Stihl MH 610.0 Instruction Manual [en, fr]

STIHL MH 610
EN
Instruction manual
FR
Manuel d’utilisation
MH 610.0
A
0478 404 8800 A. E20. Ess. BN-45627431-00010 © 2020 STIHL Tirol GmbH
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0478 404 8800 A
Dear Customer,
Thank you for choosing STIHL. We develop and manufacture our quality products to meet our customers' requirements. The products are designed for reliability even under extreme conditions.
STIHL also stands for premium service quality. Our specialist dealers guarantee competent advice and instruction as well as comprehensive service support.
We thank you for your confidence in us and hope you will enjoy working with your STIHL product.
Dr. Nikolas Stihl
IMPORTANT: READ BEFORE USE AND KEEP IN A SAFE PLACE.

1. Table of contents

Notes on the instruction manual 4
General 4 Instructions for reading the
instruction manual 4
Machine overview 6 For your safety 7
General 7 Refilling the tank – handling petrol 8 Clothing and equipment 8 Transporting the machine 9 Before operation 9 Working with your machine 10 Maintenance and repairs 11 Storage for prolonged periods
without operation 12 Disposal 13
Description of symbols 13 Standard equipment 15 Preparing the machine for
operation 16
Installation instructions 16 Installing the right hoe 16 Installing the left hoe 17 Installing the running wheels 17 Installing the brake spur 17 Installing the transport wheel 18 Installing the lower handlebar 19 Installing the upper handlebar 19 Installing the guard plate holders 20 Installing the guard plate 20 Installing the drive control lever 21 Installing the covers 21 Fastening the cables to the
handlebar 21
Gearbox oil 21 Fuel and engine oil 22 Oil bath air filter 22 Installing the running wheels 23
Controls 24
On- / Off switch 24 Throttle lever 24 Drive control lever 24 Self-propulsion lever 25
Safety devices 25
Self-propulsion lever lock 25 Safety devices 25
Notes on working with the machine 26
Working area for operator 26 Working position of the machine 26 Ideal body position when working 26
Operating the machine 26
Preparatory measures 26 Height adjustment of the upper
handlebar 27 Lateral adjustment of the
handlebar 27 Transport wheel 27 Adjusting the brake spur 28 Starting the engine 28 Stopping the engine 29 Engaging and disengaging self-
propulsion 29 Tilling 29
Maintenance 29
Removing the hoes 29 Cleaning the machine 30 Engine 31 Gearbox 31 Service intervals 31 Storage and periods of inoperation 32
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Printed on chlorine-free bleached paper. Paper is recyclable. Cover is halogen free.
Transport 32
Transporting the tiller 32
Environmental protection 33
Disposal 33
Minimising wear and preventing damage 33
Standard spare parts 34 EU - Declaration of conformity 34
Petrol tiller (STIHL MH) 34
Technical specifications 35
REACH 35
Troubleshooting 35 Service schedule 37
Handover confirmation 37 Service confirmation 37

2. Notes on the instruction manual

2.1 General

This instruction manual constitutes original manufacturer’s instructions in the sense of EC Directive 2006/42/EC.
STIHL is continually striving to further develop its range of products; we therefore reserve the right to make alterations to the form, technical specifications and equipment level of our standard equipment. For this reason, the information and illustrations in this manual are subject to alterations.
This instruction manual may describe models that are not available in all countries.
This instruction manual is protected by copyright. All rights reserved, especially the right of reproduction, translation and processing using electronic systems.

2.2 Instructions for reading the instruction manual

Illustrations and texts describe specific operating steps.
All symbols which are affixed to the machine are explained in this instruction manual.
Viewing direction:
Viewing direction when "left" and "right" are used in the instruction manual: the user is standing behind the machine and is looking forwards in the direction of travel.
Section reference:
References to relevant sections and subsections for further descriptions are made using arrows. The following example shows a reference to a section: (Ö 4.)
Designation of text passages:
The instructions described can be identified as in the following examples.
Operating steps which require intervention on the part of the user:
Release bolt (1) using a screwdriver, operate lever (2)...
General lists: – Use of the product for sporting or
competitive events
Texts with added significance:
Text passages with added significance are identified using the symbols described below in order to especially emphasise them in the instruction manual:
Danger
Risk of accident and severe injury to persons. A certain type of behaviour is necessary or must be avoided.
Warning
Risk of injury to persons. A certain type of behaviour prevents possible or probable injuries.
Caution
Minor injuries or material damage can be prevented by a certain type of behaviour.
Note
Information for better use of the machine and in order to avoid possible operating errors.
Texts relating to illustrations:
Some Illustrations which are necessary for use of the machine can be found at the front of this instruction manual.
The camera symbol serves to link the figures on the illustration pages with the corresponding text passages in the instruction manual.
Illustrations with text passages:
Operating steps relating directly to the illustration can be found immediately after the illustration, with a corresponding reference to the item numbers.
Example:
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Additionally fasten transport wheel (1) with pin (2) and spring clip (3).
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3. Machine overview

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1 Throttle lever 2 Lower handlebar 3 Release lever (lateral handlebar
adjustment)
4 Carrying handle 5 Transport wheel 6 Guard plate 7 Hoes 8 Plant protection disc 9 Brake spur 10 Drive control lever 11 Rating plate with machine number 12 Self-propulsion lever 13 Handle 14 On/Off switch 15 Upper handlebar 16 Release lever (height adjustment) 17 Recoil starter rope 18 Engine 19 Oil bath air filter 20 Spark plug socket 21 Release pin (brake spur)

4. For your safety

4.1 General

These safety regulations must be observed when working with the machine.
Read the entire instruction manual before using the machine for the first time. Keep the instruction manual in a safe
place for future reference.
Observe the operating and maintenance instructions contained in the separate engine instruction manual.
These safety precautions are essential for your safety, however the list is not exhaustive. Always use the machine in a reasonable and responsible manner and be aware that the user is responsible for accidents involving third parties or their property.
Make sure that you are familiar with the controls and operation of the machine. In particular, the user must know how the work tools and engine can be stopped quickly.
The machine must only be used by persons who have read the instruction manual and are familiar with operation of the machine. The user should seek expert and practical instruction prior to initial operation. The user must receive instruction on safe use of the machine from the vendor or another expert.
During this instruction, the user should be made aware that the utmost care and concentration are required for working with the machine.
Residual risks persist even if you operate this machine according to the instructions.
Risk of death from suffocation!
Packaging material is not a toy ­danger of suffocation! Keep packaging material away from children.
Only give or lend the machine, including any accessories, to persons who are familiar with this model and how to operate it. The instruction manual forms part of the machine and must always be provided to persons borrowing it.
The machine must only be operated by persons who are well rested and in good physical and mental condition. If your health is impaired, you should consult your doctor to determine whether working with the machine is possible. The machine should not be operated after the consumption of alcohol, drugs or medications which impair reactions.
Make sure that the user is physically, sensorily and mentally capable of operating the machine and working with it. If the user is physically, sensorily or mentally impaired, the machine must only be used under supervision or following instruction by a responsible person.
Make sure that the user is of legal age or being trained under supervision in a profession in accordance with national regulations.
Caution – risk of accident:
The tiller is only suitable for tilling operations such as the sowing, cultivation or care of plants. It must only be used as described in this instruction manual – improper use is prohibited. Use for other purposes is not permitted and may be dangerous. Such use could result in injury to persons or damage to the machine.
Due to physical danger to the user, the tiller must not be used for the following applications (incomplete list):
– working on lawn roofs and in balcony
boxes,
– for shredding or chopping tree or hedge
cuttings.
It is not permitted to transport objects, animals or persons, particularly children, on the machine.
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For safety reasons, any modification to the machine, except the proper installation of accessories approved by STIHL, is forbidden and results in voiding of the warranty cover. Information regarding approved accessories can be obtained from your STIHL specialist dealer.
In particular, any tampering with the machine which increases the power output or speed of the engine or motor is forbidden.
Particular care is required during use in public green spaces, parks, sports fields, along roads and in agricultural and forestry businesses.
Caution! Danger to health due
to vibrations. Excessive
exposure to vibrations can
result in damage to the
cardiovascular or nervous system, particularly in persons with cardiovascular problems. Please consult a physician if you experience symptoms that may have been caused by vibrational loads. Symptoms of this kind principally affect the fingers, hands or wrists and include (incomplete list):
– numbness, – pain, – muscular weakness, – skin discolouration, – unpleasant tingling sensation. Hold the handlebar tightly, but not tensed,
with both hands in the designated locations during operation.
Plan your working times so that more severe physical strains over a longer period are avoided.
When using the tiller, plan for work breaks and avoid using the machine for excessively long periods, as this may be damaging to health due to vibration.

4.2 Refilling the tank – handling petrol

Danger to life!
Petrol is poisonous and extremely inflammable.
Petrol must only be stored in appropriate, tested containers (canisters). Always screw on the fuel tank and canister caps properly and tightly. Defective caps must be replaced for safety reasons.
Never use beverage bottles or similar for disposal or storage of fuels and lubricants. Persons, particularly children, could be tempted to drink out of them.
Keep petrol away from sparks, naked flames, pilot lights, heat sources, and other ignition sources. Do not smoke!
Refill the tank out-of-doors and do not smoke during refilling.
Before refilling the tank, stop the engine and allow it to cool.
Refilling with petrol must be performed before the engine is started. When the engine is running or is hot, the tank cap must not be removed and the tank must not be refilled with petrol.
Do not overfill the fuel tank!
To give the fuel room to expand, never fill the fuel tank past the lower edge of the filler neck. Observe the additional instructions in the engine instruction manual.
If petrol is spilled, the engine must only be started after the petrol-contaminated area has been cleaned. All attempts at starting must be avoided until the petrol fumes have dispersed (wipe dry).
Any spilt fuel must be wiped up immediately.
Clothing must be changed if it comes into contact with petrol.
Never store the machine with petrol in the tank inside a building. The resulting petrol fumes could come into contact with naked flames or sparks and could be ignited.
If it is necessary to drain the tank, this must be done out of doors.

4.3 Clothing and equipment

Always wear sturdy footwear with high-grip soles when working. Never work barefoot
or, for example, in sandals.
Also always wear sturdy gloves and tie up and secure long hair (headscarf, cap, etc.) when
performing maintenance and cleaning work or when transporting the machine.
Wear suitable, close-fitting
clothing when working with the
machine, e.g. overalls, but not
work coats. Do not wear scarves, ties, jewellery, clothing with dangling straps or cords or other protruding articles of clothing when working with the machine.
Hair, clothing or parts of clothing could become caught or entangled in the rotating parts. This can result in serious injury.
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Noise is produced when working. Noise can damage the hearing.
Wear hearing protection.

4.4 Transporting the machine

Always wear gloves in order to prevent injuries due to sharp-edged and hot components.
Do not transport the machine with the engine running. Before transport, switch off the engine, allow the work tool to come to a complete standstill and detach the spark plug socket.
Only transport the machine once the engine has cooled down and with an empty fuel tank.
Observe the information in the section "Transport". It describes how to lift and lash the machine. (Ö 13.)
Always carry the machine with a second person or with sufficient support – pay attention to the lifting points.
Use suitable loading aids (loading ramps, lifters).
Secure the machine and any machine components being transported on the load floor using adequately dimensioned fastening material (belts, ropes, etc.). Never transport the machine unsecured.
STIHL recommends transporting the tiller using a suitable trailer or on a suitable load floor and not inside a vehicle (e.g. luggage compartment).
When transporting the machine, always observe regional legislation, especially regarding load security and the transport of objects on load floors.

4.5 Before operation

Make sure that only persons who are familiar with the instruction manual are permitted to use the machine.
Check the fuel system (particularly visible parts such as e.g. tank, tank cap, hose connections) before operating the machine. In the event of any leaks or damage, do not start the engine – fire
hazard!
Have the machine repaired by a specialist dealer prior to operation.
Observe the local regulations regarding permitted operating times for gardening power tools with combustion engines.
Carefully inspect the complete area on which the machine is to be used and remove any large stones, sticks, wires, bones or other foreign objects which could be thrown up by the machine.
Objects hidden in the ground (lawn sprinkler systems, posts, water valves, foundations, electrical wires, etc.) must be clearly marked before working with the machine and avoided during operation. Never run over any such foreign objects.
All faulty, worn or damaged parts must be replaced before using the machine. Replace any illegible or damaged danger signs and warnings on the machine. Your STIHL specialist has a supply of replacement stickers and all the other spare parts.
Check secure seating of the spark plug socket on the spark plug before using the machine.
The machine must only be used in good operating condition. Before each use, check whether:
– The entire machine is properly
assembled.
– The safety devices (e.g. self-propulsion
lever, impact protectors, protective covers, handlebar, protective grille) are in good condition and working properly. Never use the machine with missing, damaged or worn safety devices.
– The work tools (hoes), fastening bolts
and retaining pins are fitted and are not worn or damaged (notches, cracks). Worn or damaged parts must be replaced.
– The work tools (hoes) are secure and
firmly installed.
– The self-propulsion levers are working
and are easy to operate. – The tank cap is properly attached. – The tank and fuel-carrying parts as well
as the tank cap are in good condition. – The oil closure screw is properly
attached. – The gearbox oil level is correct. – The accessories used are complete
and are properly installed on the
machine. All the components included
in the scope of delivery of the accessory
must be installed/used. Carry out any necessary work or consult a
specialist dealer. STIHL recommends STIHL specialist dealers.
The left and right impact protectors are adapted to the relevant working width and must always be properly installed.
Push or pull the machine to the area to be worked with the aid of the transport wheel.
Before operating, remove any foreign objects (tools, cloths, etc.) placed on the machine.
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4.6 Working with your machine

Keep other persons out of the danger area. Never work when animals or persons, particularly children, are in the danger area.
Caution: Objects such as soil, stones, etc. can be thrown up or thrown out sideways during working.
The machine may only be operated by one person. The operator must stay within the working area when the engine is running. (Ö 10.1)
During operation, the machine must not be lifted, pushed or pulled at the transport handle, guard plate or at other machine parts except for the handles of the handlebar – and especially not by a second person.
The switch and safety devices installed in the machine must not be removed or bypassed. In particular, never secure the self-propulsion lever to the upper handlebar (e.g. by tying it).
Caution – risk of injury!
Never put hands or feet on or underneath rotating parts. Always observe the safety
distance provided by the handlebar. This safety distance corresponds to the length of the properly installed and folded-out handlebar. Do not modify the handlebar and never operate the machine with the handlebar folded down.
Never attach any objects to the handlebar (e.g. work clothing).
Only work during the day or with good artificial light.
Do not operate the machine in the rain or during thunder storms, particularly when there is a risk of lightning strike.
The risk of accidents is higher if the ground is damp due to increased danger of slipping. Particular caution should be exercised during working in order to prevent slipping. If possible, avoid using the machine when the ground is damp.
Do not operate the machine on tarmac or paved areas, etc. with the hoes attached.
Use the machine with great care when working near slopes, terraces, ditches and embankments. In particular, ensure that you maintain sufficient distance to such danger areas.
Exhaust gases:
Danger to life through poisoning!
In the case of nausea, headache, impaired vision (e.g. decreasing field of view) hearing disorder, dizziness, decreasing power of concentration, stop working immediately. These symptoms may be caused by excessively high exhaust gas concentrations.
The machine generates poisonous exhaust gases when the engine is running. The
gases contain poisonous carbon monoxide, a colourless and odourless gas, as well as other pollutants. The engine must never be operated in closed or poorly ventilated spaces.
Observe discharge direction of exhaust gases. Never point the exhaust towards persons.
Starting:
Exercise care when starting the machine and observe the instructions contained in the section entitled "Operating the machine" (Ö 11.). Starting the machine in accordance with these instructions reduces the risk of injury.
Risk of injury!
If the starter rope recoils at speed, the hand and arm will be pulled towards the engine faster than the starter rope can be released. This kickback can result in broken bones, crush injuries and sprains.
Ensure that you keep your feet far enough away from the work tools.
The machine must not be tilted during start-up.
The self-propulsion levers must not be pressed when starting.
Working on slopes:
Always work across and back on slopes, never up and down. The operator must never stand below the running machine on a slope. If the user loses control, there is a risk of being run over by the machine.
Be particularly careful when changing direction on a slope.
Always ensure good stability on slopes and avoid mowing on excessively steep slopes.
The machine can tip over when used on slopes. For safety reasons, the machine must not be used on slopes with an inclination of more than 15° (26.8 %). Risk
of injury!
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A slope inclination of 15° corresponds to a vertical height increase of 26.8 cm for a 100 cm horizontal distance.
In order to ensure an adequate oil supply for the engine, the information in the accompanying engine instruction manual must be additionally observed when using the machine on slopes.
Working:
Risk of injury!
Never place your hands or feet above, underneath or on rotating parts.
For safety reasons, the machine must always be operated using both hands, which must be kept on the handles of the handlebar at all times during operation. Never work using only one hand.
Only control the working depth by applying pressure to the brake spur.
Use the machine with particular care when operating on difficult (e.g. stony and hard) ground. Reduce the rotational speed of the work tools (fuel control).
Only operate the machine at walking speed – never run when working with the machine. Working quickly with the machine increases the risk of injury due to stumbling, slipping, etc.
Caution – risk of injury!
Exercise particular caution and ensure that there is sufficient distance between the work tools (hoes) and your feet when turning the machine around, pulling it
towards you, or using reverse gear.
Caution – Risk of stumbling!
Watch out for obstacles behind the operator when moving the machine backwards.
If the machine becomes stuck, stop the engine and detach the spark plug socket. Lift the machine with the help of a second person and free it.
Stop the engine – when the machine has to be tilted for
transportation
– when pushing or pulling the machine to
and from the area to be worked – when leaving the machine unattended – before re-filling the tank. Allow the
engine to cool down before re-filling the
tank. Fire hazard! – when pushing or pulling the machine on
an area that is not to be worked. Stop the engine and detach the spark plug
socket: – before remedying blockages – before lifting or carrying the machine – before transporting the machine – before checking or cleaning the
machine or before carrying out any
other work (e.g. adjusting the
handlebar, folding out the transport
chassis) on it – after hitting a foreign object or if the
machine vibrates excessively. In these
cases, check the machine, in particular
the work tools (hoes, hoe retainers,
drive shaft), for damage and carry out
the necessary repairs before restarting
and working with the machine.
Risk of injury!
Strong vibration is normally an indication of a fault. In particular, the tiller must not be operated with a damaged or bent drive shaft or with damaged work tools. If you do not have the appropriate expertise, have the necessary repairs carried out by a specialist dealer (STIHL recommends STIHL specialist dealers).

4.7 Maintenance and repairs

Before beginning cleaning, adjustment, repair and maintenance operations:
Park the machine on firm and level ground
Stop the engine and allow it to cool down
Detach the spark plug socket.
Caution – risk of injury!
Keep the spark plug socket away from the spark plug; an inadvertent ignition spark can result in fires or electric shocks. Inadvertent contact between the spark plug and the spark plug socket can result in unwanted starting of the engine.
The machine must be positioned horizontally for cleaning and maintenance work. If the machine is set onto its side or back, this may cause damage to the engine and other machine parts, resulting in expensive repairs.
Allow the machine to cool down before performing maintenance operations on the gearbox, engine, exhaust manifold or
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muffler in particular. Temperatures of 80° C and above can be reached. Danger
of burns!
Direct contact with engine oil can be dangerous. Engine oil must not be spilled. STIHL recommends leaving the task of topping up engine oil or performing engine oil changes to a STIHL specialist dealer.
Check the entire machine for wear or damage on a regular basis, particularly before extended periods when the machine is not in use (e.g. over winter). For safety reasons, worn or damaged parts must be replaced immediately to ensure that the machine is always in a safe operating condition.
Cleaning:
The complete machine must be cleaned thoroughly following use. (Ö 12.2)
Remove accumulated clipping deposits using a stick. Clean the underside of the machine with water and a brush. Do not use aggressive cleaning agents. These can damage plastics and metals, impairing the safe operation of your STIHL machine.
The underside of the machine (everything below the guard plate) can be cleaned using a high-pressure cleaner or steam cleaner. Maintain a distance of at least 1 m and never direct the water jet directly at the bearing points or seals – especially the seal between the gearbox housing and guard plate.
In order to prevent fire hazards, keep the area around the air vents, cooling ribs and the area of the exhaust free from e.g. grass, straw, moss, leaves or escaping grease.
Maintenance operations:
Only maintenance operations described in this instruction manual may be carried out. Have all other work performed by a specialist dealer. If you do not have the necessary expertise or auxiliary equipment, please always contact a specialist dealer. STIHL recommends that you have maintenance operations and repairs performed exclusively by a STIHL specialist dealer. STIHL specialist dealers regularly attend training courses and are provided with technical information.
Only use tools, accessories or attachments approved for this machine by STIHL or technically identical parts. Otherwise, there may be a risk of accidents resulting in personal injury or damage to the machine. If you have any questions, please consult a specialist dealer.
The characteristics of original STIHL tools, accessories and spare parts are optimally adapted to the machine and the user's requirements. Genuine STIHL spare parts can be recognised by the STIHL spare parts number, by the STIHL lettering and, if present, by the STIHL spare parts symbol. On smaller parts, only the symbol may be present.
For safety reasons, fuel-carrying components (fuel line, fuel cock, fuel tank, tank cap, connections, etc.) must be checked regularly for damage and leaks and replaced by a technician if necessary (STIHL recommends STIHL specialist dealers).
Always keep warning and information stickers clean and readable. Damaged or missing stickers must be replaced by new,
original plates from your STIHL specialist dealer. If a component is replaced with a new component, ensure that the new component is provided with the same stickers.
Ensure that all nuts, pins, bolts and screws are securely tightened, so that the machine is in a safe operating condition.
Never alter the basic setting of the engine or run at excessive engine speeds.
Components or guards that are removed for maintenance operations must be properly reinstalled immediately.
When replacing the work tools (hoes), ensure that the correct hoe type and hoe combination are installed – only those versions approved by STIHL are permitted.
4.8 Storage for prolonged periods
without operation
Allow the engine to cool before storing the machine in an enclosed space.
Store the machine with empty fuel tank and the fuel reserve in a lockable and well­ventilated room.
Ensure that the machine is protected from unauthorised use (e.g. by children).
Never store the machine with petrol in the tank inside a building. The resulting petrol fumes could come into contact with naked flames or sparks and could be ignited.
If the tank has to be emptied (e.g. immobilisation before the winter break), the fuel tank must be emptied out of doors only (empty the tank by running the engine, for example).
Thoroughly clean the machine before storage (e.g. winter break).
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Only store the machine with the spark plug socket disconnected.
Store the machine in good operational condition.
Allow the machine to cool down completely before covering it.

5. Description of symbols

Attention! – Risk of injury!
Risk of injury!
Rotating tools! Keep your hands and feet away from rotating tools. Only operate with protective covers.
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4.9 Disposal

Waste products such as used engine oil or fuel, used lubricants, filters, batteries and similar wearing parts can be harmful to people, animals and the environment, and must consequently be disposed of properly.
Consult your recycling centre or your specialist dealer for information on the proper disposal of waste products. STIHL recommends STIHL specialist dealers.
Ensure that old machines are properly disposed of. Read the information in the "Environmental protection" section. (Ö 14.)
Read and follow the instruc­tion manual and the safety instructions before initial use.
Rotating tools: Keep your hands and feet away from rotating tools. Only operate with protective covers.
Keep other persons out of the danger area.
Detach the spark plug socket before performing any maintenance and clean­ing operations.
Attention!
Read the instruction man­ual before initial use.
Risk of injury!
Keep other persons out of the danger area.
Risk of injury!
Detach the spark plug socket before performing any maintenance and clean­ing operations.
Risk of injury!
Do not touch hot surfaces.
Danger of burns!
Do not touch hot surfaces.
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On/Off switch
The On/Off switch must be turned to I before starting the engine. The On/Off switch must be turned to O to switch off the engine.
O -Off
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I -On
Self-propulsion lever
For safety reasons, the release lever must be pressed before actuation of the self-propulsion lever. This prevents inadvertent actuation of the self-propul­sion lever.
Symbol Drive 0Idling
Setting for starting the engine or keeping the machine stationary.
1Slow forward
drive
Do not actuate when starting the engine.
2 Fast forward
drive
Do not actuate when starting the engine.
R Reverse drive
Do not actuate when starting the engine.
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6. Standard equipment

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Item Designation Qty. A Basic unit 1 B Hoe, right 1 C Hoe, left 1 D Guard plate, right 1
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Item Designation Qty. E Guard plate, left 1 F Lower handlebar 1 G Drive control lever 1 H Brake spur 1
Item Designation Qty. I Engine cover 1 J Handlebar cover 1 K Transport wheel 1 L Running wheel 2
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Item Designation Qty. M Axle mount 2 N Guard plate holder, right 1 O Guard plate holder, left 1 P Guard plate holder 1 Q Cable tie 7 R Folding retainer 4 S Screw clamp 2 T Lock nut 15 U Washer 15 V Bolt, M8 x 90 1 W Bolt, M8 x 65 1 X Bolt, M8 x 20 8 Y Bolt, M8 x 16 1 Z Bolt, M5 x 12 3
x Instruction manual 1 x Engine instruction manual 1 x Installation tool 1

7. Preparing the machine for operation

7.1 Installation instructions

Risk of injury!
Observe the safety instructions in the "For your safety" section. (Ö 4.) In particular, detach the spark plug socket and always wear thick gloves when carrying out any work on the hoes and wheels.
Observe the specified torque! Drive cables and throttle cable are
already installed and attached. Incorrectly installed cables (e.g. incorrect routing or attaching to the wrong drive lever) may cause malfunctions.
Perform all the operations described on a clean, flat, level and firm surface.
Observe installation positions – always ensure that the machine is standing stably and securely.
Strictly observe instructions for cable installation. In particular, fasten all cables to the handlebar using cable ties in order to prevent damage to the machine (e.g. when folding down the handlebar) or possible malfunctions.

7.2 Installing the right hoe

Risk of injury!
Hoes and running wheels must always be installed in pairs. Never install a hoe on one side and a running wheel on the other side.
Strictly observe the installation instructions. In particular, observe the installation sequence and install the hoe and folding retainer completely as described. When installing the folding retainer, strictly observe the correct direction of insertion and positioning of the securing clip, as shown. In the case of incorrect or rotated installation, the folding retainer may come loose and be lost.
For good working results, the cutting edges of the hoes must point forwards (not towards the handlebar) – observe arrow markings.
Lift basic unit (A) with the help of a second person.
The hoe is marked with a sticker (R - right).
Position hoe (B) so that the bores in the shaft mount and the drive shaft align.
Push hoe (B) onto the drive shaft.
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Insert folding retainer (R) through the bore and close the securing clip.

7.3 Installing the left hoe

Risk of injury!
Hoes and running wheels must always be installed in pairs. Never install a hoe on one side and a running wheel on the other side.
Strictly observe the installation instructions. In particular, observe the installation sequence and install the hoe and folding retainer completely as described. When installing the folding retainer, strictly observe the correct direction of insertion and positioning of the securing clip, as shown. In the case of incorrect or rotated installation, the folding retainer may come loose and be lost.
For good working results, the cutting edges of the hoes must point forwards (not towards the handlebar) – observe arrow markings.
Lift basic unit (A) with the help of a second person.
The hoe is marked with a sticker (L - left).
Position hoe (C) so that the bores in the shaft mount and the drive shaft align.
Push hoe (C) onto the drive shaft.
Insert folding retainer (R) through the
bore and close the securing clip.

7.4 Installing the running wheels

The running wheels are installed in the same way as the hoes.

7.5 Installing the brake spur

Tilt the basic unit forwards as shown.
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1 Insert brake spur (H) into adapter (1) from below.
2 Fasten at lowest bore (2) with pin (3).
3 Secure pin (3) with spring clip (4).
Check that brake spur (H) is seated
securely.

7.6 Installing the transport wheel

Tilt the basic unit backwards as shown and support at the brake spur.
Fit transport wheel (1) onto frame (2).
Fasten brake spur with bolt (Y).
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Remove spring clip (1) and remove pin (2) from the transport wheel.
Pull out retaining pin (3), unscrew castellated nut (4) and remove together with washer (5).
Remove bolt (6) from the transport wheel.
Fasten transport wheel (1) at the rear bore with bolt (2), washer (3) and castellated nut (4).
Secure castellated nut (4) by bending up pin (5).
0478 404 8800 A - EN
Make sure that the cables are positioned correctly. They must not be knotted.
ENFR
Additionally secure transport wheel (1) with pin (2) and spring clip (3).

7.7 Installing the lower handlebar

Fit lower handlebar (F) onto mount (1) on the basic unit.
Pull release lever (lateral handlebar adjustment) (1) upwards and then allow to engage in centre position (2).
Fasten lower handlebar with bolt (1).

7.8 Installing the upper handlebar

Danger of crushing!
There is a danger of pinching when actuating the release lever (height adjustment). Pay attention to moving parts!
1 Press release lever (height adjustment) (1) downwards and hold.
2 Insert upper handlebar (2) at lower handlebar (3).
Position upper handlebar (2) at centre detent (4). Release release lever (height adjustment) (1) and allow upper handlebar (2) to engage.
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Insert screw clamp (S) into the mount at lower handlebar (1) from below.
Secure upper handlebar (2) with screw clamp (S) with washers (U) and nuts (T).

7.9 Installing the guard plate holders Install the front guard plate holder

Install front guard plate holders (N, O) together with bolt (W), washer (U) and nut (T).
Install the rear guard plate holder

7.10 Installing the guard plate Install the right guard plate

Fasten right guard plate (D) to the guard plate holders at the front and rear using bolts (X), washers (U) and nuts (T).
Install the left guard plate
Tighten nuts (T) so that upper handlebar (1) can be adjusted when opening release lever (height adjustment) (2). (Height of end of bolt 6,5 - 7,5 mm)
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Install rear guard plate holder (P) together with bolt (V), washer (U) and nut (T).
Fasten left guard plate (E) to the guard plate holders at the front and rear using bolt (X), washers (U) and nuts (T).
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7.11 Installing the drive control lever

7.12 Installing the covers

7.13 Fastening the cables to the
handlebar
ENFR
Unscrew nut (1) and bolt (2) at the control lever mount.
Fit drive control lever (G) onto the control lever mount and fasten with bolt (1) and nut (2).
Fit engine cover (I) onto the machine.
Fasten the cables to the handlebar
using cable ties (Q) at regular intervals, as shown.

7.14 Gearbox oil

Avoid damage to the machine!
Top up gearbox oil before starting for the first time. Use a suitable filling aid when topping up the gearbox oil (e.g. funnel).
Position handlebar cover (J) on the handlebar and fasten using bolts (Z).
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Gearbox oil:
Designation: SAE10W-30 Capacity: 0,95 l
Check the engine oil level at regular intervals. Avoid exceeding or falling below the correct oil level. Screw on the gearbox oil cap properly before operating the engine.
Open cover (1) (fold forwards).
Fuel:
Recommendation: Fresh good quality fuels, unleaded petrol Please consult the engine instruction manual for details on the fuel quality (octane rating).

7.16 Oil bath air filter

Avoid damage to the machine!
Top up engine oil before starting for the first time. Use a suitable filling aid when topping up the engine oil (e.g. funnel).

7.15 Fuel and engine oil

Avoid damage to the machine!
Top up engine oil before starting for the first time. Use a suitable filling aid when topping up the engine oil and when refuelling (e.g. funnel).
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Engine oil:
Please consult the engine instruction manual for the type of engine oil to be used and the oil capacity. Check the oil filling level at regular intervals (see engine instruction manual). Avoid exceeding or falling below the correct oil level. Screw on the oil tank cap properly before operating the engine.
Open cover (1) (fold forwards).
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