158331 Metal Fan Shroud 35 162070 Fan Blade, Condenser 36 522833 Fan Motor, Condenser 37 3156682 Fan Bracket 38 3159575 Front Lower Panel with Slots 39 423013 Toggle Switch Cover (snap on) 40 739533 24 Hour Timer 41 718702 High Pressure Manual Reset Switch 42 1170735 Capacitor Bracket 43 571020 Roll Pin (top) 44 744038 Transformer 45 202002-T Reset Switch, Circuit Breaker
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Figure 52. Model 2217G Exploded View
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9.5 MODEL 2217G PARTS LIST
Ref. No. Part No. Description
1 232086 Drive Cap
2 624737 O-Ring, Agitator 3 5276 S.S. Sealer Ring 4 5309-12 Wing Nut 5 4111592 Divider Plate 6 2146244 Stationary Finger (Baffle Assembly) 7 2146251 Anti-Lift Disc 8 4146238 Three Blade Agitator 9 1142520 Bushing, Agitator (Bottom Center Post) 10 2171810 Drive Shaft 11 1127494 Bushing (Current - Top Center Post) 12 3113940 Flavor Rack 13 5332 R. and L.Side Panel, Lower - Floor Model 14 696130 Horseshoe Clip Lock Pin 15 490701 Leg Tip - Die Cast Aluminum 16 718561 Toggle Switch 17 3146277-01 Evaporator Assembly (w/logo) 18 230624 Start Capacitor (Ser.#1519 Plus) 18 618530 Relay (Ser.#1519 Plus) 18 231073 Start Capacitor (Ser.#1357 - #1518) 18 231044 Run Capacitor (Ser. #0 - #1356) 18 231060 Start Capacitor (Ser. #0 - #1356) 18 231022 Start Capacitor (50 Hz.) 18 231072 Run Capacitor (50 Hz.) 18 618488 Relay Overload (Ser. #1519 Plus) 18 618145 Relay (Ser. #1357 - #1518) 18 618446 Relay Overload (Ser. #1357 - #1518) 18 618146 Relay (50 Hz.) 19 282022 Compressor Tecumseh (w/Caps.)(Ser.#1519 Plus)(60 Hz.) 19 282209-01 Compressor Copeland (Ser.#1357 - #1518)(60 Hz.) 19 282284-01 Compressor Tecumseh (Ser. #0 - #1356)(60 Hz.) 19 282210 Compressor Copeland (No Caps.)(50 Hz.) 20 522031 Drive Unit Assembly (WSM) cannot be used on Counter Model 21 5691 Torque Tension Spring & Mounting Hardware 22 231062 Capacitor, Drive Motor - current (97F 4287) 23 200037 Motor Mounting Plate 24 571016 Roll Pin (Bottom) 25 1171812 Drive Motor Extension 26 625456 Tru Arc Ring 27 766539 Washer (See #2149065 Bearing) 28 2149065 Bearing (See #766539 Washer) 29 294482-T Electronic Torque Control (Patented) 30 718149 Micro Switch for Electronic Torque Control 31 649175 Panel Screw (Ser. #1519 Plus) 31 647886 Panel Screw (Ser. #0 - #1518) 32 3149024 Rear Lower Panel (Ser. #1519 Plus) 32 3149015 Rear Lower Panel (Ser. #0 - #1518) 33 284010 Condenser (Ser. #1519 Plus) 33 284013 Condenser (Ser. #0 - #1518) 34 4158331 Metal Fan Shroud 35 162070 Fan Blade, Condenser 36 522833 Fan Motor, Condenser 37 3156682 Fan Bracket 38 3159575 Front Lower Panel with Slots 39 423013 Toggle Switch Cover (snap on) 40 739533 24 Hour Timer
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Ref. No. Part No. Description
42 1170735 Capacitor Bracket 43 571020 Roll Pin (top)
45 202002-T Reset Switch, Circuit Breaker 46 295019 Contactor 47 762411 Expansion Valve
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