STIEBEL ELTRON HydroShark 199LP, HydroShark 199NG Operation And Installation
OPERATION AND INSTALLATION
UTILISATION ET INSTALLATION
Condensing Gas Micro-boiler
»HydroShark 199NG
»HydroShark 199LP
Conforms to ANSI Z21.10.3/CSA 4.3
Conforme à la norme ANSI Z21.10.3/CSA 4.3
HydroShark 199 Condensing Gas Micro Boiler
Installation Manual and Owner’s Guide
Models:
HydroShark 199NG
HydroShark 199LP
The HydroShark 199 Condensing
Gas Micro Boiler is a compact and
powerful residential unit with a versatile
BTU modulating range.
Featuring
• Effi ciency: 95 %
• Wall Hung
• Flow Activated: .5 GPM
• Copper Heat Exchanger
• Temperature Range: 80°-160° F*
• Freeze Protection
• Power Vent
• PVC Venting
*Up to 185 with optional control
Do not return. Damages or repairs call
HydroShark 800.805.5384
If the information in these instructions is
not followed exactly, a fi re or explosion
may result causing property damage,
personal injury or death.
-Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
-WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance
• Do not touch any electric switch, do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the
fi re department.
-Installation and service must be performed by
a qualifi ed installer, service agency or the gas
supplier.
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CONTENTS
Installation Manual
SPECIFICATIONS..........................................................................................................4
INTRODUCTIONS..........................................................................................................5
SAFETY GUIDELINES...................................................................................................6
INSTALLATION...............................................................................................................7
General................................................................................................................7
Clearances...........................................................................................................9
Included accessories............................................................................................9
High-altitude installations....................................................................................10
Venting instructions.............................................................................................11
Gas supply and gas pipe sizing..........................................................................21
Water connections..............................................................................................23
Condensate drain...............................................................................................25
Electrical connections.........................................................................................26
APPLICATIONS..................................................................................................27
INITIAL OPERATION..........................................................................................29
OWNER’S GUIDE
OPERATING SAFETY...................................................................................................31
NORMAL OPERATION.................................................................................................33
Temperature controller and Remote controller...................................................33
General..............................................................................................................33
Temperature Settings.........................................................................................34
Temperate table of controller..............................................................................34
Additional features..............................................................................................35
Temperature setting on the PCB (without remote controller).............................36
Flow....................................................................................................................37
Freeze protection system...................................................................................37
Maintenance and service...................................................................................38
Unit draining and fi lter cleaning..........................................................................38
TROUBLESHOOTING..................................................................................................39
General...............................................................................................................39
Error codes.........................................................................................................41
COMPONENTS DIAGRAM...........................................................................................44
PARTS LIST...................................................................................................................48
OUTPUT TEMPERATURE CHART...............................................................................50
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Installation Manual
CONGRATULATIONS
Congratulations and thank you for choosing our condensing micro boiler.
Before use, we recommend that you read through this installation manual
carefully. Keep this manual for future reference.
If you need an additional manual, contact the manufacturer or your local
distributor. When you call, please tell us the product name and the serial
number of your unit written on the rating plate of the boiler.
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SPECIFICATIONS
HydroShark 199 Gas Condensing Micro-Boiler
Natural Gas Input
(Opera
Range)
Propane Input
(Opera
Range)
Gas
Water
Water Pressure* 15 - 150 (0.1 - 1)
Natural gas
Inlet Pressure
Propane
Inlet Pressure
Natural
Manifold
Pressure**
Gas
Propane
BTU/h
BTU/h
Max.: 199,000
Max.: 199,000
3/4" NPT
3/4" NPT
psi
(MPa)
inch W.C.
(kPa)
inch W.C.
(kPa)
Min. 5.0 (1.24)
Max. 10.5 (2.61)
Min. 8.0 (1.99)
Max. 14.0 (3.48)
inch W.C. 2.95
(Pa) (734)
inch W.C.
(Pa)
3.3
(821)
000,51 :.niM
000,31 :.niM
Weight lbs. (kg) 59 (26.8)
Dimensions
inch
mm
H 22.4 x W 17.7 x D 10.7
H 570 x W 450 x D 272
Electric
Supply
Opera W / A 89.0 / 0.74
Standby W / A 4.2 / 0.04
Electric
Freeze-
Consump
Prot
VAC/Hz 120 / 60
W / A 175 / 1.5
*18-25 PSI is recommended for maximum fl ow (Space Heating)
**The Manifold Pressure is the factory setting and generally should not need adjustment.
NOTE:
• Check the rating plate to ensure this product matches your specifi cations.
• The manufacture reserves the right to discontinue, or change at any time, specifi cations, or
designs without notice and without incurring obligation.
*When using boiler in-conjunction with HydroShark DHW Integrator Panel, system pressure may be much higher on your
domestic water side. Your space heating side should still refl ect the recommended 18-25 PSI for system pressure.
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INTRODUCTION
• This manual provides information necessary for the installation, operation, and maintenance of the
boiler.
• The model description is listed on the rating plate which is attached to the side panel of the boiler.
• Please read all instructions completely before installing this product.
• If you have any problems or questions regarding this equipment, consult the manufacturer or its
local representative.
• This equipment is a condensing micro boiler designed to effi ciently supply endless hot water for
your needs. (Radiant Heating, or Domestic Water used in-conjunction with Radiant Heating) See
DHW Integrator Panel for more information on integrating domestic water with your radiant heating system.
• These high effi ciency models have a built-in secondary heat exchanger that absorbs latent heat
from the exhaust gas.
• These boilers are only to be installed indoors.
• The principle behind condensing micro boilers is easy:
Intake port
Exhaust thermistor
Thermistor
Bypass valve
Water control valve
Computer board
Thermistor
Hot water outlet
Thermistor
Exhaust
Secondary
heat exchanger
Primary
heat exchanger
Burners
Gas valves
Fan motor
Flow sensor
Condensate
drain port
Gas
Cold water inlet
*This diagram illustrates condensing micro boiler design concepts only and does not accurately represent the boilers physical description.
1. Your thermostat indicates a need for heat and turns on the circulator pump(s).
2. Water fl ows through the boiler.
3. The fl ow sensor detects the water fl ow .
4. The computer initiates the fan motor and sends a signal to the igniter to create an ignition spark.
5. The gas ignites and fl ames appear within the burner chamber.
6. Water circulates through the heat exchanger and then gets hot.
7. Using thermistors to measure temperatures throughout the micro-boiler, the computer modulates
the gas and water valves to ensure proper output water temperature.
8. When your room reaches desired temperature the pumps turn off and the boiler shuts down.
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SAFETY GUIDELINES
SAFETY DEFINITION
Indicates an imminently hazardous situation which, if not avoided, will result in
DANGER
WARNING
CAUTION
1. Follow all local codes , or in the absence of local codes, follow the current edition of the National
Fuel Gas Code: ANSI Z223.1/NFPA 54 in the USA or B149.1 Natural Gas, Propane Installation
Code in Canada.
2. Properly ground the unit in accordance with all local codes or in the absence of local codes, with
the National Electrical Codes: ANSI/NFPA 70 in the USA or CSA standard C22.1 Canadian Electrical Code Part 1 in Canada.
3. Carefully plan where you intend to install the micro boiler. Please ensure:
•Your micro boiler will have enough combustible air and proper ventilation
•Locate your micro boiler where water leakage will not damage surrounding areas.
4. Check the rating plate for the correct Gas Type, Gas Pressure, Water Pressure and Electric
Rating.
5. *If this unit does not match your requirements, do not install and consult with the manufacture.
6. If any problem should occur, turn off the unit and unplug the zone controls for the space heating
and/or DHW Integrator Panel system zone controls and turn off the gas. Then call a trained technician or the Gas Company or the manufacture.
death or serious injury.
Indicates an imminently hazardous situation which, if not avoided, could result in
death or serious injury.
Indicates an imminently hazardous situation which, if not avoided, could result in
minor or moderate injury.
GENERAL
• Water temperature over 125°F (52°C) can cause severe burns instantly or
death from scalding. The water temperature is set at 120°F (50°C) from the
factory to minimize any scalding risk. If using micro boiler with HydroShark
DHW Integrator Panel, always check the water temperature. Always verify
WARNING
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emitter water delivery temperature requirements to avoid damage.
• Do not store or use gasoline or other fl ammables, vapors, or liquids in the
vicinity of this appliance.
• Do not reverse the fl uid and/or gas connections as this will damage the gas
valves and can cause sever injury or death.
• Do not use this appliance if any part has been in contact with or been immersed in water. Immediately call a licensed plumber, a licensed gas fi tter, or
a professional service technician to inspect and/or service the unit if necessary.
• Do not disconnect the electrical supply if the ambient temperature will drop
below freezing. The freeze protection system only works if the unit has electrical power. The warranty will not be covered if the heat exchanger is damaged
due to freezing.
INSTALLATION
GENERAL
1. Follow all local codes, or in the absence of local codes, follow the current edition of the National
Fuel Gas Code: ANSI Z223.1/NFPA 54 in the USA or B149.1 Natural Gas, Propane Installation
Code in Canada.
2. All gas micro boilers require careful and correct installation to ensure safe and effi cient operation.
This manual must be followed exactly. Read the “Safety Guidelines” section.
3. The manifold gas pressure is preset at the factory. It is computer controlled and should not need
adjustment.
4. Maintain proper space for servicing. Install the unit so that it can be connected or removed easily.
Refer to the “Clearances” section for proper clearance.
5. The micro boiler must be installed in a location where the proper amount of combustible air will be
available to it at all times without obstructions.
6. The electrical connections requires a means of disconnections, to terminate power to the micro
boiler for servicing and safety purposes.
7. Do not install the unit where the exhaust vent is pointing into any opening in the building or where
the noise may disturb your neighbors. Make sure the vent termination meets the required distance
by local code from any doorway or opening to prevent exhaust from entering a building.
8. Particles from fl our, aerosols, and other contaminants may clog the air vent, build up and reduce
the functions of the rotating fan, cause improper burning of the gas, or cause damage to the micro
boiler. Regularly ensure that the area around the unit is dust or debris free. Regular maintenance
is recommended for these types of environment.
9. The HydroShark 199 condensing gas boiler is to be installed indoors only. This unit is equipped
with thermistors and a hi-limit switch for the exhaust gas, detecting excess temperatures within
the fl ue and enabling the unit to safely stop operations. These components are always monitoring
exhaust gas conditions in order to prevent heat damage to ABS, PVC, CPVC, or polypropylene
(Plastic) venting if ABS, PVC, CPVC, or polypropylene is used. If the exhaust gas temperatures
exceeds 140° F, these components will enable the unit to safely stop operations.
• The micro-boiler requires 3” or 4” make-up intake air supply pipe. The intake pipe must be sealed
airtight.
• Air supply pipe can be made of ABS. PVC (solid core), CPVC (solid core), polypropylene, corrugated stainless steel, or Category III/IV stainless steel. Regarding exhaust pipe refer to the “Exhaust section” under venting instructions.
• Sidewall venting is recommend for this boiler. Vertical venting (roof termination) is acceptable.
• The manufacturer recommends running the exhaust vent and the intake pipe as parallel as possible.
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WARNING
• Installation and service must be performed by a qualifi ed installer (for
example, a licensed plumber or gas fi tter, otherwise the warranty will be
void.
• The installer (licensed professional) is responsible for the correct installation for the micro boiler and for compliance with all national, state /
provincial, and local codes.
• The manufacturer does not recommend installing the micro boiler in a
pit or location where gas and water can accumulate.
• Do not have the vent terminal pointing toward any operating window, door, or
opening into a building.
• Do not install next to any source of airborne debris, such as clothes dryer, that
can cause debris to be trapped inside the combustion chamber, unless the
system is direct vented.
• The manufacturer does not recommend installing the micro boiler in an
attic due to safety issues. If you install the micro boiler in an attic:
-Keep the area around the micro boiler clean. When dust collects on the
fl ame sensor, the micro boiler will shut down on an error code.
-Place the unit for easy access for service and maintenance.
-A drain pan, or other means of protection against water damage, is to be
installed under the micro boiler in case of leaks.
-Make sure the unit will have enough combustion air and proper ventilation.
CAUTION
• The warranty will not cover damage cause by water quality.
-Only distilled water or distilled water/glycol mixtures can be used with this
micro boiler, unless when used in-conjunction with Stiebel Eltron DHW Integrator Panel system. Do not introduce pool or spa water, or any chemically treated
water into the micro boiler.
-Water hardness levels must not exceed 7 grains per gallon (120 ppm) for
single family applications or more than 4 grains per gallon (70 ppm) for all other
types of applications/ Water hardness leads to scale formation and may affect
/ damage the micro boiler. Hard water scaling must be avoided or controlled by
proper water treatment.
-Water pH levels must be between 6.5 and 8.5.
-Well water must be treated.
• Do no install the micro boiler where water, debris, or fl ammable vapors may
get into the fl ue terminal.
• Although the micro boiler is designed to operate with minimal sound, the
manufacturer does not recommend installing the unit on a wall adjacent
to a bedroom, or a room that is intended for quiet study or meditation,
etc.
• Locate your boiler close to a drain where water leakage will not do damage to
surrounding areas. As with any water heating appliance, the potential for leakage at some time in the life of the product does exist. The manufacturer will
not be responsible for any water damage that may occur. If you install a drain
pan under the unit, ensure that it will not restrict the combustion air fl ow.
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CLEARANCES
To p
Maintain all clearances around
the micro-boiler.
Side
Front
Model Top Bo om Front Back Sides
HydroShark 199LP
(Liquid propane)
HydroShark 199NG
(Natural Gas)
*24 inches recommended for maintenance.
12 in.
(914 mm)
12 in.
(914 mm)
12 in.
(305 mm)
12 in.
(305 mm)
24 in.
(610 mm)
24 in.
(610 mm)
0.5 in.
(13 mm)
0.5 in.
(13 mm)
INCLUDED ACCESSORIES
Check that these items below are included with the micro boiler.
Back
Side
2 in.
(51 mm)
2 in.
(51 mm)
Installa manual and owner’s
guide
1 :ytQ
Bird screen
Qty: 2
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HIGH-ALTITUDE INSTALLATIONS
Check the elevation where your micro boiler is installed. Set DIPswitches shown in the table
below depending on the altitude.
DIPswitches
HydroShark 199 Boiler
(Lower bank of
DIPswitches)
0 (DEFAULT) Up to 2,500 Up to 5,000 Up to 7,500
123456
ON
OFF
No. 2 : OFF
No. 3 : OFF
No. 4 : OFF
123456
ON
OFF
No. 2 : OFF
No. 3 : ON
No. 4 : OFF
123456
ON
OFF
No. 2 : OFF
No. 3 : OFF
No. 4 : ON
123456
ON
OFF
No. 2 : OFF
No. 3 : ON
No. 4 : ON
Up to 10,100
123456
ON
OFF
No. 2 : ON
No. 3 : ON
No. 4 : ON
NOTE: The dark squares indicate the direction the DIPswitches should be set to.
Computer board
Lower bank of DIPswitches
DO NOT adjust any DIPswitches on the upper bank.
WARNING
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VENTING INSTRUCTIONS
GENERAL
• Improper venting of this appliance can result in excessive levels of carbon
monoxide which can result in severe personal injury or death.
DANGER
CAUTION
This appliance must be vented in accordance with the section” Venting of Equipment” of the current
edition of the National Fuel Gas Code: ANSI Z223.1/NFPA 54 in the United States and/or Section 8 of
the B149.1 Natural Gas and Propane Installation Code in Canada, as well as applicable local building
codes. The use of venting materials approved for Category III/IV appliances is recommended whenever possible. However, this appliance may also be vented with plastic pipe materials such as ABS,
PVC (solid core), CPVC (solid core), or polypropylene. For details, please refer toe the Exhaust
Vent (ABS, PVC, CPVC, or Polypropylene Vent) Section. Vent installations in Canada which utilize
plastic vent systems must use venting that complies with ULC S636.
• Improper installation can cause nausea or asphyxiation, severe injury or death
from carbon monoxide and fl ue gases poisoning. Improper installation will
void product warranty.
When installing the vent system, all applicable national and local codes must be
followed. If you install thimbles, fi re stops or other protective devices and they
penetrate any combustible or noncombustible construction, be sure to follow all
applicable national and local codes.
General rules for venting micro boilers are:
• Place the micro boiler as close as possible to the vent termination.
• The vent collar of the micro boiler must be fastened directly to an unobstructed vent pipe.
• Do not weld the vent pipe to the micro boiler’s vent collar.
• Do not cut the vent collar of the unit.
• The vent must be easily removable from the top of the boiler for normal service and inspection of
the unit.
• The micro boiler vent must not be connected to any other gas appliance or vent stack except an
approved common venting system.
• Avoid using an oversized vent pope or using extremely long runs of the pope unless it is part of an
approved common vent system.
• For rooftop venting, a rain cap or other from of termination that prevents rain water from entering
into the micro boiler must be installed.
• Do not terminate vent into chimney. If the vent must go through the chimney, the vent must run all
the way through the chimney with approved vent pipe.
General rules for vent terminations:
• Avoid locating the micro boiler vent termination near any air intake devices. These fans can pick
up the exhaust fl ue products from the micro boiler and return them to the building. This can create
a health hazard.
• Locate the vent termination so that it cannot be blocked by any debris, at any time. Most codes require that the termination be at least 12 in. (305 mm) above grade, but the installer may determine
if it should be higher depending on the job site condition and applicable codes.
• A proper sidewall termination is recommended when the micro boiler is vented through a sidewall.
• Be sure to check the clearance form the exhaust termination to the air inlet or opening in the vent
termination clearances section.
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DIPswitch settings for Vent length
<Two-pipe, direct-vent installation>
Set DIPswitches shown in the tables below depending on vent length.
3"
Vent length
5 to 20
(DEFAULT)
21 to 40
41 to 70
Vent length
5 to 50
(DEFAULT)
51 to 100
4"
(Upper bank of DIPswitches)
12345678
ON
OFF
No. 3 : ON
No. 4 : OFF
123456 78
ON
OFF
No. 3 : OFF
No. 4 : OFF
123456 78
ON
OFF
No. 3 : ON
No. 4 : ON
(Upper bank of DIPswitches)
12345678
ON
OFF
No. 3 : ON
No. 4 : OFF
123456 78
ON
OFF
No. 3 : OFF
No. 4 : OFF
<Single pipe with room-air intake installation>
Set DIPswitches shown in the tables below depending on vent length.
Vent length
5 to 45
(DEFAULT)
46 to 70
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3"
(Upper bank of DIPswitches)
123456 78
ON
OFF
No. 3 : ON
No. 4 : OFF
12345678
ON
OFF
No. 3 : OFF
No. 4 : OFF
Exhaust vent (ABS, PVC, CPVC, or polypropylene vent)
This appliance can be vented with ABS, PVC, CPVC, or polypropylene (temperature rated up to
149°F). Vent material certifi ed to ULC S636 standards is recommended in the USA. In Canada, plas-
tic venting must be certifi ed to ULC S636 standards.
Item Material CanadaUnited States
Schedule 40 PVC ANSI/ASTM D1785
Exhaust pipe and
Fi
Pipe Cement/Primer
PVC-DWV
Schedule 40 CPVC ANSI/ASTM F441
Schedule 40 ABS-DWV ANSI/ASTM D2661
PVC ANSI/ASTM D2564
CPVC
ABS
NOTE: Do NOT Use Cellular Foam Core Pipe
ANSI/ASTM D2665
UL-1738Polypropylene
ANSI/ASTM F493
ANSI/ASTM D2235
ULC S636
Materials Only
• The maximum length of exhaust vent piping must not exceed 70 ft. (21.3 m) for 3” venting, which
depends on the elevation where the micro boiler is installed, and 100 ft (30.5 m) for 4” venting (deducting 5 ft. (1.5 m) for each elbow used in the venting system). Do not use more than 5 elbows.
See the table below.
• When the horizontal vent run exceeds 5 ft. (1.5 m), support the vent run at 3 ft. 0.9 m) intervals
with overhead hangers.
Diameter Max. No. of Elbows
53 in. (76 mm) 70 (21.3 m)
4 in. (102 mm) 100 (30.5 m)
5
Max. V cal and Horizontal (Total) Vent Length
*For each elbow added, deduct 5 ft. (1.5 m) from max vent length.
Max. V cal or Horizontal (Total) Vent Length
No. of Elbows 3" ven 4" ven
Up to 3,000
0
1
2
5
70 (21.3 m) 40 (12.2 m) 25 (7.6 m)
65 (19.8 m) 35 (10.7 m) 20 (6.1 m)
60 (18.3 m) 30 (19.1 m) 15 (4.6 m)
Up to 6,000
N/A45 (13.7 m) N/A 75 (22.9 m)
Up to 10,100
Up to 10,100
100 (30.5 m)
95 (29.0 m)
90 (27.4 m)
Excludes vent terminators, termination elbows, or rain caps.
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Two-pipe, direct vent illustrations
Typical installation using PVC. ABS, or polypropylene vent
Horizontal Installation Vertical Installation
Wall
Roof
Roof
Fire stop
Connect between exhaust vent collar and piping.
See the below.
For details of the optional items, refer to the installation manual for each optional item.
<How to install intake and exhaust venting (two-pipe, direct vent)
3” vent connection
1. Connect 3” couplings directly on
the exhaust and intake vent collar
of the micro boiler.
2. Connect 3” straight pipes to the
couplings.
From 3” to 4” vent connection
1. Connect 3” x 4” increasers directly
on the exhaust and intake vent
collar of the micro boiler
2. Connect 4” straight pipes to the
increasers.
3” straight pipe
3” coupling
Intake vent collar
(Female)
4” straight pipe
3"x4" increaser
3” straight pipe
3” coupling
Exhaust vent collar
(Female)
4” straight pipe
3"x4" increaser
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Intake vent collar
(Female)
Exhaust vent collar
(Female)
Single pipe with room-air intake illustrations
Typical installation using PVC. ABS, or polypropylene vent
Horizontal Installation Vertical Installation
Wall
Roof
Roof
Elbow
Connect between exhaust vent collar and piping.
See the below.
For details of the optional items, refer to the installation manual for each optional item.
3” vent connection
1. Connect 3” elbow directly on the
intake vent collar of the micro boiler.
2. Connect a 3” coupling directly on
the exhaust vent collar of the micro
boiler.
3. Connect a 3” straight pipe to the
coupling.
Elbow
<How to install single vent>
3” elbow with
bird screen
Intake vent collar
(Female)
Fire stop
3” straight pipe
3” coupling
Exhaust vent collar
(Female)
From 3” to 4” vent connection
1. Connect 3” elbow directly on the
intake vent collar of the micro boiler.
2. Connect 3” x 4” increasers directly
on the exhaust vent collar of the
micro boiler
3. Connect a 4” straight pipe to the
increasers.
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3” elbow with
bird screen
Intake vent collar
(Female)
4” straight pipe
3"x4" increaser
Exhaust vent collar
(Female)
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