STIHL FS 100 RX Owner's Manual

STIHL FS 100 RX
Warning!
Read and follow all safety precautions in Instruction Manual – improper use can cause serious or fatal injury.
Lea y siga todas las precauciones de seguridad dadas en el manual de instrucciones – el uso incorrecto puede causar lesiones graves o mortales.
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Instruction Manual Manual de instrucciones
Instruction Manual 1 - 41
Manual de instrucciones 42 - 87
Contents
English
Guide to Using this Manual 2 Safety Precautions and Working
Techniques 3 Approved Combinations of Cutting
Attachment, Deflector, Handle and Harness 15
Mounting the Loop Handle 16 Adjusting the Throttle Cable 16 Fitting the Carrying Ring 17
Original Instruction ManualPrinted on chlorine-free paper
Mounting the Cutting Attachment 17 4-MIX Engine 19 Fuel 19 Fueling 20 Fitting the Harness 22 Balancing the Trimmer/Brushcutter 22 Starting / Stopping the Engine 23 Operating Instructions 25 Cleaning the Air Filter 25 Engine Management 25 Adjusting the Carburetor 26 Spark Arresting Screen in Muffler 27 Spark Plug 28
Printing inks contain vegetable oils, paper can be recycled.
Lubricating the Gearbox 29 Replacing the Starter Rope and
Rewind Spring 29 Storing the Machine 31 Maintenance and Care 32 Main Parts 34 Specifications 35 Special Accessories 36 Maintenance and Repairs 36
STIHL Incorporated Federal Emission Control Warranty Statement 37
STIHL Incorporated California Exhaust and Evaporative Emissions Control Warranty Statement 39
Trademarks 41
Allow only persons who fully understand this manual to operate your trimmer.
To receive maximum performance and satisfaction from your STIHL trimmer, it is important that you read, understand and follow the safety precautions and the operating and maintenance instructions in chapter "Safety Precautions and Working Techniques" before using your trimmer. For further information you can go to www.stihlusa.com.
Contact your STIHL dealer or the STIHL distributor for your area if you do not understand any of the instructions in this manual.
Warning!
Because a trimmer is a high-speed cut­ting tool some special safety precautions must be observed to reduce the risk of personal injury. Careless or improper use may cause serious or even fatal injury.
Make sure your unit is equipped with the proper deflector, handle and harness for the type of cutting attachment being used. Always wear proper eye protection.
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© ANDREAS STIHL AG & Co. KG, 2011
0458-259-8621-C. M7.H11.CP.
0000000733_003_GB
FS 100 RX
1
English
Guide to Using this Manual
Pictograms
The meanings of the pictograms attached to or embossed on the machine are explained in this manual.
Depending on the model concerned, the following pictograms may be on your machine.
Fuel tank for gasoline and engine oil mixture
Press to operate decom­pression valve
Manual fuel pump
Press to operate manual fuel pump
Symbols in Text
Many operating and safety instructions are supported by illustrations.
The individual steps or procedures described in the manual may be marked in different ways:
N A bullet marks a step or procedure. A description of a step or procedure that
refers directly to an illustration may contain item numbers that appear in the illustration. Example:
N Loosen the screw (1). N Lever (2) ...
In addition to the operating instructions, this manual may contain paragraphs that require your special attention. Such paragraphs are marked with the symbols and signal words described below:
Danger!
Indicates an imminent risk of severe or fatal injury.
Engineering Improvements
STIHL’s philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time to time. Therefore, some changes, modifications and improvements may not be covered in this manual. If the operating characteristics or the appearance of your machine differs from those described in this manual, please contact your STIHL dealer for assistance.
Filler hole for gear lubricant
Air intake summer mode
Air intake winter mode
Handle heating
2
Warning!
Indicates a hazardous situation which, if not avoided, could result in severe or fatal injury.
Caution!
Indicates a risk of property damage, including damage to the machine or its individual components.
FS 100 RX
English
Safety Precautions and Working Techniques
Because a trimmer is a high-speed, fast-cutting power tool, special safety precautions must be observed to reduce the risk of personal injury.
It is important that you read, fully understand and observe the following safety precautions and warnings. Read the instruction manual and the safety precautions periodically. Careless or improper use may cause serious or fatal injury.
The terminology utilized in this manual when referring to the power tool reflects the type of cutting attachments that may be mounted on it. The term "trimmer" is used to designate an FS unit that is equipped with a nylon line head or a head with flexible plastic blades (i.e., the PolyCut head.) FS models with an "R" on the nameplate were originally configured (at the time of distribution) as a trimmer with a loop handle.
Warning!
As more fully explained later in these Safety Precautions, to reduce the risk of personal injury, make sure your unit is equipped with the proper handle, har­ness and deflector for the type of cutting attachment you are using. Use only cut­ting attachments that are specifically authorized by STIHL for use on your FS model. To reduce the risk of severe or fatal injury from blade contact and / or loss of control, never attempt to use a metal blade on this trimmer.
Have your STIHL dealer show you how to operate your power tool. Observe all applicable local safety regulations, standards and ordinances.
Warning!
Do not lend or rent your power tool with­out the instruction manual. Be sure that anyone using it understands the infor­mation contained in this manual.
Warning!
The use of this machine may be hazard­ous. If the rotating line or blade comes in contact with your body, it will cut you. When it comes in contact with solid for­eign objects such as rocks or bits of metal, it may fling them directly or by ric­ochet in the direction of bystanders or the operator. Striking such objects could damage the cutting attachment. Thrown objects, including broken heads or poly­mer blades, may result in serious or fatal injury to the operator or bystanders.
Use your trimmer equipped with the appropriate cutting attachment only for cutting grass and similar material.
Warning!
Do not use it for other purposes, since misuse may result in personal injury or property damage, including damage to the machine.
Warning!
Minors should never be allowed to use this power tool. Bystanders, especially children, and animals should not be allowed in the area where it is in use.
Warning!
To reduce the risk of injury to bystand­ers and damage to property, never let your power tool run unattended. When it is not in use (e.g. during a work break), shut it off and make sure that unauthor­ized persons do not use it.
Most of these safety precautions and warnings apply to the use of all STIHL trimmers. Different models may have different parts and controls. See the appropriate section of your instruction manual for a description of the controls and the function of the parts of your model.
Safe use of a trimmer involves
1. the operator
2. the power tool
3. the use of the power tool
FS 100 RX
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THE OPERATOR
Physical Condition You must be in good physical condition
and mental health and not under the influence of any substance (drugs, alcohol, etc.) which might impair vision, dexterity or judgment. Do not operate this machine when you are fatigued.
Warning!
Be alert – if you get tired, take a break. Tiredness may result in loss of control. Working with any power tool can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating this machine.
Warning!
Prolonged use of a power tool (or other machines) exposing the operator to vibrations may produce whitefinger dis­ease (Raynaud's phenomenon) or carpal tunnel syndrome.
These conditions reduce the hand's ability to feel and regulate temperature, produce numbness and burning sensations and may cause nerve and circulation damage and tissue necrosis.
All factors which contribute to whitefinger disease are not known, but cold weather, smoking and diseases or physical conditions that affect blood vessels and blood transport, as well as high vibration levels and long periods of
exposure to vibration are mentioned as factors in the development of whitefinger disease. In order to reduce the risk of whitefinger disease and carpal tunnel syndrome, please note the following:
Most STIHL power tools are
available with an anti-vibration ("AV") system designed to reduce the transmission of vibrations created by the machine to the operator's hands. An AV system is recommended for those persons using power tools on a regular or sustained basis.
Wear gloves and keep your hands
warm.
Keep the AV system well
maintained. A power tool with loose components or with damaged or worn AV elements will tend to have higher vibration levels.
Maintain a firm grip at all times, but
do not squeeze the handles with constant, excessive pressure. Take frequent breaks.
All the above-mentioned precautions do not guarantee that you will not sustain whitefinger disease or carpal tunnel syndrome. Therefore, continual and regular users should closely monitor the condition of their hands and fingers. If any of the above symptoms appear, seek medical advice immediately.
Warning!
The ignition system of the STIHL unit produces an electromagnetic field of a very low intensity. This field may inter­fere with some pacemakers. To reduce the risk of serious or fatal injury, persons with a pacemaker should consult their physician and the pacemaker manufac­turer before operating this tool.
Proper Clothing
Warning!
To reduce the risk of injury, the operator should wear proper protective apparel.
Warning!
The deflector provided with your power tool will not protect the operator from all foreign objects (gravel, glass, wire, etc.) thrown back by the rotating cutting attachment. Thrown objects may also ricochet and strike the operator.
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FS 100 RX
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389BA019 KN
Warning!
To reduce the risk of injury to your eyes never operate your power tool unless wearing goggles or properly fitted protec-
tive glasses with adequate top and side protection com­plying with ANSI Z 87.1 (or your applicable national standard.) To reduce the risk of injury to your face STIHL recommends that you also wear a face shield or face screen over your goggles or protective glasses.
Power tool noise may damage your hearing. Wear sound barriers (ear plugs or ear mufflers) to protect your hearing. Continual and regular users should have their hearing checked regularly.
Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.
Always wear gloves when handling the machine and metal blades. Heavy-duty, non­slip gloves improve your grip and help to protect your hands.
Clothing must be sturdy and snug-fitting, but allow complete freedom of movement. Wear long pants made of heavy material to help protect your legs. Do not wear shorts, sandals or go barefoot.
Avoid loose-fitting jackets, scarfs, neckties, jewelry, flared or cuffed pants, unconfined long hair or anything that could become caught on branches, brush or the moving parts of the unit. Secure hair so it is above shoulder level.
Good footing is very important. Wear sturdy boots with nonslip soles. Steel-toed safety boots are recommended.
THE POWER TOOL
For illustrations and definitions of the power tool parts see the chapter on "Main Parts."
Warning!
Never modify this power tool in any way. Only attachments supplied by STIHL and expressly approved by STIHL for use with the specific STIHL model are authorized. Although certain unauthor­ized attachments are useable with STIHL power tools, their use may, in fact, be extremely dangerous. For the cutting attachments authorized by STIHL for your unit, see the chapter "Approved Combinations of Cutting Attachment, Deflector, Handle and Har­ness" in the instruction manual or the STIHL "Power Tools and Accessories" catalog.
If this tool is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work. Check in particular that the fuel system is tight (no leaks) and
that the controls and safety devices are working properly. Do not continue operating this machine if it is damaged. In case of doubt, have it checked by your STIHL servicing dealer.
THE USE OF THE POWER TOOL
Transporting the Power Tool
Warning!
To reduce the risk of injury from loss of control and line contact, never carry or transport your power tool with the cut­ting attachment moving.
It may be carried only in a horizontal position. Grip the shaft in a manner that the machine is balanced horizontally. Keep the hot muffler away from your body and the cutting attachment behind you.
FS 100 RX
5
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001BA220 KN
Warning!
To reduce the risk of burn injury, do not touch hot parts of the machine and the gear housing when they are hot.
Warning!
Always shut off the engine and make sure the cutting attachment has stopped before putting a trimmer down. When transporting it in a vehicle, properly secure it to prevent turnover, fuel spill­age and damage to the unit.
Fuel Your STIHL power tool uses an oil-
gasoline mixture for fuel (see the chapter on "Fuel" of your instruction manual.)
Warning!
Gasoline is an extremely flammable fuel. If spilled and ignited by a spark or other ignition source, it can cause fire and seri-
ous burn injury or property damage. Use extreme caution when handling gasoline or fuel mix. Do not smoke or bring any fire or flame near the fuel or the power tool. Note that combustible fuel vapor may escape from the fuel system.
Fueling Instructions
Warning!
To reduce the risk of serious injury from burns, never attempt to refuel the unit until it has been completely removed from the operator.
Warning!
Fuel your power tool in well-ventilated areas, outdoors. Always shut off the engine and allow it to cool before refu­eling. Gasoline vapor pressure may build up inside the fuel tank depending on the fuel used, the weather conditions and the tank venting system.
In order to reduce the risk of burns and other personal injury from escaping gas vapor and fumes, remove the fuel filler cap on your power tool carefully so as to allow any pressure build-up in the tank to release slowly. Never remove the fuel filler cap while the engine is running.
Select bare ground for fueling and move at least 10 feet (3 m) from the fueling spot before starting the engine. Wipe off any spilled fuel before starting your machine.
Warning!
Check for fuel leakage while refueling and dur­ing operation. If fuel leakage is found, do not start or run the engine
until the leak is fixed and any spilled fuel has been wiped away. Take care not to get fuel on your cloth­ing. If this happens, change your clothing immediately.
Different models may be equipped with different fuel caps.
Toolless cap with grip
Warning!
In order to reduce the risk of fuel spill­age and fire from an improperly tightened fuel cap, correctly position and tighten the fuel cap in the fuel tank opening.
To do this with this STIHL cap, raise the grip on the top of the cap until it is upright at a 90° angle. Insert the cap in the fuel tank opening with the raised positioning marks on the grip of the cap and on the fuel tank opening lining up. Using the grip, press the cap down firmly while turning it clockwise as far as it will go (approx. 1/4 turn).
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FS 100 RX
English
001BA227 KN
001BA226 KN
Fold the grip flush with the top of the cap. Grip the cap and check for tightness. If the grip does not lie completely flush with the cap and the detent on the grip does not fit in the correspond­ing recess in the filler opening, or if the cap is loose in the filler opening, the cap is not properly seated and tightened and you must repeat the above steps.
Misaligned, damaged or broken cap N If the cap does not drop fully into the
opening when the positioning marks line up and/or if the cap does not tighten properly when twisted, the base of the cap may be prematurely rotated (vis-à-vis the top) to the closed position. Such misalignment can result from handling, cleaning or an improper attempt at tightening.
Left: Base of cap in closed posi-
tion (with open space)
Right: Base of cap correctly posi-
tioned for installation
N To return the cap to the open
position for installation, turn the cap (with the grip up) until it drops fully into the tank opening. Next, twist the cap counterclockwise as far as it will go (approx. 1/4 turn) – this will twist the base of the cap into the correct position. Then, twist the cap clockwise, closing it normally.
N If your cap still does not tighten
properly, it may be damaged or broken; immediately stop use of the unit and take it to your authorized STIHL dealer for repair.
Screw Cap
Warning!
Unit vibrations can cause an improperly tightened fuel filler cap to loosen or come off and spill quanti­ties of fuel. In order to
reduce the risk of fuel spillage and fire, tighten the fuel filler cap by hand as securely as possible.
See also the "Fueling" chapter in your Instruction Manual for additional information.
Before Starting
Warning!
Always check your power tool for proper condition and operation before starting, particularly the throttle trigger, throttle trigger lockout, stop switch, cutting attachment, deflector and harness. The throttle trigger must move freely and always spring back to the idle position. Never attempt to modify the controls or safety devices. Never use a power tool that is damaged or not properly maintained.
Warning!
Do not attach any cutting attachment to a unit without proper installation of all required parts. Failure to use the proper parts may cause the blade or head to fly off and seriously injure the operator or bystanders.
Warning!
The cutting attachment must be prop­erly tightened and in safe operating condition. Inspect for loose parts (nuts, screws, etc.) Replace damaged heads before using the power tool.
Keep the handles clean and dry at all times; it is particularly important to keep them free of moisture, pitch, oil, fuel mix, grease or resin in order for you to maintain a firm grip and properly control your power tool.
FS 100 RX
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Warning!
Check that the spark plug boot is securely mounted on the spark plug – a loose boot may cause arcing that could ignite combustible fumes and cause a fire.
Warning!
To reduce the risk of personal injury to the operator from blade or line
contact and thrown objects, make sure your unit is equipped with the proper deflector, han­dle and harness for the type of cutting attachment being used (see chart in the chapter on "Approved Combinations of Cutting Attachment, Deflector, Handle and Harness".)
Keep the deflector (and the attached skirt where appropriate) adjusted properly at all times (see chapters on "Mounting the Deflector" and "Mounting the Cutting Attachment" of your instruction manual.)
Arrows on the deflector (as seen from the underside)show the correct direction of rotation of the cutting attachment.
When viewed from above, however, the cutting attachment rotates counterclockwise.
Adjust the hand grip and harness (if you are wearing one) to suit your size before starting work. The machine should be properly balanced as specified in your instruction manual for proper control and less fatigue in operation. To be better prepared in case of an emergency, practise releasing the unit from the harness as quickly as possible.
Starting Start the engine at least 10 feet (3 m)
from the fueling spot, outdoors only. For specific starting instructions, see the
appropriate section of your manual. Place the power tool on firm ground or other solid surface in an open area. Maintain good balance and secure footing.
Warning!
To reduce the risk of injury from blade or line contact, be absolutely sure that the cutting attachment is clear of you and all other obstructions and objects, includ­ing the ground, because when the engine starts at starting-throttle, engine speed will be fast enough for the clutch to engage and move the cutting attachment.
Once the engine has started, immediately blip the throttle trigger, which should release the starting throttle and allow the engine to slow down to idle.
With the engine running only at idle, attach the power tool to the spring hook of your harness if you are using one (see appropriate chapter of the instruction manual.)
Warning!
Your power tool is a one-person machine. Do not allow other persons in the general work area, even when starting.
Warning!
To reduce the risk of injury from loss of control, do not attempt to "drop start" your power tool.
Warning!
When you pull the starter grip, do not wrap the starter rope around your hand. Do not let the grip snap back, but guide the starter rope to rewind it properly. Failure to follow this procedure may result in injury to your hand or fingers and may damage the starter mechanism.
Important Adjustments
Warning!
To reduce the risk of personal injury from loss of control or contact with the running cutting attachment, do not use your unit with incorrect idle adjustment. At correct idle speed, the cutting attach­ment should not move. For directions on how to adjust idle speed, see the appro­priate section of your instruction manual.
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FS 100 RX
If you cannot set the correct idle speed,
002BA054 KN
have your STIHL dealer check your power tool and make proper adjustments and repairs.
During Operation Holding and Controlling the Power Tool
Always hold the unit firmly with both hands on the handles while you are working. Wrap your fingers and thumbs around the handles, keeping the handles cradled between your thumb and forefinger. Keep your hands in this position to have your power tool under control at all times. Make sure your trimmer handles and grips are in good condition and free of moisture, pitch, oil, fuel mix or grease.
Warning!
To reduce the risk of injury from loss of control, never work on a ladder or on any other insecure support. Never hold the cutting attachment above waist height.
Warning!
Never attempt to operate your power tool with one hand. Loss of control of the power tool resulting in serious or fatal injury may
result. To reduce the risk of cut injuries, keep hands and feet away from the cutting attachment. Never touch a moving cutting attach­ment with your hand or any other part of your body.
Warning!
Do not overreach. Keep proper footing and balance at all times. Special care must be taken in slippery conditions (wet ground, snow) and in difficult, over­grown terrain. Watch for hidden obstacles such as tree stumps, roots and ditches to avoid stumbling. For bet­ter footing, clear away scrub and cuttings. Be extremely cautious when working on slopes or uneven ground.
Working Conditions Operate and start your power tool only
outdoors in a well ventilated area. Operate it under good visibility and daylight conditions only. Work carefully.
English
Warning!
As soon as the engine is running, this product gen­erates toxic exhaust fumes containing chemi­cals, such as unburned
hydrocarbons (including benzene) and carbon monoxide, that are known to cause respiratory prob­lems, cancer, birth defects, or other reproductive harm. Some of the gases (e.g. carbon monoxide) may be color­less and odorless. To reduce the risk of serious or fatal injury / illness from inhal­ing toxic fumes, never run the machine indoors or in poorly ventilated locations.
Warning!
If the vegetation being cut or the sur­rounding ground is coated with a chemical substance (such as an active pesticide or herbicide), read and follow the instructions and warnings that accompanied the substance at issue.
FS 100 RX
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15m (50ft)
Warning!
Inhalation of certain dusts, especially organic dusts such as mold or pollen, can cause susceptible persons to have an allergic or asthmatic reaction. Sub­stantial or repeated inhalation of dust and other airborne contaminants, in par­ticular those with a smaller particle size, may cause respiratory or other ill­nesses. Control dust at the source where possible. Use good work prac­tices, such as operating the unit so that the wind or operating process directs any dust raised by the power tool away from the operator. Follow the recom­mendations of EPA / OSHA / NIOSH and occupational and trade associa­tions with respect to dust ("particulate matter".) When the inhalation of dust cannot be substantially controlled, i.e., kept at or near the ambient (back­ground) level, the operator and any bystanders should wear a respirator approved by NIOSH / MSHA for the type of dust encountered.
Operating Instructions
Warning!
Do not operate your power tool using the starting throttle lock, as you do not have control of the engine speed.
In the event of an emergency, shut off the engine immediately – move the slide control / stop switch to 0 or STOP.
Warning!
The rotating cutting attachment may fling foreign objects directly or by rico­chet a great distance.
10
To reduce the risk of eye and other i njury always wear proper eye protection (see the chapter on "Proper Clothing") and ensure that bystanders are at least 50 feet (15 m) away. To reduce the risk of damage to property, also maintain this distance from such objects as vehicles or windows. Any coworkers who must be in the restricted area should also wear goggles or protective glasses.
Stop the engine and cutting tool immediately if you are approached.
Never use metal blades on this trim­mer. Only mowing heads are authorized.
Warning!
Before you start work, examine the area for stones, glass, fence wire, metal, trash or other solid objects. The cutting attachment could throw
objects of this kind.
Warning!
This trimmer is normally to be used at ground level with the cutting attachment parallel to the ground. Use of a trimmer above ground level or with the cutting attachment perpendicular to the ground may increase the risk of injury, since the cutting attachment is more fully exposed and the power tool may be more difficult to control.
Warning!
During cutting, check the tightness and the condition of the cutting attachment at regular short intervals with the engine and attachment stopped. If the behavior of the attachment changes during use, stop the engine immediately, wait until the cutting attachment stops, and check the nut securing the attachment for tightness and the head for cracks, wear and damage.
Warning!
A loose head may vibrate, crack, break or come off the trimmer, which may result in serious or fatal injury. Make sure that the cutting attachment is prop­erly tightened. Use the wrench supplied or one of sufficient length to obtain the proper torque. If the head loosens after being properly tightened, stop work immediately. The retaining nut may be worn or damaged and should be replaced. If the head continues to loosen, see your STIHL dealer. Never use a trimmer with a loose cutting attachment.
FS 100 RX
Warning!
Replace a cracked, damaged or worn­out head or a cracked, bent, warped, damaged, dull or worn out blade imme­diately, even if damage is limited to superficial cracks. Such attachments may shatter at high speed and cause serious or fatal injury.
Warning!
If the head, blade or deflector becomes clogged or stuck, always shut off the engine and make sure the cutting attachment has stopped before clean­ing. Grass, weeds, etc. should be cleaned off the blade or from around the head at regular intervals.
Warning!
To reduce the risk of unintentional rota­tion of the cutting attachment and injury, always shut off the engine and remove the spark plug boot before replacing the cutting attachment. To reduce the risk of injury, always shut off the engine before adjusting the length of the nylon line on manually adjustable mowing heads.
Warning!
The gearbox becomes hot during operation. To reduce the risk of burn injury, do not touch the gear housing when it is hot.
Warning!
The muffler and other parts of the engine (e.g. fins of the cylinder, spark plug) become hot during operation and remain hot for a while after stopping the engine. To reduce risk of burns do not touch the muffler and other parts while they are hot.
Warning!
To reduce the risk of fire and burn injury, keep the area around the muffler clean. Remove excess lubricant and all debris such as pine needles, branches or leaves. Let the engine cool down sitting on concrete, metal, bare ground or solid wood away from any combustible substances.
Warning!
Never modify your muffler. The muffler could be damaged and cause an increase in heat radiation or sparks, thereby increasing the risk of fire and burn injury. You may also permanently damage the engine. Have your muffler serviced and repaired by your STIHL servicing dealer only.
English
Catalytic Converter
Warning!
Some STIHL power tools
are equipped with a cata-
lytic converter, which is
designed to reduce the
exhaust emissions of the
engine by a chemical process in the muffler. Due to this proc­ess, the muffler does not cool down as rapidly as conventional mufflers when the engine returns to idle or is shut off. To reduce the risk of fire and burn inju­ries, the following specific safety precautions must be observed.
Warning!
Since a muffler with a catalytic converter cools down less rapidly than conven­tional mufflers, always set your power tool down in the upright position and never locate it where the muffler is near dry brush, grass, wood chips or other combustible materials while it is still hot.
Warning!
An improperly mounted or damaged cyl­inder housing or a damaged / deformed muffler shell may interfere with the cool­ing process of the catalytic converter. To reduce the risk of fire or burn injury, do not continue work with a damaged or improperly mounted cylinder housing or a damaged / deformed muffler shell.
Your catalytic converter is furnished with screens designed to reduce the risk of fire from the emission of hot particles. Due to the heat from the catalytic reaction, these screens will normally
FS 100 RX
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000BA019 KN
stay clean and need no service or maintenance. If you experience loss of performance and you suspect a clogged screen, have your muffler maintained by a STIHL servicing dealer.
Using the Cutting Attachments
For an illustration of the various cutting attachments and instructions on proper mounting see the chapter on "Mounting the Cutting Attachment" in your instruction manual.
Warning!
To reduce the risk of severe or fatal injury from blade contact and / or loss of control, never attempt to use a metal blade on this trimmer.
Using the Mowing Heads Do not use with mowing line longer than
the intended length. With a properly mounted deflector, the built-in line­limiting blade will automatically adjust the line to its proper length.
Using the unit with an overly long nylon cutting line increases the load on the engine and reduces its operating speed. This causes the clutch to slip continuously and results in overheating and damage to important components (e.g. clutch, polymer housing components.) Such damage could, among other things, cause the cutting attachment to rotate at idle.
Mowing heads are to be used only on trimmers equipped with a line-limiting blade in the deflector in order to keep the line at the proper length (see "Main Parts" chapter in your instruction manual.)
If the lawn edges are planted with trees or bordered by a fence etc., it is best to use a nylon line head. It achieves a "softer" cut with less risk of damaging tree bark etc. than polymer blades.
However, the polymer-bladed STIHL PolyCut produces a better cut if there are no plants along the edge of the lawn. Sharpening is not necessary, and worn polymer blades are easily replaced.
Warning!
To reduce the risk of serious injury, never use wire or metal-reinforced line or other material in place of the nylon cutting lines. Pieces of wire could break off and be thrown at high speed toward the operator or bystanders.
STIHL SuperCut mowing head Fresh line is advanced automatically.
Frayed line is replaced by a simple adjustment (see instruction sheet supplied with mowing head).
STIHL AutoCut mowing head Nylon cutting cord advances
automatically when tapped against the ground (TapAction)
STIHL TrimCut mowing head Frayed line is replaced by a simple
adjustment (see instruction sheet supplied with mowing head).
STIHL PolyCut mowing head 20-3 Uses either nylon lines or nonrigid,
pivoting polymer blades.
12
FS 100 RX
Warning!
002BA177 KN
Three rectangular wear limit marks are applied to the base (periphery) of the PolyCut. To reduce the risk of serious injury from breakage of the head or blades, the PolyCut must not be used when it has worn as far as one of these marks. It is important to follow the main­tenance instructions supplied with the head.
Warning!
If the wear limit marks are ignored, there is a risk of the cutting attachment shat­tering and flying parts injuring the operator or bystanders. To reduce the risk of accidents from shattered blades, avoid contact with stones, metal and similar solid objects. Check PolyCut blades for cracks at regular intervals. If a crack is found on one blade, always replace all blades.
STIHL FixCut mowing head Uses pre-cut lengths of nylon line. Observe wear indicators.
Do not continue using the mowing head if the raised moldings (1) on the base are missing or worn – see right illustration above. The mowing head may otherwise shatter and flying objects could result in injury to the operator or bystanders. Install a new mowing head.
MAINTENANCE, REPAIR AND STORING
Maintenance, replacement, or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual. However, if you make a warranty claim for a component which has not been serviced or maintained properly or if nonapproved replacement parts were used, STIHL may deny coverage.
Warning!
Use only identical STIHL replacement parts for maintenance and repair. Use of non-STIHL parts may cause serious or fatal injury.
Strictly follow the maintenance and repair instructions in the appropriate sections of your instruction manual.
English
Warning!
Always stop the engine and make sure that the cutting attachment is stopped before doing any maintenance or repair work or cleaning the power tool. Do not attempt any maintenance or repair work not described in your instruction man­ual. Have such work performed by your STIHL servicing dealer only.
Warning!
Use the specified spark plug, and make sure it and the ignition lead are always clean and in good condition. Always press the spark plug boot snugly onto the spark plug terminal of the proper size. (Note: If the terminal has a detach­able SAE adapter nut, it must be securely attached.) A loose connection between the spark plug and the ignition wire connector in the boot may create arcing that could ignite combustible fumes and cause a fire.
Warning!
Never test the ignition system with the spark plug boot removed from the spark plug or with a removed spark plug, since uncontained sparking may cause a fire.
FS 100 RX
13
English
Warning!
Do not operate your power tool if the muffler is damaged, missing or modi­fied. An improperly maintained muffler will increase the risk of fire and hearing loss. If your muffler was equipped with a spark-arresting screen to reduce the risk of fire, never operate your power tool if the screen is missing or damaged. Remember that the risk of forest fires is greater in hot or dry weather.
Warning!
Never repair damaged or broken heads. This may cause parts of the cutting attachment to come off and result in serious or fatal injuries.
Tighten all nuts, bolts and screws, except the carburetor adjustment screws, after each use.
Do not clean your machine with a pressure washer. The solid jet of water may damage parts of the machine.
Store the power tool in a dry and high or locked location out of reach of children.
Before storing for longer than a few days, always empty the fuel tank. See chapter "Storing the Machine" in the instruction manual.
14
FS 100 RX
Approved Combinations of Cutting Attachment, Deflector, Handle and Harness
1
2
3
4
5
6
7
9
10
8
681BA138 KN
Cutting attachment Deflector Handle Harness
English
Approved Combinations
The complete combination includes:
Cutting attachment Deflector Handle Harness
Select correct combination from the table according to the cutting attachment you intend to use. Read the table horizontally from left to right.
Cutting Attachments
Mowing heads 1 STIHL SuperCut 20-2
FS 100 RX
2 STIHL AutoCut C 25--2 3 STIHL AutoCut 25-2 4 STIHL TrimCut 31-2 5 STIHL FixCut 25-2 6 STIHL PolyCut 20-3
Deflector
7 Deflector only for mowing heads
Handles
8 Loop handle
Harnesses
9 Shoulder strap may be used
10 Full harness may be used
15
English
002BA163 KN
2
1
002BA161 KN
Warning!
Based on the cutting attachment being used:
Choose the proper deflector in order to reduce the risk of injury from thrown objects and contact with the cutting attachment.
Make sure your unit is equipped with the proper handle and harness in order to reduce the risk of injury from loss of con­trol and contact with the cutting attachment.
Only mowing heads with nylon blades or polymer blades may be used on trim­mers with loop-handle without barrier bar.
Do not use rigid polymer blades, metal cutting attachments or circular saw blades on this unit.
Mounting the Loop Handle Adjusting the Throttle Cable
A properly adjusted throttle cable is the precondition for correct operation in the full throttle, starting throttle and idle positions.
N Adjust the throttle cable only when
the unit is completely and properly assembled.
N Use a suitable tool to push the slide
to the end of the slot (see
N Secure the loop handle (1)
approx. 8 in (20 cm) (A) forward of the control handle (2).
N Adjusting the loop handle N Tighten down the screws firmly.
The sleeve (3) must be between the loop handle and the control handle.
illustration).
16
N Press down the throttle trigger
lockout (1) and squeeze the throttle trigger (2) (full throttle) – this sets the throttle cable correctly.
FS 100 RX
English
002BA142 KN
1
2
1
259BA012 KN
Fitting the Carrying Ring
The carrying ring comes standard with the machine or is available as a special accessory.
For position of carrying ring see "Main Parts".
N Place the clamp (1) against the
drive tube with the tapped hole on the left (viewed from engine).
N Squeeze the two ends of the clamp
together and hold in that position.
N Insert the M6x14 screw (2). N Line up the carrying ring. N Tighten down the screw firmly.
Mounting the Cutting Attachment
Preparations
N Lay your brushcutter on its back so
that the cutting attachment mounting face is facing up.
Block the drive shaft.
N Insert the stop pin (2) or screwdriver
– come standard with machine or are available as special accessories – in the hole (3) in the gearbox as far as stop, and apply slight pressure.
N Rotate the nut or cutting attachment
on the shaft (1) until the stop pin slips into position and blocks the shaft.
After mounting the cutting attachment, remove the tool used to block the shaft.
Mounting the mowing head
Keep the instruction sheet for the mowing head in a safe place.
STIHL PolyCut 20-3
Install only the mowing head with a double-stepped seat as shown above.
FS 100 RX
17
English
STIHL SuperCut 20-2, STIHL AutoCut 25-2, STIHL AutoCut C 25-2, STIHL TrimCut 31-2, STIHL FixCut 25­2, STIHL PolyCut 20-3
N Screw the mowing head
counterclockwise on to the shaft (1) as far as stop.
N Block the drive shaft. N Tighten down the mowing head.
Remove the tool used to block the shaft.
STIHL SuperCut 20-2, STIHL AutoCut 25-2, STIHL AutoCut C 25-2, STIHL TrimCut 31-2, STIHL FixCut 25­2, STIHL PolyCut 20-3
N Unscrew the mowing head
clockwise.
Adjusting Nylon Line
STIHL SuperCut Fresh line is advanced automatically if
the remaining line is still at least 21/2in. (6 cm) long. The blade on the deflector trims surplus line to the correct length.
STIHL AutoCut N Hold the rotating mowing head
above the ground – tap it on the ground once – about 11/4in (3cm) fresh line is advanced.
The blade on the deflector trims surplus line to the correct length – avoid tapping the mowing head more than once at a time.
Line feed operates only if both lines still have a minimum length of 1 in (2.5 cm).
All other mowing heads Refer to the instructions supplied with
the mowing head.
Replacing Nylon Line or Cutting Blades
Refer to the instructions supplied with the mowing head.
Removing the mowing head
N Block the drive shaft.
18
To reduce the risk of injury, always shut off the engine before adjusting the mowing line by hand.
FS 100 RX
English
4-MIX Engine Fuel
The STIHL 4-MIX engine features mixture lubrication and must be run on a fuel mixture of gasoline and engine oil.
It operates otherwise on the 4-stroke principle.
This engine is certified to operate on unleaded gasoline and the STIHL two­stroke engine oil at a mix ratio of 50:1.
Your engine requires a mixture of high­quality gasoline and two-stroke air cooled engine oil.
Use mid-grade unleaded gasoline with a minimum octane rating of 89 (R+M/2) and no more than 10% ethanol content.
Fuel with a lower octane rating may increase engine temperatures. This, in turn, increases the risk of piston seizure and damage to the engine.
The chemical composition of the fuel is also important. Some fuel additives not only detrimentally affect elastomers (carburetor diaphragms, oil seals, fuel lines, etc.), but magnesium castings and catalytic converters as well. This could cause running problems or even damage the engine. For this reason STIHL recommends that you use only high-quality unleaded gasoline!
Gasoline with an ethanol content of more than 10% can cause running problems and major damage in engines with a manually adjustable carburetor and should not be used in such engines.
The ethanol content in gasoline affects engine running speed – it may be necessary to readjust the carburetor if you use fuels with various ethanol contents.
Warning!
To reduce the risk of personal injury from loss of control and / or contact with the running cutting tool, do not use your unit with incorrect idle adjustment. At correct idle speed, the cutting tool should not move.
If your power tool shows an incorrect idle adjustment, have your STIHL dealer check your power tool and make proper adjustments and repairs.
The idle speed and maximum speed of the engine change if you switch from a fuel with a certain ethanol content to another fuel with a much higher or lower ethanol content.
This problem can be avoided by always using fuel with the same ethanol content.
Use only STIHL two-stroke engine oil or equivalent high-quality two-stroke engine oils that are designed for use only in air cooled two-cycle engines.
We recommend STIHL HP Ultra 2-Cycle Engine Oil since it is specially formulated for use in STIHL engines.
Do not use BIA or TCW rated (two­stroke water cooled) mix oils or other mix oils that state they are for use in both water cooled and air cooled engines (e.g., outboard motors, snowmobiles, chain saws, mopeds, etc.).
Take care when handling gasoline. Avoid direct contact with the skin and avoid inhaling fuel vapor. When filling at the pump, first remove the container from your vehicle and place the container on the ground before filling. To reduce the risk of sparks from static
FS 100 RX
19
English
002BA420 KN
002BA418 KN
002BA419 KN
249BA053 KN
249BA054 KN
discharge and resulting fire and/or explosion, do not fill fuel containers that are sitting in or on a vehicle or trailer.
The container should be kept tightly closed in order to limit the amount of moisture that gets into the mixture.
The machine‘s fuel tank should be cleaned as necessary.
Fuel mix ages
Only mix sufficient fuel for a few days work, not to exceed 3 months of storage. Store in approved fuel-containers only. When mixing, pour oil into the container first, and then add gasoline. Close the container and shake it vigorously by hand to ensure proper mixing of the oil with the fuel.
Gaso­line
Oil (STIHL 50:1 or equiva­lent high-quality oils)
US gal. US fl.oz.
12.6 2 1/2 6.4
512.8 Dispose of empty mixing-oil containers
only at authorized disposal locations.
Fueling
Preparations
N Before fueling, clean the filler cap
and the area around it so that dirt cannot fall into the tank.
N Always position the machine so that
the filler cap is facing upwards.
One of two different filler caps is installed as standard at the factory.
Threaded filler cap
Opening the toolless filler cap
N Swing the grip into an upright
position.
20
Toolless filler cap (with folding grip)
N Turn the cap counterclockwise
(approx. 1/4 turn).
N Remove the filler cap.
FS 100 RX
English
249BA055 KN
249BA056 KN
200BA421 KN
200BA422 KN
Refueling
Take care not to spill fuel while fueling, and do not overfill the tank. STIHL recommends use of the STIHL filling system (special accessory).
Closing the toolless filler cap
N Position the cap with the grip in an
upright position; the raised positioning marks must line up.
N Turn cap clockwise as far as it will
go (approx. 1/4 turn).
described above must be repeated. See also the "Toolless cap with grip" section in the Safety Precautions.
Opening the threaded filler cap
N Turn the cap counterclockwise until
it can be removed from the tank opening.
N Remove the filler cap.
Refueling
Take care not to spill fuel while fueling and do not overfill the tank. STIHL recommends use of the STIHL filling system (special accessory).
Closing the threaded filler cap
N Position cap. N Turn the cap clockwise as far as it
will go and tighten it as securely as possible by hand.
N Fold the grip down so that it is flush
with the surface.
If the grip is not flush with the surface and the lug on the clip does not engage entirely in the recess (arrow), the cap is not properly closed and the steps
FS 100 RX
21
English
1
259BA016 KN
2
1
2
1
2
002BA311 KN
1
2
1
2
002BA312 KN
Fitting the Harness
The type and style of the harness depend on the market.
The use of the harness is described in the chapter on "Approved Combinations of Cutting Attachment, Deflector, Handle and Harness".
Shoulder strap
Balancing the Trimmer/Brushcutter
Attaching the unit to the harness
The type and style of the harness and carabiner (spring hook) depend on the market.
N Attach the carabiner (1) to the
carrying ring (2) on the drive tube.
Balance the brushcutter.
N Adjust the carrying ring. N Tighten the screw moderately.
N Let go of the brushcutter and check
to see ho w it is balance – the cutting tool should just touch the ground in the normal working position.
N Move the carrying ring as required. When the correct floating position has
been reached: N Tighten down the screw on the
carrying ring firmly.
Detaching the unit from the harness
N Put on the shoulder strap (1). N Adjust the length of the strap so that
the carabiner (2) is level with your right hip when the machine is attached.
N Balance the brushcutter.
22
N Press down the bar on the
carabiner (1) and pull the carrying ring (2) out of the carabiner.
N Loosen the screw (3).
FS 100 RX
English
3
STOP
2
5 6
4
7
002BA181 KN
START
STOP-
1
249BA057 KN
9
8
552BA014 KN
552BA015 KN
Starting / Stopping the Engine
Control handle
Controls
Symbol on slide control 7 h – stop symbol and arrow. To stop
the engine, push the slide control in the direction of the arrow on the stop symbol (h) to STOP-0.
Starting
N Press down the trigger lockout lever
and squeeze the throttle trigger.
N and hold them in that position. N Move the slide control to START
and hold it there.
N Now release the throttle trigger,
slide control and trigger lockout in that order. This is the starting throttle position.
g if the engine is cold e for warm start – also use this posi-
tion if the engine has been running but is still cold.
N Press the fuel pump bulb (9) at least
five times – even if the bulb is filled with fuel.
Starting
1 Throttle trigger lockout 2 Throttle trigger 3 Slide control
Positions of slide control 4STOP-0 – engine off – the ignition is
5 F – normal run position – the engine
6START – the ignition is switched on
switched off
is running or can start
– the engine can start
FS 100 RX
N Set the choke knob (8):
N Place the unit on the ground: It must
rest securely on the engine support and the deflector. Check that the cutting attachment is not touching the ground or any other obstacles.
N Make sure you have a safe and
secure footing.
N Hold the unit with your left hand and
press it down firmly – your thumb should be under the fan housing.
Do not stand or kneel on the drive tube.
23
English
552BA016 KN
N Hold the starter grip with your right
hand.
N Pull the starter grip slowly until you
feel it engage and then give it a brisk strong pull.
Do not pull out the starter rope all the way – it might otherwise break.
N Do not let the starter grip snap back.
Guide it slowly back into the housing so that the starter rope can rewind properly.
N Crank the engine until it begins to
fire. After no more than five attempts, turn the choke knob to e.
N Continue cranking.
As soon as the engine runs N Blip the throttle trigger. The slide
control moves to the normal run position F – and the engine settles down to idle speed.
Shut off the engine.
N Push the slide control in the
direction of the arrow on the stop symbol (h) to STOP-0.
At very low outside temperatures:
As soon as the engine runs: N Blip the throttle trigger to disengage
the starting throttle position. The slide control moves to the normal run position (F) – and the engine settles down to idle speed.
N Open the throttle slightly. N Warm up the engine for a short
period.
If the engine does not start
Choke knob If you did not turn the choke knob to e
quickly enough after the engine began to fire, the combustion chamber is flooded.
N Turn the choke knob to e. N Set the slide control, lockout lever
and throttle trigger to the starting throttle position.
N Start the engine by pulling the
starter rope briskly – 10 to 20 pulls may be necessary.
N Crank the engine several times with
the starter to clear the combustion chamber.
N Refit the spark plug – see "Spark
Plug".
N Move the slide control to START. N Set the choke knob to e – even if
the engine is cold.
N Now start the engine.
Throttle cable adjustment N Check adjustment of throttle cable –
see chapter on "Adjusting the Throttle Cable".
Fuel tank run until completely dry N After refueling, press the fuel pump
bulb at least five times – even if the bulb is filled with fuel.
N Set the choke knob according to
engine temperature.
N Start the engine.
Make sure the carburetor is correctly adjusted. The cutting attachment must not rotate when the engine is idling.
Your machine is now ready for operation.
24
If the engine still does not start
N Move the slide control to STOP-0. N Remove the spark plug – see
"Spark Plug".
N Dry the spark plug.
FS 100 RX
English
1
273BA006 KN
2
4
Operating Instructions Cleaning the Air Filter
During break-in period
A factory-new machine should not be run at high revs (full throttle off load) for the first three tank fillings. This avoids unnecessary high loads during the break-in period. As all moving parts have to bed in during the break-in period, the frictional resistances in the engine are greater during this period. The engine develops its maximum power after about 5 to 15 tank fillings.
During Operation
After a long period of full throttle operation, allow the engine to run for a short while at idle speed so that engine heat can be dissipated by the flow of cooling air. This protects engine­mounted components (ignition, carburetor) from thermal overload.
After Finishing Work
Storing for a short period: Wait for the engine to cool down. Empty the fuel tank and keep the machine in a dry place, well away from sources of ignition, until you need it again. For longer out-of­service periods – see "Storing the Machine".
If there is a noticeable loss of engine power
N Turn the choke knob to g N Take out the screw (1) and remove
the filter cover (2).
N Clean away loose dirt from around
the filter.
N Grip the filter element (3) at the
cutout (arrow) in the filter housing (4) and remove it.
N Fit a new filter element. As a
temporary measure you can knock it out on the palm of your hand or blow it out with compressed air. Do not wash.
N Replace damaged parts.
Installing the filter
N Install the filter element in the filter
housing and fit the cover.
N Insert the screw and tighten it down
firmly.
Engine Management
Exhaust emissions are controlled by the design of the fundamental engine parameters and components (e.g. carburation, ignition, timing and valve or port timing) without the addition of any major hardware.
FS 100 RX
25
English
249BA051 KN
Adjusting the Carburetor
The carburetor comes from the factory with a standard setting.
This setting provides an optimum fuel-air mixture under most operating conditions.
With this carburetor it is only possible to adjust the high speed and low speed screws within fine limits.
Standard Setting
N Shut off the engine. N Mount approved cutting tool or
attachment.
N Check the air filter and clean or
replace as necessary.
N Check that the throttle cable is
properly adjusted – readjust if necessary – see chapter on "Adjusting the Throttle Cable".
N Check the spark arresting screen
and clean or replace as necessary.
N Carefully turn both adjusting screws
counterclockwise as far as stop:
The high speed screw (H) is 3/4 turn
open.
The low speed screw (H) is 3/4 turn
open.
N Start and warm up the engine. N Adjust idle speed with the idle speed
screw (LA) so that the cutting attachment does not move.
Rule of thumb: Turn the high speed screw (H) about
one quarter of a turn for every 3300 ft (1000 m) change in altitude.
Conditions for adjustment N Carry out the standard setting
without disturbing the high speed screw (H).
N Warm up the engine for about 3
minutes.
N Open the throttle wide.
At high altitude N Turn the high speed screw (H)
clockwise (leaner), no further than stop, until there is no further noticeable increase in engine speed.
At sea level N Turn the high speed screw (H)
counterclockwise (richer), no further than stop, until there is no further noticeable increase in engine speed.
It is possible that maximum engine speed may be reached with the standard setting in each case.
26
Fine Tuning
A slight correction of the setting of the high speed screw (H) may be necessary if engine power is not satisfactory when operating at high altitude, sea level or after changing the working tool.
Readjust idle
It is usually necessary to change the setting of the idle speed screw (LA) after every correction to the low speed screw (L).
N Warm up the engine for about 3
minutes.
FS 100 RX
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