STIEBEL ELTRON WPL 07 ACS classic, WPL 17 ACS classic, WPL 09 ACS classic Operation And Installation

OPERATION AND INSTALLAT ION
Air | water heat pump
» WPL 07 ACS classic » WPL 09 ACS classic » WPL 17 ACS classic
CONTENTS
SPECIAL INFORMATION
OPERATION
1. General information �����������������������������������������3
1.1 Other relevant documents ������������������������������������� 3
1.2 Safety instructions ����������������������������������������������� 3
1.3 Other symbols in this documentation ����������������������� 4
1.4 Units of measurement ������������������������������������������ 4
1.5 Standardised output data �������������������������������������� 4
2. Safety ���������������������������������������������������������� 4
2.1 Intended use ������������������������������������������������������ 4
2.2 Safety instructions ����������������������������������������������� 4
3. Appliance description ���������������������������������������5
3.1 Minimum software versions ����������������������������������� 5
3.2 Operational characteristics ������������������������������������ 5
3.3 Function ����������������������������������������������������������� 5
4. Settings ������������������������������������������������������� 6
5. Maintenance and care ���������������������������������������6
6. Troubleshooting ����������������������������������������������6
INSTALLATION
7. Safety ���������������������������������������������������������� 7
7.1 General safety instructions ������������������������������������ 7
7.2 Instructions, standards and regulations �������������������� 7
8. Appliance description ���������������������������������������7
8.1 Standard delivery ������������������������������������������������ 7
8.2 Accessories �������������������������������������������������������� 7
9. Preparations �������������������������������������������������� 7
9.1 Sound emissions ������������������������������������������������� 7
9.2 Minimum clearances �������������������������������������������� 8
9.3 Preparation of the installation location ��������������������� 8
9.4 Installing the supply lines ������������������������������������� 10
9.5 WPM heat pump manager ������������������������������������ 10
9.6 Buffer cylinder �������������������������������������������������� 10
9.7 Preparing the electrical installation ������������������������ 11
10. Installation �������������������������������������������������� 11
10.1 Transport ��������������������������������������������������������� 11
10.2 Siting �������������������������������������������������������������� 11
10.3 Flow and return connection ���������������������������������� 12
10.4 Fitting the push-fit connectors ������������������������������� 12
10.5 Heating water connection ������������������������������������� 12
10.6 Oxygen diffusion ������������������������������������������������ 13
10.7 Filling the heating system ������������������������������������ 13
10.8 Minimum flow rate ��������������������������������������������� 13
10.9 Setting the flow rate on the heating side ������������������ 13
10.10 External second heat source ��������������������������������� 14
10.11 High limit safety cut-out for underfloor heating systems ����������������������������������������������������������� 14
11. Electrical connection ��������������������������������������� 15
11.1 Terminal area ���������������������������������������������������� 15
12. Commissioning ��������������������������������������������� 16
12.1 Checks before commissioning�������������������������������� 16
12.2 Operation with an external second heat source ���������� 16
12.3 Initial start-up ��������������������������������������������������� 16
13. Shutdown ��������������������������������������������������� 17
13.1 Standby mode ��������������������������������������������������� 17
13.2 Power interruption ��������������������������������������������� 17
14. Maintenance ������������������������������������������������ 17
15. Troubleshooting �������������������������������������������� 18
15.1 Checking the IWS DIP switch settings ���������������������� 18
15.2 LEDs (IWS) �������������������������������������������������������� 19
15.3 Reset button ����������������������������������������������������� 19
15.4 Fan noise ��������������������������������������������������������� 20
16. Specification ������������������������������������������������ 21
16.1 Dimensions and connections ��������������������������������� 21
16.2 Wiring diagram ������������������������������������������������� 22
16.3 Connection diagram �������������������������������������������� 24
16.4 Application limit ������������������������������������������������ 26
16.5 Output diagrams WPL 07 ACS classic ����������������������� 27
16.6 Output diagrams WPL 09 ACS classic ����������������������� 28
16.7 Output diagrams WPL 17 ACS classic �����������������������29
16.8 Data table �������������������������������������������������������� 30
GUARANTEE
ENVIRONMENT AND RECYCLING
SPECIAL INFORMATION | OPERATION
General information
SPECIAL INFORMATION
- The appliance may be used by children aged8 and older and persons with reduced physical, sensory or mental capabilities or a lack of ex­perience and know-how, provided that they are supervised or they have been instructed on how to use the appliance safely and have understood the resulting risks. Children must never play with the appliance. Children must never clean the ap­pliance or perform user maintenance unless they are supervised.
- The connection to the power supply must be in the form of a permanent connection. Ensure the appliance can be separated from the power sup­ply by an isolator that disconnects all poles with at least 3mm contact separation.
- Maintain the minimum clearances to ensure trou­ble-free operation of the appliance and facilitate maintenance work.
- Maintenance work, such as checking the electri­cal safety, must only be carried out by a qualified contractor.
- We recommend an annual inspection (to establish the current condition of the system), and main­tenance by a qualified contractor if required (to return the system to its original condition).
- Following disconnection from the power supply, parts of the appliance may remain energised for 2 minutes until the inverter capacitors have discharged.
- Never interrupt the heat pump power supply, even outside the heating season. Otherwise, sys­tem frost protection is not guaranteed.
- If the heat pump and frost protection are completely switched off, drain the system on the water side.
OPERATION
1. General information
The chapters "Special Information" and "Operation" are intended for both the user and qualified contractors.
The chapter "Installation" is intended for qualified contractors.
Note
Read these instructions carefully before using the appli­ance and retain them for future reference. Pass these instructions on to a new user if required.
1.1 Other relevant documents
Operating and installation instructions for the WPM heat
pump manager
Operating and installation instructions for connected
indoor unit
Operating and installation instructions for mounting
bracket used
Operating and installation instructions for system
components
Commissioning checklist for heat pump
1.2 Safety instructions
1.2.1 Structure of safety instructions
!
KEYWORD Type of risk Here, possible consequences are listed that may result from failure to observe the safety instructions.
Steps to prevent the risk are listed.
1.2.2 Symbols, type of risk
Symbol Type of risk
Injury
Electrocution
1.2.3 Keywords
KEYWORD Meaning
DANGER Failure to observe this information will result in serious
injury or death.
WARNING Failure to observe this information may result in serious
injury or death.
CAUTION Failure to observe this information may result in non-seri-
ous or minor injury.
!
OPERATION
Safety
1.3 Other symbols in this documentation
Note
General information is identified by the adjacent symbol.
Read these texts carefully.
Symbol Meaning
Material losses (appliance damage, consequential losses and environmen­tal pollution)
Appliance disposal
This symbol indicates that you have to do something. The ac-
tion you need to take is described step by step.
1.4 Units of measurement
Note
All measurements are given in mm unless stated oth­erwise.
1.5 Standardised output data
Explanations to determine and interpret the specified standardised output data.
1.5.1 EN 14511
The output data specifically mentioned in text, diagrams and technical datasheets has been calculated according to the test conditions of the standard shown in the heading of this section. However, there is a deviation from this norm in the output data for air/water inverter heat pumps at source temperatures of > -7°C as this concerns partial load values. The associated percentage weighting in the partial load range can be found in EN14825 and EHPA quality label regulations.
Generally, the test conditions stated above will not fully meet the conditions found at the installation site of the system user.
Depending on the chosen test method and the extent to which this method deviates from the test conditions defined in the first paragraph of this section, any deviations can have a considerable impact.
Further factors that have an influence on the test values are the measuring equipment, the system configuration, the age of the system and the flow rates.
A confirmation of the specified output data can only be obtained if the test conducted for this purpose is also performed in ac­cordance with the test conditions defined in the first paragraph of this section.
2. Safety
2.1 Intended use
The appliance is designed for room heating and cooling within the application limits given in the specification.
This appliance is intended for domestic use. It can be used safely by untrained persons. The appliance can also be used in non-do­mestic environments, e.g. in small businesses, as long as it is used in the same way.
Any other use beyond that described shall be deemed inappropri­ate. Observation of these instructions and of instructions for any accessories used is also part of the correct use of this appliance.
2.2 Safety instructions
Observe the following safety instructions and regulations.
- Only qualified contractors may carry out the electrical work and installation of this appliance.
- The qualified contractor is responsible for adherence to all currently applicable regulations during installation and commissioning.
- Operate the appliance only when fully installed and with all safety equipment fitted.
- Protect the appliance from dust and dirt ingress during building work.
!
WARNING Injury The appliance may be used by children over 8 years of age and persons with reduced physical, sensory or men­tal capabilities or a lack of experience and expertise, provided that they are supervised or they have been instructed on how to use the appliance safely and have understood the potential risks. Children must never play with the appliance. Children must never clean the ap­pliance or perform user maintenance unless they are supervised.
!
WARNING Injury
For safety reasons, only operate the appliance with
the casing closed.
!
OPERATION
Appliance description
3. Appliance description
3.1 Minimum software versions
The following minimum software versions are required for oper­ating the heat pump:
- WPM: 390.09
- MFG: V.14
- FES: 417.05
3.2 Operational characteristics
The appliance is an air | water heat pump that operates as a heat­ing heat pump for outdoor installation. Heat is extracted from the outdoor air at a low temperature level, and is then transferred to the heating water at a higher temperature. The heating water can be heated up to a flow temperature of 60°C.
This appliance has further operational characteristics:
- Suitable for underfloor heating systems.
- Preferred for low temperature heating systems.
- Extracts heat from the outdoor air even at outside tempera­tures of -20°C.
- Corrosion-protected, external casing made from hot-dipped galvanised sheet steel plus stove-enamelled finish.
- Filled with non-combustible safety refrigerant.
Note
The appliance may only be used in conjunction with the following products:
- Hydraulic module HM(S) (Trend) (BE)
- Cylinder and hydraulic module HSBB200(S)clas­sic(BE)
- Integral cylinder HSBC 200 (S) (BE)
3.3 Function
3.3.1 Heating
Heat is extracted from the outdoor air via the heat exchanger (evaporator) on the air side. The evaporated refrigerant is com­pressed by a compressor. This process requires electrical ener­gy. At this point, the refrigerant is at a higher temperature level. A further heat exchanger (condenser) transfers the heat to the heating circuit. The refrigerant then expands again and the cycle restarts from the beginning.
At air temperatures below approx. 7°C, the humidity in the air condenses as hoarfrost on the evaporator fins. Any hoarfrost is automatically defrosted. The resulting water flows out of the ap­pliance via the free condensate drain and seeps away into the gravel bed.
!
Material losses
In the defrost cycle, the fan is switched off and the heat pump circuit is reversed. The heat required for defrosting is drawn from the buffer cylinder. For operation without a buffer cylinder, observe chapter "Operation/ Menu struc­ture/ Menu SETTINGS/ STANDARD SETTING/ BUFFER OPERATION" in the operating and installation instructions of the WPM. Otherwise the heating water freezes under unfavourable conditions.
Note
In winter, icicles can form on the bottom of the conden­sate drain. This does not interfere with the operation of the appliance, provided the condensate can drain off unimpeded.
The heat pump automatically reverts to heating mode at the end of the defrost cycle.
!
Material losses
In dual mode operation, return water from the second heat source may flow through the heat pump. Please note that the return temperature must be no higher than 60°C.
3.3.2 Cooling
!
Material losses
The heat pump is not suitable for continuous, year-round cooling.
Observe the application limits (see chapter "Specifi-
cation/ Data table").
Note
The HM(S) (Trend) (BE) is equipped for both area and fan cooling. The HSBB 200 (S) classic (BE) and HSBC 200 (S) (BE) can provide area cooling.
Rooms are cooled by reversing the heat pump circuit. Heat is extracted from the heating water. The evaporator transfers this heat to the outdoor air.
Area cooling requires the installation of the FEK remote control unit in a reference room to capture the relative humidity and the room temperature as part of dew point monitoring.
Fan cooling requires the installation of the FE7 remote control unit in a reference room to capture the relative humidity and the room temperature as part of dew point monitoring. Similarly, it is necessary to install a buffer cylinder.
Heat pump application limit
The heat pump is switched off if the outside temperature falls below the selected lower application limit for cooling (LIMITCOOL­ING parameter).
OPERATION
Settings
4. Settings
The system is operated exclusively with the WPM heat pump man­ager. The heat pump manager is installed in the products required as accessories (see chapter “Installation/ Appliance description/ Accessories”).
Observe the heat pump manager operating and installation
instructions.
5. Maintenance and care
!
Material losses
Maintenance work, such as checking the electrical safety, may only be carried out by a qualified contractor.
A damp cloth is sufficient for cleaning all plastic and sheet metal parts. Never use abrasive or corrosive cleaning agents.
Protect the appliance from dust and dirt ingress during
building work.
!
Material losses
Keep the air discharge and intake apertures free from snow and leaves.
We recommend regular inspection (to establish the current con­dition of the system), and maintenance by a qualified contractor if required (to return the system to its original condition).
6. Troubleshooting
Fault Cause Remedy
There is no hot water or the heating system stays cold.
No power at the appli­ance.
Check the fuses/MCBs in your fuse box/distribution panel. Re­place the fuses/reset the MCBs if required. Notify your qualified contractor if the fuses/MCBs blow/trip again.
Condensate collects on the outside of the appliance and on the air grille.
The heat pump is extract­ing heat from the outdoor air to heat the building. This can cause the hu­midity in the outdoor air to accumulate as dew or frost on the cooled heat pump casing. This is not a defect.
The fan runs when the compressor is switched off.
At outside temperatures below 10°C, the fan is regularly started at the lowest speed when the compressor is idle. This prevents the evaporator and fan from freezing or icing up due to water draining off. At tempera­tures above the freezing point, the time between two defrost cycles is in­creased, thereby improv­ing overall efficiency.
The appliance produces rhyth­mic scraping or grinding noises.
Ice has formed on the air grille, on the fan blades or in the air routing.
Call your qualified contractor (see chapter “Installation/ Trou­bleshooting/ Fan noises”).
If you cannot remedy the fault, notify your qualified contractor. To facilitate and speed up your request, provide the number from the type plate. The type plate is located at the front top, on the right or left hand side of the casing.
Sample type plate
Montageanweisung beachten! Dichtheit geprüft!
Made in Germany
*xxxxxxxxxxxxxxxxxx*
26�03�01�1736
1
1 Number on the type plate
INSTALLATION
Safety
INSTALLATION
7. Safety
Only a qualified contractor should carry out installation, commis­sioning, maintenance and repair of the appliance.
7.1 General safety instructions
We guarantee trouble-free function and operational reliability only if original accessories and spare parts intended for the appliance are used.
7.2 Instructions, standards and regulations
Note
Observe all applicable national and regional regulations and instructions.
WPL07ACSclassic| WPL09ACSclassic
The tested appliance conforms to IEC 61000-3-3.
WPL17ACSclassic
The tested appliance conforms to IEC 61000-3-12.
8. Appliance description
The appliance offers frost protection for the connection lines. The integral frost protection circuit starts the circulation pump in the heat pump circuit automatically at a condenser temperature of 8°C, and thereby ensures circulation in all water-carrying sec­tions. When the temperature in the buffer cylinder falls to below +5°C, the heat pump is automatically started subject to the out­side temperature.
8.1 Standard delivery
The following are delivered with the appliance:
- Wiring diagram
8.2 Accessories
8.2.1 Required accessories
- T-support SK 2 or wall mounting support WK 1
With integral emergency/booster heater
- Hydraulic module HM(S) (Trend), cylinder and hydraulic module HSBB 200 (S) classic or integral cylinder HSBC 200 (S)
Without integral emergency/booster heater
- Hydraulic module HMSTrendBE, cylinder and hydrau­lic module HSBB200SclassicBE or integral cylinder HSBC200SBE
8.2.2 Further accessories
- Remote control for heating systems FEK
- Remote control for heating systems FE7
- High limit safety cut-out for underfloor heating systems STB-FB
9. Preparations
!
D0000060163
The appliance is designed for installation on a T-support or wall mounting support. Observe the minimum clearances. If the appli­ance is installed in an open space, protect the air intake side. Do this by erecting a wall to shield it against the wind. A gravel bed is an essential requirement for both installation versions.
9.1 Sound emissions
The appliance is louder on the air intake and air discharge sides than on the two enclosed sides. Observe the following information when selecting the installation location.
Note
For details regarding the sound power level, see chapter "Specification / Data table".
- Lawn areas and shrubs help reduce the spread of noise.
- Sound propagation can also be reduced by installing closely spaced palisade fencing around the appliance.
Ensure that the air intake direction is the same as the domi-
nant wind direction. Air should not be blown out against the wind.
Ensure that the air intake and air discharge are never direct-
ed towards noise-sensitive rooms of the house, e.g. bed­rooms, or neighbouring houses.
Avoid installation between reflective building walls. Reflect-
ing building walls can increase the noise level.
INSTALLATION
Preparations
9.2 Minimum clearances
≥2000
≥500
≥200 ≥300
≥1000
≥800
D000005758191�00�00�0036
Never install the appliance in a recess. Two sides of the ap-
pliance must remain exposed.
Maintain the minimum clearances to ensure trouble-free op-
eration of the appliance and facilitate maintenance work.
9.3 Preparation of the installation location
Observe chapter "Sound emissions".Ensure that the appliance is accessible from all sides.
9.3.1 Condensate drain
!
WARNING Injury At temperatures below freezing point, ice may form.
Do not allow the gravel bed or surrounding area to
slope downwards towards paths.
!
Material losses
The foundations of the building must have a damp proof membrane.
Note
Never use grit for the gravel bed.
Example: Gravel bed under T-support SK 2
>800
100
300
a
D0000063484
1
1 Drainage pipe
Heat pump a
WPL 07 ACS classic 700 WPL 09 ACS classic 700 WPL 17 ACS classic 830
Lay a drainage pipe under the appliance to drain moisture
away from the building.
Create a gravel bed below the condensate drain of the
appliance.
INSTALLATION
Preparations
Example: Gravel bed under wall mounting support WK 1
>800
300
a
b
D0000065666
1
1 Drainage pipe
Heat pump a b
WPL 07 ACS classic 900 865 WPL 09 ACS classic 900 865 WPL 17 ACS classic 1000 995
Lay a drainage pipe under the appliance to drain moisture
away from the building.
Create a gravel bed below the condensate drain of the
appliance.
9.3.2 Siting
Example: T-support SK 2
B
A
1
3
2
150150
D0000063486
1 Air intake side 2 Air discharge side 3 Main wind direction
Heat pump A B
WPL 07 ACS classic 865 500 WPL 09 ACS classic 865 500 WPL 17 ACS classic 995 500
418
D0000065624
INSTALLATION
Preparations
!
Material losses
The T-support may bend if the heat pump is subject to any lateral load.
Do not exert any pressure on the sides of the heat
pump.
Observe the static limits of the T-support used.
Example: Wall mounting support WK 1
Note
To prevent disturbance due to structure-borne noise transmission, never install the wall mounting support on the external walls of living areas or bedrooms.
Install the wall mounting support on a garage wall,
for example.
Note
Condensate drips from the appliance onto the floor.
Observe the minimum clearance below the appli-
ance (see chapter "Preparations/ Minimum clear­ances").
≥200
2
3
1
D0000057582
1 Heating flow 2 Heating return 3 Wall mounting support
Observe the static limits of the wall mounting support used.
9.4 Installing the supply lines
The supply lines are all electric cables plus the heating flow and return lines.
Use only weatherproof cables, e.g. NYY.Protect the flow and return lines against frost with sufficient
thermal insulation. Provide thermal insulation in accordance with applicable regulations.
Also protect all supply lines/cables against humidity, damage
and UV radiation by means of a conduit.
Protect all pipe fixings and external wall ducts with anti-vi-
bration insulation.
9.5 WPM heat pump manager
A WPM heat pump manager is required to operate the appliance. This controls the entire heating system. The heat pump manager is installed in the products defined as required accessories (see chapter "Installation/ Appliance description/ Accessories").
9.6 Buffer cylinder
!
Material losses
A buffer cylinder with diffusion-proof insulation is es­sential for fan cooling.
A buffer cylinder is recommended to ensure trouble-free appliance operation.
The buffer cylinder provides hydraulic separation of the volume flows in the heat pump circuit and heating circuit, and also serves as an energy source for defrosting.
When operating without a buffer cylinder, observe the details
specified in chapter "Minimum flow rate with individual room control by means of FEK/ FE7 in systems without buffer cylinder".
Note
For operation without a buffer cylinder, we recommend installing an electric emergency/booster heater (DHC). An emergency/booster heater is installed in some of the products required as accessories (see chapter “Installa­tion/ Appliance description/ Accessories”).
If you do not install an emergency/booster heater,
for fault-free operation activate the WW LEARNING FUNCTION parameter in the WPM heat pump man­ager.
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