Stober CAN 5000, DP 5000 Commissioning Instructions

CAN 5000 and DP 5000

Commissioning Instructions

Installation

Connecting

V 5.6-E or later

04/2012 en

Table of contents

Commissioning Instructions CAN 5000 and DP 5000

Table of contents

1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Notes on Safety. . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Component part of the product . . . . . . . . . . . . . . . . . . . . . . . . 4

2.2 Operation in accordance with its intended use. . . . . . . . . . . . 4

2.3 Qualified personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.4 Installation and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.5 Commissioning, operation and service. . . . . . . . . . . . . . . . . . 6

2.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.7 Presentation of notes on safety. . . . . . . . . . . . . . . . . . . . . . . . 7

3 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Installation in the MDS 5000 and SDS 5000. . . . . . . . . . . . . . 8

3.2 Installation in the FDS 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 CAN 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3
4

8

13

4.2 DP 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

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ID 442148.032

Overview

Commissioning Instructions CAN 5000 and DP 5000

1Overview

Inverter HW status of the inverter CAN 5000 DP 5000 ECS 5000 PN 5000

FDS 5000A 200 or higher Yes Yes Yes Yes
FDS 5000 up to 199 Yes Yes Yes No

Inverter HW status of the inverter CAN 5000 DP 5000 ECS 5000 PN 5000

MDS 5000A 200 or higher Yes Yes Yes Yes
MDS 5000 up to 199 Yes Yes Yes No

Fieldbus module CANopen® DS-301 CAN 5000

ID No. 44574

1

Description: Accessory part for coupling of CAN-Bus

Fieldbus module PROFIBUS DP-V1 DP 5000

ID No. 44575
Description: Accessory part for coupling of PROFIBUS DP-V1

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2

Notes on Safety

Commissioning Instructions CAN 5000 and DP 5000

2 Notes on Safety

The devices may cause risks. For these reasons, comply with the following:

• The safety notes listed in the following sections and points

• The technical rules and regulations.

In addition, always read the appropriate documentation. STÖBER ANTRIEBSTECHNIK GmbH + Co. KG
accepts no liability for damages caused by non-adherence to the instructions or applicable regulations.
Subject to technical changes to improve the devices without prior notice. This documentation is purely a
product description. It does not represent promised properties in the sense of warranty law.

2.1 Component part of the product

The technical documentation is a component part of a product.

• Since the technical documentation contains important inform ation, always ke ep it handy in the vicinity of
the device until the machine is disposed of.

• If the product is sold, disposed of, or rented out, always include the technical documentation with the
product.

2.2 Operation in accordance with its intended use

The CAN 5000 accessory is only intended for establishing communication between devices from the 5th
generation of STÖBER inverters and a CANopen® network.
Improper use includes integration in other communication networks.

The DP5000 accessory is only intended for establishing communication between devices from the 5th
generation of STÖBER inverters and a PROFIBUS network.
Improper use includes integration in other communication networks.

2.3 Qualified personnel

Since the devices may harbor residual risks, all configuration, transport ation, installation and commissioning
tasks including operation and disposal may only be performed by trained personnel who are aware of the
possible risks.
Personnel must have the qualifications required for the job. The fol lowing table lists examples of occupational
qualifications for the jobs:

Activity Possible occupational qualifications

Transportation and storage Worker skilled in storage logistics or comparable

training

Configuration - Graduate engineer (electro-technology or

electrical power technology)

- Technician (m/f) (electro-technology)

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ID 442148.034

Commissioning Instructions CAN 5000 and DP 5000

Activity Possible occupational qualifications

Installation and connection Electronics technician (m/f)

2

Notes on Safety

Commissioning
(of a standard application)

Programming Graduate engineer (electro-technology or

Operation - Technician (m/f) (electro-technology)

Disposal Electronics technician (m/f)

Tab. 2-1: examples of occupational qualifications

In addition, the valid regulations, the legal requirements, the reference books, this technical documentation
and, in particular, the safety information contained therein must be carefully

•read

• understood and

• complied with

- Technician (m/f) (electro-technology)

- Master electro technician (m/f)

electrical power technology)

- Master electro technician (m/f)

2.4 Installation and connection

Installation and connection work are only permitted after the device has been isolated from the power!
The accessory installation instructions allow the following actions during the installation of accessories:

• The housing in the upper slot can be opened

• The housing in the bottom slot can be opened.

Opening the housing in another place or for other purposes is not permitted.
The accessory installation instructions allow the following actions during the installation of accessories:

• The housing in the upper slot can be opened.

Opening the housing in another place or for other purposes is not permitted.
Use only copper lines. For the line cross sections to be used, refer to DIN VDE 0298-4 or DIN EN 60204-1

Appendix D and Appendix G.
Protect the device from falling parts (pieces of wire, leads, metal parts, and so on) during installation or other
tasks in the switching cabinet. Parts with conductive proper ties inside the inverter can ca use short circuit s or
device failure.
The motor must have an integrated temperature monitor with basic isolation in acc. with EN 61800- 5-1 or
external motor overload protection must be used.
The permissible protection class is protective ground. Operation is not permitted unless the protective
conductor is connected in accordance with the regulations.
Comply with the applicable instructions for installation and commissioning of motor and brakes.

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2

Notes on Safety

Commissioning Instructions CAN 5000 and DP 5000

2.5 Commissioning, operation and service

Remove additional coverings before commissioning so that the device cannot overheat. During installation,
provide the free spaces specified in the projecting manuals to prevent the inverter from overheating.
The housing of the drive controller must be closed before you turn on the supply voltage. When the supply
voltage is on, dangerous voltages can be present on the connection terminals and the cables and motor
terminals connected to them. Remember that the device is not necessarily de-energized after all indicators
have gone off.

When network voltage is applied, the following are prohibited:

• Opening the housing

• Connecting or disconnecting the connection terminals

• Installing accessories

Before carrying out any work on the machine, observe all the following five safety regulations in the above­mentioned sequence:

1. Enable. Ensure that you also activate the auxiliary circuits.

2. Secure against switching on.

3. Ensure that the parts are de-energized.

4. Earth and short-circuit.

5. Cover or isolate any live neighboring parts.

Information

Please note that the discharge time for the intermediate circuit capacitors is
5 min. You can only ensure that the parts are de-energized after this time.

You can then start your work on the drive controller. Repairs may only be performed by STÖBER
ANTRIEBSTECHNIK GmbH + Co. KG.
Send defective devices together with a fault description to:
STÖBER ANTRIEBSTECHNIK GmbH + Co. KG
Department VS-EL
Kieselbronner Str.12
75177 Pforzheim
GERMANY

2.6 Disposal

Please comply with the latest national and regional regulations! Dispose of the individual parts separately
depending on their nature and currently valid regulations such as, for example:

• Electronic scrap (PCBs)

• Plastic

• Sheet metal

• Copper

•Aluminum

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ID 442148.036

Commissioning Instructions CAN 5000 and DP 5000

2.7 Presentation of notes on safety

NOTICE

Notice

means that property damage may occur
X if the stated precautionary measures are not taken.

CAUTION!

Caution

with warning triangle means that minor injury may occur
X if the stated precautionary measures are not taken.

2

Notes on Safety

WARNING!

Warning

means that there may be a serious danger of death
X if the stated precautionary measures are not taken.

DANGER!

Danger

means that serious danger of death exists
X if the stated precautionary measures are not taken.

Information

indicates important information about the product or a highlighted
portion of the documentation which requires special attention.

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3

Installation

Commissioning Instructions CAN 5000 and DP 5000

3 Installation

3.1 Installation in the MDS 5000 and SDS 5000

Y o u will need the following accessories for the connection of CANopen® or PROFIBUS. The accessory part
is installed above the inverter's display.

• CANopen®: CAN 5000

• PROFIBUS: DP 5000

You will need the following for installation of CAN 5000 or DP 5000.

• A TX10 Torx screwdriver

• A pair of pliers

• Hexagon socket wrench, 4.5 mm

Installation of a CAN 5000 or DP 5000 in an inverter

1 Remove the mounting screws and take off the cover plate:

2 Remove the metal plate punch-out with a p air of pliers:

3 Remove the screws from the option board:

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ID 442148.038

Commissioning Instructions CAN 5000 and DP 5000

4 From below, thread the sub D plug connector of the PCB through the metal

plate:

5 Secure the PCB to the metal plate with the screws which you removed in

step 3:

3

Installation

6 Guide the option board into the inverter so that the gold contacts slide into

the black connector:

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3

Installation

Commissioning Instructions CAN 5000 and DP 5000

7 Secure the metal plate to the inverter with the mounting screws:

Ö You have now installed the accessory.

WARNING!

Danger of injury/death and property damage due to electric shock!

X Be fore inst alling accessories, turn off all vo ltag e supplies! Then wait 5 minutes for the DC link capacitors

to discharge. Never begin with accessory installation until after this!

NOTICE

Danger of property damage from incorrect installation of the devices!

X It is essential to comply with the following installation instructions to avoid damage to the devices.

3.2 Installation in the FDS 5000

Y o u will need the following accessories for the connection of CANopen® or PROFIBUS. The accessory part
is installed above the inverter's display.

• CANopen®: CAN 5000

• PROFIBUS: DP 5000

You will need the following for installation of CAN 5000 or DP 5000.

• A TX10 Torx screwdriver

• A pair of pliers

• Hexagon socket wrench, 4.5 mm

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ID 442148.0310

Commissioning Instructions CAN 5000 and DP 5000

Installation of a CAN 5000 or DP 5000 in an inverter

1 Remove the mounting screws and take off the cover plate:

2 Remove the metal plate punch-ou t with a pair of pliers:

3

Installation

3 Remove the screws from the option board:

4 From below, thread the sub D plug connector of the PCB through the metal

plate:

5 Secure the PCB to the metal plate with the screws which you removed in

step 3:

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11ID 442148.03

3

Installation

Commissioning Instructions CAN 5000 and DP 5000

6 Guide the option board into the inver ter so that the gold contacts slide into

the black connector:

7 Secure the metal plate to the inverter with the mounting screws:

Ö You have now installed the accessory.

WARNING!

Danger of injury/death and property damage due to electric shock!

X Before installing accessories, turn off all voltag e supplies! Then wait 5 minutes for the DC link capacitors

to discharge. Never begin with accessory installation until after this!

NOTICE

Danger of property damage from incorrect installation of the devices!

X It is essential to comply with the following installation instructions to avoid damage to the devices.

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ID 442148.0312

Commissioning Instructions CAN 5000 and DP 5000

5

1

9

6

off
on

Internal terminating resistance 120 can be activated

Ω

4 Connection

4.1 CAN 5000

Terminal description X200

Pin Designation Function

1nc —

plug

2 CAN-low CAN-low line
3 GND Signal Ground
4nc —
5nc —
6 CAN-low CAN-low line connected internally with pin 2

4

Connection

7 CAN-high CAN-high line
8nc —
9 CAN-high CAN-high line connected internally with pin 7

MDS 5000, SDS 5000

FDS 5000

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13ID 442148.03

4

Connection

Commissioning Instructions CAN 5000 and DP 5000

4.2 DP 5000

Terminal description X200

Pin Designation Function

1nc —

socket

2nc —
3 B RxD / TxD-P (send/receive data +)
4 RTS Direction control for repeater +
5 GND Ground to + 5 V
6 +5 V Power for terminating resistors
7nc —
8 A RxD / TxD-N (send/receive data -)
9nc —

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ID 442148.0314

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75177 PFORZHEIM
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Technische Änderungen vorbehalten
Errors and changes excepted
ID 442148.03
04/2012

442148.03