STIEBEL ELTRON WWK 220 electronic, WWK 300 electronic, WWK 300 electronic SOL Operation And Installation

OPERATION AND INSTALLATION
OBSŁUGA I INSTALACJA
DHW heat pump | Pompa ciepła do pogrzewania wody użytkowej
» WWK 220 electronic » WWK 300 electronic » WWK 300 electronic SOL
SPECIAL INFORMATION
OPERATION
1. General information �����������������������������������������4
1.1 Safety instructions ����������������������������������������������� 4
1.2 Other symbols in this documentation ����������������������� 4
1.3 Units of measurement ������������������������������������������ 4
1.4 Standardised output data �������������������������������������� 4
2. Safety ���������������������������������������������������������� 4
2.1 Intended use ������������������������������������������������������ 4
2.2 Incorrect use ������������������������������������������������������ 5
2.3 General safety instructions ������������������������������������ 5
2.4 CE designation ��������������������������������������������������� 5
2.5 Test symbols ������������������������������������������������������ 5
3. Appliance description ���������������������������������������6
3.1 Heating the DHW cylinder ������������������������������������� 6
3.2 Appliance operation outside the application limits ������� 7
3.3 Frost protection �������������������������������������������������� 7
4. Settings �������������������������������������������������������7
4.1 Display and controls ��������������������������������������������� 7
4.2 Settings ������������������������������������������������������������ 8
4.3 Calling up fault codes ������������������������������������������� 9
4.4 Rapid heating key ����������������������������������������������� 9
4.5 Emergency shutdown ������������������������������������������ 10
5. Maintenance and care ������������������������������������� 10
6. Troubleshooting �������������������������������������������� 11
12. Shutdown ��������������������������������������������������� 19
13. Troubleshooting �������������������������������������������� 20
13.1 Fault table �������������������������������������������������������� 20
13.2 Resetting the safety pressure limiter ����������������������� 20
13.3 Resetting the high limit safety cut-out ��������������������� 20
13.4 Motor overload relay �������������������������������������������20
14. Maintenance and cleaning �������������������������������� 21
14.1 Removing the appliance cover ������������������������������� 21
14.2 Removing the casing ring ������������������������������������� 21
14.3 Cleaning the evaporator ��������������������������������������� 22
14.4 Draining the cylinder ������������������������������������������ 22
14.5 Descaling the electric emergency/booster heater ������� 22
14.6 Protective anode ������������������������������������������������ 22
14.7 Valves ������������������������������������������������������������� 22
14.8 Replacing the power cable ����������������������������������� 23
14.9 Fitting the casing ring �����������������������������������������23
14.10 Fitting the appliance cover ����������������������������������� 23
15. Specification ������������������������������������������������ 24
15.1 Dimensions and connections ��������������������������������� 24
15.2 Wiring diagram ������������������������������������������������� 27
15.3 Data table �������������������������������������������������������� 28
GUARANTEE
ENVIRONMENT AND RECYCLING
INSTALLATION
7. Safety �������������������������������������������������������� 13
7.1 General safety instructions ����������������������������������� 13
7.2 Instructions, standards and regulations ������������������� 13
8. Appliance description ������������������������������������� 13
8.1 Standard delivery ����������������������������������������������� 13
8.2 Required accessories ������������������������������������������13
8.3 Further accessories���������������������������������������������13
8.4 Incorrect use ����������������������������������������������������� 13
9. Preparations ������������������������������������������������ 13
9.1 Transport ��������������������������������������������������������� 13
9.2 Storage ������������������������������������������������������������ 14
9.3 Installation site �������������������������������������������������� 14
9.4 Siting the appliance �������������������������������������������� 15
10. Installation �������������������������������������������������� 16
10.1 Water connection ����������������������������������������������� 16
10.2 Connection of an external heat generator (only WWK300electronicSOL) ������������������������������������� 16
10.3 Condensate drain ����������������������������������������������� 17
10.4 Power supply ���������������������������������������������������� 17
10.5 Assembling the appliance ������������������������������������ 18
11. Commissioning ��������������������������������������������� 19
11.1 Initial start-up ��������������������������������������������������� 19
11.2 Recommissioning ����������������������������������������������� 19
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SPECIAL INFORMATION
SPECIAL INFORMATION
- The appliance may be used by children aged8 and up and persons with reduced physical, sen­sory or mental capabilities or a lack of experience and know-how, provided that they are supervised or they have been instructed on how to use the appliance safely and have understood the result­ing risks. Children must never play with the ap­pliance. Children must never clean the appliance or perform user maintenance unless they are supervised.
- Observe all applicable national and regional reg­ulations and instructions during installation.
- The appliance is not approved for outdoor installation.
- Observe the minimum clearances (see chap­ter "Installation/ Preparations/ Siting the appliance").
- Drain the appliance as described in chapter "In­stallation/ Maintenance and cleaning/ Draining the cylinder".
- Install a type-tested safety valve in the cold water supply line.
- The maximum pressure in the cold water supply line must be at least 20% below the response pressure of the safety valve. If the maximum pressure in the cold water supply line is higher, install a pressure reducing valve.
- Size the drain so that water can drain off unim­peded when the safety valve is fully opened.
- Fit the discharge pipe of the safety valve with a constant downward slope and in a room free from the risk of frost.
- The safety valve discharge aperture must remain open to atmosphere.
ENGLISH
- Observe the requirements concerning the instal­lation room (see chapter "Specification/ Data table").
- If the appliance is permanently connected to the power supply, ensure that the appliance can be separated from the power supply by an isolator that disconnects omnipolar with at least 3mm contact separation. Contactors, mains isolators or fuses can be used for this.
- Observe the safety measures to prevent contact with dangerous 'live' currents.
- Observe the MCB/fuse protection required for the appliance (see chapter "Specification/ Data table").
- The power cable must only be replaced (for ex­ample if damaged) with an original spare part by a qualified contractor authorised by the manufac­turer (connection typeX).
- The appliance is pressurised. During the heat-up process, expansion water will drip from the safety valve.
- Regularly activate the safety valve to prevent it from becoming blocked, e.g. by limescale deposits.
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OPERATION
General information
OPERATION
1. General information
The chapters "Special Information" and "Operation" are intended for both the user and qualified contractors.
The chapter "Installation" is intended for qualified contractors.
Note
Read these instructions carefully before using the appli­ance and retain them for future reference. Pass on the instructions to any new user where appro­priate.
Symbol Meaning
!
This symbol indicates that you have to do something. The ac-
tion you need to take is described step by step.
Material losses (appliance damage, consequential losses and environmen­tal pollution)
Appliance disposal
1.3 Units of measurement
Note
All measurements are given in mm unless stated oth­erwise.
1.1 Safety instructions
1.1.1 Layout of safety instructions
KEYWORD Type of risk
!
Here, possible consequences are listed that may result from failure to observe the safety instructions.
Steps to prevent the risk are listed.
1.1.2 Symbols, type of risk
Symbol Type of risk
!
1.1.3 Keywords
KEYWORD Meaning
DANGER Failure to observe this information will result in serious
WARNING Failure to observe this information may result in serious
CAUTION Failure to observe this information may result in non-seri-
Injury
Electrocution
Burns (burns, scalding)
injury or death.
injury or death.
ous or minor injury.
1.2 Other symbols in this documentation
Note
General information is identified by the adjacent symbol.
Read these texts carefully.
1.4 Standardised output data
Explanations to determine and interpret the specified standardised output data
Standard: EN 16147
The output data specifically mentioned in text, diagrams and technical datasheets has been determined in line with the test conditions described in the standard shown in the heading of this chapter.
Generally, these standardised test conditions will not fully meet the conditions found at the installation site of the system user. Depending on the chosen test method and the extent to which the selected method deviates from the conditions described in the standard shown in the heading of this chapter, any deviations can have a considerable impact. Further factors that have an influence on the test values are the measuring equipment, the system con­figuration, the age of the system and the flow rates.
A confirmation of the specified output data can only be obtained if the conditions applicable to the relevant test match those of the standard shown in the heading of this chapter.
2. Safety
2.1 Intended use
The appliance is intended for DHW heating within the application limits detailed in chapter "Specification/ Data table".
The appliance is intended for domestic use, i.e. it can be used safely by untrained persons. The appliance can also be used in a non-domestic environment, e.g. in a small business, as long as it is used in the same way.
Any other use beyond that described shall be deemed inappropri­ate. Observation of these instructions and of instructions for any accessories used is also part of the correct use of this appliance.
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OPERATION
Safety
2.2 Incorrect use
The following are not permitted:
- Heating liquids other than potable water
- Operating the appliance with an empty DHW cylinder
- Operating the appliance outside the application limits (see chapter "Specification")
- Interrupting the power supply, as without power supply the appliance is not protected against corrosion
2.3 General safety instructions
Only qualified contractors should carry out the electrical work and installation of this appliance. Qualified contractors are responsible for adherence to all applicable regulations.
Operate the appliance only when fully installed and with all safety equipment fitted.
WARNING Injury
!
The appliance may be used by children aged 8 and up and persons with reduced physical, sensory or mental capa­bilities or a lack of experience and know-how, provided that they are supervised or they have been instructed on how to use the appliance safely and have understood the resulting risks. Children must never play with the appliance. Children must never clean the appliance or perform user maintenance unless they are supervised.
CAUTION Injury
!
Never place any objects on top of the appliance. If objects are left on the appliance, noise emissions may increase due to resulting vibrations, and the objects could fall and cause injury.
Material losses
!
If you disconnect the appliance from the power supply, it is no longer protected against frost or corrosion.
Do not interrupt the power supply to the appliance.
Material losses
!
Never cover the appliance. Covering the air intake or air discharge leads to a reduced air supply. If the air supply is restricted, the operational reliability of the appliance cannot be guaranteed.
Material losses
!
Only operate the appliance when the DHW cylinder has been filled.
Material losses
!
Keep the appliance installation room free from air con­taminated with oil or salt and corrosive or explosive sub­stances.
ENGLISH
WARNING Electrocution Contact with live components presents a threat to life. Damage to the insulation or to individual components may result in a threat to life.
If there is damage to the insulation, disconnect the
power supply and arrange a repair. All work on the electrical installation must be carried out by a qualified contractor.
WARNING Burns The water in the DHW cylinder can be heated to temper­atures in excess of 60°C. There is a risk of scalding at outlet temperatures in excess of 43 °C.
Ensure you do not come into contact with the water
when discharged.
WARNING Burns Touching hot components can lead to burns. When working on hot components, always wear protec­tive working clothing and safety gloves. The pipework connected to the DHW outlet of the appli­ance can reach temperatures in excess of 60°C.
WARNING BURNS The appliance is filled with refrigerant at the factory. In the event of refrigerant escaping due to a leak, avoid coming into contact with the refrigerant or inhaling the released vapours. Ventilate the rooms affected.
2.4 CE designation
The CE designation shows that the appliance meets all essential requirements according to the:
- Electromagnetic Compatibility Directive
- Low Voltage Directive
2.5 Test symbols
See type plate on the appliance.
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OPERATION
1
Appliance description
3. Appliance description
The appliance is designed for indoor installation. The appliance operates in recirculation air mode and does not require outdoor air. The appliance extracts heat from the ambient air. This heat is used to heat up the water in the DHW cylinder with added electric power. The amount of electric energy and time required to heat-up the DHW depend on the temperature of the induced air.
This heat extraction results in a drop in the ambient tempera­ture inside the installation room by between 1°Cand3°C. The appliance also extracts moisture from the air, which turns into condensate. The condensate is removed from the appliance via the condensate drain.
When a hot water draw-off point is opened, the hot DHW is pushed out of the appliance by the inflow of cold water.
To protect against corrosion, the DHW cylinder is coated inter­nally with special enamel and is additionally equipped with an impressed current anode.
The electronic control unit makes energy saving adjustments easi­er. Subject to the power supply and your usage pattern, the water is heated up automatically to the set temperature.
Heat pump operating principle
A closed circuit within the appliance contains refrigerant (see "Specification/ Data table"). This refrigerant evaporates at low temperatures.
In the evaporator, which extracts heat from the air, the refrigerant changes from a liquid into a gaseous state. A compressor draws in the gaseous refrigerant and compresses it. This increase in pressure raises the refrigerant temperature.
That requires electrical energy. The energy (motor heat) is not lost, but reaches the downstream condenser together with the compressed refrigerant. There, the refrigerant indirectly transfers heat to the DHW cylinder. An expansion valve then reduces the still prevalent pressure and the cycle starts again.
Material losses
!
If you disconnect the appliance from the power supply, it is no longer protected against frost or corrosion.
Do not interrupt the power supply to the appliance.
Note
Following an interruption of the power supply, the compressor operation remains blocked for at least one minute. The PCB delays electronic starting by a minute, during which the appliance goes through its initialising process. If the compressor subsequently fails to start, it may be blocked by additional safety devices (Klixon and high pressure switch). This block should lift after 1 to 10min­utes. After the power supply has been re-established, the ap­pliance continues to operate with the parameters that were selected before the power supply was interrupted.
3.1 Heating the DHW cylinder
2
D0000050335
1 Domed sensor 2 Integral sensor
The appliance is equipped with two temperature sensors.
- The domed sensor captures the water temperature in the upper section of the cylinder.
- The integral sensor is a temperature sensor affixed over the entire cylinder height. The integral sensor determines the average cylinder temperature.
The appliance display indicates the temperature in the upper sec­tion of the cylinder. The appliance control unit operates with the average cylinder temperature.
The appliance may well start to heat even though the display would indicate that it has reached the set temperature. In this case the deviation of the average cylinder temperature from the set value is greater than the start hysteresis.
For information on the heat-up time, see chapter "Specification". The calculation of the available amount of mixed water is based on the average cylinder temperature. The amount of mixed water is only calculated if the water temperature in the upper section of the cylinder is higher than 40 °C.
DHW is normally heated by the heat pump of the appliance within the application limits (see chapter "Specification/ Data table").
Electric emergency/booster heater
Heat pump operation will be interrupted if the application lim­its are exceeded or undershot in heat pump mode. The electric emergency/booster heater takes over the DHW heating with the selected set temperature. Once the appliance is back within the application limits, the electric emergency/booster heater switches off and DHW heating continues with the heat pump.
In emergencies you can start the electric emergency/booster heat­er should the appliance have developed a fault and the fault code is higher than 256. See chapter "Operation/ Rapid heating key/ Emergency heating mode".
In the event of an unexpectedly high hot water demand, the emer­gency/booster heater can be activated with the rapid heating key in addition to the heat pump. See chapter "Operation/ Rapid heating key/ Rapid/comfort heating".
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OPERATION
Settings
WWK300electronicSOL: Connection of an external heat generator
Material losses
!
Even if an external heat generator is connected, do not disconnect the appliance from the power supply as oth­erwise it is not protected against frost and corrosion. The power supply must not be interrupted even in winter, when it is possible that DHW heating is only being pro­vided via the external heat generator.
The appliance is equipped with an integral smooth tube heat ex­changer to which an external heat generator can be connected (e.g. a solar thermal system or central heating system). The DHW cylinder has sensor wells available for this in various positions. Once during commissioning, the qualified contractor must match the controls between the appliance and the external heat gen­erator.
3.2 Appliance operation outside the application limits
3.2.1 Ambient temperatures below the application limit
At temperatures below the lower application limit hoar frost may form on the evaporator depending on the air humidity and water temperature. If hoar frost forms on the evaporator, the hoar frost temperature monitor switches the heat pump compressor off. The compressor switches on automatically once the evaporator has defrosted.
To guarantee fault-free operation of the appliance, make sure
you operate the appliance within its application limits (see chapter "Specification/ Data table").
Note
Heat-up times are longer while the evaporator is defrost­ing.
3.2.2 Ambient temperatures above the application limit
The safety equipment switches the appliance off if the upper ap­plication limit is exceeded. Following a cooling time of several minutes the appliance is switched back on automatically. The appliance is switched off again if the ambient temperature rises above the permissible temperature value again.
To guarantee fault-free operation of the appliance, make sure
you operate the appliance within its application limits (see chapter "Specification/ Data table").
3.3 Frost protection
The appliance activates the frost protection function if the integral sensor in the DHW cylinder captures a temperature below 10°C. The appliance then heats the water by means of the heat pump and the electric emergency/booster heater. The heat pump and electric emergency/booster heater switch off when the tempera­ture captured by the integral sensor reaches 18°C.
4. Settings
4.1 Display and controls
Note
15seconds after every adjustment, the appliance au­tomatically reverts to the standard display (amount of mixed water) and saves the set value.
12
elctronic comfort
11
10
9
8
7
6
1 Set temperature symbol 2 Amount of amount of mixed waterdisplay (l|40°C)/ Actual temperature display, upper cylinder section/ Set temperature1display Display, set temperature 2 / Fault code display 3 Plus key 4 Minus key 5 Service/fault symbol 6 Electric emergency/booster heater symbol 7 Heat pump symbol 8 Rapid heating key 9 Set temperature2 symbol 10 Menu key 11 Amount of amount of mixed watersymbol 12 Actual temperature symbol
The "electric emergency/booster heater" and "heat pump" sym­bols are displayed when there is a demand for these appliance components. The display of these symbols does not necessarily mean that the electric emergency/booster heater and the heat pump are running.
Example: The appliance is in rapid/comfort heating mode. The electric emergency/booster heater switches off when the temper­ature in the upper cylinder section has reached 65°C. The heat pump has not yet heated the lower section to 65°C and the rapid/ comfort heating function has therefore not been terminated yet. The electric emergency/booster heater symbol is displayed until the rapid/comfort heating function has been terminated.
1
2
3
4
5
ENGLISH
26�03�13�0006�
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OPERATION
Settings
Service/fault symbol
Note
Notify your contractor if the service/fault symbol appears on the display. Continuous illumination of the symbol indicates that the fault is not preventing appliance op­eration. A flashing service/fault symbol indicates that the water is not being heated and that it is essential you notify your contractor. Switching the appliance to emergency mode is a special case. The heat pump and the electric emergency/boost­er heater will then heat the water despite the flashing service/fault symbol.
4.2 Settings
In standard display mode, the display shows amount of mixed water.
Note
15seconds after every adjustment, the appliance auto­matically switches back to standard display and saves the set value.
With the menu key, you call up all infor­mation and setting options in sequence. The relevant symbol appears.
4.2.2 Actual temperature display
4.2.3 Set temperature1
Note
For reasons of hygiene, never set the DHW temperature lower than 50°C.
The set temperature1 is the DHW temperature to which the appli­ance regulates if no external signal transmitter is connected and active. Set temperature1 is set to 55°C at the factory.
In the mixed water menu, press the menu key once to get to the actual tem­perature menu.
The actual temperature symbol appears. The current actual temperature is shown.
The actual temperature indicates the temperature in the upper section of the DHW cylinder and therefore largely cor­responds to the outlet temperature.
In the actual temperature menu, press the menu key once to get to the menu for set temperature1.
The set temperature1 symbol appears. Adjust set temperature1 from 20 to 65°C
using the plus and minus keys.
4.2.1 Amount of mixed water display (standard display)
DHW demand for Mixed water volume at 40°C
Bath 120-150 l Shower 30-50 l Hand washing 2-5 l
The amount of mixed water that can be achieved depends on the cylinder size and the selected set temperature.
The currently available amount of mixed water at 40°C and at 15°C cold water temperature is shown.
If there is currently less than 10l mixed water available, "<10l" is shown.
Note
Another way to adjust set temperature1 is to press the plus or minus key when in standard display (amount of mixed water).
Frost protection
Only frost protection remains active if you set the set temperature with the minus key to less than 20°C.
4.2.4 Solltemperatur2
Note
For reasons of hygiene, never set the DHW temperature lower than 50°C.
Set temperature2 is the DHW temperature to which the appliance regulates if an external signal transmitter is connected and active.
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OPERATION
A
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 t [min]
Settings
In the set temperature1 menu, press the menu key once to get to the menu for set temperature2.
The "set temperature2" symbol appears. The display of set temperature2 is denot­ed with an "N".
Adjust set temperature2 to between 20
and 65°C using the plus and minus keys.
4.3 Calling up fault codes
In the set temperature2 menu, press the menu key once to get to the fault code menu. A fault code will appear if a fault has occurred. This menu remains inac­tive if no fault has occurred.
See chapter "Troubleshooting/ Fault codes".
ENGLISH
4.4 Rapid heating key
Operation with external signal transmitter (230 V input)
As standard, the appliances feature the ability to allocate a spe­cific, individual set DHW temperature (set temperature2) to a connected external signal transmitter, such as a PV system or a low tariff transmitter.
This set temperature2 is activated when a phase (LF signal) is present at terminal X0/2 (see chapter "Connection types"). While activated, set temperature2 replaces the standard set DHW tem­perature ("set temperature1").
If set temperature2 has been activated by the external signal transmitter, this set temperature will then be active for at least 20minutes. If the signal remains active after those 20minutes have passed, the compressor will run until the LF signal ends. If not, the selected set temperature1 is activated again.
When the relevant set DHW temperature has been reached, the compressor switches off and remains off for a minimum idle time of 20minutes.
The following diagram illustrates the connections by means of a sample signal sequence of an external signal transmitter.
Example:
- DHW temperature = 55°C
- Set temperature 1 = 50°C
- Set temperature 2 = 65°C
1
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 t [min]
B
1
0 2
A LF signal B Compressor 1 20 min. minimum runtime, set temperature 2 2 20 min. minimum compressor idle time
Note
An LF signal must be active for at least 60seconds, be­fore the control unit responds to it. This will for example prevent a brief burst of sunshine from triggering a heat­up process, which due to a lack of further insolation can then not be supplied with PV power generated on site.
1
4.4.1 Rapid/comfort heating
Normally, the rapid heating key is used to activate the rapid/com­fort heating function, which enables you to cover an unexpect­edly high DHW demand without changing any of the appliance's standard settings.
If rapid/comfort heating is activated manually by pressing the rele­vant key, the heat pump and the electric emergency/booster heater will start in parallel, irrespective of the selected set temperature, and will remain active until the DHW temperature in the cylinder has reached 65°C. To save energy, the electric emergency/booster heater switches off early, as soon as a temperature of 65°C has been achieved in the upper cylinder section (rapid heating).
The rapid/comfort heating function remains active until a tem­perature of 65°C has been achieved in the entire DHW cylinder (comfort heating). The appliance then automatically switches back to the previously set parameters.
Note
The electric emergency/booster heater and heat pump symbols are displayed until the rapid/comfort heating function has terminated. During rapid/comfort heating, the electric emergency/ booster heater symbol is displayed until the heat pump has heated the entire cylinder to 65°C and the function is terminated. The electric emergency/booster heater al-
D0000034613
ready switches off when the 65°C has been achieved in the upper cylinder section.
Note
If the rapid/comfort heating has been activated uninten­tionally, you can cancel the function by lowering the set temperature.
Hold down the minus key, until you hear a clicking
noise caused by the heat pump and emergency/ booster heater switching off. At the same time, the set temperature also jumps back to the value that was selected before rapid/comfort heating was ac­tivated.
Press the rapid heating key. The heat pump and electric emergency/
booster heater symbols appear.
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OPERATION
Maintenance and care
4.4.2 Emergency mode
If the appliance is faulty, you can use the emergency mode to activate the electric emergency/booster heater.
The compressor shuts down if, following a DHW demand, no tem­perature increase is captured for 6 hours (24 intervals of 15min­utes each, during which the temperature increase is <0.25°C re­spectively). The fault key flashes on the display and a fault code indicates that the appliance is not heating the water.
In such an event you can activate emergency mode by press­ing the rapid heating key. After the rapid heating key has been pressed, the indicated fault code increases by a value of 256, as the fault codes are added together (see fault code table in chapter "Troubleshooting"). The fault key continues to flash. The electric emergency/booster heater is activated.
The current set temperature (set temperature1 or set tempera­ture2) is ignored. In emergency mode, the appliance operates with a fixed set temperature of 40°C. Following a one-off activa­tion of the function via the rapid heating key, this function remains active for 7days.
Following 7days of emergency operation the electric emergency/ booster heater is deactivated. The fault code shown on the display decreases by 256.
If you press the rapid heating key again within the 7days of emer­gency operation, the 7-day runtime for emergency mode will start afresh from that point.
If the 7-day runtime for emergency mode has passed, you can restart emergency operation for a further 7days by pressing the rapid heating key.
Pressing the rapid heating key only activates emergency mode if a fault with fault code8 occurred previously. In standard mode pressing the rapid heating key only triggers a one-off heating of the DHW cylinder.
Emergency mode is no longer active after an interruption of the power supply. The appliance tries to heat with the heat pump again. Fault code8 is only set after 6hours. Only then can emer­gency mode be manually activated again via the rapid heating key.
4.5 Emergency shutdown
In the event of an emergency, carry out the following steps:
Interrupt the power supply by unplugging the appliance from
the mains or by tripping the MCB.
Shut off the cold water supply.Immediately notify a qualified contractor, as the appliance
is not protected against corrosion while the power supply is interrupted.
5. Maintenance and care
WARNING Electrocution Only clean the exterior of the appliance. Never open the appliance. Do not insert objects through the grille into the interior of the appliance. Never spray the appliance with water. Never spray water into the appliance.
WARNING Injury
!
Maintenance work, such as checking the electrical safe­ty, must only be carried out by a qualified contractor.
Appliance compo­nents
Casing Use a damp cloth to clean the casing sections. Never
Air intake grille / air discharge grille
DHW cylinder
Electric emergency/ booster heater
Appliance Have the safety assembly and the evaporator checked
Condensate drain Undo the condensate drain. Check that the condensate
Care and maintenance t ips
use abrasive or corrosive cleaning agents. Clean the air intake grille and air discharge grille
every six months. Cobwebs or other kinds of contami­nation can restrict the air supply to the appliance.
The DHW cylinder is equipped with a mainte­nance-free impressed current anode to safeguard it against corrosion. The power supply must not be interrupted while the appliance is filled with water to enable the impressed current anode to provide pro­tection. Otherwise there is a risk of corrosion.
Have the electric emergency/booster heater descaled from time to time. This will extend the service life of the electric emergency/booster heater.
regularly by a qualified contractor.
drain is clear and remove any dirt from the conden­sate drain connection of the appliance.
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OPERATION
Troubleshooting
6. Troubleshooting
Problem Cause Remedy
No hot water is available.
The appliance is not heating the DHW cylinder although the heat pump symbol is illuminated.
The safety valve of the cold water supply line is drip­ping.
The condensate drain drips.
The room temper­ature drops too low.
Service/fault sym­bol is continuously illuminated.
No power at the appli­ance.
A fuse/MCB in the fuse box has blown/respond­ed.
The air intake or air dis­charge of the appliance is blocked.
The ambient temperature exceeds the upper appli­cation limit (see chapter "Specification/ Data table"). The appliance safety equipment has responded and the ap­pliance has switched off automatically.
The ambient temperature falls below the lower ap­plication limit (see chap­ter "Specification/ Data table"). The evaporator is currently being defrosted.
The blocking time for compressor has not yet elapsed. Once the compressor has been switched off, it will only be switched back on again after the 20minute compressor blocking time has elapsed.
These units are under water mains pressure. During the heat-up pro­cess, expansion water will drip from the safety valve.
The surface temperature of the evaporator is lower than the dew point tem­perature of the ambient air. Condensate forms.
See chapter "Fault codes".
Check that the appliance is connected to the power supply.
Check whether the fuses/ MCBs in your fuse box have blown/responded. If required, disconnect the appliance from the power supply and replace the fuses/reset the MCBs. Contact your contractor if the fuse blows again after the appliance is connected to the power supply.
Check the air intake grille and air discharge grille for contamination. Remove any contamination (see chapter "Maintenance and care").
Wait for the appliance to cool down. Call a qualified con­tractor if the appliance does not switch back on automat­ically.
Wait until the appliance switches back on automati­cally.
Notify a qualified contractor if water continues to drip when heating is completed.
The amount of condensate depends on the air humidity level.
Operation of the appliance can cause the room temperature to fall by 1 to 3°C. If the room temperature falls by more than 5°C, check the room size (see chapter "Specification/ Data table"). Increasing the room size by opening a door to another room will remedy this.
Notify a qualified contractor.
Problem Cause Remedy
Service/fault sym­bol flashes and the water does not heat up.
The "heat pump" symbol is illu­minated but the compressor is not running. The fan is running.
The "heat pump" symbol is flashing.
The "electric emer­gency/booster heater" symbol is flashing.
See chapter "Fault codes".
The appliance is in defrost mode.
There is a heat demand, but the compressor is blocked.
A temperature control­ler has switched off the "electric emergency/ booster heater" during quick heat-up.
It is imperative that you notify a qualified contractor.
No action required.
No action required. The compressor switches itself on automatically after the compressor blocking time has elapsed. The compressor blocking time lasts 20minutes once the compressor has been switched off. The symbol stops flashing automatically.
No action required. The ap­pliance continues the quick heat-up process using the heat pump. The symbol stops flashing when the controller releases the "electric emer­gency/booster heater". The symbol goes out when the temperature throughout the DHW cylinder reaches the set temperature of 65°C.
ENGLISH
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OPERATION
Troubleshooting
Fault code
If the service/fault symbol is flashing or continuously illuminated on the display, you can call up a fault code.
Repeatedly press the menu key until the fault code is shown following set tem­perature2.
Fault code appears
Fault code
0 No fault 2
4
6
8
16
32
128
256
Service/ fault symbol
continu­ously illu­minated
continu­ously illu­minated
flashes Dome sensor and integral
flashes
continu­ously illu­minated
flashes
continu­ously illu­minated
flashes Manually activated emergency
Fault description Remedy
Dome sensor faulty. The actual temperature display switches over to the integral sensor. The appliance continues to deliver heat. The amount of mixed water shown is always less than 10 litres.
Integral sensor faulty. In the event of a faulty integral sen­sor, the integral sensor is set to the dome sensor value and amount of mixed water is cal­culated using this value. The appliance continues to deliver heat.
sensor faulty. The appliance no longer delivers heat.
The appliance has ascertained that the DHW cylinder has not been heated for 13 hours, de­spite there being a demand.
Short circuit impressed current anode / protective anode faulty
The appliance is operating with an empty cylinder or the appli­ance is not delivering heat.
The anode current is inter­rupted. The appliance does not heat up.
No communication between controller and programming unit. The most recently selected set values are active.
mode (only electric emergency/ booster heater active).
You can continue to use the appliance by activating emergency mode. See chapter "Emergency mode".
Immediately notify a qualified contractor, as the appliance is not protected against cor­rosion if the impressed current anode is faulty.
Fill the appliance. The fault code disappears and the appliance starts.
The contractor needs to check the impressed current anode and the wiring.
See chapter "Appliance description/ Emergen­cy mo de".
Application scenarios for emergency mode
If the appliance shows fault code8, you can manually activate emergency mode. If a different fault occurred previously, but did not cause the appliance to switch off, the display may show a fault code that is the result of several faults added together.
Listed below are the fault codes which will allow you to activate emergency mode.
Fault code displayed
8 8 10 Fault code 8 + fault code 2 12 8+4 24 8+16 26 8+2+16 28 8+4+16 138 8+2+128 140 8+4+128 152 8+16+1 28 154 8+2+16+128 156 8+4+16+128
When the appliance is operating in emergency mode, the fault code shown is increased by 256.
Notifying a qualified contractor
If you cannot remedy the fault, notify your qualified contractor. To facilitate and speed up your request, provide the serial number from the type plate (000000-0000-00000). The type plate can be found on the left, above the "DHW outlet" connection.
Sample type plate
1
000000-0000-000000
D0000035352
1 Number on the type plate
If several faults occur, the fault codes are added up. Example: If both the dome sensor and integral sensor are faulty,
the display shows fault code6(=2+4).
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INSTALLATION
Safety
INSTALLATION
7. Safety
Only a qualified contractor should carry out the installation, com­missioning, maintenance and repair of the appliance.
7.1 General safety instructions
We guarantee trouble-free function and operational reliability only if original accessories and spare parts intended for the appliance are used.
7.2 Instructions, standards and regulations
Note
Observe all applicable national and regional regulations and instructions.
Take note of the appliance type plate and chapter "Specification".
8. Appliance description
The heat pump drive unit is located in the upper section of the appliance. The DHW cylinder is located in the lower section of the appliance.
9. Preparations
9.1 Transport
CAUTION Injury
!
Take note of the weight of the appliance.Use suitable transport aids (e.g. a sack truck) and
enough personnel for transportation.
Material losses
!
The appliance has a high centre of gravity and low over­turning moment.
Safeguard the appliance against falling over.Only set the appliance down on an even base.
Material losses
!
The appliance casing is not designed to withstand strong forces. Incorrect handling can lead to material losses of considerable extent.
Observe the information on the packaging.
Only remove the packaging shortly before the installation.
Do not unpack the appliance until it has arrived in the installation room.
Leave the appliance in its packaging and on the pallet. This ena­bles brief horizontal transport and provides places to hold onto during transport.
ENGLISH
8.1 Standard delivery
The following are delivered with the appliance:
- Condensate drain bend
- 2 pipe connectors with plastic union nuts and gaskets for the "cold water inlet" and "DHW outlet" connections.
8.2 Required accessories
Various safety assemblies are available that need to be selected subject to the static pressure. These type-tested safety assemblies protect the appliance against unacceptable excess pressure.
8.3 Further accessories
– Condensate pump (if the condensate cannot be drained off with a naturally occurring fall)
8.4 Incorrect use
The following are not permitted:
- Operating the appliance when the casing is open
- Filling the appliance with a refrigerant other than the one detailed in chapter "Specification/ Data table"
Observe the list of requirements regarding the installation room and non-permissible installation sites (see chapter "Installation site").
Vehicular transport
Material losses
!
The appliance must generally be stored and transported vertically.
The appliance may be transported horizontally for brief periods, over a maximum distance of 100miles and on made-up roads. Strong shocks are not permissible.
Material losses
!
If transported horizontally, the appliance must always be laid on the shaded side of the box. The appliance must not remain in a horizontal position for more than 24hours. If the appliance was transported horizontally, leave it to rest in a vertical position for at least one hour before commissioning.
Observe the information on the packaging.
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INSTALLATION
Preparations
1
1 Recessed grips
Transport from vehicle to installation room
The cardboard box has reinforced recessed grips along the top. You can use these recessed grips, as well as the pallet at the lower end, to carry the appliance into the installation room. Take note of the weight of the appliance and ensure a sufficient number of personnel is available for handling the appliance.
9.2 Storage
If it is necessary to store the appliance for a prolonged period before installation, observe the following information:
- Only store the appliance in a vertical position. Never store the appliance horizontally.
- Store the appliance in a location that is dry and largely dust-free.
- Protect the appliance from coming into contact with corrosive substances.
- Ensure the appliance is not subjected to shocks or vibrations.
- Always leave sufficient space to provide access for instal­lation, maintenance and cleaning. Observe the required minimum clearances (see chapter "Preparations/ Siting the appliance").
- Ensure the operation of other equipment in the installation room is not impaired.
- To keep the duct lengths as short as possible, we recommend installing the appliance close to the kitchen or bathroom.
- To prevent adverse effects from operating noise, never install the appliance close to bedrooms.
The following installation sites are not permissible, due to risk of appliance damage:
- Locations where the air is contaminated with oil or grease
D0000034797
- Saline environments
- Environments with thermal water
- Areas in proximity to high frequency machines
- Places where the air contains ammonia (e.g.sewage works)
- Places where the air contains chlorine (e.g.swimming pools)
- Generally places where the air is strongly contaminated, e.g. due to dust, or contains aggressive substances
Note
The performance data indicated for this appliance has been determined in line with the relevant standard, that is at an intake temperature of 15°C. Below 15°C the efficiency of the appliance decreases.
Note
You can improve the efficiency of the appliance by utilis­ing the waste heat from other appliances to heat the DHW cylinder, e.g. boilers, tumble dryers or freezers.
9.3 Installation site
The appliance is not approved for outdoor installation. Further requirements regarding the installation room and appli-
ance positioning, to prevent appliance damage:
- The installation site must be free from flammable, highly combustible gases and substances, as well as high levels of dust.
- The installation room must be free from the risk of frost.
- The intake temperature of the appliance must be within the permissible application limits (see chapter "Specification/ Data table").
- The floor of the installation room must be level and have sufficient load bearing capacity. Take note of the weight of the appliance with a full DHW cylinder (see "Specification/ Data table"). A floor with insufficient load bearing capacity is in danger of collapse. If the appliance is not evenly balanced, there may be a risk of appliance damage.
- The size of the installation room must correspond to the ap­plication limits of the appliance (see chapter "Specification/ Data table").
- Observe the safety clearances and protection zones.
Sound emissions
The sound emissions are louder on the air intake and air discharge sides of the appliance than on the closed sides.
Never direct the air intake or air discharge towards
noise-sensitive rooms of the house, e.g. bedrooms.
Note
For details on sounds emissions, see chapter "Specifica­tion/ Data table".
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INSTALLATION
≥100
≥350
≥400
≥400
≥500
Preparations
9.4 Siting the appliance
Carefully undo the cardboard packaging at the clips.
1
1 Cardboard packaging clips The appliance is secured to the pallet with metal brackets and
screws. The metal brackets are hooked on to the feet underneath the floor plate of the appliance.
Minimum clearances
ENGLISH
D0000034797
D0000020783
1
1.
1 Metal bracket fixing screw
Remove the fixing screws of the metal brackets from the
pallet.
Push the metal brackets a little towards the cylinder centre to
unhook them from the appliance feet.
Pull the metal brackets out from underneath the appliance.
Material losses
!
Take note of the appliance's weight and centre of gravity.
2.
Maintain the minimum clearances.
Material losses
!
The appliance must be positioned vertically to avoid damage. The feet under the floor plate of the appliance are height-adjustable.
Level the appliance horizontally using the height-ad-
justable feet.
D0000034798
D0000034806
Slightly tip the appliance and carefully roll the appliance off
the pallet.
Position the appliance in the final installation site.
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INSTALLATION
Installation
10. Installation
WARNING Injury
!
Incorrect installation can lead to serious injury or ma­terial losses. Before any work, ensure sufficient clearances for the installation. Handle sharp-edged components carefully.
10.1 Water connection
Material losses
!
Carry out all water connection and installation work in accordance with regulations.
The following material combinations are approved for metal pipe­work installations:
Cold waterInlet DHW outlet
Copper pipe Copper pipe Steel pipe Steel pipe or copper pipe
Thoroughly flush the pipework before connecting the ap-
pliance. Foreign bodies, such as welding pearls, rust, sand or sealant can impair the operational reliability of the appliance.
Safety valve
The appliance is a sealed unvented DHW cylinder. Provide the appliance with a pressure relief valve.
Install a type-tested safety valve in the cold water supply
line. The response pressure of the safety valve must be below or equal to the permissible operating pressure of the DHW cylinder.
The safety valve protects the appliance against unacceptable ex­cess pressure. The diameter of the cold water supply line must be no greater than the diameter of the safety valve.
Ensure that the expansion water escaping from the safety
valve can drip into a drain, e.g. a tank or funnel.
Ensure the drain cannot be shut off.
Size the drain so that water can drain off unimpeded when
the safety valve is fully opened.
Ensure that the discharge pipe of the safety valve is open to
atmosphere.
Fit the discharge pipe of the safety valve with a constant
downward slope and in a room free from the risk of frost.
Pressure reducing valve
The maximum pressure in the cold water supply line must be at least 20% below the response pressure of the safety valve. If the maximum pressure in the cold water supply line is higher, install a pressure reducing valve.
Material losses
!
To protect the connections against corrosion the water connection must be made with flat gaskets. The use of hemp on connections is not permissible. The plastic union nuts included in the standard delivery serve to prevent and insulate against cathodic scaling due to highly conductive water.
Material losses
!
Too much torque can destroy the plastic union nuts. This leads to a risk of appliance damage. Never exceed a torque of 25Nm when using the gasket supplied as standard. Keep to the permissible torque.
Using the gaskets and plastic union nuts provided, connect
the flanged copper pipes included in the standard delivery to the "cold water inlet" and "DHW outlet" connections.
Check the gasket and plastic union nut for leaks.
Drain valve
Install a suitable drain valve at the lowest point in the cold
water inlet line.
DHW circulation
The heat losses incurred in the DHW circulation line and the elec­trical power consumption of the circulation pump reduce the effi­ciency of the system. The cooled water in the circulation line mixes with the cylinder content. Where possible, avoid installing a DHW circulation line. Where that is not possible, the DHW circulation pump must be controlled thermally or by time switch.
Thermal insulation
Insulate the DHW line against heat loss in accordance with
locally applicable regulations.
10.2 Connection of an external heat generator (only WWK300electronicSOL)
Material losses
!
Even if an external heat generator is connected, do not disconnect the appliance from the power supply as oth­erwise it is not protected against frost and corrosion. The power supply must not be interrupted even in winter, when it is possible that DHW heating is only being pro­vided via the external heat generator.
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INSTALLATION
Installation
Material losses
!
The integration of an external heat generator via the "heat source flow" connection must not result in the application limits being exceeded (see chapter "Specification/ Data table"). The connected external heat generator cannot be con­trolled by the appliance. The external heat generator must be controlled externally. The possibility of exceed­ing the maximum permissible DHW temperature in the cylinder (as given in chapter "Specification/ Data table") must be prevented.
Material losses
!
Carry out all installation work in accordance with regula­tions. In Germany, to comply with heating system regula­tions, an external heat generator must be connected with a diaphragm expansion vessel and a safety valve between the external heat generator and the DHW cylinder.
External heat generators may only be connected with DHW priority control. As part of this, the cylinder temperature must be captured with an electronic temperature sensor with safety low voltage.
The DHW cylinder of the appliance allows the temperature sensor to be positioned at one of two different heights in the cylinder. Using the sensor well in the upper third of the cylinder enables later DHW heating through the external heat generator than the lower sensor position.
10.4 Power supply
WARNING Electrocution Carry out all electrical connection and installation work in accordance with national and regional regulations.
WARNING Electrocution If the appliance is permanently connected to the power supply, ensure that the appliance can be separated from the power supply by an isolator that disconnects omnip­olar with at least 3mm contact separation. Contactors, mains isolators or fuses can be used for this.
WARNING Electrocution
Observe the safety measures to prevent contact
with dangerous 'live' currents.
WARNING Electrocution Coming into contact with 'live' components presents a threat to life. Disconnect the appliance from the power supply before carrying out work on the control panel. Prevent the power supply from being switched on while you are working on the system.
WARNING Electrocution Insufficient earthing can lead to electrocution. Ensure the appliance is earthed according to locally applicable requirements.
ENGLISH
10.3 Condensate drain
Install a condensate drain hose in order to remove the condensate which forms.
Connect the condensate drain bend included in the standard
delivery to the "condensate drain" connection.
Connect a condensate drain hose to the condensate drain
bend.
Material losses
!
Ensure condensate cannot back up.
Use a condensate drain hose with a diameter great-
er than the diameter of the condensate drain bend.
Ensure the condensate drain hose is not kinked.Route the condensate drain hose with a continuous
fall.
The condensate drain must be open to atmosphere.
Use a suitable condensate pump if there is insufficient fall.
Observe the building characteristics.
WARNING Electrocution The power cable must only be replaced (for example if damaged) with an original spare part by a qualified contractor authorised by the manufacturer (connection typeX).
Material losses
!
The specified voltage must match the mains voltage. Ob­serve the type plate.
Material losses
!
Never connect the appliance to the power supply before the DHW cylinder is filled.
The appliance is delivered with a power cable with mains plug.
10.4.1 Standard connection without external signal transmitter
X0
PE
PE
N
N
L
L
2
1
D0000034487
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INSTALLATION
Installation
10.4.2 Connection with external signal transmitter
An external signal transmitter for switching a separate set DHW temperature (set temperature2) can be connected to terminal X0/2.
In the delivered condition, terminal X0/2 is not assigned. If this terminal is connected to 230V, the appliance activates set tem­perature2.
Following a one-off activation (signal is present for at least one minute), set temperature2 applies for at least 20minutes and is ranked higher than set temperature1.
WARNING Electrocution If the 230V signal of an external signal transmitter is to be connected to terminal X0/2, do not connect the appliance to the power supply with the factory fitted power cable and standard plug. Instead connect the appliance to the power supply per­manently. Never interchange L1 and N.
Note
Never wire up terminal X0/1.
Example 1: Power-OFF signal with own 230V phase
X0
PE
PE
N
L1
PE
N
N
L
L
2
1
1
1 Inverter (floating contact) The inverter power feed is located at a central distribution point
(e.g. in the main fuse box).
Connection to terminal block X0
Remove the appliance cover (see chapter "Cleaning and
maintenance/ Removing the appliance cover").
1
D0000034590
X0
PE
N
L1
L1, L2 oder L3
EVU:
Example 2: Photovoltaic signal via on-site relay and phase routed outside the appliance
Note
The relay in the inverter must meet the following re­quirements:
- Potential-free relay (240VAC / 24VDC, 1A) with N/O contact
- Adherence to safety regulations and standards for safety extra low voltage
- The switching output must be programmed so that the relay closes or opens if certain limits are exceed­ed or undershot (inverter output level).
If necessary, check with the inverter manufacturer wheth­er the product meets the stated criteria.
PE
PE
N
N
L
L
2
1
D0000034589
1 Terminal X0
Prepare the leads for connection to X0 in such a manner, that
each lead terminating at X0 has a wire ferrule.
Route leads through the strain relief.Connect the leads to X0 (see chapter "Connection with exter-
nal signal transmitter").
10.5 Assembling the appliance
Note
Refit the appliance cover after completing your work. See chapter "Maintenance and cleaning/ Fitting the appliance cover").
D0000034803
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