STIEBEL ELTRON WWK 300, WWK 300 SOL Installation And Operation Instructions Manual

InstallatIon and operatIng InstructIons
°C
ON
1x
>60°C
ECO
domestIc hot water heat pump
wwk 300
»
wwk 300 sol
»
2
Index Page
Specification 2 Special accessories 2
Operating instructions - for users
1 Operation and control 3
1.1 Equipment description 3
1.2 Correct operation 3
1.3 Incorrect operation 3
1.4 Description of functions 3
1.5 Operation outside the scope of applications 3
1.6 Maintenance and cleaning 3
1.7 Operation and control 4
1.8 Troubleshooting by users 4
Installation instructions - for contractors
2 Safety equipment and maintenance 5
2.1 On the equipment 5
2.2 On the system 5
3 Installation 6
3.1 Transport 6
3.2 Positioning 6
3.3 Water connection 6
3.4 Boiler connection 7
3.5 Electrical connection 8
4 Commissioning 9 5 Shutting the equipment down 9 Environment/recycling 9 Customer service/warranty 9
Information for owners
Keep these operating instructions safely and pass them on to any new user, should the equipment change hands. Let your contractor check their content in conjunction with any maintenance or repair work.
Positioning, installation and commissioning must be carried out by trained contractors, in accordance with these operating and installation instructions.
The manufacturer’s warranty only applies, if the WWK 300 is installed, connected and operated in accordance with these operating and installation instructions.
In conjunction with the positioning/ installation, observe all local/national standards and requirements, as well as the stipulations by your local water board and energy supply company.
Specification
Type WWK 300 WWK 300 SOL
Part no. 074361 074362
Operational limits of the heat pump
DHW temperature Heat pump
Electric heating element
Air volume / throughput
Cylinder capacity
°C +6 to +35 +6 to +35
°C +25 to +55
(adjustable) +65 (fixed)
+25 to +55 (adjustable) +65 (fixed)
m3/h 550 550
l 303 284
Refrigerant / filling volume -- / g R 134a / 850 R 134a / 850
Dimensions H / W / D
Weight dry / filled
mm 1792 / 660 / 690 1792 / 660 / 690
kg 150 / 453 180 / 464
Voltage / frequency V/Hz L/N/PE ~ 230 / 50 L/N/PE ~ 230 / 50
P
(ttl. power cons.) / fuse kW / A 2.0 / 16 gL 2.0 / 16 gL
N max.
Water connections (male thread)
Circulation connections (male thread)
mm Ø 22 (outside) Ø 22 (outside)
inch G ½
4)
G ½
4)
Condensate connection mm Ø 20 Ø 20
Permitted pressure, water side
Maximum power consumption Heat pump
Heating capacity HP
2)
COP (t)
2)
1)
Power consumption Electric heating element
bar 6 6
kW 0.53 0.53
kW approx 1.6 approx 1.6
4.2 4.2
kW 1.5 1.5
Condenser Safety heat exchanger
Heat exchanger for external DHW heating (type SOL)
2
Heat exchanger surface
m
Material
Content l
Permitted pressure
bar
Permitted flow temperature
Pressure drop - heat exchanger
hPa
°C
-
-
-
-
-
-
1.3
St-em
11
10
95
4.5
(1000 l/h)
Pressure drop - heat exchanger
hPa
-
8
(1500 l/h)
Heating capacity - heat exchanger
3)
kW
-
13.7 at flow temp. 55 °C (flow rate: 1000 l/h)
Water con. heat ex. (male thread)
1)
Test point at 35 °C air temperature, 70 % rel. humidity and 55 °C water temperature.
2)
Average value at 15 °C air temperature, 70 % rel. humidity, and heating water from 15 °C to 55 °C.
3)
At an average temperature difference ∆T = 30 K (difference between the average heat exchanger
temperature and the average cylinder temperature).
4)
ISO 7-1.
mm
-
Ø 22 (outside)
Additionally Order.-No. Description
PK 9 18 21 38 Condensate pump Air channel adaptor 07 14 48 For connection to air hoses / channels160
and 200 mm dia. (circular)
Operating instructions for users and contractors
1 Operation and control
The WWK 300 domestic hot water (DHW) heat pump from STIEBEL ELTRON is an automatic DHW heater offering a capacity of approx. 300 l. The required DHW temperature can be pre­selected. Your local contractor will install, connect and commission your WWK. Nevertheless, you should familiarise yourself with the most important aspects of this equipment.
1.1 Equipment description
The WWK 300 contains two heat sources within the cylinder; both heat the water to the required temperature: – Heat pump – Electrical supplementary heater The WWK 300, with suffix SOL, not only contains a heat pump and an electrical supplementary heater, but also a heat exchanger permanently fitted inside the cylinder, which can be supplied with energy from a boiler or solar heating system. The WWK 300 extracts energy from the air which can be utilised to heat the water contained inside the cylinder. This energy extraction leads to a cooling of the installation room by approx. 1-3 °C. The WWK can also be operated with a connection to an air duct (for part no., see page 2). However, such air channels must not be smaller than Ø 160 mm; their length should not exceed a maximum of approx. 5 m. The WWK 300 also extracts moisture from the air, which turns into condensate and must be drained off. A hose connection is provided for that purpose.
1.2 Correct operation
This DHW heat pump is designed to extract energy from the air inside the equipment installation room or from a room, to the ambient air of which it is connected, via air ducts. With that energy it heats domestic hot water (DHW).
1.3 Incorrect operation
Never – use greasy exhaust air – heat liquids other than potable water – install the equipment a) outside b) in rooms at risk from frost c) in rooms at risk from dust, gases or vapours liable to explode – operate the equipment with an empty
cylinder
operate the integral heat exchanger
inside the equipment cylinder with liquids other than heating water.
1.4 Description of functions
1.4.1 Heat pump operation
This is the standard operating mode, to which the limits of scope of the heat pump apply (see: specification). To heat the cylinder content of approx. 300 litres of water to 55 °C, the WWK 300 (to EN 255 part 3) requires:
ϑ
6 °C 70 % 15 °C 11.5 h 3.3 15 °C 70 % 15 °C 9.0 h 4.2 35 °C 47 % 15 °C 6.4 h 5.2
The water inside the cylinder will be heated to 55 °C by the electrical supplementary heater, which is controlled by the programmable time switch, subject to the heating period being long enough. This enables the option of making greater mixing water volumes available at certain times. At all other times, the water will be heated to the temperature selected on the controller (see page 4, Fig. 1, item 3).
failure, the compressor will only re-start (after approx. 15 minutes) when the pressure inside the refrigerant circuit has normalised again.
1.4.2 Electrical supplementary heater
You can accelerate the heating-up process with the electrical supplementary heater, if the DHW demand increases or if the WWK 300 has previously been switched OFF and you require hot water as quickly as possible. For reasons of saving energy, the electrical supplementary heater only heats the top third of the cylinder capacity (approx. 100 litres). This takes approx. 2 hours. In SOL versions, approx. 50 litres are heated up due to the flange being positioned higher up on the cylinder. The electrical supplementary heater is switched ON when the actual temperature falls below 58 °C and is switched OFF when 65 °C are exceeded. Press the push button only once if you want to activate the electrical supplementary heater only to cover a peak demand.
1.4.3 Boiler operation via heat exchanger
A heat exchanger, which is generally connected to a central heating system, is integrated into the cylinder. Subject to the heating water flow temperature, the entire cylinder capacity should be heated up by the heat exchanger in between 3 and 4 hours.
H
Space
If the heat pump was manually swit­ched OFF and ON again after a power
(only for SOL version)
ϑ
rel
Cold waterτ Heat-up
COP(t)
1.5 Operation outside the limits of use below 6 °C to 4 °C
Subject to the relative humidity and the DHW temperature inside the cylinder, the evaporator begins to ice up below a room temperature of 6 °C. When the evaporator is covered in hoarfrost, the frost stat N2 (see wiring diagram) shuts down the compressor, whilst the fan continues to operate, thereby defrosting the compressor. The compressor starts again automatically after the defrosting process has been completed, and the heat pump operation continues. The minimum temperature required for the heat pump operation is +4 °C. The evaporator is defrosted upon demand at operating temperatures between +4 and +6 °C. This increases the heat-up time.
Room temperature higher than 35 °C
The heat pump will be switched OFF by safety equipment at room temperatures above approx. 35 °C. The heat pump will be re­started automatically after a brief cooling down period. The heat pump will be switched OFF again if the room temperature is still higher than 35 °C.
Take appropriate steps to prevent the ambient temperature rising
above 35 °C.
1.6 Maintenance and cleaning
The WWK 300 is largely maintenance free. Maintenance must only be carried out by qualified contractors. Have the protective anode checked regularly. Your contractor, who will be familiar with your local water quality, will advise you of the optimum timing for such maintenance. The first inspection of the protective anode is due after two years.
Never exceed the maximum inlet tem­perature of 65 °C into the heat pump
heat exchanger.
3
4
°C
ON
OFF
1x
>60°C
ECO
1.7 Operation
1.7.1 Overview of the user interface
3 (N1) 1 (S1)
C26_03_01_0312
Description in brackets, see wiring diagram Fig. 8, page 8
Fig. 1
Function WWK 300 / WWK 300 SOL
Only heat pump operation 25 °C to 55 °C. Single reheating via the electrical heater rod to 65 °C. Programmed start of the electrical heater rod via the time switch.
1.7.2 Description of functions
– Switch (1) switches the entire heat pump
ON (I) or OFF (0).
– Using push button (2), you can activate
a single quick heat-up of the cylinder via the electrical supplementary heater. After the top third of the cylinder capacity has
segments. The shortest switching period is 2 hours long. Segments pressed inwards towards the disk centre (approx. 2 mm lift) are switched ON.
– The DHW display sensor captures the DHW
temperature inside the upper third of the
cylinder (approx. 100 litres). reached a DHW temperature of 65 °C, the electrical supplementary heater is switched OFF, but is not automatically switched ON again.
– An indicator lamp is integrated into push
button (2), which lights up when the electrical supplementary heater is switched ON.
– Select the DHW temperature with the rotary
selector (3) of the thermostat,
Fully clockwise approx. 55 °C
ECO approx. 40 °C
(frost protect. stage) approx. 25 °C
In position ECO, the heat pump operates more efficiently than at the r.h. end stop. You will need to establish the DHW temperature you require, because a higher temperature would result in a larger volume of DHW at approx. 40 °C (temperatures for baths and showers are generally around 40 °C). – The time switch (4) is equipped with
a week disk comprising 84 switching
1.8 Troubleshooting by the user
1.8.1 No hot water
Should you fail to obtain hot water at any time, you can take the following steps to remedy that situation.
No electrical power
Check the fuse/circuit breaker in your fuse box. If it has blown/tripped, replace/reset the fuse/MCB. Notify your local contractor, if the MCB trips/fuse blows again when you insert the mains plug into the socket again.
Still no hot water, even though power is available
Check, whether the air inlet/outlet is unobstructed.
The thermoswitch trips out or the high limit safety pressure limiter switches the compressor OFF if the compressor
4 (S5) 2 (S2 / H1)
Main ON/OFF
switch (1)
ON – ON 1x – ON Yes
Push button (2) Clock (4) programmed
is overloaded due to excessive ambient temperature or excessive extract temperature (>35 °C), or because of a fault in the refrigerant circuit. Ask your local contractor to remove the relevant fault.
The thermoswitch automatically switches itself ON again.
The high limit safety pressure limiter
must only be reset by your contrac­tor after he has removed the cause of the relevant fault.
1.8.2 Other faults Safety valve of the cold water supply line drips
This may occur during the heat-up phase and is completely normal.
Condensate drain drips
This always happens when the surface temperature of the evaporator is lower than the ambient dew point temperature.
For all other faults, consult your contractor.
DHW heating can be maintained in most fault conditions by switching the electrical supplementary heater ON.
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