STIEBEL ELTRON Heat pumps, WPW 22 M, WPW 7, WPW 10, WPW 13 Technical Manual

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Hot wat e r rene w a b les a i r c ondit ion i n g room He at i n g
»ISSUE 2009
TEchnIcal GUIdE
hEaT pUmpS
Issue March 2009
Reprinting or duplication, even partially, only with our express permission.
STIEBEL ELTRON, D-37601 Holzminden
Legal note:
In spite of the care taken in the production of this brochure, no guarantee can be given regarding the accuracy of its contents. Information concerning equipment levels and specification are subject to modification. The equipment features described in this brochure are not stated as agreed properties of our products. Due to our policy of ongoing improvement, some features may have subsequently been changed or even removed. Our advisors will be happy to consult with you regarding the currently applicable equipment features. Pictorial illustrations in this brochure only represent application examples. The illustrations also contain installation components, accessories and special equipment, which is not part of the standard delivery.
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Heat pumps protect our energy reserves 6 How does a heat pump work? 7 Energy sources for heat pumps 8 Heat pump operating modes 10 The right heat pump for every application 11 This is could be your solution 12 Energy Savings Order EnEV [Germany] 13 Cost calculation to VDI 2067 21 Terminology and descriptions 23 Summary of formulae 24 System design 25 Regulations and guidelines/directives 26 Heating load calculation 28 Flow temperatures of heating surfaces 29 Sizing of heat pumps 30 Power supply and tariffs 32 Integration into the heating system 33 Heat pumps with buffer cylinder 34 Heat pumps without buffer cylinder 35 DHW heating with heat pumps 36 Freshwater station 38 Modernisation of older buildings 39 Cooling with the heat pump system 40 Cooling load calculation 41 Heat sinks for cooling operation 43 Cooling capacity 44 Distribution system for cooling operation 45 Cooling capacity, underfloor heating system 46 Cooling capacity, fan convectors 47 Cooling capacity, cassettes 48 Passive cooling with the WPC cool heat pump 49 Passive cooling with the WPF...E heat pump 50 Passive cooling with the WPF heat pump 51 Active cooling with the WPC heat pump 52 Active cooling with the WPF heat pump 53 Active cooling with the WPL heat pump 54 Air | water heat pump; external installation 55 Condensate connection 58 Air | water heat pump - internal installation 59 Air routing 60 Condensate connection 61 Checklist 62 Air | water heat pumps 63 Air | water heat pump WPL 5 N 64 Connection WPL 5 N 66 Connection WPL 5 N 67 Air | water heat pump WPL 10 68 Output details WPL 10 70 External installation WPL 10 71 Internal installation WPL 10 72 Heating system connection WPL 10. 76 Power supply WPL 10. 77 Air | water heat pumps WPL 13/18/23 E/cool 78 Output details WPL 13/18/23 E/cool. 80 External installation WPL 13/18/23 E/cool 82 Internal installation WPL 13/18/23 E/cool 83 Air routing of WPL 13/18/23 E for internal installations 87 Heating system connection WPL 13/18/23 E/cool 88 Power supply WPL 13/18/23 E/cool 89 Air | water heat pump WPL 33 90
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Output details WPL 33 92 External installation WPL 33 93 Internal installation WPL 33 94 Heating system connection WPL 33. 95 Power supply WPL 33. 96 Air | water heat pump WPL 14 HT 98 Output details WPL 14 HT 100 Internal installation WPL 14 HT 102 Heating system connection WPL 14 HT 104 Power supply WPL 14 HT 105 Air | water heat pump WPL 20/26 AZ 106 Installation WPL 20/26 AZ 108 Connection WPL 20/26 AZ 109 Notes 110 Geothermal collector 111 Sizing tables, geothermal collectors 115 Geothermal probe 117 Sizing tables, geothermal probes 121 Heat transfer medium 122 Checklist 123 Brine | water heat pumps 125 Brine | water heat pumps WPC 5/7/10/13 (cool) 126 Output details WPC 5/7/10/13 128 Installation WPC 5/7/10/13 130 Heating system connection WPC 5/7/10/13 131 Brine | water heat pump WPF 5/7/10/13/16 E/cool 132 Output details WPF 5/7/10/13/16 E/cool 134 Installation WPF 5/7/10/13/16 E/cool 136 Heating system connection WPF 5/7/10/13/16 E/cool 137 Brine | water heat pumps WPF 5/7/10/13/16 138 Output details WPF 5/7/10/13/16 140 Installation WPF 5/7/10/13/16 142 Heating system connection WPF 5/7/10/13/16 143 Brine | water heat pumps WPF 10/13/16 M 144 Output details WPF 10/13/16 M 146 Installation WPF 10/13/16 M 148 Heating system connection WPF 10/13/16 M 149 Power supply WPF 10/13/16 M (SET) 151 Brine | water heat pumps WPF 20/27/40/52/66 152 Output details WPF 20/27/40/52/66 154 Internal installation WPF 20/27/40/52/66 156 External installation WPF 20/27/40/52/66 157 Heating system connection WPF 20/27/40/52/66 158 Power supply WPF 20/27/40/52/66 160 Well installation 161 Assessing the water quality 164 Well installation with brine | water heat pumps 165 Checklist 166 Water | water heat pumps 167 Water | water heat pumps WPW 7/10/13/18 168 Output details WPW 7/10/13/18 170 Installation WPW 7/10/13/18 172 Heating system connection WPW 7/10/13/18 173 Water | water heat pumps WPW 13/18/22 M 174 Output details WPW 13/18/22 M 176 Installation WPW 10/13/16 M 178 Heating system connection WPW 10/13/16 M 179 Power supply WPW 13/18/22 M (SET) 181 Accessories for heating heat pumps 183 Heat pump manager 184
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Mixer, swimming pool module 186 Remote control unit and sensors 188 Communication 189 Heat meter 191 Underfloor heating control system 192 Low loss header 193 Buffer cylinder SBP 100 Komfort 194 Compact installation for SBP 100 Komfort 195 Buffer cylinder SBP 200 E, SBP 200 E cool 196 Buffer cylinder SBP 400 E, SBP 400 E cool 197 Buffer cylinder SBP 700 E, SBP 700 E SOL 198 Compact installations for SBP 200/400/700 199 Buffer cylinder SBP 1000 E, SBP 1000 E SOL, SBP 1000 E cool 200 Buffer cylinder SBP 1500 E, SBP 1500 E SOL, SBP 1500 E cool 201 Thermal insulation for SBP 1000/1500 E cool 202 Circulation pumps 203 Pump assemblies 206 Pressure hoses 207 Threaded immersion heater BGC 209 Brine kit 210 Brine circuit pumps 212 Brine manifold, heat transfer medium 213 Expansion vessel, antifreeze tester, brine pressure switch 214 Convector heater module LWM 250 215 Cooling module 217 Air hoses and connections 218 Duct silencer, silencer, condensate pump 219 DHW cylinder SBB 301/302 WP 220 DHW cylinder SBB 401/501 WP SOL 221 DHW cylinder SBB 751/1001 222 DHW cylinder SBB 751/1001 SOL 223 DHW cylinder SBS 800/1000/1500 224 DHW cylinder SBS 800/1000/1500 SOL 225 Thermal insulation; DHW cylinder 226 Freshwater station 227 Plate-type heat exchanger 228 Convector replacement 229 Standard circuits 230 DHW heat pumps 247 Hot water out of "thin air" 248 WWK 300 249 Special accessories WWK 300..SOL 252 Installation WWK 300..SOL 253 Installation WWK 300..SOL 254 WWP 300 255 Installation WWP 300 258 Installation WWP 300 259
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HEat pUmpS protEct oUr EnErgy rESErvES
Advanced heat pumps save energy and reduce emissions
Heat is a fundamental human need. Many people today not only consider economy when they think of heating, but also consider the environmental impact. That both can be combined effectively is shown by the development of the heat pump. This utilises the energy held in the air, water and under ground. This it converts into useful heating energy. The positive aspect of this type of "harvesting" available heat is that you can draw deep without damaging the environment. The heat pump is regulated subject to the outside temperature. This control unit safeguards the selected set temperature. As a result, the heat pump achieves an excellent quotient of "harvested" heat to expended primary energy. To put it into figures: Each kWh electrical energy spent generates up to 5 kWh available energy, subject to the respective heat source, i.e. from the air, from the groundwater and the ground of your own property. The compact design requires little space and ensures an easy installation. The lowest installation effort secures the air |water heat pump the top prize for easy installation. With internal and external versions, it can yield heat for domestic heating from outside air down to a temperature of –20°C. Future purchasing decisions will increasingly favour products with sound environmental credentials. Heat pumps from STIEBEL ELTRON already enable the basic premise of heating an apartment or entire houses with environmentally responsible and cost­effective methods to be achieved.
Future-proof solutions from STIEBEL ELTRON
Over the last 30 years, STIEBEL ELTRON has invested a lot of time and energy in the development of its heat pumps. This has created a reliable, standard technology that delivers every conceivable convenience. Our range of heat pumps satisfies the most divers requirements in the heating technology sector - conveniently and economically. Our heat pumps are part of the extensive range of systems by STIEBEL ELTRON, the predominant aim of which is to translate our high quality standards into future-proof, alternative technologies. As one of the most important manufacturers of products in the heating, ventilation, air conditioning and domestic hot water equipment sector, we feel a great sense of responsibility for our environment. For that reason will we continue to adhere to our commitment to this sector.
Exclusive technology - hot water included.
Hot water and cosy ambience are our business. You can safeguard your domestic hot water supply with DHW cylinders from STIEBEL ELTRON. Or have you ever considered separating your hot water heating from your existing heating system? For larger DHW demand you could, for example in commercial operations, use STIEBEL ELTRON heat pumps exclusively for heating your domestic hot water, irrespective of whether you want to provide a centralised or decentralised supply. At STIEBEL ELTRON, a complete range of energy-efficient electric appliances awaits you.
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Heat pump principle
The most important contribution to the heat pump function is made by the refrigerant (in the following also referred to as "process medium"). This evaporates at the lowest temperatures. If you route outside air or water to a heat exchanger (evaporator), in which the process medium circulates, then that refrigerant extracts the required evaporation heat from the heat source and changes from a liquid into a gaseous state. During this process, the heat source cools down by a few degrees. A compressor draws the process medium in and compresses it. The increase in pressure also raises the temperature; in other words, the process medium is "pumped" to a higher temperature level. That requires electrical energy. As the compressor is of the suction gas­cooled design, the energy (motor heat) is not lost, but reaches the downstream condenser together with the compressed process medium. Here, the process medium transfers its absorbed energy to the circulating system of the hot water heating system by being returned into the liquid state again. An expansion valve reduces the still prevalent pressure and the circular process starts again.
Heat pump coefficient of performance
The coefficient of performance
ε
HP
is equal to the quotient of heating output Q
HP
and electrical power
consumption P
HP
in accordance with
the following equation
It provides a factor, by which yield exceeds expenditure. The coefficient of performance is subject to the temperature of the heat source and that of the heat consumer. The higher the heat source temperature and the lower the heat consumer temperature, the higher the coefficient of performance. It relates, as current value, always to a specific operating condition.
How doES a HEat pUmp work?
ε
HP
=
Q
HP
P
HP
Main layout of a heat pump refrigeration circuit
Compressor
Inlet line
Gaseous process medium low pressure
Pressure line
Gaseous process medium
high pressure
Liquid line
Liquid process medium
high pressure
Injection line
Liquid process medium low pressure
Expansion valve
Flow
Return
Evaporator
Heating energy
Environmental energy
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Heat source air
Air heated by the sun is universally available. Even at temperatures as low as –20 °C, heat pumps yield sufficient heat from the outside air. However, air as heat source has the disadvantage that it is coldest when the highest heat demand arises. Although it is still possible to extract heat from air as cold as –20 °C, the heat pump coefficient of performance is, however, regressive in line with the outside temperature. It is for that reason, that in most cases a combination with a second heat source is required that boosts the heating system, particularly during the colder season. One particular benefit is the ease of installation of air|water heat pumps, as no extensive ground work or well drilling is required.
Heat source water
Groundwater is a good store of solar energy. Even on the coldest days in winter, temperatures of +7 °C to +12 °C are achieved - and this is where its advantage lies. The near constant temperature level of this heat source enables the heat pump to achieve a favourable coefficient of performance all the year round. Regrettably, groundwater of adequate quality is not universally available. Where it is available, its utilisation is certainly worthwhile. The use of groundwater requires the approval of your local water board [check local regulations]. Utilising this heat source requires the drilling of a delivery and return well. Your local water board will advise you about the possibility of utilising these waterways.
EnErgy SoUrcES for HEat pUmpS
Main layout of an air source heat pump system
Main layout a groundwater heat pump system
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EnErgy SoUrcES for HEat pUmpS
Heat source ground with geothermal collector
At a depth of 1.2 to 1.5 m, the ground remains warm enough, even on colder days, to enable an economical heat pump operation. However, this requires the availability of a property large enough to accommodate a pipe system for collecting the heat from the ground. In dry, sandy soil, the collector can extract between 10 and 15 W/m² and up to 40 W/m² in ground that carries groundwater. An environmentally-friendly brine mixture that cannot freeze and which transports the yielded energy to the heat pump evaporator courses through the pipes. As a rule of thumb, you would need approximately two to three times as much ground area as area to be heated. If your property is large enough, you have an inexhaustible reserve of energy and ideal conditions for a STIEBEL ELTRON brine |water heat pump.
Heat source ground with geothermal probe
Geothermal probes that are set up to 100 metres deep into the ground by specialist drilling contractors, require less space. Geothermal probes comprise a probe foot and endless, vertical probe pipes made from plastic. As with geothermal collectors, a brine mixture that extracts heat from the ground circulates through the plastic pipework. The extraction rate is subject to the ground characteristics, and generally lies between 30 and 100 W per metre geothermal probe. Subject to heat pump and ground conditions, several geothermal probes can be linked up in a single system. These systems must be notified to and possibly approved by your local water board.
Main layout geothermal probe heat source system
Main layout geothermal collector heat pump system
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Operating modes
For the different types of heat pump operation, the heating technology world uses the following terminology:
Mono-mode
The heat pump is the sole provider of heating in the building. This operating mode is suitable for all low temperature heating systems up to +60 °C flow temperature.
Mono-energetic
The heating system uses no second form of energy. The air | water heat pump operates down to an outside air temperature of –20 °C. Upon demand, an electric booster heater is started at very low outside air temperatures.
HEat pUmp opEratIng modES
Dual-mode - alternative
Down to a fixed outside temperature (e.g. 0 °C), the heat pump delivers the entire heating energy. When the temperature falls below that value, the heat pump switches itself OFF and the second heat source takes over the heating operation. This operating mode is suitable for all heating systems up to 90 °C.
Dual-mode - parallel
Down to a certain outside temperature, the heat pump alone delivers the required heating energy. A second heat source starts at low temperatures. However, contrary to the dual-mode alternative operation, the heat pump proportion of the annual output is higher. This operating mode is suitable for underfloor heating systems and radiators up to +60°C flow temperature.
Dual-mode - partially parallel
Down to a certain outside temperature, the heat pump alone delivers the required heating energy. The second heat source starts, if the temperature falls below that value. The heat pump is stopped if the heat pump flow temperature is inadequate. The second heat source supplies the entire heating output. This operating mode is suitable for all heating systems above 60 °C flow temperature.
Illustration of the possible operating modes of a heat pump system
mono-mode dual-mode -
alternative
dual-mode partially parallel
dual-mode - parallel, mono-energetic
Heat distribution system tv < 60 °C Heat distribution system tv > 60 °C
HP = Heat pump QN = Heating load TU = Changeover point
BV = Dual-mode point ZH = Booster heater TE = Booster heater start
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tHE rIgHt HEat pUmp for EvEry applIcatIon
For the use of a water | water heat
pump, groundwater of sufficient volume and quality must be available at an economical depth. You have ideal conditions for a mono-mode operation, if this heat source is available to you.
The utilisation of a brine | water
heat pump requires the availability of property without buildings that can be used for a geothermal collector. The property should be at least two to three times the area to be heated. These systems can be operated in mono­mode in conjunction with a low temperature heating system.
We help before you start
Take an overview first; our table will assist you in that. A good analysis, from the building and heating technology point of view is crucial. In new build, generally all kinds of heat sources can be utilised, i.e. air, groundwater or ground. You judge which is the optimum one for you using the following criteria.
Using an air | water heat pump is
always possible, as the heat source air is available anywhere. It is suitable for dual-mode and mono­energetic operation.
Larger systems can be realised by
connecting several heat pumps together. The electric and hydraulic connection of brine | water or water | water heat pumps is easily achieved with the appropriate accessories.
Central heating
Specific heat demand 50 W/m² living space, low temperature heating system, max. flow temperature +60 °C (desirable is +35 °C)
Heat source
Groundwater exploration via a well
system
Operating mode
mono-mode
Heat pump size subject to m
2
heated living space
up to 120 m2WPW 7
up to 180 m²
WPW 10
up to 220 m²
WPW 13
up to 300 m²
WPW 18
up to 420 m²
WPW 22 M
up to 440 m²
WPW 26 SET
up to 520 m²
WPW 31 SET
up to 600 m²
WPW 36 SET
up to 720 m²
WPW 40 SET
up to 840 m²
WPW 44 SET
Operating mode
mono-mode
Heat pump size subject to m
2
heated living space
up to 100 m2WPF/C 5
up to 140 m²
WPF/C 7
up to 180 m²
WPF/C 10
up to 240 m²
WPF/C 13
up to 300 m²
WPF 16
up to 360 m²
WPF 20 SET
up to 420 m²
WPF 23 SET
up to 480 m²
WPF 26 SET
up to 540 m²
WPF 29 SET
up to 600 m²
WPF 32 SET
up to 380 m²
WPF 20
up to 500 m²
WPF 27
up to 800 m²
WPF 40
up t 950 m²
WPF 52
up to 1100 m²
WPF 66
Operating mode
mono-energetic dual­mode point -5 °C outside temperature
Heat pump size subject to m
2
heated living space
up to 160 m2WPF/C 5 up to 200 m²
WPF/C 7
up to 280 m²
WPF/C 10
up to 340 m²
WPF/C 13
up to 420 m²
WPF 16
up to 520 m²
WPF 20 SET
up to 640 m²
WPF 23 SET
up to 700 m²
WPF 26 SET
up to 760 m²
WPF 29 SET
up to 840 m²
WPF 32 SET
up to 600 m²
WPF 20
up to 760 m²
WPF 27
up to 1200 m²
WPF 40
up to 1560 m²
WPF 52
up to 1880 m²
WPF 66
Operating mode
mono-energetic dual­mode point -5 °C outside temperature
Heat pump size subject to m
2
heated living space
up to 80 m² WPL 5 N up to 120 m2WPL 10
up to 180 m²
WPL 13
up to 220 m²
WPL 18
up to 300 m²
WPL 23
up to 360 m²
WPL 33
Operating mode
mono-mode
Heat pump size subject to m
2
heated living space
up to 200 m2WPL 14 HT
Heat source
Ground geothermal collectors -
geothermal probe
Heat source
Air universally available
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tHIS coUld bE yoUr SolUtIon
General information
Naturally, all compact heat pumps from STIEBEL ELTRON can be installed in all new and existing heating systems. In many cases, a mono­mode operation is feasible, so that no additional, conventional heating system and associated additional investment is required, even on those few exceptionally cold days of the year. When deciding on the potential Part of this is of a heat pump, the heat distribution system too, and in particular the required flow temperature, must be given due consideration. Generally speaking, low temperature and conventional heating systems (radiators) can be supplied by heat pumps. When developing new systems, allow for low temperature heating systems with max. flow temperatures of +55°C. Existing systems with conventional heat distribution too can generally be combined with heat pumps without requiring major changes. Generally, such heating systems are designed for maximum flow temperature of 90 °C. However, most are oversized making substantially lower flow temperatures sufficient on account of subsequently installed thermal insulation of the building.
Heat pumps not only provide heating but also produce hot water economically. All STIEBEL ELTRON heating heat pumps also generate domestic hot water, e.g. with special accessories, such as the compact installation and DHW cylinders. The heat pump manager provides the automatic changeover between central heating and DHW heating operation.
Matching solutions for every application
For many years, STIEBEL ELTRON has been producing heat pumps for all applications. Part of this is an extensive installation accessory range, e.g. buffer cylinders, pressure hoses and control equipment. These enable an easy and consequently cost-effective installation. In the following, two examples of heat pump installations are shown. Naturally, alternative installation options are also feasible.
Design example 1 Water|water heat pump Operating mode: mono-mode
Mono-mode operation is only feasible in conjunction with a low temperature heating system (maximum flow temperature +60 °C). At a specific heat demand of 50 Watt/m², suitable heat pumps offer themselves from the heating system sizes listed in the table on page 11.
Important information:
A water analysis is part of the first
design phase.
Two results from that analysis are
relevant to the engineering of the system: free chlorine and chloride.
Iron and manganese content.
Construct the heat pump system in
accordance with the regulations of your local water board.
The system can be installed
subject to the availability of groundwater of adequate quantity and quality.
Design example 2 Air|water heat pump without additional boiler
The mono-energetic air | water heat pump WPL from STIEBEL ELTRON. As the description suggest, the heating system requires no second form of energy. This heat pump operates with outside air temperatures down to –20 °C where the outside air provides the heat source. Between –5 °C and –20 °C, the heating water is additionally heated by a small electric booster heater integrated into the heat pump. STIEBEL ELTRON offers the air | water heat pump WPL in different versions, from 10 to 30 kW heating output. This produces adequate heating for small to large houses with a living space of up to approx. 500 m².
Installation information:
The unrestricted air flow through
the inlet and discharge apertures must be assured at all times.
A thermal "short circuit" between
the inlet and discharge apertures must be prevented. The direction of the air flow should be in line with the main wind direction, where possible. An installation in a corner is advisable when selecting an internal installation. Design the air ducts as directly and as short as possible.
Maintain as small a clearance as
possible between heat pump and house to keep pipe runs short. Select the installation location so that no noise pollution is caused, even though these appliances are extremely quiet.
The heat pump by necessity
creates condensate that must be drained off in a suitable manner. For internal installations via a drain, possibly with a condensate pump.
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EnErgy SavIngS ordEr EnEv [gErmany]
Energy Savings Order
The EU Energy Performance of Buildings Directive obliged Member States to translate measures regarding energy and CO
2
reductions by 2006 into their national laws. The EnEV 2002/2004 already laid down requirements for new buildings and introduced the energy performance certificate. Adhering to the required limits meets the energy-technical requirements for new residential properties to obtain planning permission [in Germany]. The EnEV 2007 introduces the energy performance certificate for existing residential buildings as well as for non-residential buildings. The energy performance certificate details the energy-technical quality of a building and retains its validity for ten years.
EnEV for residential properties Calculation of the primary energy demand Q
P
Energy requirements made of residential buildings and the system technology employed are considered in unison. This global approach enables an overall statement appertaining the building envelope and the system technology to be established and is based on the primary energy which allows losses during energy generation and transmission to be taken into consideration. To calculate the annual primary energy demand Q
P
and the system expenditure of energy value e
P
, the annual heat demand
Q
h
of the building and the available
surface area A
N
must be known. The system expenditure of energy value e
P
, which has no dimension and which relates to the primary energy for heating, ventilation and DHW, enables the assessment of the entire system technology. Furthermore, this parameter forms the basis for calculating the annual primary energy demand Q
P
of a building, and describes the system efficiency. The lower the system expenditure of energy value, the greater the scope for the building envelope, i.e. the physical building characteristics. This highlights the importance of the cooperation between all engineers and all those involved in the process.
Calculation of the primary energy demand
Effects of standards
Optional compensations between the building and the system
Total energy demand
Energy efficient version
Energy inefficient version
Ratio external surface area / volume (1/m)
Q
p,max
= permissible annual energy demand (kWh/
(m² p.a.)) relative to the area of available space
Energy savings
calculation
System engineering
calculations
Calculating the structural
physical parameters
Max. annual energy demand
Annual heat demand
System expenditure of energy value
Primary energy
demand
Heating energy
demand
DHW
demand
System expenditure
of energy value
* (QtW fixed value 12.5 kWh/m² p.a. acc. to EnEV)
QP = ( Qh + QtW* ) x e
P
( )
= + x
Building
System
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EnErgy SavIngS ordEr EnEv [gErmany]
Outline DIN V 18599 Part 1 General statement procedure, terminology,
zoning and assessing fuel types Part 2 Demand for useable energy for heating and cooling building zones Part 3 Demand of useable energy for air treatment with energy Part 4 Useable energy and net energy demand for lighting Part 5 Net energy demand of heating systems Part 6 Net energy demand of domestic ventilation systems
and air heating systems for residential buildings Part 7 Net energy demand for air handling and air conditioning systems
for non-residential buildings Part 8 Useable energy and net energy demand for DHW heating systems Part 9 Net and primary energy demand of CHP systems Part 10 Utilisation framework conditions, climate data Supplement 1
Examples
System description - reference system technology Central Low temperature boilers heating Pressure-jet boilers
Natural gas
Installation outside the thermal envelope
System temperature 55/45 °C
Hydraulically balanced
Twin-pipe heating system
Distribution lines - unheated area
Riser and connection lines, internal
Dp constant
Pump sized in accordance with demand WWB Common heat generation with the heating system (central) Indirectly heated cylinder
Installation outside the thermal envelope
with DHW circulation
Dp constant
Pump sized in accordance with demand
Compensation options
The better the equipment performs, the lower the requirement for thermal insulation of the building envelope. The EnEV opens up interesting compensation options. The optimum use of primary energy is ensured by systems such as heat pumps or domestic ventilation systems with heat recovery.
System technology
It is generally recommended to calculate the heat source expenditure of energy value in accordance with the detailed procedure in DIN 4701-10 applying manufacturer's details. Subject to heat source, performance factors are applied at different operating conditions that can sometimes vary significantly from standard values. This also applies to the expenditure as a result of losses and auxiliary energy, for example caused by components such as cylinders and auxiliary drives. STIEBEL ELTRON offers you a calculation service or the calculation basics and software free of charge on CD ROM.
EnEV for non-residential buildings
As part of the EnEV 2007 update, applicable from the 1st October 2007, the EU Energy Performance of Buildings Directive" for the statement of non-residential buildings was adopted in the form of the extensive standard DIN V 18599 that determines the calculations principles.
DIN V 18599 - Energy assessment of buildings
Contrary to the calculation for residential buildings to DIN 4108 part 6 and DIN 4701 part 10, the DIN V 18599 provides a statement not only for the energy demand for heating, DHW heating and domestic ventilation, but also for cooling and lighting. It comprises 10 parts that are linked through cross-references. The essential difference when considering non-residential buildings is the assessment of the respective utilisation profile. The primary energy demands are no longer simply dependent on the area and volume covered by the building envelope, but additionally relate to different room temperatures, lighting, air changes, times of utilisation, density
of occupation and the internal heating loads. A further update of the EnEV 2007 (scheduled for 1 January 2009) envisages replacement of the currently applicable method of calculation for residential buildings through that specified in the DIN V 18599.
The reference building procedure
To determine the permissible annual primary energy demand of a non­residential building, a reference building is determined that in geometry, net floor area, orientation and utilisation profile matches the building to be assessed perfectly. The energy quality of the building envelope of the reference building is specified in the EnEV via default transmission heat transfer coefficient HT ‘. System technology is also specified for the reference building
covering heating, DHW heating, air conditioning, air handling technology and lighting. For this reference building, in the first instance the permissible annual primary energy demand is determined. Then the actual value is determined applying the actual building characteristics and system technology. To meet the requirements of the EnEV the existing annual primary energy demand must be below the maximum permissible value of the reference building. Heat pumps are particularly suitable heat sources for heating and DHW heating, as they deliver a more favourable primary energy statement than the reference system technology. This enables the EnEV requirements to be met quite easily, given a corresponding quality of the building envelope.
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The DIN V 18599 provides a segregation of the overall building into various zones, since diverse areas within the building are used for various purposes and these require different conditioning. A zone includes those rooms within a building that demand similar parameters on account of their use (temperature, ventilation, illumination, internal loads, daylight provision, technical equipment) with similar framework conditions. Every zone has one of 33 programmed utilisation profiles applied to it (e.g. office, hotel room, kitchen, toilet, transit areas). The energy demand for heating and cooling must be defined separately for each conditioned zone. Up to a proportion of 3% of the overall available floor area, living space may be appropriately assigned to different zones than those to which they should be designated, as long as the internal loads are not substantially different. To simplify the calculation process it is permissible to determine the annual primary energy demand in accordance with a single zone model for the following types of building: Schools, kindergartens, office buildings, hotels (without internal swimming pool), pubs and commercial premises. However, different framework conditions must still be applied. Main areas of use and passages must account for at least one third of the total area; the building must only be equipped with a central system used to provide DHW and central heating and must not be cooled. Illumination must largely correspond to the reference lighting technology. The calculations according to DIN V 18599 are extensive and can, because of the interactions that occur can only be resolved by iterative means, only be done with computer-aided support. STIEBEL ELTRON offers software solutions for this calculation. This enables complex calculations to be carried out, and even includes manufacturer's data. In this connection, our specialist department offers support in all areas concerning the Energy Savings Order 2007.
EnErgy SavIngS ordEr EnEv [gErmany]
Primary energy demand for non-residential buildings
Primary energy
demand = heating + cooling + steam + DHW + light + auxiliary energy
QP = Q
P.h
+ Q
P.c +
Q
P.m
+ Q
P.w +
Q
P.l +
Q
P.aux
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ExpEndItUrE of EnErgy valUES of HEat pUmpS
EnEV – calculation to DIN V 4701-10
The EnEV provides three possible certification processes:
Diagram process Tabular process Detailed process
For the detailed certification process, verification can be provided using standard values or manufacturer's details. Generally, the certification process with standard values is sufficient for heat pumps, since their high efficiency level allows results to fall below the required expenditure of energy value.
Where better expenditure of energy values are demanded by more stringent subsidy stipulations, e.g. KFW 40 or KFW 60, these may possibly be achieved with verification based on the manufacturer's details.
IT programs or the calculation process of the EnEV should be applied where manufacturer's details are to be used. For calculating the ep figure, STIEBEL ELTRON offers the software "Energy efficiency in residential buildings". Where the certification utilises the tabular process, draw the expenditure of energy value eg from the DIN V 4701-10 according to "Table C3-4c expenditure of energy value eg and drive auxiliary energy qg, HE for heat pumps with electric drive".
Electrically operated heating heat pumps
The heat generation expenditure of energy value is calculated using the annual performance factor in accordance with the following equation:
e
H,g
= 1 : β
HP
e
H,g
= Expenditure of energy value for the heat pump
β
HP
= Seasonal performance factor of the heat pump, calculated subject to
type of heat pump
Brine|water heat pumps
The seasonal performance factor of brine | water heat pumps is calculated in accordance with the following equation:
β
HP
= εN x Fϑ x F
ϑ
βHP = Annual performance factor of heat pump
ε
N
= Coefficient of performance to EN 14511 at B0/W35
F
ϑ
= Correction factor to table 5.3.7
F
ϑ
= Correction factor to table 5.3.8
Water|water heat pumps
The annual performance factor of water|water heat pumps is calculated in accordance with the following equation:
β
HP
= εN x Fϑ x F
ϑ
βHP = Annual performance factor of heat pump
ε
N
= Coefficient of performance to EN 14511 at W10/W35
F
ϑ
= Correction factor to table 5.3.7
F
ϑ
= Correction factor to table 5.3.8
Air|water heat pumps
The annual performance factor of air|water heat pumps is calculated in accordance with the following equation:
βHP = (ε
N
(A-7/W35)
x Fϑ + ε
N
(A2/W35)
x F
ϑ2
+ ε
N
(A10/W35)
x F
ϑ10
) x F
ϑ
βHP = Annual performance factor of heat pump
ε
N
= Coefficient of performance to EN 14511 at A-7/W35
ε
N
= Coefficient of performance to EN 14511 at A2/W35
ε
N
= Coefficient of performance to EN 14511 at A10/W35
F
ϑ-7
= Correction factor to table 5.3.10
F
ϑ2
= Correction factor to table 5.3.10
F
ϑ10
= Correction factor to table 5.3.10
F
ϑ
= Correction factor to table 5.3.8
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ExpEndItUrE of EnErgy valUES of HEat pUmpS
Table 5.3.8 - Correction factors F for deviating temperature differentials at the condenser
Operation B (K)
Temperature differential at the test bed M (K) DIN EN 255
3 4 5 6 7 8 9 10 11 12 13 14 15 3 1.000 0.990 0.980 0.969 0.959 0.949 0.939 0.928 0.918 0.908 0.898 0.887 0.877 4 1.010 1.000 0.990 0.980 0.969 0.959 0.949 0.939 0.928 0.918 0.908 0.898 0.887 5 1.020 1.010 1.000 0.990 0.980 0.969 0.959 0.949 0.939 0.928 0.918 0.908 0.898 6 1.031 1.020 1.010 1.000 0.990 0.980 0.969 0.959 0.949 0.939 0.928 0.918 0.908 7 1.041 1.031 1.020 1.010 1.000 0.990 0.980 0.969 0.959 0.949 0.939 0.928 0.918 8 1.051 1.041 1.031 1.020 1.010 1.000 0.990 0.980 0.969 0.959 0.949 0.939 0.928 9 1.061 1.051 1.041 1.031 1.020 1.010 1.000 0.990 0.980 0.969 0.959 0.949 0.939
10 1.072 1.061 1.051 1.041 1.031 1.020 1.100 1.000 0.990 0.980 0.969 0.959 0.949
Table 5.3.7 - Correction factor Fϑ for brine | water heat pumps
Minimum brine temperature at the evaporator inlet (°C)
Heating circuit design temperature
35°C / 28°C 55 °C / 45 °C 2 1.113 0.917 1 1.100 0.904 0 1.087 0.890 –1 1.074 0.877 –2 1.062 0.864 –3 1.051 0.852
Table 5.3.9 - Correction factor Fϑ for water | water heat pumps
Minimum water temperature at the evaporator inlet (°C)
Heating circuit design temperature
35°C / 28°C 55 °C / 45 °C 12 1.106 0.892 11 1.087 0.873 10 1.068 0.853 9 1.049 0.834 8 1.030 0.815
Table 5.3.10 - Correction factor Fϑ for air | water heat pumps
Outside air inlet (°C) Heating circuit design temperature
35°C / 28°C 55 °C / 45 °C –7 0.103 0.080 +2 0.903 0.745 +10 0.061 0.053
Table C3-4c - Expenditure of energy value eg and auxiliary drive energy qgHE for electric heat pumps
Electric heat pump Heating circuit temperature Expenditure of energy value Auxiliary energy
e
g qgHE (kWh/m² p.a.)
Water/Water 55 °C / 45 °C 0.23
3.2 x A
N
-0.1
35°C / 28°C 0.19
Ground/Water 55 °C / 45 °C 0.27
1.9 x A
N
-0.1
35°C / 28°C 0.23
Air/Water 55 °C / 45 °C 0.37
0
35°C / 28°C 0.30
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ExamplE 1: brInE | watEr HEat pUmp
Diagram system expenditure of energy value e
p
System description
Brine | water heat pump WPF with 100 litre buffer cylinder and 300 litre DHW cylinder
DHW heating
Centralised provision; no DHW circulation; distribution outside the thermal envelope; indirectly heated cylinder; installation outside the thermal envelope; heating heat pump brine|water powered by electricity.
Ventilation
No mechanical ventilation.
Central heating
Integral heating surface (e.g. underfloor heating system); individual room regulation with two-point controller, switching differential Xp=2 K; heating system design 35/28 °C; centralised system; horizontal distribution outside the thermal envelope, lines running internally; regulated pump; buffer cylinder installed; installation outside the thermal envelope; heating heat pump brine | water powered by electricity.
Example:
Annual heat demand 60 kWh/m² p.a. Heated living space 200 m²
Result:
System expenditure of energy value =
1.04
System layout
Diagram system expenditure of energy value e
p
Annual heating demand
Heated available area in A
N
in m²
kWh/m² p.a. 100 200 300 400 500 40 1.42 1.17 1.08 1.04 1.01 50 1.31 1.09 1.02 0.98 0.96 60 1.22 1.04 0.98 0.95 0.92 70 1.16 1.00 0.94 0.93 0.90 80 1.11 0.96 0.91 0.89 0.87 90 1.07 0.94 0.89 0.87 0.86
Underfloor heating system
Ground
Heated available area in AN in m²
System expenditure of energy value e
p
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ExamplE 2: aIr | watEr HEat pUmp
Diagram system expenditure of energy value e
p
System description
Air | water heat pump WPL with 200 litre buffer cylinder and 300 litre DHW cylinder
DHW heating
Centralised provision; no DHW circulation; distribution outside the thermal envelope; indirectly heated cylinder; installation outside the thermal envelope; heating heat pump brine | water powered by electricity; peak load: Electric heater rod.
Ventilation
No mechanical ventilation.
Central heating
Integral heating surface (e.g. underfloor heating system); individual room regulation with two-point controller, switching differential Xp=2 K; heating system design 35/28°C; centralised system; horizontal distribution outside the thermal envelope, lines running internally; regulated pump; buffer cylinder installed; installation outside the thermal envelope; heating heat pump air | water powered by electricity. Electric heater rod.
Example:
Annual heat demand 60 kWh/m² p.a. Heated living space 200 m²
Result:
System expenditure of energy value =
1.31
System layout
Diagram system expenditure of energy value e
p
Annual heating demand
Heated available area in A
N
in m²
kWh/m² p.a. 100 200 300 400 500 40 1.72 1.44 1.35 1.30 1.27 50 1.60 1.37 1.29 1.25 0.23 60 1.52 1.31 1.25 1.23 1.20 70 1.46 1.28 1.22 1.20 1.17 80 1.41 1.25 1.20 1.18 1.16 90 1.37 1.23 1.18 1.16 1.14
Underfloor heating system
Air
Heated available area in AN in m²
System expenditure of energy value e
p
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ExamplE 3: aIr | watEr HEat pUmp wItH Solar
Diagram system expenditure of energy value e
p
System description
Air | water heat pump WPL with 200 litre buffer cylinder and 300 litre DHW cylinder
DHW heating
Centralised provision; no DHW circulation; distribution outside the thermal envelope; indirectly heated dual-mode cylinder; installation outside the thermal envelope; heating heat pump air|water powered by electricity; peak load: Electric heater rod; with solar DHW heating.
Ventilation
No mechanical ventilation.
Central heating
Integral heating surface (e.g. underfloor heating system); individual room regulation with two-point controller, switching differential Xp=2 K; heating system design 35/28°C; centralised system; horizontal distribution outside the thermal envelope, lines running internally; regulated pump; buffer cylinder installed; installation outside the thermal envelope; heating heat pump air | water powered by electricity. Electric heater rod.
Example:
Annual heat demand 60 kWh/m² p.a. Heated living space 200 m²
Result:
System expenditure of energy value =
1.00
System layout
Diagram system expenditure of energy value e
p
Annual heating energy demand
Heated available area in AN in m²
kWh/m² p.a. 100 200 300 400 500 40 1.17 1.04 1.00 0.97 0.95 50 1.13 1.02 0.98 0.96 0.94 60 1.10 1.00 0.97 0.95 0.94 70 1.08 0.99 0.97 0.95 0.94 80 1.06 0.98 0.96 0.94 0.93 90 1.05 0.98 0.96 0.94 0.93
Underfloor heating system
Air
SOLAR
Heated available area in AN in m²
System expenditure of energy value e
p
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coSt calcUlatIon to vdI 2067
Cost calculation
Calculation in accordance with VDI 2067 To establish the total costs, carry out the following calculations.
Hours run at full utilisation VDI 2067 sheet 1 to 6
The hours at full utilisation are required for calculating the annual heat demand. The calculation is based on the number of heating days during the heating season, the average building temperature, the average outside temperature and the lowest outside temperature.
Energy costs VDI 2067 sheet 1 to 6
The energy costs result from the energy consumption, the energy price and the standing charges.
Operating costs VDI 2067 sheet 1, table A2
Costs for maintenance, cleaning and chimney sweeping.
Capital costs VDI 2067 sheet 1, table A8
Interest and repayments of system costs.
Maintenance VDI 2067 sheet 1, table A2
The maintenance costs are calculated as a percentage of the system costs.
Annuity calculation
The VDI 2067 uses the annuity method. Part 6 is responsible for calculations in connection with heat pumps. The annuity factor determines the uniform payments in connection with an investment that are due annually. The annuity method provides a dynamic investment calculation that converts the payments received and made into equal annual contributions (annuities). Primarily, the annuity method is used in the investment and finance sector. In addition, it is used in cost calculation regarding long-term decisions, such as the selection of processes or whether to manufacture in-house or use outside suppliers.
Amortisation calculation
An investment is viable if, with the given interest rate, an average annual surplus can be achieved that is greater or equal to zero. Using the cash value and the cash value factor the amortisation can be calculated.
Cash value
The value of one or several capital sums due in future within the
reference time. The cash value or present value is the current value of future receipts or payments resulting from discounting. The cash value (K0) is determined when regular equal payments are made: a = periodically due retroactive payments (interest).
Cash value factor
The discounting total factor (cash value factor, interest cash value factor, discounting total factor, capitalisation factor) is one of the financial-mathematical factors. It applies interest to the segments g of a series of payments, taking the rate of interest and compound interest into consideration, and adds the cash values together.
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Building heating load 7.0 kW Hours run at full utilisation 1744 Specific heat demand 50 W/m² (underfloor heating system 35/28 °C) Number of occupants 4 Energy consumption DHW 2.00 kWh/person/day Amortisation 0.0963 annuity table (depreciation 15 years with 5% interest)
Air | water heat
pump
Brine | water
heat pump
Water | water
heat pump
Oil heating with
solar
Gas condensing
with solar
Wood heating
(pellets)
1. System details
Energy price heating Ct/kWh 13.00 13.00 13.00 7.50 7.00 4.80 Domestic energy price Ct/kWh 18.00 18.00 18.00 18.00 18.00 18.00 Standing charge p.a. Euro 60.00 60.00 60.00 170.00 Efficiency distribution 0.98 0.98 0.98 0.98 0.98 0.98 Heat source efficiency 1.00 1.00 1.00 0.90 0.99 0.90 DHW efficiency 1.00 1.00 1.00 0.80 0.80 0.80 Annual performance factor 3.60 4.40 4.70 Heating coverage 0.98 1.00 1.00 DHW coverage 0.95 1.00 1.00 Coverage solar heating/DHW 5% 5%
2. Investment
Heat source complete Euro 10.000.00 9.000.00 7.200.00 3.000.00 4.000.00 10.000.00 Heating system with DHW Euro 4.800.00 4.800.00 4.800.00 4.800.00 4.800.00 4.800.00 Installation costs Euro 2.400.00 2.400.00 2.400.00 2.400.00 2.400.00 2.400.00 Electrical installation Euro 1.050.00 1.050.00 1.050.00 350.00 350.00 350.00 Solar thermal system Euro 4.600.00 4.600.00 Oil tank/storage room and gas connection
Euro 2.000.00 1.300.00 Chimney Euro 2.000.00 2.000.00 2.000.00 Heat source system Euro 7.000.00 5.000.00 Total Euro 18.250.00 24.250.00 20.450.00 19.150.00 19.450.00 21.550.00
3. Capital costs
Capital costs Euro 1.758.00 2.336.00 1.970.00 1.845.00 1.874.00 2.076.00 Maintenance Euro 183.00 243.00 205.00 192.00 195.00 216.00 Total Euro 1.941.00 2.579.00 2.175.00 2.037.00 2.069.00 2.292.00
4. Operational costs
Maintenance Euro 150.00 150.00 250.00 Chimney sweep Euro 70.00 70.00 70.00 Total Euro 220.00 220.00 320.00
5. Costs of consumption
Central heating Annual energy demand kWh 12.208 12.208 12.208 12.208 12.208 12.208 Energy consumption, heating kWh 3.391 2.831 2.650 13.149 11.954 13.841 Energy consumption, booster heater
kWh 249 Annual auxiliary energy demand kWh 200 400 400 200 200 200 DHW Annual energy demand kWh 2.920 2.920 2.920 2.920 2.920 2.920 Energy consumption DHW kWh 771 664 621 1.825 1.825 3.650 Energy consumption, booster heater
kWh 146 SOLAR Energy yield kWh 2.070 2.070 Energy consumption solar kWh 160 160
Results
Total energy consumption kWh/p.a. 4.757 3.895 3.672 15.334 14.139 17.691 Emissions CO
2
in total kg/p.a. 3.235 2.648 2.497 4.928 3.690 245 System energy costs Euro/p.a. 688.00 586.00 558.00 1.187.80 1.199.80 875.00 Total system costs Euro/p.a. 2.629.00 3.165.00 2.733.00 3.444.80 3.488.80 3.487.00 Primary energy factor 2.7 2.7 2.7 1.1 1.1 0.2 Primary energy demand kWh/p.a. 12.843 10.516 9.914 16.868 15.553 3.538
ExamplE: coSt calcUlatIon to vdI 2067
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Defrosting
Removal of a frost or ice coating from the evaporator of the air|water heat pump by supplying heat. STIEBEL ELTRON heat pumps are defrosted on demand through the refrigerant circuit.
Process medium
Special term for refrigerant in heat pump systems.
Dual-mode temperature
Outside temperature, which dictates when a second heat source is started.
Enthalpy
According to its definition, it is the sum of internal energy and displacement work. The specific enthalpy (kJ/kg) is used for all calculations.
Expansion appliance
Component of the heat pump between the condenser and the evaporator for reducing the condensation pressure to the evaporation pressure that equates to the evaporation temperature. In addition the expansion valve regulates the injection volume of the process medium, subject to the evaporator load.
Fill level
The mass of the process medium inside the heat pump.
Heating output
The heating output is the available heat produced by the heat pump.
lg p, h-diagram
Graphic representation of the thermo­dynamic properties of process media (enthalpy h, pressure p).
Annual performance factor
Quotient of heat and compressor drive work over a definite period.
Annual expenditure of energy
The annual expenditure of energy is the flip-side of the annual performance factor.
Cooling capacity
Heat flow extracted by the heat pump evaporator.
Refrigerant
Material with a low boiling point, which is evaporated by heat absorption and re-liquefied through heat transfer in a circular process.
Circular process
Constantly repeating changes in condition of a process medium by adding and extracting energy in a sealed system.
Coefficient of performance (COP)
Factor comprising the heating output and the compressor drive rating. The COP can only be quoted as an actual value at a defined operating condition. The heating load is always greater than the compressor drive rating; hence the COP is always > 1. Equation symbol: ε
Rated consumption (compressor)
The maximum power consumption of the heat pump during constant operation under defined conditions. It is decisive only for the power connection to the supply network and is given on the manufacturer's type plate.
Standard efficiency
Quotient derived from the used and related expended work or heat.
Evaporator
Heat exchanger of a heat pump, in which the thermal flow is extracted through condensation of the heat source process medium.
Compressor
Machine for the mechanical transportation and compression of vapours and gases. Differentiation according to the type of construction.
Condenser
Heat exchanger of a heat pump where the thermal flow is transferred to a heat transfer medium by condensing a process medium.
Heat pump
Machine that absorbs a thermal flow at a low temperature (cold side) and transfers it through energy supplied at a higher temperature (hot side). When using the "cold side" we refer to refrigerators, when using the "hot side" we refer to heat pumps.
Heat pump system
Total system, comprising a heat source and a heat pump system.
Compact heat pump system
Fully-wired appliance, where the complete refrigerant circuit, incl. safety and control equipment, has been manufactured and tested.
Heat source
Medium, from which the heat pump extracts energy.
Heat utilisation system
Equipment for heat transfer to the heating system.
Heat source system (WQA)
Equipment for the extraction of energy from a heat source and the transportation of the heat transfer medium between the heat source and the "cold side" of the heat pump, including all auxiliary equipment.
Heat transfer medium
Liquid or gaseous medium (e.g. water or air), with which heat is transported.
Auxiliary energy
Energy required for the operation of auxiliary equipment.
Off-periods
In Germany, heat pumps can be stopped, subject to your tariff, by the power supply utility for 3 x 2 hours daily.
tErmInology and dEScrIptIonS
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SUmmary of formUlaE
Heat amount
Q = m
x c x (t
2
– t1)
Q = Heat amount Wh m = Water volume kg c = Specific heat Wh/kgK 1 163 Wh/kgK t
1
= Cold water temperature °C
t
2
= DHW temperature °C
Heating output
Q = A
x k xϑ
Q = Heating output W A = Surface m² k = Heat transition coefficient W/m²K ∆ϑ = Temperature differential K
k value
1 + d + 1 αi λ α
a
1
k =
k = k value W/m²K α
i
= Heat transfer coefficient, internal W/m²K α
a
= Heat transfer coefficient, external W/m²K λ = Thermal conductivity W/mK
Connected load
P =
m
x c x (t
2
- t1)
T x η
P = Connected load W m = Water volume kg c = Specific heat Wh/kgK t
1
= Cold water temperature °C
t
2
= DHW temperature °C D = Heat-up times h η = Efficiency
Heat-up time T
D =
m x c x (t2 - t1) P
x η
D = Heat-up time h m = Water volume kg c = Specific heat Wh/kgK t
1
= Cold water temperature °C t
2
= DHW temperature °C P = Connected load W η = Efficiency
Pressure drop calculation
∆p = L
x R + Z
∆p = Pressure differential Pa R = Tubes frictional resistance L = Pipe length (m) Z = Pressure drop from the individual resistances Pa
Individual resistances
Z = Σz x x v
2
ς
2
z = Resistance coefficient ς = Density v = Flow velocity (m/s)
Z can be taken from the total z and the velocity in the pipework in the tables.
Duct work curve
∆p
1
∆p
2
V
1
V
2
)
2
=
∆p1 = Pressure differential Pa ∆p
2
= Pressure differential Pa
V
1
= Air flow rate m³/h
V
2
= Air flow rate m³/h
Mixed water temperature
(m1 x t1) + (m2 x t2)
t
m
=
(m
1
+ m2)
tm = Mixed water temperature °C t
1
= Cold water temperature °C
t
2
= DHW temperature °C
m
1
= Cold water volume kg
m
2
= DHW volume kg
Mixed water volume
m2 x (t2 - t1)
m
m
=
t
m
- t
1
mm = Mixed water volume kg m
1
= Cold water volume kg
m
2
= DHW volume kg
t
m
= Mixed water temperature °C
t
1
= Cold water temperature °C
t
2
= DHW temperature °C
DHW volume
mm x (tm - t1)
m
2
=
t
2
- t
1
mm = Mixed water volume kg m
1
= Cold water volume kg
m
2
= DHW volume kg
t
m
= Mixed water temperature °C
t
1
= Cold water temperature °C
t
2
= DHW temperature °C
Approximate heating load according to oil consumption
Q
N
= Ba x h x Hu / b
VH
QN = Heating load (kW) B
a
= Annual oil consumption (l) Average consumption over the last five years, minus 75 litres of oil per person for DHW heating. h = Seasonal efficiency [to DIN] (h = 0.7) H
u
= Calorific value of fuel oil (10 kWh/l) b
VH
= Hours run at full utilisation
(average value 1800 h/p.a.)
Q
N
= Ba / 250
(
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SyStEm dESIgn
Design information
To size heat pump systems accurately, the following points regarding the building to be heated or cooled must be known:
Calculation of heating load to
DIN EN 12831
Calculation of the cooling load to
VDI 2078
Determination of the heating
surface temperature
New build: Determine the
maximum flow temperature
Older building: Determine the
maximum flow temperature
Determine or select the most
favourable heat source
Determine the operating mode of
the heat pump according to the heating system
Size the heat pump according to
heat demand and operating mode
Power connection conditions and
requirements for the heat pump control unit
Connection of the heat pump to
the heating system
DHW heating with the heating heat
pump
General regulations and
guidelines/directives
Existing system Heat pump Buffer cylinder DHW heating
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rEgUlatIonS and gUIdElInES/dIrEctIvES
The positioning, installation, adjustment and commissioning of heat pump systems must only be carried out by qualified personnel, giving due consideration to the operating and installation instructions. Only a qualified person authorised by the relevant electricity supply utility may carry out the heat pump power connection, giving due consideration to the relevant wiring regulations and the conditions applied by the power supply utility. The installer should also make the relevant application to the power supply utility.
Observe the following acts, standards, regulations and orders during the installation and operation of heat pump heating systems in Germany: Outside Germany, observe all regulations and guidelines/directives that may apply to your specific country.
General conditions:
Building Regulations and others
Observe all relevant local and national standards since heat pumps represent "structural systems" in accordance with the state building regulations [Germany]. Therefore check with the local Building Regulations authority regarding applicable regulations prior to the installation of a heat pump. The building owner may need to notify the relevant authority of the system installation after the heat pump installation has been completed. This notification should be accompanied by a manufacturer's declaration that the intended installation will comply with the requirements of the building regulations [Germany]. The requirement for a permit in accordance with the "Wasserhaushaltsgesetz" remains unaffected by this exemption.
Special laws governing the utilisation of various heat sources
The utilisation of heat latent in the environment may, be subject to legal regulations that are designed to ensure that other private and public concerns are not impeded, and that these measures will not exert dangerous environmental influences.
Groundwater as heat source
The extraction of groundwater as heat source for a heat pump and the reintroduction of the cooled groundwater is regulated by paragraph 3 sect. 1 no. 6 and paragraph 3 sect. 1 no. 5 of the "Wasserhaushaltsgesetzes (WHG)" [Germany] and is subject to a permit.
The ground is the source of thermal energy
The extraction of heat by pipework buried under ground that are filled with a means for transporting heat, generally requires notification to the water board or a permit. If the ground collector is in contact with groundwater, a duty to obtain a permit may be determined in accordance with the "Wasserhaushaltsgesetz". However, this case has not been finally regulated. It is, nevertheless, recommended that discussions are held prior to commencement with the relevant water authority (see chapter "Heat source system").
Heat source
The utilisation of the outside air as heat source with regard to the entitlement to cool the outside air is not subject to statutory regulations. However, observe the technical instructions regarding protection against noise emissions [TA-Lärm in Germany, or local regulations] from evaporators. The expelled chilled air may result in a nuisance for neighbours (LBO sect.18).
Federal Immission Protection Act (BImSchG) and TA-Lärm [Germany].
Heat pumps are "Systems" in the sense of the Federal Immissions Protection Act. The BlmSchG differentiates between systems subject to permit (paras. 44, 22) and systems requiring no permit. Systems requiring permits are listed finally in the fourth BImSchV. Heat pumps of any kind are not listed here. For that reason, heat pumps are subject to para. 22 to 25 BlmSchG, i.e. they must be installed and operated in such a way that avoidable nuisance is limited to a minimum. Regarding the noise emitted by heat pump systems, observe the technical instructions appertaining to the protection against noise as per TA-Lärm [or local regulations]. For living areas, the sound pressure levels in the table LS-Lärm that are subject to the surrounding development have been set as emission values.
TA-Lärm (VDI 2058).
The following sound pressure levels at the neighbours' windows must not be exceeded: In commercial residential areas day 60 dB(A) night 45 dB(A) In general residential areas day 55 dB(A) night 40 dB(A) In exclusively residential areas day 50 dB(A) night 35 dB(A)
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rEgUlatIonS and gUIdElInES/dIrEctIvES
DIN standards
– DIN EN 12831 Heating systems in
buildings – procedure to calculate the standard heating load.
– DIN 4108 Thermal insulation and
energy saving in buildings.
– DIN 4109 Sound insulation in
buildings.
– DIN 8901 Refrigerating systems
and heat pumps – protection of the ground, groundwater and surface water – technical safety, environmental requirements and test.
– DIN 4701-10 Energy assessment of
heating and air handling system: Heating, DHW heating, ventilation.
VDI guidelines
– VDI 2067 Efficiency of technical
building systems.
– VDI 2068 Measuring/monitoring
and control equipment in heating systems with water as heat transfer medium.
– VDI 2715 Noise reduction in hot
water heating systems.
– VDI 4640-2 Thermal utilisation of
the ground – ground source heat pump systems.
– VDI 4650 (Draft) Heat pump
calculations. Abridged procedure for calculating the annual expenditure of energy values of heat pump systems.
– VDI 2078 Cooling load calculation
for air conditioned rooms.
Regulations regarding the water side
– DIN EN 806 Technical rules for DHW
installations.
– DIN 4708-1 Central DHW heating
systems – part 1: Terminology and calculation principles.
– DIN EN 378 Refrigeration systems
and heat pumps – technical safety and environmental requirements.
– DIN EN 14511-1 to 4 Air handling
units, chillers and heat pumps with electrically operated compressors for central heating and cooling – part 1: Terminology, part 2: Test conditions, part 3: Test procedures, part 4: Requirements.
– DIN EN 12828 Heating systems in
buildings - Designing hot water heating systems.
– TRD 721 Safety equipment to
prevent excess pressure; safety valves for steam boilers category II.
– DVGW Code of Practice W 101
Guideline for protected potable water areas, part 1: Protected groundwater areas.
– DVGW Code of practice W501
Potable water heating and routing systems - technical measures for the reduction of the growth of legionella bacteria – engineering, installing, operating and modernising potable water installations.
Regulations regarding the power side
– VDE 0100 Regulations for the
installation of HV systems up to 1000 V.
– VDE 0105 Regulations for the
operation of three-phase systems.
– VDE 0700 Safety of electrical
equipment for domestic use and similar purposes.
Accident prevention instructions by the governing body of the trade associations
– BGV D4 Accident prevention
instructions; refrigerating equipment, heat pumps and cooling facilities.
Additional standards and regulations for dual-mode heat pump systems.
Observe the following acts, standards, regulations and orders during the installation of an additional combustion system for solid, liquid or gaseous fuels:
Combustion Order [or local/national equivalent]
– Feu Vo part II, para. 4, sect. 2, sect.
4
– DIN EN 267 Oil combustion system
– technical rules - oil combustion installation (TRÖ) - test.
Safety principles
– DIN 4787 Oil atomisation burners,
terminology, technical safety requirements, testing, identification.
– DIN EN 12285-1 Factory-produced
steel tanks – part 1: Horizontal single or twin-wall cylindrical tanks
for the subterranean storage of
combustible and non-combustible
liquids that represent a risk to
groundwater. – DIN EN 12285-2 Factory-produced
steel tanks – part 2: Horizontal
single or twin-wall cylindrical tanks
for the above-ground storage of
combustible and non-combustible
liquids that represent a risk to
groundwater. – DIN 6618-1 Vertical steel containers
(tanks), single wall, for above-
ground storage of combustible
and non-combustible liquids that
represent a risk to groundwater. – DIN 6619-1 Vertical steel
containers (tanks), single wall, for
subterranean storage of combustible
and non-combustible liquids that
represent a risk to groundwater. – DIN 6620-1; Cylinder banks (tanks)
made from steel for the above-
ground storage of combustible
liquids, safety category A III. – DIN 6625-1 Locally manufactured
steel containers (tanks), for above-
ground storage of combustible
liquids safety category A III that
represent a risk to groundwater
and non-combustible liquids that
represent a risk to groundwater. – DIN 18160-1; Flue systems. – DIN 18381 VOB Payment and
contract order for construction
services – part C: General technical
contract conditions for construction
services (ATV) – gas, water and
drainage installation systems inside
buildings.
DVGW guidelines (DVGW Codes of practice)
– TRF 1996 Technical rules for LPG. – G 430 Guideline for the installation
and operation of low pressure gas
tanks. – G 600 Technical rules for gas
installations. – G 626 Technical rules for the
mechanical routing of flue gases for
open flue combustion equipment in
flue and central ventilation systems. – G 666 Guidelines for the cooperation
between the gas supply utilities and
the contract installation companies.
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HEatIng load calcUlatIon
Heating load
Firstly determine the required heating load of the building. Observe the calculation to DIN EN 12831 for reliable quotations and design.
The heating load can also be estimated for dual-mode heat pump systems with an existing heat source.
1. Subject to the heated living space
See adjacent table for the heating load per m² living space.
Q
N
= Living space x Watt/m²
2. Subject to oil consumption
The annual consumption can be determined from the average oil consumption over the last five years.
Q
N
= Ba x h x Hu / b
VH
QN = Heating load (kW) B
a
= Annual oil consumption (l) h = Seasonal efficiency [to DIN] (h = 0.7) H
u
= Calorific value of fuel oil (10 kWh/l) b
VH
= Hours run at full utilisation (average value 1800 h/p.a.)
Brief formula
Q
N
= Ba / 250
3. Subject to gas consumption
The annual consumption can be determined from the average gas consumption over the last five years.
Q
N
= Ba x h / b
VH
QN = Heating load (kW) B
a
= Annual gas consumption (kWh) h = Seasonal efficiency [to DIN] (h = 0.8) b
VH
= Hours run at full utilisation
(average value 1800 h/p.a.)
Detached or two-family home
Thermal insulation of the external wall
Window Floors W per m²
living space no single glazed 1 160 no single glazed 2 140 no double glazed 1 to 2 100 yes double glazed 1 to 2 80 yes low-E glass 1 to 2 50
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flow tEmpEratUrES of HEatIng SUrfacES
Heating surface temperature
The flow temperature of the heating system is decisive for the application options and the operating mode of the heat pump. Heating systems that require a flow temperature in excess of +60°C can only be operated in dual-mode together with a second heat source. The changeover point of the heat pump is determined not only by the heating output of the heat pump, but also by the sizing of the heating surfaces. Radiator heating systems used to be sized around a flow temperature of +90°C. Today, retrofitting thermal insulation or oversizing generally means, that a flow temperature of only +70°C or less is generally required. The heating surfaces of new systems should be sized around a flow temperature of no more than +55°C to enable a mono­mode operation.
Example:
Up to what outside temperature can a heating system with a flow temperature of +75°C (heating curveB) be operated with a heat pump operating with a flow temperature of up to +60°C? In this example, the point of intersection between heating curve B and the max. heat pump flow temperature of +60°C arrives at an outside temperature of –4°C. The application limit of this heat pump therefore lies at an outside temperature of – 4°C because of the heat distribution system. It is often noted in practice that, through external and internal energy recovery, the heating limits can be extended to meet lower temperatures. This means that the heat pump covers a higher percentage of the annual heating load.
Rule of thumb:
The lower the flow temperature of the heating system, the higher the output of the heat pump.
According to the above diagram the following flow temperatures produce the following changeover points to start the second heat source:
Curve A: Flow temperature 90°C changeover point – 0°C OT Curve B: Flow temperature 75°C changeover point – 4°C OT Curve C: The flow temperature is lower than +60 °C, enabling the heat pump to operate in mono-mode. Curve D: The flow temperature is lower than +60 °C, enabling the heat pump to operate in mono-mode.
Flow temperatures for the corresponding outside temperatures
Heating flow temperature
External temp
Heat pump flow temp.
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SIzIng of HEat pUmpS
Sizing of heat pumps
Some electricity supply utilities can shut down the power supply of heat pumps for specific periods in return for favourable tariffs. However, the heat demand of the building must be covered 24 hours per day. That means that the building heating load must be raised by a factor of 1.1.
Q
HP
= Q
Nbuil.
x 1.1
Air | water heat pumps
The heating output of air | water heat pumps is subject to the outside temperature. This has the disadvantage that the heating output of the heat pump also falls with falling outside temperatures, whilst the heating load actually increases. This is why air | water heat pumps are operated in mono-energetic mode.
Brine | water or water | water heat pumps
As the heat source offers a near constant temperature throughout the year, the heating output of the heat pump is constant. These heat pumps are operated in mono-mode.
Sizing air|water heat pumps
Sizing brine|water heat pumps
Sizing water|water heat pumps
Air inlet temperature °C
Heating output (kW)
Heat source temperature °C
Heating output (kW)
Heat source temperature °C
Heating output (kW)
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sizing example
Example:
Air | water heat pump sizing. The illustration shows the relationship between the heat demand and the heating output of the heat pump. The intersection of the curves provides the dual-mode point (start of the second heat source). The dual-mode point in mono-energetic operation should lie between an outside temperature of –3 °C and –7 °C to cover a large proportion of the annual heat demand with the heat pump (see table).
Sizing example
The example is a house with a heat demand of 11.0 kW. The heat distribution system comprises low temperature radiators, designed for 55/45 (55 °C flow temp. at –14 °C outside temperature). The dual-mode point should be between –3 °C and –7 °C.
Result:
The required heating output of the heat pump for an underfloor heating system and six hours power-OFF (factor 1.1)
11.0 kW x 1.1 = 12.0 kW. The WPL 18, that independently covers a heat demand down to –7 °C outside temperature and an annual heating proportion of 98%, was selected.
Annual coverage by the heating heat pump
Dual-mode point
Parallel (mono-energetic) operation; coverage according to climate zone
°C –10 °C –12 °C –14 °C –16 °C –18 °C – 12 1.00 1.00 1.00 0.99 0.98 – 10 1.00 1.00 0.99 0.98 0.97 – 8 1.00 0.99 0.98 0.97 0.96 – 6 0.99 0.99 0.98 0.97 0.95 – 4 0.99 0.98 0.97 0.95 0.93 – 2 0.98 0.96 0.94 0.92 0.90 0 0.96 0.93 0.90 0.87 0.85 + 2 0.92 0.88 0.85 0.81 0.77 + 4 0.87 0.83 0.79 0.74 0.69 + 6 0.81 0.77 0.72 0.67 0.62 + 8 0.75 0.71 0.65 0.59 0.52
Air inlet temperature °C
Heating output (kW)
Air | water heat pump sizing, with inverter technology
Air inlet temperature °C
Heating output (kW)
Air | water heat pump sizing, with inverter technology These heat pumps are operated in mono-mode. Regulating the speed matches the heat pump heating output to the heating load of the building.
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Application procedures
The following details are required to assess the effect of the heat pump operation on the grid of your local power supply utility:
User address Location of the heat pumps Operating mode according to all
tariffs (domestic, agricultural, commercial, professional and other demand)
Intended operating mode of the
heat pump
Heat pump manufacturer Heat pump type Connected load in kW Maximum starting current in amps
(manufacturer's details)
Heating load of the building in kW.
Power supply
The electricity required to drive heat pumps may be classified as domestic power consumption. In some countries, the local power supply utility needs to approve the installation of heat pumps for central heating purposes. Ask your local power supply utility about their connection conditions for the specified appliance. It is of particular interest to check, whether a mono-energetic heat pump operation is feasible in your region. Information regarding standing charges and supply tariffs, the possibility of utilising favourable night tariffs and possible shutdown periods are also important. Your local power supply utility will be a valuable contact in these matters.
Requirements for the electrical installation of heat pumps
Observe the technical connection
conditions of your local power supply utility.
For information regarding the
necessary switching and metering equipment, contact your power supply utility.
powEr SUpply and tarIffS
Installation example for a heat pump system with ripple control receiver
Earth conductor not shown
1 Heat pump system 2 Control unit 3 Fan or pump 4 Compressor 5 Aux. drive 6 Domestic electricity meter 7 Heat pump meter
A Unregulated main power circuit B Regulated control voltage circuit C Regulated main power circuit D To the power distribution board E For excitation with high tariff power
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IntEgratIon Into tHE HEatIng SyStEm
Buffer cylinder
For a perfect operation, heat pumps require a minimum flow rate of heating water. A buffer cylinder is recommended to ensure a trouble­free heat pump operation. Buffer cylinders (cylinder SBP) provide hydraulic separation between the flow rate in heat pumps and that in the heating circuits. The flow in the heat pump circuit remains constant if, for example, the flow rate in the heating circuit is reduced by thermostatic valves.
Convector heating systems are generally filled with a small amount of water. For such systems, a buffer cylinder of appropriate size should be installed, to prevent frequent cycling (start and stop) of heat pumps.
A buffer cylinder is also required for the defrost operation of air | water heat pumps.
Subject to tariff, heat pumps can be switched off by some electricity supply companies during peak periods. Therefore, size the volume of the buffer cylinder so that with a heating system that cools down quickly (i.e. radiators), the stored heat will be adequate to cover the heat demand during the above-mentioned power­OFF periods to prevent a rapid cooling down of the building.
Benefits of buffer cylinders:
no modification of the sizing of
existing system pipework
no flow noise in the heat
distribution system
no replacement of the circulation
pump of existing heating systems
constant water flow rate through
the heat pump
no loss of comfort during the
power-OFF period
Benefits of applications without buffer cylinder: (in conjunction with underfloor heating)
less space requirement lower investment outlay higher annual performance factor
Heat pump with overflow facility
Heat pump with separating cylinder (low loss header)
1 Heat pump 2 Control unit 2a Temperature sensor 3 Circuit pump 4 Overflow valve 5 Heating circuit
1 Heat pump 2 Control unit 2a Temperature sensor 3 Circuit pump 4 Overflow valve 5 Heating circuit 6 Buffer cylinder
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Heating pipework
Use flexible pipes when integrating heat pumps into the pipework. Also, install an additional expansion vessel because of the greater water volume and the possible switching OFF of the heat source. The heat pump is protected in accordance with DIN 4751 sheet 2. A buffer cylinder is not required for systems large in mass (underfloor heating system). If no buffer cylinder is installed in the system, fit the overflow valve between the flow and return lines so that the minimum heat pump flow rate is maintained.
Structure-borne noise transfer
To prevent structure-borne noise transfer to the pipework (possibly also vibration transfers from central heating circuit pumps), the installation of hoses into the water pipework is required. Use anti-vibration pipe clips.
Circulation pumps in the heat pump circuit
When using a SBP 200 E or SBP 700 E (buffer cylinder) and the heat pump compact installation WPKI 5, size the corresponding circulation pump (cylinder primary pump) for the heat pump in accordance with the "Circulation pump" selection table.
Second heat source
For dual-mode systems, always connect the heat pump into the return of the second heat source (e.g. oil boiler). Note: In accordance with the small combustion system order (1st BImSchV) [or local regulations] para 2: Dual-mode heating systems para 15: The emissions test for the second heat source is not required with repeated supervision.
Dual-mode heat pump system
Mono-energetic heat pump system
HEat pUmpS wItH bUffEr cylIndEr
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HEat pUmpS wItHoUt bUffEr cylIndEr
Installation without buffer cylinder
If heat pumps in a heating system are installed without a buffer cylinder, observe the following information: A constant heat pump flow rate is required to enable the heat pump to function correctly. This must be at least 20% of the nominal flow rate. Particularly for air | water heat pumps, other higher minimum flow rates may be required. Observe the product documentation. Constant flow rates are primarily achieved with area heating systems, where no zone valves are used in case of several heating circuits. To avoid contravening the Energy Savings Act [Germany], an appropriate dispensation must be applied for from the Building Authorities if no zone valves are installed. For example, if there are no zone valves installed in the living room, the room temperature can be captured by the FE 7 / FEK remote controller, which in turn complies with the requirements of the Energy Savings Act [Germany].
With air | water heat pumps, the minimum flow rate specified in the following table must be ensured.
Minimum flow rate Heat pump m³/h WPL 10 0.4 WPL 13 E 1.0 WPL 18 E 1.2 WPL 23 E 1.4 WPL 13 cool 1.2 WPL 18 cool 1.7 WPL 23 cool 2.2 WPL 33 1.4
Mono-mode brine | water heat pump without buffer cylinder
Reference room without zone valve Room temperature regulation via heat pump remote control FE 7 Overflow valve ÜV required to prevent flow noise
Minimum circulation volume on the heating side 20% of the nominal flow rate of the heat pump
Mono-energetic air | water heat pump without buffer cylinder
Reference room without zone valve Room temperature regulation via heat pump remote control FE 7 Overflow valve ÜV required to prevent flow noise
Observe the minimum water circulation volume on the heating side.
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dHw HEatIng wItH HEat pUmpS
DHW heating with heat pumps
DHW heating is possible with all STIEBEL ELTRON heat pumps. The wide range of applications and the many options of combining heat pumps with cylinders of different sizes and equipment levels require engineering and installation documents, that are matched to each individual application. The connections on the electrical and water side of the heat pump are therefore made in line with the STIEBEL ELTRON technical guides.
DHW cylinders
The size of the DHW cylinder is subject to the daily and the peak consumption, the DHW distribution system and the installed draw-off points. Apartment buildings and non-residential buildings are sized in accordance with the consumption profiles and guidelines appertaining the hygiene requirements. The cylinder is heated via an internal or external indirect coil.
Indirect coils
The minor temperature differentials lend themselves best to DHW heating by heat pump with internal indirect coils with at least 0.25 m² exchanger surface per kW output. A further option is DHW heating via an external indirect coil. When sized in this way, a DHW temperature of approx. +50 °C is reached. If higher temperatures are required, provide DHW backup heating with an electric booster heater.
Control
The DHW heating is regulated by the WPM heat pump manager.
DHW heating with an external heat exchanger Small systems according to DVGW W 551
DHW heating with DHW cylinder SBB 300 WP Small systems according to DVGW W 551
DHW heating with a SBS ... combi cylinder W. Small systems according to DVGW W 551
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dHw HEatIng wItH HEat pUmpS
DHW heating with a 300 litre DHW cylinder and an external heat exchanger
WPF 5
WPF 7
WPF 10
WPF 13
WPF 16
WPW 7
WPW 10
WPW 13
WPW 18
WPW 22 M
WPL 10
WPL 13
WPL 18
WPL 23
WPL 33
WPL 14 HT 300 litre capacity DHW cylinder 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Inlet pipe for a 300 / 400 l cylinder 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Heat exchanger type WT 10 1 1 1 1 1 Heat exchanger type WT 20 1 1 1 1 1 – Heat exchanger type WT 30 1 1 1 1 1 1 – Heat pump circulation pump UP 25–80 1 1 1 1 1 1 – Circulation pump UPS 25-60 B 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Temperature sensor heat pump manager 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Maximum possible DHW temperature 50 °C
DHW heating
WPF 5
WPF 7
WPF 10
WPF 13
WPF 16
WPW 7
WPW 10
WPW 13
WPW 18
WPW 22 M
WPL 10
WPL 13
WPL 18
WPL 23
WPL 33
WPL 14 HT Required indirect coil surface in m² 1.6 2.2 2.8 3.6 4.5 2.0 2.8 3.6 4.8 6.2 2.6 3.4 4.8 5.6 4.8 2.0
°C °C °C °C °C °C °C °C °C °C °C °C °C °C °C °C SBB 301 WP 3.2 50 50 50 50 50 49 50 47 60 SBB 302 WP 4.8 50 50 50 50 49 50 50 50 50 46 50 50 50 46 50 60
SBB 401 WP SOL (upper indirect coil connected)
4.0 50 50 50 49 45 50 50 50 47 50 50 45 46 60
SBB 401 WP SOL (both indirect coils connected in series)
5.4 50 50 50 50 50 50 50 50 50 49 50 50 50 49 50 60
SBB 501 WP SOL (upper indirect coil connected)
5.0 50 50 50 50 50 50 50 50 50 47 50 50 50 47 50 60
SBB 501 WP SOL (both indirect coils connected in series)
6.4 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 60
Predicted achievable DHW temperatures with heat pump operation only
The precondition for achieving the stated DHW temperatures is the maintenance of the minimum flow rates stated in the installation instructions and the pipework in accordance with the STE technical guides. The distance between the heat pump and the DHW cylinder must not be greater than 2 m. The connecting pipe must not contain more than two 90° bends (not elbows). The achievable DHW temperatures are to be taken as reference values, which are subject to normal manufacturing tolerances. If, for the SBB 400/500 WP SOL, only the upper indirect coil is used for the heat pump, then the lower indirect coil can be used for solar heating.
DHW heating with a twin compressor machine in partial load operation.
DHW heating with a SBS... combi cylinder
WPF 5
WPF 7
WPF 10
WPF 13
WPF 16
WPW 7
WPW 10
WPW 13
WPW 18
WPW 22 M
WPL 10
WPL 13
WPL 18
WPL 23
WPL 33
WPL 14 HT SBS 800 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SBS 1000 1 1 1 1 1 1 1 1 1 1 1 1 SBS 1500 1 1 1 1 1 1 1 1 1 Diverter valve HUV 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 Temperature sensor heat pump manager 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Maximum possible DHW temperature 50 °C
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frESHwatEr StatIon
Equipment description
The freshwater station supplies one or two residential units with hot water. The energy is supplied by a 700 l buffer cylinder SBP 700 operating at a temperature of +55 °C. The primary circulation pump is regulated via block modulation, so that the required DHW temperature remains as constant as possible. The DHW circulation option enables three time slots to be defined. Outside these times, DHW circulation is activated by draw-off detection. An additional sensor (option) enables the activation of a booster heater (BGC) inside the buffer cylinder via a zero­volt contact. The ready-to-use freshwater station is pre-programmed at the factory.
Power connection
Only apply voltage after filling and venting the system to prevent the pumps running dry. Connect the power cable to a 230 V / 50 Hz supply and protect it with a 10 A MCB.
DHW heating with a freshwater station
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modErnISatIon of oldEr bUIldIngS
Note
When modernising an oil heating system with a heat pump, the older oil boiler will frequently be used as second heat source if the oil tank is still quite full. This would represent a dual-mode heat pump system, making the flue gas inspection for the oil boiler superfluous. However, in such cases the dual-mode operation is just a temporary solution. After using up the stock of oil, the oil boiler should be removed and replaced by the electric booster heater integrated into the heat pump (mono-energetic operation). Apart from the space­saving benefit arising from the removal of the oil boiler system, the heating operation would also be more economical. The running costs for maintaining the oil combustion system and the sweeping of the chimney frequently exceed the energy costs of the heater rod.
Hydraulic connection
The hydraulic connection is made as for a new build, if no dual-mode system with an oil or gas boiler is envisaged. Dual-mode systems in which an oil or gas boiler should be operated for a limited period are connected hydraulically so that they can later be dismantled without having to drain the entire system. After removal, the heat pump system will be operated in mono-energetic mode. The figure to the right shows the layout of a dual-mode heat pump system with oil or gas boiler.
Power connection
The power connection of the heat pump requires two additional meter spaces in the domestic distribution board for the heat pump meter and the ripple control receiver. In most cases, since the existing distribution panel lacks the required space, allow for the panel to be replaced with a larger one or supplemented by an additional distribution panel. This should be applied for and agreed with your local power supply utility.
Dual-mode air|water heat pump system
Dual-mode air|water heat pump system
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coolIng wItH tHE HEat pUmp SyStEm
Passive cooling
With passive cooling, the low temperature of the groundwater or that of the upper earth crust is transferred to the heating system via a heat exchanger. The heat pump compressor will not be started, i.e. the heat pump remains passive.
Active cooling
During active cooling, the cooling output of the heat pump (cold side) is transferred to the heating system. The heat pump compressor will be started, i.e. the heat pump becomes active.
Procedure for allowing passive cooling:
Calculating the cooling load
– to VDI 2078 – in accordance with a standard
form
– in accordance with the m² area
of the living space (factor)
Determining the cooling capacity
of the heat sink
– geothermal probe – groundwater
Sizing the distribution system
– underfloor heating system – fan convectors
Heat pump installation
– WPC cool – WPF
Design information:
The cooling capacity of the heat sink can be seen in the table on page 41. For example, two geothermal probes with a depth of 94 metres can transfer approx. 7.2 kW to the ground (WPC 13 cool).
The heat transfer by the heat sink must not exceed the cooling load of the building. The required room temperature cannot be achieved if the cooling load is greater. If necessary, some rooms must be excluded from the cooling demand to achieve the required room temperature in the other rooms.
Average temperatures underground (°C)
Drilling depth (m) Exposed site Urban area High location
0 9.5 9.5 3.2 25 11.3 12.5 8.0 50 12.0 13.5 8.7 75 12.8 14.5 9.5
100 13.5 15.5 10.2 125 14.3 16.5 11.0 150 15.0 17.5 11.7 175 15.8 18.5 12.5 200 16.5 19.5 13.2
Temperature curve underground
Cooling of buildings
Disabled Enabled
Passive systems Active systems
Utilisation of natural heat sinks
Cool ground / cool night air Utilisation of storage effects
Utilisation of refrigerators
*+1 °C temperature rise every 33 m
Depth (m)
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coolIng load calcUlatIon
Cooling load calculation
Calculate the cooling load in accordance with VDI 2078. Our cooling load calculation form or the calculating program assist in the simplified determination of the cooling load of a room. Our cooling load slide rule can also assist in quickly determining the cooling load in situ. It can be obtained from STIEBEL ELTRON sales offices; for addresses, see the back page of the technical guide. Our empirical values too can assist in achieving a quick sizing:
Factors
Private homes 30 W/m³ Offices 40 W/m³ Sales rooms 50 W/m³ Glass extensions 200 W/m³
Simplified cooling load calculation in accordance with our calculation form
The cooling load calculation form enables an easy and quick calculation of the cooling load of a room. The calculation is made using the standard form on page 39. Outside temperature +32°C at a room temperature +27°C and constant operation.
Position 1:
Split the window areas in accordance with the different points of the compass and multiply them with the respective values. Insert that point of the compass into the addition of the cooling load calculation that results in the highest value. Use the total of both values, if windows are positioned adjacent to two neighbouring points of the compass, i.e. south-west and west. Also take horizontal skylights into consideration (see line "attic windows"). Consider the stated reduction factors for equipment designed to shield against direct sunlight.
Position 2:
Standard values to VDI 2078 are used as base for the walls, as the cooling load is not significantly influenced by walls.
Position 3:
Floors below unheated cellars or areas bordering the ground are not taken into account.
Position 4:
Multiply the ceiling area less any skylights by the applicable value.
Position 5:
The heat given off by electrical equipment and lighting is taken into consideration in line with their connected load and is multiplied by a factor of 0.75. These appliances must only be taken into consideration if they are switched on during the cooling operation.
Position 6:
Multiply the number of occupants by the stated value. The VDI 2067 based its calculation on the assumption of occupants at rest or performing light work.
Position 7:
Apply the outside air proportion of the appliance in accordance with manufacturer's details. The cooling down of the outside air proportion is taken into account at 5 K.
Cooling load:
Total of the individual cooling loads for position 1 to 7.
Equipment sizing:
To achieve an internal temperature of approx. 5 K below the outside temperature, the equipment cooling capacity must be equal to or greater than the calculated cooling load.
Basis:
Apart from the influences stated above, this calculation process also takes into account the storage capacity of the room. This is based on the variables in VDI 2078.
Calculation room 1
(see calculation sheet) The cooling load is calculated in accordance with the following details: Room size 5.0 m wide, 5.0 m long,
3.0m high, window size 4.0 m² towards the west Window with external blinds Number of occupants: 2 Computer 500 W connected load Flat roof with 5 cm insulation; lightly constructed external walls.
Result:
The calculated cooling load of room 1 is 2.2 kW.
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Cooling load calculation form
For estimating the cooling load of a room with reference to the VDI 2078
Address: Type of room:
Name: Size of room: Street: Length Width Height Surface
Volume
Town: 5.0 m 5.0 m 3.0 m 25.0 m² 75.0 m³
1. Insolation through windows and external doors
Exposed window
Reduction factor, solar protection
Window
area
Cooling load,
windows,
watt
single glazed
W/m²
double glazed
W/m²
thermo
glazed
W/m²
internal
blinds
awnings
external
blinds
North 65 60 35
x 0.7 x 0.3 x 0.15
Northeast 80 70 40 East 310 280 155 Southeast 270 240 135 South 350 300 165 Southwest 310 280 155 West 320 290 160 4.0 174 Northwest 250 240 135 Attic window 500 380 220
Only use the maximum value for different points of the compass. 174
2. Walls less window and door openings that have already been taken into account.
Cooling load
W/m²
Wall area
Cooling
load, wall
watt External walls 10 26.0 260 Internal walls 10 15.0 150
Total 410
3. Floor towards non-air conditioned areas
Cooling load
W/m²
Floor area
Cooling
load, floor
watt
Total 10 25.0 250
4. Ceiling less roof windows and fanlights that have already been recorded
Flat roof Pitched roof
Ceiling towards non-air
conditioned rooms W/m²
Ceiling area
Cooling
load, ceiling
watt
not
insulated
W/m²
insulated
W/m²
not
insulated
W/m²
insulated
W/m²
Total
60 30 50 25 10 25.0 750
5. Electrical appliances that are operated at the time of cooling
Connected
load watt
Factor
Cooling load,
appliances
watt Lighting Computer with monitor and printer 500 x 0.75 375
Total 375
6. Heat given off by occupants that are at rest or perform only light work
Cooling load
W/person
Occupants
number
Occupants
watt
Total 120 2 240
7. Outside air for air conditioning appliance with a proportion of outside air
Cooling load
W/m²
Air volumem³Ventilation air
watt
Total 10
Total cooling load of the room in watts
The estimated cooling load results in a temperature reduction of approx. 5 °C
2199
coolIng load calcUlatIon
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HEat SInkS for coolIng opEratIon
Cooling with a geothermal probe
Passive cooling with geothermal probes utilises the constant temperature of the ground at greater depths. In standard houses, the cooling capacity is adequate for the few days of the year, when cooling is desirable. With high cooling loads, the temperature underground can rise gradually. This would result in a slight reduction of the cooling effect via the underfloor heating system or fan convectors. Note: The geothermal probe can be larger if greater cooling loads are required. The probe for the cooling operation should not be longer than 100 metres.
Cooling with groundwater
The groundwater temperature never rises above +14°C, even in summer. That makes it an ideal choice for passive cooling. The low temperature is transferred to the heating water via a heat exchanger, thereby utilising the underfloor heating system or fan convectors to cool the building. With this kind of operation, the temperature of the groundwater returned underground must not exceed 20 °C. A water analysis should verify that the water is compatible with the heat exchanger material.
Cooling with geothermal collectors
Geothermal collectors are only suitable for passive cooling to a limited extent. The temperature near the surface of the ground is substantially dependent on the outside temperature. With an additional heat transfer over time, the temperature would rise higher than +15°C, making cooling impossible.
Main layout geothermal probe heat pump system
Main layout groundwater heat pump system
Main layout geothermal collector heat pump system
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Cooling with a geothermal probe
Geothermal probes are sized in accordance with the heat pump heating output. The heat that must be transferred to the ground during passive cooling is approx. 70% of the extraction rate (approx. 35 W/m probe length).
Example:
Heat pump WPF/C 10 cool Required geothermal probe 2 pce. @ 70 metre length Extraction rate approx. 55 W per metre equates to approx. 7.7 kW. The transfer to the ground amounts to approx. 5.4 kW.
Cooling with groundwater
The amount of groundwater that can be utilised to remove heat is determined in accordance with the amount of groundwater required by the heat pump. The temperature differential between the groundwater and the cooling water is approx. 5 K.
Example:
Heat pump WPW 13 Required volume of groundwater 2.6 m³/h The groundwater can remove approx. 15.1 kW.
Sizing table geothermal probe DN 25
for normal solid rock, extraction capacity 55 W/m (average value)
Heat pump type
Source temperature 0°C Flow temperature 35°C
Geothermal probe 32 x 2.9 Number
Geothermal probe 32 x 2.9 Depth
Extraction, heating mode
Transfer, cooling mode
Heating output Cooling capacity WPF/C 5 cool 5.8 kW 4.5 kW 1 pce. 82 m 4.5 kW 3.2 kW WPF/C 7 cool 7.8 kW 6.0 kW 1 pce. 109 m 6.0 kW 4.2 kW WPF/C 10 cool 9.9 kW 7.7 kW 2 pce. 70 m 7.7 kW 5.4 kW WPF/C 13 cool 13.4 kW 10.3 kW 2 pce. 94 m 10.3 kW 7.2 kW WPF 16 cool 16.1 kW 12.5 kW 3 pce. 84 m 13.8 kW 9.6 kW
Sizing table groundwater
Groundwater temperature approx. 15 °C (average value during cooling operation)
Heat pump type
Source temperature 10°C Flow temperature 35°C
Groundwater amount Transfer, cooling mode
Heating output Cooling capacity WPW 7 7.2 kW 5.9 kW 1.5 m³/h 8.7 kW WPW 10 10.0 kW 8.2 kW 2.1 m³/h 12.2 kW WPW 13 12.5 kW 10.2 kW 2.6 m³/h 15.1 kW WPW 18 17.1 kW 14.1 kW 3.4 m³/h 19.7 kW WPW 22 M 21.7 kW 18.2 kW 4.4 m³/h 25.5 kW
coolIng capacIty
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dIStrIbUtIon SyStEm for coolIng opEratIon
Distribution systems
Subject to the type of installed coolant distribution system, the cooling water temperatures can be between +8°C and +16°C. To prevent condensation, the cooling water temperature in underfloor heating systems lies above the dew point. The dew point temperature is subject to the air temperature and the relative humidity. For that reason, any global statement of the possible average cooling load of these systems can only be viewed as a rough estimate. For fan convectors, the cooling water temperatures can be reduced below the dew point, and sensible as well as latent heat can be extracted from the room air through the condensate removal. In addition, cooling ceilings or wall heating systems are suitable for passive cooling with ground source heat pumps.
Underfloor cooling
With only little additional control effort and equipment, the underfloor heating system can also be used for cooling during the warmer season. The application is limited by DIN 1946 T2; consequently an average cooling load of approx. 20 to 25 W/m² results. The manufacturer must approve the suitability of the floor structure for cooling, particular that of the installed screed. Passive cooling requires changeover zone valves with 230 V control voltage.
Fan convectors/cassettes
The cooling load of a fan convector/ cassette is subject to the size, the air flow rate and the cooling water temperature. Where sizing takes the requirements of DIN 1946 into account, specific cooling loads of 30 to 60 W/m² heat exchanger surface are achieved. The common equipment sizing for average fan stages offers users the option of regulating quickly, even when heat loads fluctuate severely (high fan stage).
Fan convectors
Source: Rehau
26_0 3_01_0389
26_0 3_01_0390
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coolIng capacIty, UndErfloor HEatIng SyStEm
Cooling capacity, underfloor heating systems
Floor covering Tiles Carpet Installation spacing cm 5 10 15 20 30 5 10 15 20 30 Room temperature °C 27 27 27 27 27 27 27 27 27 27 Flow temperature °C 15 15 15 15 15 15 15 15 15 15 Return temperature °C 20 20 20 20 20 20 20 20 20 20 Cooling capacity W/m² 52 45 39 34 26 33 29 26 24 19
Cooling capacity, underfloor heating systems
Floor covering Tiles Carpet Installation spacing cm 5 10 15 20 30 5 10 15 20 30 Room temperature °C 23 23 23 23 23 23 23 23 23 23 Flow temperature °C 15 15 15 15 15 15 15 15 15 15 Return temperature °C 20 20 20 20 20 20 20 20 20 20 Cooling capacity W/m² 26 22 19 17 13 16 14 13 12 11
Underfloor heating system heating output
Floor covering Tiles Carpet Installation spacing cm 5 10 15 20 30 5 10 15 20 30 Room temperature °C 20 20 20 20 20 20 20 20 20 20 Flow temperature °C 35 35 35 35 35 35 35 35 35 35 Return temperature °C 30 30 30 30 30 30 30 30 30 30
Cooling capacity W/m² 65 55 50 45 30 40 37 32 28 24
With underfloor cooling, the cooling load is not only subject to the heat sink but also to the cooling capacity of the underfloor heating system. For example, an underfloor heating system with tiled cover and a spacing between pipes of 10 cm has a specific cooling capacity of 22 W/m². The required room temperature cannot be achieved if the cooling load of the room is greater than the cooling capacity of the underfloor heating system. In such cases, either install fan convectors or limit the use to tempering the room.
Comfort
A person's capacities suffer severely at room temperatures that are too low or too high. Comfortable room temperatures are therefore essential for our wellbeing. In most cases, cooling systems can ensure very good room comfort with only little energy expenditure. The energy exchange between a person and the cooling area predominantly takes the form of radiation. Underfloor cooling therefore provides excellent pre­requisites for a comfortable ambient climate.
Comfort zone (Leusden & Freymark)
Room air temperature TL (°C)
Relative humidity (%)
uncomfortably humid
comfortable
just comfortable
uncomfortably dry
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Equipment description
Hydrima stand-alone appliance for cooling and heating; for floorstanding and wall mounted installation. Internal appliance in an attractive design, three-stage fan operation, operating mode selector, dirt filter and hard-wired remote control.
Window contact:
A N/C contact can be connected via terminal strip WIN, terminals 5 and
6. With the contact open, the valve is closed and the fan is switched OFF.
Heating operation:
Heat is transferred to the ambient air via the heat exchanger. The multi-stage fan constantly changes the ambient air, which is cleaned in the process by the integral filter. The air changes ensure a pleasant temperature distribution in the room.
Cooling mode:
Heat is withdrawn from the room by the heat exchanger and transferred to the geothermal probe via the pipework system. In the process, condensate can be created at the heat exchanger, subject to certain operating conditions; this must be drained off via the condensate drain.
coolIng capacIty, fan convEctorS
Type ACTH 20 ACTH 40 ACTH 50
Part no. standard unit 18 98 20 18 98 21 18 98 22
Cooling operation output details
Fan stage small medium high small medium high small medium high Cooling water temperature °C 15/20 15/20 15/20 15/20 15/20 15/20 15/20 15/20 15/20 Cooling capacity at 23°C room temp. W 285 367 532 532 588 662 680 799 969 Cooling capacity at 25°C room temp. W 373 510 577 764 865 1036 940 1168 1505 Cooling capacity at 27°C room temp. W 459 647 747 974 1137 1402 1180 1495 2037 Cooling capacity at 29°C room temp. W 609 828 968 1291 1370 1747 1583 1947 2551 Cooling capacity at 31°C room temp. W 833 1121 1289 1786 2054 2464 2186 2712 3564
Heating operation output details
Fan stage small medium high small medium high small medium high Heating water temperature °C 50/40 50/40 50/40 50/40 50/40 50/40 50/40 50/40 50/40 Heating output at 15°C room temp. W 1600 2185 2780 3255 4570 5065 4955 6270 7250 Heating output at 18°C room temp. W 1475 2015 2565 3000 4215 4675 4570 5780 6685 Heating output at 20°C room temp. W 1405 1915 2440 2855 4015 4450 4350 5500 6365 Heating output at 22°C room temp. W 1315 1795 2285 2675 3760 4165 4075 5155 5960 Heating output at 24°C room temp. W 1230 1675 2130 2495 3505 3885 3800 4805 5560
Fan convector installation
Fan convector power supply
1 Return connection 2 Flow connection 3 Condensate drain
4 Servomotor 5 Drain valve 6 Air vent valve
7 Air blow-off grille 8 User interface 9 Air entry
MIU Interface extension UNOC Time switch contact input WIN Window contact input RC User interface plug-in strip J1 Plug and jumper ST Plug-in contact 230 V
Power supply and jumper allocation, see installation instructions ACTH
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Equipment description
Hydrima cassette cooling and heating appliance for installation in suspended ceilings. Internal appliance in an attractive design, three-stage fan operation, operating mode selector, dirt filter and hard-wired remote control.
Heating operation:
Heat is transferred to the ambient air via the heat exchanger. The multi-stage fan constantly changes the ambient air, which is cleaned in the process by the integral filter. The air changes ensure a pleasant temperature distribution in the room.
Cooling mode:
Heat is withdrawn from the room by the heat exchanger and transferred to the geothermal probe via the pipework system. In the process, condensate can be created at the heat exchanger, subject to certain operating conditions; this must be drained off via the condensate drain.
coolIng capacIty, caSSEttES
Type ACKH 10 ACKH 12 ACKH 18
Part no. standard unit 22 34 41 22 34 42 22 34 43
Cooling operation output details
Fan stage small medium high small medium high small medium high Cooling water temperature °C 15/20 15/20 15/20 15/20 15/20 15/20 15/20 15/20 15/20 Cooling capacity at 23°C room temp. W 413 435 550 656 691 874 868 915 1158 Cooling capacity at 25°C room temp. W 563 593 750 894 942 1192 1184 1247 1579 Cooling capacity at 27°C room temp. W 713 751 950 1133 1193 1510 1500 1580 2000 Cooling capacity at 29°C room temp. W 863 909 1115 1371 1444 1828 1816 1913 2421 Cooling capacity at 31°C room temp. W 1013 1067 1350 1609 1695 2146 2132 2245 2842
Heating operation output details
Fan stage small medium high small medium high small medium high Heating water temperature °C 50/40 50/40 50/40 50/40 50/40 50/40 50/40 50/40 50/40 Heating output at 15°C room temp. W 2505 2689 3684 3411 3662 5016 4325 4643 6360 Heating output at 18°C room temp. W 2255 2420 3316 3070 3296 4514 3892 4179 5724 Heating output at 20°C room temp. W 2088 2241 3070 2842 3051 4180 3604 3869 5300 Heating output at 22°C room temp. W 1921 2062 2824 2615 2807 3846 3316 3559 4876 Heating output at 24°C room temp. W 1754 1883 2579 2388 2563 3511 3027 3250 4452
Cassette installation
A T bracket, suspended ceiling B Suspended ceiling C Heat exchanger D Fan E Air grille F Cable entry, power supply G Condensate connection 15 mm H Flow connection I Return connection J Fresh air supply connection K Ancillary room cooling connection
ACKH 10 ACKH 12 ACHK 18 X 39 mm 39 mm 50 mm Y 120 mm 113 mm 95 mm Z 118 mm 120 mm 102 mm
G 1/2" G 1/2" G 3/4"
Dimensions in mm
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paSSIvE coolIng wItH tHE wpc cool HEat pUmp
Passive cooling with the WPC cool heat pump
Installation information: Use only pipes and fittings made from corrosion-resistant materials. Condensate is prevented reliably through the integral dew point monitor in the lead room. If sensible areas in the building are crossed, where other dew point temperatures must be expected or where the temperature falls below the dew point temperature (fan convectors), insulate all lines with diffusion-proof material.
WPC cool mono-mode with passive cooling (heating mode)
WPC cool mono-mode with passive cooling (cooling mode)
WPC cool mono-mode with passive cooling
Minimum circulation volume
on the heating side 20% of
the nominal flow rate of the
heat pump
Minimum circulation volume
on the heating side 20% of
the nominal flow rate of the
heat pump
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paSSIvE coolIng wItH tHE wpf..E HEat pUmp
With brine | water heat pumps, the heat source can also be used for cooling purposes, i.e. as a heat sink. An area heating system or fan convectors is/are required for this function. An integral control unit in the heating system prevents the temperature falling below the dew point. When selecting the heating circuit pump, ensure that only cast pumps (condensate forming between the casing and the stator) or rotary pumps are used.
WPF..E mono-mode with passive cooling (cooling mode)
WPF E mono-mode with passive cooling
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paSSIvE coolIng wItH tHE wpf HEat pUmp
WPF mono-mode with passive cooling (heating mode)
WPF mono-mode with passive cooling (heating mode)
WPF mono-mode with passive cooling (heating mode)
Passive cooling with the heat pump WPF.
With brine | water or water | water heat pumps, the heat source can also be used for cooling purposes, i.e. as a heat sink. An area heating system is required for this function. A suitable controller in the heating system prevents the temperature falling below the dew point. A heat exchanger is required to avoid the need for filling the entire heating system with brine. When selecting the pump, ensure that only cast pumps (condensate forming between the casing and the stator) or rotary pumps are used.
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actIvE coolIng wItH tHE wpc HEat pUmp
Active cooling with the WPC heat pump
Active cooling is unsuitable as the only source of cooling in underfloor heating systems. This requires additional fan convectors. Use only pipes and fittings made from corrosion-resistant materials. Insulate all lines entering the house in a vapour diffusion-proof manner to prevent the formation of condensate.
WPC mono-mode with active cooling (heating mode)
WPC mono-mode with active cooling (cooling mode)
WPC mono-mode with active cooling
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actIvE coolIng wItH tHE wpf HEat pUmp
Active cooling with the WPF heat pump
Brine | water heat pumps WPF, in conjunction with the cooling module WPAC1, can be used for active cooling. Active cooling is unsuitable as the only source of cooling in underfloor heating systems. This requires additional fan convectors. Use only pipes and fittings made from corrosion-resistant materials. Insulate all lines entering the house in a vapour diffusion-proof manner to prevent the formation of condensate.
WPF mono-mode with active cooling (heating mode)
WPF mono-mode with active cooling (cooling mode)
WPF mono-mode with active cooling (cooling mode)
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actIvE coolIng wItH tHE wpl HEat pUmp
Active cooling with the WPL heat pump
Air | water heat pumps can also be used for cooling buildings. The heating heat pump should be sized for heating operation, i.e. for use in winter. Matching of the cooling capacity of the heat pump system to the cooling load of the building opens up the possibility of cooling in summer. The sizing of the distribution system is crucial for the transfer of thermal loads. Underfloor heating systems are only suitable for the transfer of high loads to a limited degree, e.g. in conjunction with active cooling of buildings, as the transfer rate is low and frequent cycling of the heat pump cannot be prevented. A combination with fan convectors is recommended.
WPL mono-energetic with active cooling (heating mode)
WPL mono-energetic with active cooling
WPL mono-energetic with active cooling (heating mode)
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Note the following when installing the appliances outside:
Ensure short runs between heat
pump and building (heat losses)
Check noise pollution (avoid
"noise reflecting" environments); if necessary factor in on-site deflectors
Provide foundations (e.g. timbers,
blocks, concrete slabs)
Install connecting lines in
thermally insulated conduits underground (min. Ø 100 mm)
Provide wall outlets for pipework
(min. 150 x 150 mm)
Provide condensate drain pipes
(pipework, free from the risk of frost or underground soak away)
Subject to installation type, check
whether planning permission is required
Ensure a free air flow
Avoid thermal short-circuits
Provide space for the installation
(whether external or internal)
Connect heat pump to the flow
and return using flexible pipes
Protect the heating circuit against
frost
Provide a power supply and wiring
aIr | watEr HEat pUmp - ExtErnal InStallatIon
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Air routing
When installing air | water heat pumps externally, there are generally no problems associated with routing the air. However, prevent the discharge of cold air towards neighbouring properties (patios, balconies). Also prevent air being directed immediately at house or garage walls. Pay particular attention to noise pollution. Prior to installation, consider the sound propagation, whether towards neighbouring properties or towards your own home. Never install the heat pump immediately adjacent to living rooms or bedrooms. Insulate pipes through walls and ceilings against structure-borne noise transmission. The heat pumps are characterised by their particularly quiet operation. Nevertheless, incorrect installation can, under unfavourable conditions, lead to unwanted high noise levels.
Observe the following for external installations:
Plants can reduce reflections that
may occur, for example when installing the equipment between two walls.
Avoid installation on large floor
areas off which sound can bounce.
Installation between two closed
walls as well as in corners and corners can lead to higher noise levels, as these surfaces can act as sound reflectors and should therefore be avoided.
Reductions in noise levels can
be achieved through on-site deflectors.
Sound pressure level
at 5 m distance
at 10 m
distance WPL 10 43 dB(A) 37 dB(A) WPL 13 43 dB(A) 37 dB(A) WPL 18 43 dB(A) 37 dB(A) WPL 23 43 dB(A) 37 dB(A) WPL 33 43 dB(A) 37 dB(A)
SoUnd EmISSIonS
Acoustic measures
Lawn areas and shrubs can contribute to the reduction of noise. Avoid installation on hard floor areas. Large floor areas of which sound can bounce can act as reflectors and can raise sound levels by up to 3 dB(A) compared with an installation on insulated floors.
Direct noise propagation when installing heat pumps outside can be impeded by on-site deflectors. Noise levels can be reduced by walls, fences, palisades etc.
A noise reduction of 2 dB(A) can be achieved with the WPL 13/18/23/33 by using a duct silencer. Part no. 18 53 25 (WPL 13/18/23) Part no. 18 53 70 (WPL 33)
As for all heating systems, the transfer of structure-borne noise through heating pipes to brickwork and radiators should be prevented. Heat pumps should therefore be connected to the heat distribution system via flexible hoses, flexible connections of pipework to walls and ceilings and flexible routing of pipework through walls and floors.
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SoUnd EmISSIonS
Acoustic emissions
Noise, a sound or a tone are all described as sound. Sound spreads by the transfer of kinetic energy from one molecule to another. A sound carrier medium is always required for sound transmission (air, water, iron etc.). From a physical aspect, sound takes the form of a wave that expands in circular form. The movement of sound waves can be compared to that of water waves.
Reflection
Where sound waves hit a wall the waves are reflected at the same angle as that of the impact.
Absorption
If sound waves impact on a soft, porous wall, some of the sound energy is converted to frictional heat.
Law of Distance
The sound pressure level is reduced by approx. 6 dB(A) if distance L doubles in length.
Law of Distance using the WPL 10 as an example
Sound power level LwA = 65 dB(A) Sound pressure level LpA1 (5 m distance) = 43 dB(A) Sound pressure level LpA2 (10 m distance) = 37 dB(A)
Sound power level
The sound power level describes the sound emissions from a source or sound. It is determined using the sound pressure level, relative to the envelope area of the source of sound, i.e. the so-called envelope method.
Sound pressure level
The sound pressure level, measured in the ambience, is subject to the sound power level, the distance at which the level is measured and the structural surroundings.
Human perception
If a sound is perceived to be twice as loud, this corresponds to a rise by 10 dB(A). Two sources of sound of the same volume correspond to a rise of 3 to 6 dB(A).
Sound propagation
Sound propagation
Distance from the
source of
sound to the
perceiving
person
Reduced sound pressure level from the sound power level subject to the
distance and the installation conditions
1 m 8.0 dB(A) 5.0 dB(A) 2.0 dB(A) 2 m 14.0 dB(A) 11.0 dB(A) 8.0 dB(A) 3 m 17.0 dB(A) 15.0 dB(A) 12.0 dB(A) 4 m 20.0 dB(A) 17.0 dB(A) 14.0 dB(A) 5 m 22.0 dB(A) 19.0 dB(A) 16.0 dB(A) 7 m 25.0 dB(A) 22.0 dB(A) 19.0 dB(A) 10 m 28.0 dB(A) 25.0 dB(A) 22.0 dB(A) 15 m 32.0 dB(A) 29.0 dB(A) 26.0 dB(A) 20 m 34.0 dB(A) 31.0 dB(A) 28.0 dB(A)
Law of Distance
The sound pressure level is reduced by approx. 6 dB(A) if distance L doubles in length.
Law of Distance using the WPL 10 as an example
Sound power level L
W
A = 65 dB(A)
Sound pressure level LPA1 (5 m distance)
= 43 dB(A)
Sound pressure level LPA2 (10m distance)
= 37 dB(A)
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Condensate drain
The condensate drain hose must be routed with a slope downwards or to the side out of the heat pump. When installing the heat pump outside, route the condensate to an existing drain or into a coarse gravel soak away. For this, ensure an installation that is free from the risk of frost.
conDensate connection
Concrete slab, approx. 10 cm Gravel layer, approx. 30 cm
Condensate drain
approx. 120 cm
Condensate drain
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Note the following when installing the appliances inside:
Observe the particular
requirements of the installation location
Maintain wall clearances (service) Requirements of the installation
position
Provide a condensate drain from
the evaporator
"Thermal short-circuits" when arranging the apertures
Connect the heating system flow
and return lines with flexible hoses to the heat pump
Protect air inlet and discharge
apertures and the ventilation set aperture against ingress of leaves and snow
If required, clad walls in the
installation location with anti­reflection, sound absorbing material
Consider the power connection Carefully insulate brickwork
around the inlet and discharge apertures
Insulate the wall outlets
aIr | watEr HEat pUmpS - IntErnal InStallatIon
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aIr roUtIng
Air routing
For internal installations, connect the air side with flexible air hoses or via air ducts and flexible connections routed to the outdoors. Observe previous instructions regarding acoustic emissions. Limit the velocity at the air inlet and discharge to a maximum of 2 m/s, relative to the free cross-section of the air grille (noise development). Always prevent a short-circuit between the air inlet and discharge. It would be practical to route the ventilation air supply across a corner or a cross. If the inlet and discharge apertures are at the same level, ensure a minimum clearance of 3 m. Provide a dividing wall or shrubs, if necessary. The weather or bird protection grilles should be easily removable for cleaning purposes.
Acoustic emissions
Never install the heat pump immediately below or adjacent to bedrooms. For hard floor areas (e.g. tiles), we recommend placing a rubber mat below the appliance. Good sound insulation can be achieved by using a concrete plinth with a rubber mat underneath the appliance. Insulate pipes through walls and ceilings against structure-borne noise transmission. The compact heat pumps series WPL are characterised by a particularly quiet operation. Nevertheless, incorrect installation can, under unfavourable conditions, lead to unwanted high noise levels.
Cellar – in a corner
The example shows the installation of a compact heat pump in a cellar. Routing the air via different sides of the building effectively prevents short­circuits between discharge and inlet air. The inlet and discharge grilles should be sized so that discharge free ventilation cross-section is large enough.
Cellar – separate ducts
When installing a compact heat pump in the cellar, connection of air ducts to two cellar light wells on the same side of the building is possible, subject to the distance between the light wells being sufficient to prevent a thermal short-circuit. The inlet and discharge ducts are protected by a cover against leaves and snowfall.
Cellar – common duct
When installing a compact heat pump in the cellar, connection of air ducts to a common cellar light well is possible, subject to thermal short-circuits being reliably prevented. In this example the inlet flow is diverted. A dividing wall between the air inlet and discharge inside the light well and a deflector outside the light well prevent a thermal short-circuit to the greatest extent.
Note
Observe particularly the following points for this installation type:
avoid thermal short-circuits provide a suitable condensate
drain
provide a sufficiently large
free cross-section for inlet and discharge grilles
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Condensate drain
Use a ¾" hose as condensate drain that should be pushed onto the defrost pan connector in the heat pump. The condensate drain hose must be routed with a slope downwards or to the side out of the heat pump. For internal installations route the defrost water into a drain. When using a condensate pump PK 10 for draining the condensate, install the heat pump approx. 100 mm higher (foundation acc. to illustration) or arrange the installation of the condensate pump approx. 100 mm lower.
conDensate connection
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cHEcklISt
Design/engineering and installation of air|water heat pumps
What is the purpose of the heat pump? What heat source supplies the heat pump? How are the heating surfaces designed? Low temperature heating systems are recommended. What is the required heating output? Calculate the heat demand. Obtain permission from your power supply utility [if required]. Determine the operating mode of the heat pump according to the heating system. How can the heat pump be integrated easily into the heating pipework? Should DHW be heated by the heating heat pump? How do I make the power connection? Observe general requirements and guidelines. Observe conditions on site.
Air|water heat pumps - external installation
Where can the heat pump be located? Provide foundations. Observe the air routing. The air discharge direction should be, where practicable, in line with the main wind
direction.
Ensure that neighbouring properties are not disturbed by noise. Maintain minimum clearances to the periphery, if necessary check whether planning permission is required. Ensure short line runs. Can the condensate be routed free from the risk of frost and with a natural slope?
Air|water heat pumps - internal installation
Is a suitable location for the installation of the heat pump available? Choose an installation location where the appliance has sufficient room to allow operation and maintenance. Provide foundations for the installation of the heat pump. Are inlet and discharge apertures available? Avoid thermal short-circuits. Can the air hoses be installed easily? Is the total length of the pipework less than 8 m? Can the condensate be routed with a natural slope or does a condensate pump have to be installed? Insulate wall outlets
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aIr|watEr HEat pUmpS
Compact convenience
Design and installation are completely problem-free with air | water heat pumps from STIEBEL ELTRON. The practical compact design houses all components and safety equipment together inside a single enclosure. That reduces the overall volume and saves valuable space. The air|water heat pump uses the outside air down to a temperature of –20°C as a heat source. Between –5°C and –20°C, a small electric booster heater switches itself ON, subject to demand. In its different versions, this produces sufficient heat for small to large houses with a living space of up to 500 m².
WPL - types and applications
Classic Inverter Application range WPL..E WPL..E cool WPL 10 WPL 33 WPL HT WPL .. AZ WPL 5 N New build
Older building <= 55 °C
Older building <= 70 °C
DHW temperature >60 °C without electric booster heater
Cascade
External installation
Internal installation
Solar option
Cooling
Installation in tight spaces
Heating only
Swimming pool
Dual-mode operation
COP A2/W35 3.7
(1)
3.7
(1)
3.3 3.3/2.9
(2)
3.2 3.0 3.4
(3)
Sound power level, outside (db(A)) 65 65 65 65 58/62
(4)
< 70
(5)
55 DHW cylinder variable / fixed from 300 from 300 from 300 from 300 from 300 200 200 Radiators may be used without buffer
Area heating may be used without buffer
Easy installation
(1)
relative to the WPL 18 E/cool
(2)
COP with single compressor / with 2 compressors
3)
With reference to VDI 4650 with 35% DHW proportion
(4)
Internal/external
(5)
WPL 20 AZ (A7/W45)
26_0 3_01_0402
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aIr | watEr HEat pUmp wpl 5 n
Safety and qualityAt a glance
For fully automatic heating
water heating up to +70 °C flow temperature
Suitable for underfloor and
radiator heating systems; low temperature heating systems are preferred, as these achieve a higher coefficient of performance
Extracts energy from the outside
air, right down to -20 °C outside temperature
Comprises all components
required for its function and safety
Central control of the heating
system and safety functions through the heat pump manager (essential accessory)
Corrosion-protected, external
casing panels made from zinc­plated sheet steel plus stove enamelled finish; internal airways made from corrosion-resistant aluminium sheet
Compact design, therefore modest
space requirement
Contains non-combustible natural
CO2 safety refrigerant R744
Output matching through two
inverter compressors
Extremely quiet operation
Function
Heat is extracted from the outside air at temperatures ranging from +35°C to –20 °C by the heat exchanger on the air side (evaporator) of the external unit. Heating water is heated to flow temperature levels in the heat exchanger on the water side (condenser) by this extracted heat and additional heat from the electrical power used by the compressor. At air temperatures below approx. +7 °C, the humidity in the air precipitates as hoarfrost on the evaporator fins. Any hoarfrost is automatically defrosted. Water created from this defrosting collects in the defrost pan below the external unit and is drained off.
Appliance description
Air | water heat pump system with little space requirement, comprising a heat pump for external installation and a cylinder module for internal installation. The heat pump is suitable for wall mounting (wall mounting bracket accessory 222263) and is designed to be electrically and hydraulically connected with the cylinder module. The cylinder module consists of a 200 litre enamelled DHW cylinder and the integral heat pump manager. The required circulation pumps for heating and DHW as well as the booster heater for mono-energetic mode are built in as standard. The heat pump is filled with the natural refrigerant CO2. The heat pump is controlled via a BUS cable.
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aIr | watEr HEat pUmp wpl 5 n
Type WPL 5 N
Part no. complete appliance 22 11 43 Part no. hydraulic module 22 11 37 Part no. hydraulic heat pump module 22 11 38
Specification
Application limits WQA °C -20 to +35 Flow temperature WNA °C +15 to +70 Air flow rate WQA m³/h Flow rate, heating side m³/h 0.5 Pressure diff., heating side hPa 450 Heating flow/return connection mm 22 plug-in connection Cold water and DHW connection mm 22 plug-in connection Heat pump connections, flow/return mm 22 plug-in connection (max. 10 m single length) Pipe length heat pump - hydraulic module
m 10 (single length) Refrigerant R744 (CO2) Fill weight kg 1.2 DHW capacity l 200 Permiss. operating pressure DHW cylinder
bar 10
Electrical details
Compressor power supply connection n x mm² 3 x 1.5 cable cross-section acc. to type of routing (observe VDE 0298-4) Booster heater power supply connection
n x mm² 5 x 2.5 cable cross-section acc. to type of routing (observe VDE 0298-4) Control cable n x mm² 5 x 1.5 HP module power supply connection n x mm² 5 x 1.5 Fuse - compressor A C 16A Electrical booster heater fuse A C 16A Control circuit fuse A C 16A Protection, hydraulic module IP 20 Protection, heat pump module IP 14?B Voltage/frequency load V/Hz L/N/PE ~ 230 V 50 Hz Booster heater connection V/Hz 3/N/PE ~ 400 V 50 Hz, 8.8 kW Voltage/frequency control V/Hz L/N/PE ~ 230 V 50 Hz Starting current A <30
Weight and dimensions
H x W x D (hydraulic module) mm 1878 x 600 x 650 Height when tilted (hydraulic module) mm 1900 H x W x D (heat pump module) mm 650 x 820 x 300 Weight (hydraulic module) kg 162 Weight (heat pump module) kg 62
Other model characteristics
Compliant with safety regulations DIN EN 60335, DIN 8975, EMC Directive 89/336/EEC Sound power level dB(A) 55 Sound pressure level at a distance of 5 m
dB(A) 40
Output details
Air temperature °C –7 +2 +10 Flow temperature °C +35 +35 +35 Heating output kW 4.7 4.1 5.0 Power consumption kW 1.9 1.4 1.1 COP ε 2.4 3.0 4.6 Temperature differential at A2/W35 K 10
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connEctIon wpl 5 n
Connection dimensions WPL 5 N hydraulic module in mm
Installation conditions
Hydraulic module
The room in which the appliance is to be installed must meet the following conditions:
Free from the risk of frost Load-bearing floor (wet weight
of the full DHW cylinder approx. 400 kg)
Level, even and firm base The installation room must not
be subject to a risk of explosions arising from dust, gases or vapours
When installing the appliance in
a boiler room together with other heating equipment, ensure that the operation of the other heating appliances will not be impaired
Heat pump module
Observe the following when installing the heat pump module:
Maintain the minimum clearances
to the building specified in the diagram
The heat pump module must be
level (horizontal)
The wind from the predominant
wind direction must not blow directly onto the fan
When selecting the installation
location remember that the appliance generates noise and cold draughts during operation
Maintain as small a clearance as
possible between the heat pump module and the hydraulic module to keep line losses to a minimum
In winter, the heat pump module
must not be covered with snow or be submerged in case of heavy rainfall
Ensure access to the power supply
(plastic cover)
Condensate must be able to freely
drain underneath the appliance, even during frosty weather
Connection dimensions WPL 5 N hydraulic module in mm
Installation dimensions WPL 5 N heat pump module in mm
1 Heating return 2 Heating flow 3 Heat pump return 4 Heat pump flow 5 DHW connection 6 Cold water connection 7 Safety equipment
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connEctIon wpl 5 n
Heating system connection
For standard heating systems integrate the heat pump into the water side according to the standard circuit. Prior to connecting the heat pump, check the heating system for leaks, flush it thoroughly, then fill and vent it thoroughly. Check the correct connection of the heating flow and return. Use the flexible pressure hoses supplied to reduce structure-borne noise transmission on the water side. Implement thermal insulation in accordance with local regulations.
Power connection
You may need to notify your local power supply company of the heat pump connection. All electrical installation work, particularly earthing measures, must be carried out in accordance with local and national regulations and the requirements of your local power supply company. The connection must comply with the power connection diagram. For this, also observe the installation instructions for the heat pump manager WPMx.
WPL 5N with hydraulic module
WPL 5 N
1/N/PE 230V ~ 50Hz Domestic electricity meter
Control phase L w/o power-OFF period Control phase L´ with power-OFF period
3/N/PE 400V ~ 50Hz 230V ~ 50Hz Heat pump electricity meter
T (WW) DHW sensor N EVU Enable signal T(BW-V) DHW flow L EVU Enable signal T(BW-R) DHW return MKP Mixer circuit pump T(WP-V) Heat pump flow M(A) Mixer open T(WP-R) Heat pump return L Power supply T(A)
Outside temperature sensor T(MK) Mixer circuit sensor Fern1 Remote control Fern2 Remote control Fern3 Remote control
Pipeline Copper 22 x 1.0 single length max. 10 metres
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aIr | watEr HEat pUmp wpl 10
At a glance
For fully automatic heating
water heating up to +60 °C flow temperature
Suitable for underfloor heating
systems and systems with radiators; low temperature heating systems are preferred, as these achieve a higher coefficient of performance
Extracts energy from the outside
air, right down to -20 °C outside temperature
Comprises all components
required for its function and safety
Central control of the heating
system and safety functions through the heat pump manager (essential accessory)
Corrosion-protected, external
casing panels made from zinc­plated sheet steel with a stove enamelled finish; internal airways made from corrosion-resistant aluminium sheet
Compact design, therefore modest
space requirements for internal or external installations
Test symbol of independent test
bodies (see type plate)
Contains non-combustible R407C
safety refrigerant
Function
Heat is extracted from the outside air at temperatures ranging from +30°C to –20°C by the heat exchanger on the air side (evaporator). Heating water is heated in the heat exchanger on the water side (condenser) to levels set at the control unit (from +15 °C to +60 °C) by heat from the electrical power used by the compressor. At air temperatures below approx. +7 °C, the humidity in the air precipitates as hoarfrost on the evaporator fins. Any hoarfrost is automatically defrosted. Water created from this defrosting collects in the defrost pan and is drained off via a hose. The fan is switched OFF and the heat pump circuit is reversed to activate the defrost cycle. The energy required for defrosting is drawn from the heating system. The heat pump automatically reverts to heating mode at the end of the defrost cycle.
Appliance description WPL 10 A
Compact version for external installation. The metal enclosure is zinc-plated and finished in pearl­white stove enamel. The heat pump drive unit is equipped with a hermetically sealed compressor with crankcase heater, condenser, evaporator, safety equipment such as a high/low pressure limiter, and a frost protection facility. Heating water up to 75 °C can flow through the heat pump in idle mode. The refrigerant used is R407C. The heat pump is controlled via a BUS cable.
Safety and quality
Appliance description WPL 10 IA
Compact version for internal installation. The metal enclosure is zinc-plated and finished in pearl­white stove enamel. The heat pump drive unit is equipped with a hermetically sealed compressor, condenser, evaporator, safety equipment such as a high/low pressure limiter, expansion vessel, integral control unit, integral diverter valve for DHW heating and a frost protection facility. Heating water up to 75 °C can flow through the heat pump in idle mode. The refrigerant used is R407C.
Appliance description WPL 10 I
Compact version for internal installation. The metal enclosure is zinc-plated and finished in pearl-white stove enamel. The heat pump drive unit is equipped with a hermetically sealed compressor, condenser, evaporator, safety equipment such as a high/ low pressure limiter, and a frost protection facility. Heating water up to 75 °C can flow through the heat pump in idle mode. The refrigerant used is R407C. The heat pump is controlled via a BUS cable.
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Type WPL 10
Part no. external installation 22 08 12 Part no. internal installation 22 08 11 Part no. compact internal installation 22 08 26
Specification
Application limits WQA °C -20 to +30 Flow temperature WNA °C +15 to +60 (below -10 °C outside temperature to +50 °C) Air flow rate WQA m³/h 1200 External static pressure differential Pa 100 Flow rate, heating side m³/h 1.40 Pressure diff., heating side hPa 195 Heating flow/return connection Inches G 1¼" (male) Air hose connection mm 407 x 152 oval Refrigerant R407C Fill weight kg 2.7
Electrical details
Compressor power supply connection n x mm² 5 x 2.5 cable cross-section acc. to type of routing (observe VDE 0298-4) Booster heater power supply connection
n x mm² 5 x 2.5 cable cross-section acc. to type of routing (observe VDE 0298-4) Control cable n x mm² 5 x 1.5 Flow sensor lead n x mm² 3 x 1.5 BUS cable n x mm² J-Y (St) 2 x 2 x 0.8 Fuse - compressor A C 16A all poles Electrical booster heater fuse A C 16A Control circuit fuse A C 16A Protection EN 60529 IP 14 B Voltage/frequency load V/Hz 3/PE ~ 400 V 50 Hz Booster heater connection V/Hz 3/N/PE ~ 400 V 50 Hz, 8.8 kW Voltage/frequency control V/Hz 1/N/PE ~ 230 V / 50 Hz Starting current A < 25
Weight and dimensions
H x W x D (external installation) mm 1245 x 967 x 1122 H x W x D (internal installation) mm 1010 x 758 x 856 H x W x D (internal installation compact)
mm 1668 x 778 x 925 Weight (external/internal) kg 140 Weight (compact) kg 185
Other model characteristics
Corrosion protection zinc-plated Compliant with safety regulations UVV/VDE/GS External sound power level dB(A) 65 Internal sound power level dB(A) 57/62 Sound pressure level at a distance of 5 m
dB(A) 43
Output details
Air temperature °C –7 +2 +10 Flow temperature °C +35 +35 +35 Heating output kW 5.4 6.7 8.7 Power consumption kW 1.8 2.1 2.2 COP ε 2.7 3.3 4.0 Temperature differential at A2/W35 K 6.7
aIr | watEr HEat pUmp wpl 10
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oUtpUt dEtaIlS wpl 10
Air|water heat pump WPL 10
Heating output (kW), power consumption (kW) and coefficient of performance ε Heat
source temp. °C
Heating output Power consumption COP 35 °C 50 °C 60 °C 35 °C 50 °C 60 °C 35 °C 50 °C 60 °C
kW kW kW kW kW kW ε ε ε –15 3.5 2.8 1.5 1.6 2.3 1.8 – –10 4.4 3.7 2.8 1.7 1.9 1.7 2.6 2.0 1.7 –5 5.3 4.6 3.7 1.9 2.1 1.9 2.8 2.2 2.0 0 6.0 5.4 4.6 2.0 2.2 2.2 3.0 2.4 2.1 +5 7.2 6.6 6.0 2.2 2.4 2.4 3.3 2.7 2.5 +10 8.7 8.0 7.4 2.2 2.6 2.8 4.0 3.1 2.6 +15 9.8 8.9 8.2 2.3 2.7 3.0 4.3 3.3 2.7 +20 10.9 9.7 9.0 2.3 2.8 3.1 4.7 3.5 2.9
Flow temperature 35 °C Flow temperature 50 °C
Air inlet temperature °C
Heating output (kW)
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General information
Ensure that the surface on which the heat pump is to be installed, is horizontal, level, solid and permanent. The entire heat pump frame should be in contact with the substrate. Uneven substrates can increase the acoustic emissions of the heat pump. The heat pump must be accessible from all sides.
Special features
Recommended substrate:
Cast concrete foundation Kerb stones Stone slabs
Provide a recess (space) underneath the heat pump to enable water and electrical pipes/cables to be connected from below.
Protection of heating water lines against frost and moisture
Protect the flow and return lines in external installations against frost by means of adequate thermal insulation and by routing them inside conduit to protect them against moisture. Insulation thickness in accordance with current regulations. The integral frost stat (inside the heat pump) that automatically starts the circulation pump in the heat pump circuit at <+10 °C and thereby safeguards circulation in all water-bearing components, offers additional frost protection. Fill the heating system with an antifreeze mixture if the power supply cannot be guaranteed for a longer period of time.
Condensate drain
Route the condensate drain hose with a downward slope or to the side out of the heat pump. When installing the heat pump outside, route the condensate to an existing drain or into a coarse gravel soakaway. For this, ensure an installation that is free from the risk of frost.
Foundation for external installation of the WPL 10
Water and power connections WPL 10 external installation
1 Condensate drain 2 Heating flow 3 Heating return 4 Control panel 5 Air vent valve 6 Installation pipe 7 Coarse gravel 8 Concrete foundations 9
High limit safety cut-out DHC cartridge 3D-C
Air discharge
Air inlet
Dimensions in mm
External installation of the WPL 10
Dimensions in mm
exteRnal installation Wpl 10
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inteRnal installation Wpl 10
Internal installation WPL 10
1 Heat pump 2 Impact sound insulation 3 Floating screed
Screed and impact sound insulation. Recess if provided.
Water and power connections WPL 10 internal installation
1 Condensate drain 2 Heating flow 3 Heating return 4 Control panel 5 Air vent valve 6
High limit safety cut-out DHC cartridge 3D-C
Internal installation WPL 10
Dimensions in mm
Air routing with hoses
The total length of hoses on the air inlet and discharge side must not exceed 8 m. Never incorporate more than four 90° bends.
The hose will tend to sag because of its flexibility; therefore secure it in approx. 1 m intervals. Special hoses are used to route the inlet air from the outside to the heat pump and discharge air from the heat pump to the outdoors. These hoses are highly flexible, thermally insulated and are self-extinguishing in case of fire. Thermally insulated hoses are available in 3 m lengths (li Ø 400 mm).
Air routing with air ducts
With air routes longer than 8 m, air ducts can also be connected to the heat pump. The cross-section of the air duct varies according to the air flow rate and according to the externally prevailing, static pressure differential of the heat pump. To reduce the transfer of structure-borne noise in the building, install an air hose or canvas flange between the heat pump and the air ducts. When sizing air ducts and grilles, observe the external pressure of the fan.
Special features
If the heat pump is installed in an enclosed room containing combustion appliance that takes its a combustion air directly from the room (open flue operation), then a ventilation aperture to the installation location with 250 cm² diameter is required, to prevent the heat pump from influencing the operation of the gas or oil burner. Without this additional ventilation, small, unavoidable leakages on the air inlet side, e.g. at hose connectors or at the heat pump, will reduce the air pressure in the enclosed room to unacceptable levels.
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Internal installation WPL 10
Internal installation WPL 10
aIr roUtIng - IntErnal InStallatIon
Air hose
Wall outlet Part no. 22 22 30
Dimensions in mm (minimum clearances)
Wall outlet
Wall outlet
Air hose
Wall outlet Part no. 22 22 30
Dimensions in mm (minimum clearances)
Wall outlet
Wall outlet
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aIr roUtIng - IntErnal InStallatIon
Internal installation WPL 10
Internal installation WPL 10
Air hose
Wall outlet Part no. 22 22 30
Dimensions in mm (minimum clearances)
Air hose
Wall outlet Part no. 22 22 30
Dimensions in mm (minimum clearances)
Wall outlet
Wall outlet
Wall outlet
Wall outlet
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aIr roUtIng - IntErnal InStallatIon
Internal installation WPL 10 compact
Internal installation WPL 10 compact
Wall outlet Part no. 22 22 30
Dimensions in mm (minimum clearances)
Wall outlet Part no. 22 22 30
Dimensions in mm (minimum clearances)
Wall outlet Wall outlet
Wall outlet
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HEatIng SyStEm connEctIon wpl 10
Heating system connection
Install the heat utilisation system (WNA) in accordance with the design documentation. For standard heating systems integrate the heat pump into the water side according to standard circuits (see appendix). Prior to connecting the heat pump, check the heating system for leaks, flush it thoroughly, fill and vent it thoroughly. Check the correct connection of the heating flow and return. Flexible pressure hoses are recommended to reduce structure-borne noise on the water side. The required circulation pump and the pipe cross-section can be determined from the table below. Fit thermal insulation in accordance with local regulations. When using the compact installation WPKI 5, use the following circulation pumps: see table.
Circulation pump for the heat pump with WPKI 5
(between the heat pump and the buffer cylinder; max. pipe length 10 m) Heat pump Flow rate
m³/h
Pressure differential hPa
Circulation pump Type
Copper pipe DN
WPL 10 1.0 200 UP 25 - 60 22 x 1.0
WPL with buffer cylinder SBP 700 and DHW heating
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powEr SUpply wpl 10
Power supply
You may need to notify your local power supply company of the heat pump connection. All electrical installation work, particularly earthing measures, must be carried out in accordance with local and national regulations and the requirements of your local power supply company. The connection must comply with the power connection diagram. For this, also observe the installation instructions for the heat pump manager WPM II.
For external installation
Use only cables suitable for external use to VDE 0100 [or local regulations]. Route such cables through a conduit (protective pipe); entry into the heat pump only from below.
For internal installation
Route the cables through the installation aperture in the side of the heat pump.
Electrical specification of the heat pump
Heat pump
Power consumption kW
Max. operating current A
Starting current R start A
Power cable mm²
Fuse protection A
WPL 10 2.2 6.0 <25 5 x 2.5 *
C 16A all poles
* Cable cross-section acc. to type of routing (observe VDE 0298-4 [or local regulations])
WPL
3/N/PE 230V ~ 50Hz Domestic electricity meter
Control phase L w/o power-OFF period
Control phase L´ with power-OFF period
3/N/PE 400V ~ 50Hz Heat pump electricity meter
M1 = Circulation pump (max. 2A gl)
WPL IK
3/N/PE 230V ~ 50Hz Domestic electricity meter
Control phase L w/o power-OFF period
Control phase L´ with power-OFF period
3/N/PE 400V ~ 50Hz Heat pump electricity meter
Impuls Pulse input WP L Power supply B2
Temperature sensor heat pump return
KOKP Collector circuit pump Fühler 1 Temp. sensor, heat meter/solar MKP Mixer circuit pump Fühler 2 Temp. sensor, heat meter/solar EVU Enable signal T (WW) Temperature sensor, DHW Pumpe Power supply T(2.WE) Temperature sensor heat source 2 M(A) Mixer open T(A) Outside temperature sensor M(Z) Mixer closed T(MK) Temperature sensor, mixer circuit HKP Heating circuit pump Fern1 Remote control 2.WE Heat source 2 Fern3 Remote control ZKP DHW circulation pump
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aIr | watEr HEat pUmpS wpl 13/18/23 E/cool
Appliance description WPL..E
Air | water heat pump with low space requirement through compact design for optional internal or external installation. The metal enclosure is zinc-plated and finished in a white stove enamel. The booster heater is fitted as standard to enable mono-energetic operation and high DHW temperatures. The evaporator is defrosted by reversing the cycle. The electronic expansion valve optimises the coefficient of performance over the entire application range. The heat pump is filled with CFC-free R407 C refrigerant. The heat pump is controlled via a BUS cable.
At a glance
For fully automatic heating
water heating up to +60 °C flow temperature
Suitable for underfloor heating
systems and systems with radiators; low temperature heating systems are preferred, as these achieve a higher coefficient of performance
Extracts energy from the outside
air, right down to -20 °C outside temperature
Comprises all components
required for its function and safety
Central control of the heating
system and safety functions through the heat pump manager (essential accessory)
Corrosion-protected, external casing panels made from zinc-plated sheet steel with a stove enamelled finish; internal airways made from corrosion-resistant aluminium sheet
Compact design, therefore modest
space requirements for internal or external installations
Test symbol of independent test
bodies (see type plate)
Contains non-combustible R407C
safety refrigerant
Function
Heat is extracted from the outside air at temperatures ranging from +40°C to –20°C by the heat exchanger on the air side (evaporator). Heating water is heated in the heat exchanger on the water side (condenser) to levels set at the control unit (from +15 °C to +60 °C) by heat from the electrical power used by the compressor. At air temperatures below approx. +7 °C, the humidity in the air precipitates as hoarfrost on the evaporator fins. Any hoarfrost is automatically defrosted. Water created from this defrosting collects in the defrost pan and is drained off via a hose. The fan is switched OFF and the heat pump circuit is reversed to activate the defrost cycle. The energy required for defrosting is drawn from the heating system. The heat pump automatically reverts to heating mode at the end of the defrost cycle.
Safety and quality
Appliance description WPL..cool
Air | water heat pump with low space requirement through compact design for optional internal or external installation with cooling function. The metal enclosure is zinc-plated and finished in a white stove enamel. The booster heater is fitted as standard to enable mono­energetic operation and high DHW temperatures. The evaporator is defrosted by reversing the cycle. The electronic expansion valve optimises the coefficient of performance over the entire application range. The heat pump is filled with CFC-free R407 C refrigerant. The heat pump is controlled via a BUS cable.
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aIr | watEr HEat pUmpS wpl 13/18/23 E/cool
Type WPL 13 E/cool WPL 18 E/cool WPL 23 E/cool
Part no. standard appliance E 22 77 56 22 77 57 22 77 58 Part no. standard appliance cool 22 34 00 22 34 01 22 34 02 Part no. casing (external installation) 07 44 13 07 44 13 07 44 13 Part no. casing (internal installation) 07 44 12 07 44 12 07 44 12
Specification
Application limits WQA °C -20 to +40 Flow temperature WNA °C +15 to +60 Air flow rate WQA m³/h 3200 3500 3500 External static pressure differential Pa 100 100 100 Flow rate, heating side m³/h 1.50 2.00 2.80 Pressure diff., heating side hPa 105 145 190 Heating flow/return connection Inches G 1¼" (male) Air hose connection mm 721 x 248 oval 721 x 248 oval 721 x 248 oval Refrigerant R407C Fill weight kg 5.9 5.9 5.9
Electrical details
Compressor power supply connection n x mm² 5 x 2.5 cable cross-section acc. to type of routing (observe VDE 0298-4) Booster heater power supply connection
n x mm² 5 x 2.5 cable cross-section acc. to type of routing (observe VDE 0298-4) Control cable n x mm² 5 x 1.5 BUS cable n x mm² J-Y (St) 2 x 2 x 0.8 Fuse - compressor A C 16A all poles Electrical booster heater fuse A C 16A Control circuit fuse A C 16A Protection EN 60529 IP 14?B Voltage/frequency load V/Hz 3/PE ~ 400 V 50 Hz Booster heater connection V/Hz 3/N/PE ~ 400 V 50 Hz, 8.8 kW Voltage/frequency control V/Hz 1/N/PE ~ 230 V / 50 Hz Starting current A <30 <30 <30
Weight and dimensions
H x W x D (standard appliance) mm 1116 x 1182 x 784 H x W x D (external installation) mm 1434 x 1240 x 1280 H x W x D (internal installation) mm 1182 x 1240 x 800 Weight (standard appliance) kg 210 220 225 Total weight (external/internal) kg 240/220 250/230 255/235
Other model characteristics
Corrosion protection zinc-plated Compliant with safety regulations UVV/VDE/GS External sound power level dB(A) 65 External installation with sound insulation (accessory)
dB(A) 63 Internal sound power level dB(A) 56/62 57/62 58/62 Sound pressure level at a distance of 5 m
dB(A) 43
Output details, heating
Air temperature °C –7 +2 +10 –7 +2 +10 –7 +2 +10 Flow temperature °C +35 +35 +35 +35 +35 +35 +35 +35 +35 Heating output kW 6.6 8.1 9.5 9.6 11.3 13.3 13.0 14.8 17.8 Power consumption kW 2.2 2.4 2.3 3.0 3.0 2.9 4.2 4.2 4.2 COP ε 3.0 3.4 4.1 3.2 3.7 4.6 3.1 3.5 4.2 Temperature differential at A2/W35 K 4.5 4.5 4.5
Output details cooling capacity
Air temperature °C +30 +30 +30 +30 +30 +30 +30 +30 +30 Flow temperature °C +7 +15 +20 +7 +15 +20 +7 +15 +20 Cooling capacity kW 7.0 8.6 10.1 9.7 12.1 13.9 12.7 16.0 17.6 Power consumption kW 2.5 2.8 3.0 3.5 3.9 4.2 5.5 6.1 6.4 COP ε 2.8 3.1 3.4 2.8 3.1 3.3 2.3 2.6 2.8
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oUtpUt dEtaIlS wpl 13/18/23 E/cool
Flow temperature 35 °C Flow temperature 50 °C
Air inlet temperature °C
Heating output (kW)
Air | water heat pump WPL 13 E/cool (heating mode)
Heating output (kW), power consumption (kW) and coefficient of performance ε
Heat source temp. °C
Heating output Power consumption COP 35 °C 50 °C 60 °C 35 °C 50 °C 60 °C 35 °C 50 °C 60 °C
kW kW kW kW kW kW ε ε ε –15 5.4 5.6 5.8 2.1 2.8 3.3 2.6 2.0 1.8 –10 6.1 6.4 6.6 2.2 2.9 3.4 2.8 2.2 1.9 –5 6.9 7.0 7.3 2.2 2.9 3.5 3.1 2.4 2.1 0 7.8 7.7 7.8 2.4 2.9 3.7 3.3 2.6 2.1 +5 8.6 8.3 8.4 2.3 3.0 3.6 3.7 2.8 2.3 +10 9.5 8.8 8.9 2.3 2.8 3.4 4.1 3.1 2.6 +15 11.0 10.7 10.1 2.5 3.0 3.5 4.4 3.6 2.9 +20 12.1 12.0 11.3 2.5 3.1 3.6 4.8 3.9 3.1
Air|water heat pump WPL 13 cool (cooling mode)
Cooling capacity (kW), power consumption (kW) and coefficient of performance ε
Heat source temp. °C
Cooling capacity Power consumption COP
7 °C 15 °C 20 °C 7 °C 15 °C 20 °C 7 °C 15 °C 20 °C
kW kW kW kW kW kW ε ε ε
+30 7.0 8.6 10.1 2.5 2.8 3.0 2.8 3.1 3.4
+35 6.6 8.3 9.7 2.8 3.0 3.2 2.4 2.8 3.0
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oUtpUt dEtaIlS wpl 13/18/23 E/cool
Air | water heat pump WPL 18 E/cool (heating mode)
Heating output (kW), power consumption (kW) and coefficient of performance ε
Heat source temp. °C
Heating output Power consumption COP
35 °C 50 °C 60 °C 35 °C 50 °C 60 °C 35 °C 50 °C 60 °C
kW kW kW kW kW kW ε ε ε
–15 7.7 8.2 8.7 2.9 3.9 4.9 2.7 2.1 1.8 –10 8.9 9.4 9.8 3.0 4.0 5.0 3.0 2.3 2.0 –5 10.0 10.5 10.7 3.0 4.1 5.0 3.3 2.6 2.1 0 10.9 11.5 11.4 3.0 4.1 5.0 3.6 2.8 2.3 +5 11.9 11.7 11.4 2.9 3.9 4.7 4.0 3.0 2.4 +10 13.3 12.6 12.0 2.9 3.8 4.6 4.6 3.3 2.6 +15 15.2 14.2 13.6 3.0 3.9 4.7 5.1 3.6 2.9 +20 16.1 15.2 14.6 3.0 3.9 4.7 5.3 3.8 3.1
Air | water heat pump WPL 23 E/cool (heating mode)
Heating output (kW), power consumption (kW) and coefficient of performance ε
Heat source temp. °C
Heating output Power consumption COP 35 °C 50 °C 60 °C 35 °C 50 °C 60 °C 35 °C 50 °C 60 °C
kW kW kW kW kW kW ε ε ε –15 10.4 11.1 11.7 3.9 5.2 6.7 2.7 2.1 1.7 –10 12.0 12.7 13.2 4.1 5.5 6.8 2.9 2.3 2.0 –5 13.4 14.0 14.4 4.2 5.6 6.8 3.2 2.5 2.1 0 14.4 14.9 15.2 4.2 5.7 6.9 3.4 2.6 2.2 +5 15.1 15.4 15.6 4.1 5.5 6.5 3.6 2.8 2.4 +10 17.8 17.2 16.7 4.2 5.3 6.3 4.2 3.2 2.6 +15 18.4 17.7 17.4 4.3 5.5 6.7 4.3 3.2 2.6 +20 20.4 19.3 18.9 4.3 5.6 6.9 4.7 3.4 2.7
Air|water heat pump WPL 18 cool (cooling mode)
Cooling capacity (kW), power consumption (kW) and coefficient of performance ε
Heat source temp. °C
Cooling capacity Power consumption COP 7 °C 15 °C 20 °C 7 °C 15 °C 20 °C 7 °C 15 °C 20 °C
kW kW kW kW kW kW ε ε ε +30 9.7 12.1 13.9 3.5 3.9 4.2 2.8 3.1 3.3 +35 9.2 11.8 13.5 3.9 4.1 4.5 2.4 2.8 3.0
Air|water heat pump WPL 23 cool (cooling mode)
Cooling capacity (kW), power consumption (kW) and coefficient of performance ε
Heat source temp. °C
Cooling capacity Power consumption COP
7 °C 15 °C 20 °C 7 °C 15 °C 20 °C 7 °C 15 °C 20 °C
kW kW kW kW kW kW ε ε ε +30 12.7 16.0 17.6 5.5 6.1 6.4 2.3 2.6 2.8 +35 11.4 14.9 16.6 5.8 6.5 7.0 2.0 2.3 2.4
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Foundation for external installation of the WPL 13/18/23 E/cool
1 Condensate drain 2 Heating return 3 Heating flow 4 Control panel 5 Air vent valve 6 Installation pipe 7 Coarse gravel 8 Concrete foundations 9
High limit safety cut-out DHC cartridge 3D-C
Air discharge
Air inlet
Dimensions in mm
Internal installation WPL 13/18/23 E/cool
Dimensions in mm
ExtErnal InStallatIon wpl 13/18/23 E/cool
General information
Ensure that the surface on which the heat pump is to be installed, is horizontal, level, solid and permanent. The entire heat pump frame should be in contact with the substrate. Uneven substrates can increase the acoustic emissions of the heat pump. The heat pump must be accessible from all sides.
Special features
Recommended substrate:
Cast concrete foundation Kerb stones Stone slabs
Provide a recess (space) underneath the heat pump to enable water and electrical pipes/cables to be connected from below.
Protection of heating water lines against frost and moisture
Protect the flow and return lines in external installations against frost by means of adequate thermal insulation and by routing them inside conduit to protect them against moisture. Insulation thickness in accordance with current regulations. The integral frost stat (inside the heat pump) that automatically starts the circulation pump in the heat pump circuit at <+10°C and thereby safeguards circulation in all water-bearing components, offers additional frost protection. Fill the heating system with an antifreeze mixture if the power supply cannot be guaranteed for a longer period of time.
Condensate drain
The condensate drain hose must be routed with a slope downwards or to the side out of the heat pump. When installing the heat pump outside, route the condensate to an existing drain or into a coarse gravel soakaway. For this, ensure an installation that is free from the risk of frost.
Internal installation WPL 13/18/23 E/cool
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Internal installation WPL 13/18/23 E/cool
1 Condensate drain 2 Heating flow 3 Heating return 4 Control panel 5 Air vent valve 6
High limit safety cut-out DHC cartridge 3D-C
Internal installation WPL 13/18/23 E/cool
1 Heat pump 2 Impact sound insulation 3 Floating screed
Screed and impact sound insulation. Recess if provided.
Internal installation WPL 13/18/23 E/cool
Dimensions in mm
Air routing with hoses
The total length of hoses on the air inlet and discharge side must not exceed 8 m. Never incorporate more than four 90° bends.
The hose will tend to sag because of its flexibility; therefore secure it in approx. 1 m intervals. Special hoses are used to route the inlet air from the outside to the heat pump and expelled air from the heat pump to the outdoors. These hoses are highly flexible, thermally insulated and are self-extinguishing in case of fire. Thermally insulated hoses are available in 3 m and 4 m lengths (li Ø 560 mm).
Air routing with air ducts
With air routes longer than 8 m, air ducts can also be connected to the heat pump. The cross-section of the air duct varies according to the air flow rate and according to the externally prevailing, static pressure differential of the heat pump. To reduce the transfer of structure-borne noise in the building, install an air hose or canvas flange between the heat pump and air ducts. When sizing air ducts and grilles, observe the external pressure of the fan.
Special features
If the heat pump is installed in an enclosed room, containing a combustion appliance that takes its combustion air directly from the room (open flue operation), then a ventilation aperture to the installation location with 250 cm² diameter is required, to prevent the heat pump from influencing the operation of the gas or oil burner. Without this additional ventilation, small, unavoidable leakages on the air inlet side, e.g. at hose connectors or at the heat pump, will reduce the air pressure in the enclosed room to unacceptable levels.
IntErnal InStallatIon wpl 13/18/23 E/cool
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Internal installation WPL 13/18/23 E/cool, WPL 33 - incl. accessories: Insulated wall outlet
Internal installation WPL 13/18/23 E/cool, WPL 33 - incl. accessories: Hose connection plate
aIr roUtIng - IntErnal InStallatIon
Dimensions in mm (minimum clearances)
Wall outlet
Hose
Hose connection plate 118 x 78
Dimensions in mm (minimum clearances)
Cellar window
Hose
Cellar window
Wall outlet
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Internal installation WPL 13/18/23 E/cool, WPL 33 - incl. accessories: Insulated wall outlet
Internal installation WPL 13/18/23 E/cool, WPL 33 - incl. accessories: Hose connection plate
aIr roUtIng - IntErnal InStallatIon
Dimensions in mm (minimum clearances)
Air hose
Cellar window
Hose connection plate 118 x 78
Dimensions in mm (minimum clearances)
Air hose
Wall outlet
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Internal installation WPL 13/18/23 E/cool, WPL 33 - incl. accessories: Insulated wall outlet
Internal installation WPL 13/18/23 E/cool, WPL 33 - incl. accessories: Hose connection plate
aIr roUtIng - IntErnal InStallatIon
Dimensions in mm (minimum clearances)
Cellar window
Cellar window
Wall outlet
Wall outlet
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aIr roUtIng of wpl 13/18/23 E for IntErnal InStallatIonS
WPIC
for heat pumps WPL 13/18/23 E
Type WPIC
Part no. 18 79 09
Specification
Voltage / frequency V 1/N/PE ~ 230 V / 50 Hz Pipe connections
Inches
G 1¼" (male) Breaking capacity of the relay A 2 Nominal flow rate WPL 13/18/23 m³/h 1.0/1.2/1.4 Available pressure differential WPL 13/18/23
hPa 420/345/265
Weight and dimensions
Height mm 637 Width mm 1240 Depth mm 800 Weight kg 80
Function
Air ducts for the inlet and discharge apertures of the WPL 13/18/23 for internal installation are integrated into the WPL function module in a single enclosure. Part of the accessories are the side casing panels of the heat pump and the ready-made air hoses. The heat pump manager WPM II, circulation pumps for heating the buffer and DHW cylinders, the flow and return temperature sensor as well as the safety equipment are also fitted at the factory. The installation on the heat pump is facilitated through two anti­vibration dampers (pack supplied).
WPL 13/18/23 E with WPIC
10
Circulation pump, heating circuit 11 DHW circulation pump 12 Flow pressure hose 13 Return pressure hose 14 Lid connection bracket 15 WPL control panel 16 Dirt trap 17 Check valve 18 High limit safety cut-out
DHC cartridge 3D-C
Air routing
Secure the ready-made air hoses on the cover with the supplied wing nuts. A drilling template is provided inside the cover for marking the fixing holes on the wall. Subject to wall structure, use suitable rawl plugs and screws to fix the mounting plate to the wall.
Installation mass WPL with WPIC
1 Heat pump manager 2 Air hose with
wall connection plate 3 Safety equipment 4 DHW flow 5 DHW return 6 Buffer cylinder flow 7 Buffer cylinder flow 8 Cable entry, power cables 9
Wall connection plate dimensions
Dimensions in mm
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HEatIng SyStEm connEctIon wpl 13/18/23 E/cool
Heating system connection
Install the heat utilisation system (WNA) in accordance with the design documentation. For standard heating systems integrate the heat pump into the water side according to standard circuits (see appendix). Prior to connecting the heat pump, check the heating system for leaks, flush it thoroughly, then fill and vent it thoroughly. Check the correct connection of the heating flow and return. Flexible pressure hoses are recommended to reduce structure­borne noise on the water side. The required circulation pump and the pipe cross-section can be determined from the table below. Fit thermal insulation in accordance with local regulations. When using the compact installation WPKI 5, use the following circulation pumps: see table.
Circulation pump for the heat pump with WPKI 5
(between the heat pump and the buffer cylinder; max. pipe length 10 m) Heat pump Flow rate
m³/h
Pressure differential hPa
Circulation pump Type
Copper pipe
DN WPL 13 E 1.5 105 UP 25 - 60 28 x 1.5 WPL 18 E 2.0 145 UP 25-80 35 x 1.5 WPL 23 E 2.8 190 UP 25-80 35 x 1.5 WPL 13 cool 1.5 105 UP 25 - 60 28 x 1.5 WPL 18 cool 2.0 145 UP 25-80 35 x 1.5 WPL 23 cool 2.8 190 UP 25-80 35 x 1.5
WPL with buffer cylinder SBP 700 and DHW heating
WPL/WPIC with SBP 700 buffer cylinder and DHW heating
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powEr SUpply wpl 13/18/23 E/cool
Power supply
You may need to notify your local power supply company of the heat pump connection. All electrical installation work, particularly earthing measures, must be carried out in accordance with local and national regulations and the requirements of your local power supply company. The connection must comply with the power connection diagram. For this, also observe the installation instructions for the heat pump manager WPM II.
For external installation
Use only cables suitable for external use to VDE 0100 [or local regulations]. Route such cables through a conduit (protective pipe); entry into the heat pump only from below.
For internal installation
Route the cables through the installation aperture in the side of the heat pump.
Electrical specification of the heat pump
Heat pump
Power consumption kW
Max. operating current A
Starting current R start A
Power cable mm²
Fuse protection A
WPL 13 E 2.7 8.0 24 5 x 2.5 *
C 16A all poles
WPL 18 E 3.5 10.6 26 5 x 2.5 *
C 16A all poles
WPL 23 E 3.9 11.4 29 5 x 2.5 *
C 16A all poles
* Cable cross-section acc. to type of routing (observe VDE 0298-4 [or local regulations])
WPL
3/N/PE 230V ~ 50Hz Domestic electricity meter
Control phase L w/o power-OFF period
Control phase L´ with power-OFF period
3/N/PE 400V ~ 50Hz Heat pump electricity meter
M1 = Circulation pump (max. 2A gl)
WPL + WPIC
3/N/PE 230V ~ 50Hz Domestic electricity meter
Control phase L w/o power-OFF period
Control phase L´ with power-OFF period
3/N/PE 400V ~ 50Hz Heat pump electricity meter
Impuls Pulse input WP L Power supply T (HRL)
Temperature sensor heat pump return
ZKP DHW circulation pump Fühler 1 Temp. sensor, heat meter/solar EVU Enable signal Fühler 2 Temp. sensor, heat meter/solar HKP Heating circuit pump T (WW) Temperature sensor, DHW 2.WE Heat source 2 T(2.WE) Temperature sensor heat source 2 M(A) Mixer open T(A) Outside temperature sensor M(Z) Mixer closed T(MK) Temperature sensor, mixer circuit MKP Mixer circuit pump Fern1 Remote control KOKP Collector circuit pump Fern3 Remote control
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aIr | watEr HEat pUmp wpl 33
Function
Heat is extracted from the outside air at temperatures ranging from +30°C to –20 °C by the heat exchanger on the air side (evaporator). Heating water is heated to flow temperature levels in the heat exchanger on the water side (condenser) by this extracted heat and additional heat from the electrical power used by the compressor. The heat pump manager (WPM) matches the heat pump heating output in two stages to the actual heat demand. At air temperatures below approx. +10 °C, the humidity in the air precipitates as hoarfrost on the evaporator fins. Any hoarfrost is automatically defrosted. Water created from this defrosting collects in the defrost pan and is drained off via a hose. The fan is switched OFF and the heat pump circuit is reversed to activate the defrost cycle. The energy required for defrosting is drawn from the heating system. The heat pump automatically reverts to heating mode at the end of the defrost cycle.
Appliance description
High flexibility with a low space requirement through compact design for optional internal or external installation. The metal enclosure is zinc-plated and finished in a white stove enamel. The booster heater is fitted as standard to enable mono­energetic operation and high DHW temperatures. The evaporator is defrosted by reversing the cycle. Heating water up to 75 °C can flow through the heat pump in idle mode. It is equipped as standard with all safety equipment, such as a high/low pressure limiter, frost protection and the necessary starting current limiter. The heat pump is filled with HCFC-free R407 C refrigerant. The heat pump is controlled via a BUS cable.
At a glance
For fully automatic heating
water heating up to +60 °C flow temperature
Suitable for underfloor heating
systems and systems with radiators; low temperature heating systems are preferred, as these achieve a higher coefficient of performance
Extracts energy from the outside
air, right down to -20 °C outside temperature
Comprises all components
required for its function and safety
Central control of the heating
system and safety functions through the heat pump manager (essential accessory)
Corrosion-protected, external
casing panels made from zinc­plated sheet steel plus stove enamelled finish; internal airways made from corrosion-resistant aluminium sheet
Compact design, therefore modest
space requirements for internal or external installations
Test symbol of independent test
bodies (see type plate)
Contains non-combustible R407C
safety refrigerant
Safety and quality
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Type WPL 33
Part no. standard unit 18 53 48 Part no. casing (external installation) 18 53 69 Part no. casing (internal installation) 18 53 68
Specification
Application limits WQA °C -20 to +30 Flow temperature WNA °C +15 to +60 Air flow rate WQA m³/h 3500 External static pressure differential Pa 100 Flow rate, heating side m³/h 1.40 Pressure diff., heating side hPa 190 Heating flow/return connection Inches G 1¼" (male) Air hose connection mm 721 x 248 oval Refrigerant R407C Fill weight kg 4.4
Electrical details
Compressor power supply connection n x mm² 5 x 2.5 cable cross-section acc. to type of routing (observe VDE 0298-4) Booster heater power supply connection
n x mm² 5 x 2.5 cable cross-section acc. to type of routing (observe VDE 0298-4) Control cable n x mm² 5 x 1.5 BUS cable n x mm² J-Y (St) 2 x 2 x 0.8 Fuse - compressor A C 25A all poles Electrical booster heater fuse A C 16A Control circuit fuse A C 16A Protection EN 60529 IP 14 B Voltage/frequency load V/Hz 3/PE ~ 400 V 50 Hz Booster heater connection V/Hz 3/N/PE ~ 400 V 50 Hz, 8.8 kW Voltage/frequency control V/Hz 1/N/PE ~ 230 V / 50 Hz Starting current A 26
Weight and dimensions
H x W x D (standard appliance) mm 1116 x 1332 x 784 H x W x D (external installation) mm 1434 x 1390 x 1280 H x W x D (internal installation) mm 1182 x 1390 x 800 Weight (standard appliance) kg 260 Total weight (external/internal) kg 290/270
Other model characteristics
Corrosion protection zinc-plated Compliant with safety regulations UVV/VDE/GS External sound power level dB(A) 65 External installation with sound insulation (accessory)
dB(A) 63 Internal sound power level dB(A) 58/62 Sound pressure level at a distance of 5 m
dB(A) 43
Output data (in partial load operation)
Air temperature °C –7 +2 +10 Flow temperature °C +35 +35 +35 Heating output kW 8.9 10.8 15.1 Power consumption kW 3.2 3.3 3.7 COP ε 2.7 3.3 4.1 Temperature differential at A2/W35 K 6.7 Output data (in full load operation) Air temperature °C –7 +2 +10 Flow temperature °C +35 +35 +35 Heating output kW 14.9 17.7 20.7 Power consumption kW 5.8 6.1 6.3 COP ε 2.6 2.9 3.3
aIr | watEr HEat pUmp wpl 33
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oUtpUt dEtaIlS wpl 33
Flow temperature 35 °C Flow temperature 50 °C
Air inlet temperature °C
Heating output (kW)
Air|water heat pump WPL 33 at full load operation
Heating output (kW), power consumption (kW) and coefficient of performance ε Heat
source temp. °C
Heating output Power consumption COP 35 °C 50 °C 60 °C 35 °C 50 °C 60 °C 35 °C 50 °C 60 °C
kW kW kW kW kW kW ε ε ε –15 11.9 13.5 15.4 5.5 8.1 11.1 2.2 1.7 1.4 –10 13.8 15.3 17.0 5.7 8.2 10.9 2.4 1.9 1.6 –5 15.5 17.0 18.5 5.9 8.3 10.8 2.6 2.0 1.7 0 17.1 18.5 19.8 6.0 8.4 10.8 2.8 2.2 1.8 +5 18.9 20.3 21.4 6.2 8.5 10.8 3.1 2.4 2.0 +10 20.7 22.0 23.2 6.3 8.5 10.8 3.3 2.6 2.1 +15 – +20
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External installation of the WPL 33
Dimensions in mm
Water and power connections WPL 33 external installation
1 Condensate drain 2 Heating flow 3 Heating return 4 Control panel 5 Air vent valve 6 Installation pipe 7 Coarse gravel 8 Concrete foundations 9
High limit safety cut-out DHC cartridge 3D-C
Foundation for external installation of the WPL 33
Air discharge
Air inlet
Dimensions in mm
exteRnal installation Wpl 33
Ensure that the surface on which the heat pump is to be installed, is horizontal, level, solid and permanent. The entire heat pump frame should be in contact with the substrate. Uneven substrates can increase the acoustic emissions of the heat pump. The heat pump must be accessible from all sides.
Recommended substrate:
Cast concrete foundation Kerb stones Stone slabs
Provide a recess (space) underneath the heat pump to enable water and electrical pipes/cables to be connected from below.
Protect the flow and return lines in external installations against frost by means of adequate thermal insulation and by routing them inside conduit to protect them against moisture. Insulation thickness in accordance with current regulations. The integral frost stat (inside the heat pump) that automatically starts the circulation pump in the heat pump circuit at <+10°C and thereby safeguards circulation in all water-bearing components, offers additional frost protection. Fill the heating system with an antifreeze mixture if the power supply cannot be guaranteed for a longer period of time.
The condensate drain hose must be routed with a downward slope or to the side out of the heat pump. When installing the heat pump outside, route the condensate to an existing drain or into a coarse gravel soakaway. For this, ensure an installation that is free from the risk of frost.
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Internal installation WPL 33
Dimensions in mm
Water and power connections WPL 33 internal installation
1 Condensate drain 2 Heating flow 3 Heating return 4 Control panel 5 Air vent valve 6
High limit safety cut-out DHC cartridge 3D-C
Internal installation WPL 33
1 Heat pump 2 Impact sound insulation 3 Floating screed
Screed and impact sound insulation. Recess if provided.
inteRnal installation Wpl 33
Air routing with hoses
The total length of hoses on the air inlet and discharge side must not exceed 8 m. Never incorporate more than four 90° bends.
The hose will tend to sag because of its flexibility; therefore secure it in approx. 1 m intervals. Special hoses are used to route the inlet air from the outside to the heat pump and discharge air from the heat pump to the outdoors. These hoses are highly flexible, thermally insulated and are self-extinguishing in case of fire. Thermally insulated hoses are available in 3 m and 4 m lengths (li Ø 560 mm).
Air routing with air ducts
With air routes longer than 8 m, air ducts can also be connected to the heat pump. The cross-section of the air duct varies according to the air flow rate and according to the externally available, static pressure differential of the heat pump. To reduce the transfer of structure-borne noise in the building, install an air hose or canvas flange between the heat pump and the air ducts. When sizing air ducts and grilles, observe the external pressure of the fan.
Special features
If the heat pump is installed in an enclosed room containing combustion appliance that takes its a combustion air directly from the room (open flue operation), then a ventilation aperture to the installation location with 250cm² diameter is required, to prevent the heat pump from influencing the operation of the gas or oil burner. Without this additional ventilation, small, unavoidable leakages on the air inlet side, e.g. at hose connectors or at the heat pump, will reduce the air pressure in the enclosed room to unacceptable levels.
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HEatIng SyStEm connEctIon wpl 33
Heating system connection
Install the heat utilisation system (WNA) in accordance with the design documentation. For standard heating systems integrate the heat pump into the water side according to standard circuits (see appendix). Prior to connecting the heat pump, check the heating system for leaks, flush it thoroughly, then fill and vent it thoroughly. Check the correct connection of the heating flow and return. Flexible pressure hoses are recommended to reduce structure­borne noise on the water side. The required circulation pump and the pipe cross-section can be determined from the table below. Fit thermal insulation in accordance with local regulations. When using the compact installation WPKI 5, use the following circulation pumps: see table.
Circulation pump for the heat pump with WPKI 5
(between the heat pump and the buffer cylinder; max. pipe length 10 m) Heat pump Flow rate
m³/h
Pressure differential hPa
Circulation pump Type
Copper pipe DN
WPL 33 1.4 190 UP 25-80 28 x 1.5
WPL with buffer cylinder SBP 700 and DHW heating
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powEr SUpply wpl 33
Power supply
You may need to notify your local power supply company of the heat pump connection. All electrical installation work, particularly earthing measures, must be carried out in accordance with local and national regulations and the requirements of your local power supply company. The connection must comply with the power connection diagram. For this, also observe the installation instructions for the heat pump manager WPM II.
For external installation
Use only cables suitable for external use to VDE 0100 [or local regulations]. Route such cables through a conduit (protective pipe); entry into the heat pump only from below.
For internal installation
Route the cables through the installation aperture in the side of the heat pump.
Electrical specification of the heat pump
Heat pump
Power consumption kW
Max. operating current A
Starting current R start A
Power cable mm²
Fuse protection A
WPL 33 6.2 19.3 26 5 x 2.5 *
C 25A all poles
* Cable cross-section acc. to type of routing (observe VDE 0298-4 [or local regulations])
WPL
3/N/PE 230V ~ 50Hz Domestic electricity meter
Control phase L w/o power-OFF period
Control phase L´ with power-OFF period
3/N/PE 400V ~ 50Hz Heat pump electricity meter
M1 = Circulation pump (max. 2A gl)
T(A) Outside temperature sensor N Power supply B1 Temperature sensor heat pump flow L Power supply B2
Temperature sensor heat pump return
EVU Enable signal T (WW) Temperature sensor, DHW L UP Pumps L T(2.WE) Temperature sensor for HS 2
Puffer1
Buffer primary pump
T (Q) Temperature sensor heat source
Puffer2
Buffer primary pump T(MK) Temperature sensor, mixer circuit QKP Source circuit pump Inpuls Pulse, heat meter HKP Heating circuit pump Fern1 Remote control MKP Mixer circuit pump Fern3 Remote control WW DHW primary pump H BUS high ZKP DHW circulation pump L BUS low 2.WE Heat source 2 – BUS ground M(A) Mixer open + BUS (not connected) M(Z) Mixer closed T (S) Temperature sensor, solar/cooling KOKP Solar/cooling T (K) Solar temperature sensor
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notes
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aIr | watEr HEat pUmp wpl 14 Ht
Function
Heat is extracted from the outside air at temperatures ranging from +30°C to –20 °C by the heat exchanger on the air side (evaporator). Heating water is heated to flow temperature levels in the heat exchanger on the water side (condenser) by this extracted heat and additional heat from the electrical power used by the compressor. The heat pump manager (WPM) matches the heat pump heating output in two stages to the actual heat demand. At air temperatures below approx. +10 °C, the humidity in the air precipitates as hoarfrost on the evaporator fins. Any hoarfrost is automatically defrosted. Water created from this defrosting collects in the defrost pan and is drained off via a hose. The fan is switched OFF and the heat pump circuit is reversed to activate the defrost cycle. The energy required for defrosting is drawn from the heating system. The heat pump automatically reverts to heating mode at the end of the defrost cycle.
Appliance description
High temperature air | water heat pump for internal installation with integral control unit WPM II, circulation pump, patented special heat pump cylinder, DHW diverter valve, DCO active, expansion vessel, safety valve and electric booster heater for connection to the heating system. Suitable for mono-energetic or mode-mode heating operation. Two inverter compressors enable this appliance to achieve flow temperatures up to 75 °C in heat pump operation alone; with the Stiebel Eltron DHW cylinder, a DHW temperature >60°C can be achieved. The evaporator is defrosted by reversing the cycle. The heat pump drive unit is equipped with two inverter compressors ­one low temperature and one high temperature - plus condenser, evaporator and safety equipment, such as a high/low pressure limiter. Through the electronic expansion valve, the coefficient of performance is optimised over the entire application range, and the heat pump output is matched via the inverter compressors to the actual heat demand of the building to ensure an optimum operation. The patented special heat pump cylinder allows operation without a separate buffer cylinder. The integral control unit enables a fully automatic, weather­compensated heating operation, DHW heating priority, pasteurisation, a heat-up program for screed drying and connections for linking up to a PC and modem. The heat pump is filled with HCFC and CFC-free refrigerant R407C.
At a glance
For fully automatic heating
water heating up to +75 °C flow temperature
Suitable for underfloor and
radiator heating systems
Extracts energy from the outside
air, right down to -20 °C outside temperature
Comprises all components
required for its function and safety
Central control of the heating
system and safety functions through the heat pump manager (essential accessory)
Corrosion-protected, external
casing panels made from zinc­plated sheet steel with stove enamelled finish; internal airways made from corrosion-resistant aluminium sheet
Compact design, therefore modest
space requirement
Contains non-combustible safety
refrigerant R407C
Output matching through two
inverter compressors
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Type WPL 14 HT
Part no. single phase 22 93 44
Specification
Application limits WQA °C -20 to +30 Flow temperature WNA °C +15 to +75 Air flow rate WQA m³/h 3000 External static pressure differential Pa 100 Flow rate, heating side m³/h 1.00 Pressure diff., heating side hPa 190 Heating flow/return connection mm 22 plug-in connection Air hose connection mm 500 round Refrigerant R407C Fill weight kg 4.4
Electrical details
Compressor power supply connection n x mm² 5 x 2.5 cable cross-section acc. to type of routing (observe VDE 0298-4) Control cable n x mm² 5 x 1.5 BUS cable n x mm² J-Y (St) 2 x 2 x 0.8 Fuse - compressor A C 16A all poles Control circuit fuse A C 16A Protection EN 60529 IP 14 B Voltage/frequency load V/Hz 3/PE ~ 400 V 50 Hz Voltage/frequency control V/Hz 1/N/PE ~ 230 V / 50 Hz Starting current A <30
Weight and dimensions
H x W x D mm 1734 x 1263 x 756 Weight kg 350
Other model characteristics
Corrosion protection zinc-plated Compliant with safety regulations UVV/VDE/GS Sound power level dB(A) 58/62 Sound pressure level at a distance of 5 m
dB(A) 43
Output details
Air temperature °C –7 +2 +10 Flow temperature °C +35 +35 +35 Heating output kW 8.3 7.0 8.0 Power consumption kW 3.2 2.2 2.0 COP ε 2.6 3.2 4.1 Temperature differential at A2/W35 K 5.0
aIr | watEr HEat pUmp wpl 14 Ht
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oUtpUt dEtaIlS wpl 14 Ht
Heating output (kW), power consumption (kW) and coefficient of performance ε
Heat source temp. °C
Heating output Power consumption COP 35 °C 45 °C 55 °C 35 °C 45 °C 55 °C 35 °C 45 °C 55 °C
kW kW kW kW kW kW ε ε ε –15 12.2 12.4 12.3 5.7 6.1 6.7 2.1 2.0 1.8 –10 9.8 10.1 10.2 4.1 4.6 5.1 2.4 2.2 2.0 –5 8.0 8.3 8.7 3.0 3.5 4.0 2.7 2.4 2.2 0 7.3 7.4 7.8 2.4 2.9 3.6 3.0 2.5 2.2 +5 7.7 7.5 7.7 2.1 2.6 3.2 3.7 2.9 2.4 +10 8.0 8.2 7.8 2.0 2.4 2.9 4.0 3.4 2.7 +15 9.4 9.0 8.6 2.0 2.4 2.9 4.7 3.8 3.0 +20 10.5 10.1 9.7 2.0 2.4 2.9 5.3 4.8 3.3
Flow temperature 35 °C Flow temperature 55 °C
Air inlet temperature °C
Heating output (kW)
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