Stiebel Eltron 235969 Installation Manual

OPERATION AND INSTALLATION FONCTIONNEMENT ET INSTALLATION
Wall-Mounted Tank Water Heaters | Chauffe-eau à réservoir mural
»PSH 20 Plus »PSH 30 Plus
Conforms to ANSI/UL Std. 174 Certified to CAN/CSA Std. C22.2 No. 110
Conforme a ANSI/UL Std. 174 Certificación con CAN/CSA Std. C22.2 No. 110
Conforme à la norme ANSI/UL Std. 174 Certifié à la norme CAN/CSA Std. C22.2 No. 110
Tested and certified by WQA to NSF/ANSI372 for lead free compliance.
Probado y certificado por WQA NSF/ANSI 372 para el cumplimiento de las regulaciones sin plomo.
Testé et certifié par WQ A à la NSF/ANSI 372 pour une utilisation sans plomb.
CONTENTS | SPECIAL INFORMATION
SPECIAL INFORMATION OPERATION
1. General information _________________________________________4
1.1 Safety instructions _______________________________________________ 4
1.2 Other symbols in this documentation _______________________ 4
2. Safety __________________________________________________________4
2.1 Intended use ______________________________________________________ 4
2.2 General safety instructions ____________________________________ 4
2.3 Test symbols ______________________________________________________ 5
3. Register your product _______________________________________5
4. Appliance description _______________________________________5
5. Settings _______________________________________________________5
5.1 Vacation and absence ___________________________________________ 6
6. Cleaning, care and maintenance ___________________________6
7. Troubleshooting ______________________________________________6
INSTALLATION
8. Safety __________________________________________________________7
8.1 General safety instructions ____________________________________ 7
8.2 Instructions, standards and regulations ____________________ 7
9. Appliance description _______________________________________7
9.1 Standard delivery ________________________________________________ 7
9.2 Accessories ________________________________________________________ 7
10. Preparations __________________________________________________7
10.1 Installation site ___________________________________________________ 7
10.2 Securing the plywood backing sheet ________________________ 8
10.3 Mounting onto the plywood backing sheet _________________ 8
11. Installation ____________________________________________________9
11.1 Water connection ________________________________________________ 9
11.2 Power supply _____________________________________________________ 9
12. Commissioning _______________________________________________9
12.1 Commissioning ___________________________________________________ 9
12.2 Recommissioning ________________________________________________ 9
13. Shutting down ________________________________________________9
14. Troubleshooting ______________________________________________9
15. Maintenance ________________________________________________ 10
15.1 Draining the appliance ________________________________________ 10
15.2 Checking / replacing the sacrificial anode _________________ 10
15.3 Descaling _________________________________________________________ 10
15.4 Anti-corrosion protection _____________________________________ 10
15.5 Replacing the power cable ___________________________________ 10
15.6 Replacing the combined controller/limiter ________________11
16. Specification ________________________________________________ 11
16.1 Dimensions and connections _________________________________ 11
16.2 Wiring diagram _________________________________________________ 12
16.3 Heat-up diagrams ______________________________________________12
16.4 Data table ________________________________________________________ 13
16.5 Spare parts_______________________________________________________ 14
17. Warranty ____________________________________________________ 15
SPECIAL INFORMATION
- Only use a permanent connection to the power supply. The appliance must be able to be sepa­rated from the power supply by a circuit breaker that disconnects all poles.
- Mount the appliance in position as described in chapter 10, “Preparations”, pg. 7.
- Observe the maximum permissible pressure (see chapter 16.4, “Data table”, pg. 13).
- Drain the appliance as described in the chapter
15.1, “Draining the appliance”, pg. 10.
- Size the drain so that water can drain off unim­peded when the T&P relief valve is fully opened.
- Plumb the discharge pipe of the T&P relief valve with a constant downward slope and in a room free from the risk of frost.
- The safety valve discharge opening must remain open to the atmosphere. Do not immerse it in water.
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SPECIAL INFORMATION
Suggested plumbing schematic for PSH Plus
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10
VB
ENGLISH
6
Cold water
Hot water
9
M
11
1 PSH Plus 2 Pressure reducing valve (70 psi [0.48 MPa], required, not provided) 3 Check valve (recommended, not provided) 4 Ball valve (recommended, not provided) 5 Expansion tank (required, not provided) 6 Vacuum breaker (required, not provided) 7 Boiler drain valve (recommended, not provided) 8 Cold water inlet 9 Hot water outlet 10 Temperature & pressure (T&P) relief valve (150 psi [1.03 MPa], provided) 11 Mixing valve (recommended, not provided) 12 PSH drain pan (recommended, not provided, item no. 328651) 13 Drain
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13
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12
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5
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3
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OPERATION
General information
OPERATION
1. General information
The chapters "Operation" and "Special Information" are intended for both the user and qualified technicians.
The chapter "Installation" is intended for qualified technicians.
Note
Read these instructions carefully before using the appli­ance and keep them for future reference. Pass on the instructions to a new user if required.
1.1 Safety instructions
1.1.1 Structure of safety instructions
KEYWORD Type of risk
!
Here, possible consequences are listed that may result from failure to observe the safety instructions.
f Steps to prevent the risk are listed.
1.1.2 Symbols, type of risk
Symbol Type of risk
!
Injury
Electrocution
Burns
2. Safety
2.1 Intended use
The appliance is intended for heating domestic hot water and can supply one or more tapping points.
This appliance is intended for domestic use. It can be used safely by untrained persons. The appliance can also be used in a non-do­mestic environment, e.g. in a commercial setting, as long as it is used in the same way.
Any other use beyond that described shall be deemed inappro­priate. Using the appliance for heating fluids other than water or water supplemented with chemicals, such as brine, is also deemed inappropriate.
Observation of these instructions and of instructions for any ac­cessories used is also part of the correct use of this appliance.
WARNING
!
To reduce the risk of excessive pressures and tempera­tures in this water heater, install temperature and pres­sure protective equipment required by local codes and no less than a combination temperature and pressure relief valve certified by a nationally recognized testing laboratory that maintains periodic inspection of pro­duction of listed equipment or materials, as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22. The valve must be marked with a maximum set pres­sure not to exceed the marked maximum working pres­sure of the water heater, and orient it or provide tubing so that any discharge from the valve exits only within 6 inches above, or at any distance below, the structural floor, and does not contact any live electrical part. The discharge opening must not be blocked or reduced in size under any circumstances.
1.2 Other symbols in this documentation
Note
General information is identified by the symbol shown on the left.
f Read these texts carefully.
Symbol Meaning
!
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Material losses (appliance and collateral losses, environmental pollution)
Appliance disposal
2.2 General safety instructions
WARNING Burns
During operation, the tap and T&P relief valve can reach temperatures in excess of 140 °F (60 °C). There is a risk of scalding at outlet temperatures in excess of 109 °F (43 °C).
Material losses
!
The user should insulate the water lines and the T&P relief valve to protect them from freezing.
Note
The appliance is under pressure. During the heat-up pro­cess, water will expand and increase in pressure. Without an expansion vessel, the water will drip from the T&P relief valve.
f Ensure that an expansion vessel is installed in line
with the water heater.
f If water continues to drip when heating is complet-
ed, please inform the installer.
OPERATION
Register your product
2.3 Test symbols
See the type plate on the appliance for testing information and certification details.
3. Register your product
You must register this product within 90 days of pur­chase on our web site in order to activate the standard warranty or to be eligible for the extended warranty. Go to our web site at www.stiebel-eltron-usa.com and click on “Register Your Product”.
Before beginning the registration process, we suggest that you gather the necessary information which will be as follows:
Type, Example: PSH 30 Plus (from label that is on the unit) Number listed after “Nr.” Place of Purchase Purchase Date First & Last Name Email address Physical Address Phone Number Installation Date
ENGLISH
IF YOU HAVE ANY QUESTIONS CONCERNING THE REGISTRA­TION PROCESS OR WARRANTY OPTIONS, PLEASE CONTACT STIEBEL ELTRON USA DIRECTLY AT 800.582.8423.
4. Appliance description
The appliance heats DHW using an electric resistance element. You can adjust the temperature using the temperature knob. The water is heated automatically to the required temperature.
The internal steel cylinder is coated with special "Co Pro" enamel and is equipped with a sacrificial anode. The anode protects the interior of the tank from corrosion. When the sacrificial anode becomes worn, it will need to be replaced.
Frost protection
The appliance is also protected against freezing by the temperature setting "*", provided that the appliance is supplied with power. The appliance switches on when necessary and heats the water to avoid freezing. The frost protection measure does not protect the water supply lines and the T&P relief valve from freezing.
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1 Hot water outlet stub 2 Cold water inlet stub
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5. Settings
The temperature can be freely adjusted. It is factory set to 125 °F (52 °C ).
Turn the knob clockwise to increase the temperature setting, and counter-clockwise to decrease it.
3
max
1 2
1 ON/OFF indicator 2 Temperature knob 3 Frost protection 4 Recommended energy saving position, low scaling, 140 °F
(60 °C)
5 Maximum temperature setting, 167 °F (75 °C)
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5
D0000037146
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INSTALLATION
Cleaning, care and maintenance
Depending upon the system, the actual water temperatures at the tapping points may be lower than the set value.
WARNING Burns
There is a risk of scalding at outlet temperatures in excess of 109 °F (43 °C). Setting the temperature above 125 °F (52 °C) is not rec­ommended without the installation of a mixing valve.
ON/OFF indicator
The ON/OFF indicator illuminates when water is being heated.
5.1 Vacation and absence
f If the appliance will not be used for a few days, set the tem-
perature knob to a position between the frost protection and energy saving settings.
f If the appliance is not to be used for a longer period, set it to
frost protection to conserve energy. If there is no risk of frost you may disconnect the appliance from the power supply.
f To protect against Legionella, heat the water once 140 °F
(60 °C) before using hot water again.
6. Cleaning, care and maintenance
f Have the electrical safety of the appliance and the func-
tion of the T&P relief valve regularly checked by a qualified technician.
f Have the sacrificial anode initially checked by a qualified
technician after the first year. The qualified technician should then determine the intervals at which it must be checked thereafter.
f Never use abrasive or corrosive cleaning agents. A damp
cloth is sufficient for cleaning the exterior of the appliance.
7. Troubleshooting
Problem Cause Remedy
The water does not heat up and the ON/OFF indi­cator does not illuminate.
The water does not heat up sufficiently and the ON/OFF indicator is illu­minated.
The flow rate is low. The aerator in the tap or
If you cannot remedy the fault, notify your qualified technician. To facilitate and speed up your inquiry, please provide the numbers from the type plate (000000 and 0000-000000):
There is no power.
The temperature is set too low.
The appliance is heating, for example, after large amounts of DHW have been drawn.
shower head is scaled up or contaminated.
Check the fuses/circuit breakers in your fuse box.
Select a higher tempera­ture.
Wait until the ON/OFF indicator goes out.
Clean and/or descale the aerator or shower head.
Made in EU
Hecho en EU
PSH XX Plus
M-NO.: 000000 S-NO.: 0000-000000
Technical data
Datos técnicos
Données techniques
Volume:
Volumen:
Volume:
Supply:
Alimentación:
Alimentation:
220-240 V AC, 60 Hz
SINGLE PHASE L-L ONLY
Power:
Potencia:
Puissance:
Fabriqué en EU
Max. pressure:
Presión máxima:
Pression max:
1 MPa / 145 PSI
Testing pressure:
Presión de prueba:
Pression d'essai:
1,5 MPa / 217 PSI
Standby loss:
Pérdida de calor:
Pertes en mode de veille:
Scaling
f Almost every type of water will deposit lime at high tem-
peratures. This settles inside the appliance and affects both the performance and service life. The heating elements must therefore be descaled from time to time. A qualified tech­nician who knows the local water quality will tell you when the next service is due. Contact the water supplier or local plumbing inspector for additional information.
f Check the taps/faucets regularly. You can remove lime scale
deposits at the outlets using commercially available descal­ing agents.
f Regularly activate the T&P relief valve to prevent it from be-
coming blocked e.g. by lime scale deposits.
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INSTALLATION
Safety
INSTALLATION
8. Safety
Only a qualified technician should carry out installation, commis­sioning, maintenance and repair of the appliance.
8.1 General safety instructions
We guarantee trouble-free function and operational reliability only if original accessories and spare parts intended for the appliance are used and if the installation is performed as described in this manual.
8.2 Instructions, standards and regulations
Note
Observe all applicable national, state and local regula­tions and instructions.
9. Appliance description
9.1 Standard delivery
The following are delivered with the appliance:
- T&P relief valve
9.2 Optional accessories
- PSH Plus drain pan [item no. 328651]
10. Preparations
Material losses
!
Mounting a water heater that does not meet the structural requirement needed may lead to significant damage to the water heater and the installation location. Ensure that all fasteners used are of sufficient penetration depth into a suitable material to support the full weight of the appliance with an acceptable additional factor of safety.
Before installing the appliance, ensure that the mounting location will sufficiently hold the filled weight of the appliance with a factor of safety of at least 50%. Consult a qualified installer or a struc­tural engineer to evaluate whether the appliance can be safely mounted in the desired location. Failure to properly evaluate the installation location for structural integrity could result in damage to the water heater and the installation location.
10.1 Installation site
The instructions below describe the mounting process for an installation space with wooden studs. If the appliance will be installed in a space without wooden studs, follow a similar con­struction procedure with comparable weight and loading con­siderations. Consult Stiebel Eltron for more information if you are unsure about mounting the appliance with the materials you have on hand.
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ENGLISH
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1 PSH Plus drain pan [item no. 328651] The optional drain pan can be mounted below the appliance. The
drain pan will route away water from an activated T&P relief valve or a leaking appliance.
1 Stud (wood, 16˝ on center) 2 ¾˝ plywood sheet 3 Wood screws (at least #10 x 2½˝ long) 4 PSH Plus 5 Tee nut, washer, & ½˝ bolt
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48Ý
INSTALLATION
Preparations
Note
Ensure that the temperature knob will be accessible from the front when the appliance is secured in place.
The appliance is designed to be permanently wall-mounted to a solid surface. Ensure the wall offers adequate load bearing ca­pacity. Consult the specification table for the filled weight of your appliance.
There should be a suitable drain near the appliance to drain off water in the case of activation of the T&P relief valve.
Always install the appliance vertically in a room free from the risk of freezing and as close as possible to the draw-off points.
The appliance may not be fitted in a corner since the screws for fixing the appliance to the wall must remain accessible.
10.2 Securing the plywood backing sheet
This procedure calls for mounting a ¾˝ plywood sheet to the wall attaching to at least 3 wooden studs, or another wall surface using comparable means. Mount the appliance to the plywood sheet using ½˝ diameter fasteners.
f Transfer the dimensions for the holes to be drilled on the ply-
wood sheet (see chapter 16.1, “Dimensions and connections”, pg. 11).
f Drill a hole in the plywood to fit the ½˝ tee nuts into the back
side of the sheet. Thread the ½˝ bolt and washer into the tee nut, leaving a gap for the tank to mount on.
7
6
5
5 ¾˝ drywall 6 2˝x6˝ stud 7 #10 x 2½˝ wood screw
10.3 Mounting onto the plywood backing sheet
The mounting bracket attached to the appliance has hook-in slots.
f Lift the appliance and mount it onto the ½˝ bolts. Make sure
the washers are on the outside of the mounting bracket.
To mounting
surface
3
4
1 ½˝ x 1¼˝ bolt 2 Washer 3 ½˝ tee nut 4 ¾˝ plywood
f Find the wall studs and mark their location. This is the most
secure means of mounting the sheet on the wall.
f Secure the plywood sheet to the studs with screws at least
size #10 x 2½˝ long. Space the screws every 6˝ above the location of the tee nuts, and every 12˝ below. Use a level to align the sheet horizontally.
f It is recommended to mount the plywood onto 2x6 studs, but
an installation on 2x4 studs is acceptable if mounted to at least 3 studs. If studs are spaced farther apart than 16˝, use a wider plywood sheet and make sure to mount to at least 3 studs.
To interior space
1
2
1
1 PSH Plus
f Tighten the bolts onto the washer and the bracket.
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INSTALLATION
Installation
11. Installation
11.1 Water connection
Material losses
!
Carry out all water connection and installation work in accordance with regulations.
Operate the appliance only with pressure-tested taps.
f Connect the hydraulic connections with flat gaskets or with
PTFE tape and pipe thread sealant. The connecting nipples are bare steel. Use only brass or stainless steel unions or adapters to connect directly to the tank.
11.1.1 Permissible materials
Material losses
!
When using plastic piping, observe the manufacturer's data and use piping with very low oxygen permeability.
Cold water line
Only dielectric unions, brass or stainless steel connections can be made directly to the cold and hot water line.
11.1.2 Fitting the T&P relief valve
Note
The supplied T&P relief valve must be used.
Note
If the water pressure is greater than 87 psi (0.6MPa), install a pressure reducing valve in the "cold water inlet".
The maximum permissible pressure must not be exceeded (see chapter 16.4, “Data table”, pg. 13).
f Please note that, depending on the static pressure, you may
need a pressure reducing valve.
f Size the drain so that water can drain off unimpeded when
the T&P relief valve is fully opened.
f Fit the discharge pipe of the T&P relief valve with a constant
downward slope and in a room free from the risk of frost.
f The safety valve discharge opening must remain open to the
atmosphere. Do not immerse in water.
11.2 Power supply
Material losses
!
Observe the type plate. The specified voltage must match the mains voltage.
12. Commissioning
12.1 Commissioning
Note
Fill the appliance with water prior to electrical connec­tion. If you switch on the appliance while empty, the high limit safety cut-out will activate and need to be reset.
f Thoroughly flush out the cold water line before connecting
the appliance, so that no foreign material gets into the water heater or T&P relief valve.
f Open the shut-off valve in the cold water feed line.f Open a draw-off point until the appliance has filled up and
the piping is free of air.
f Turn the temperature knob to maximum.f Switch the on the circuit breaker connected to the appliance.f Check the function of the appliance. Turn the temperature
knob down to the minimum setting. Ensure that the thermo­stat switches off.
f Turn the temperature knob back to the energy saving setting.f Check that the T&P relief valve is working correctly.
12.1.1 Appliance handover
f Explain the function of the appliance and T&P relief valve to
users and familiarize them with their operation.
f Make users aware of potential dangers, especially the risk of
scalding.
f Hand over these instructions.
12.2 Recommissioning
See chapter 12.1, “Commissioning”, pg. 9.
13. Shutting down
f Disconnect the appliance from the mains at the circuit break-
er/fuse. If possible, lock out the breaker so that it cannot be accidentally activated.
f Drain the appliance. See chapter 15.1, “Draining the appli-
ance”, pg. 10.
ENGLISH
WARNING Electrocution
Carry out all electrical connection and installation work in accordance with relevant regulations. Only use a permanent connection to the power supply. The appliance must be able to be separated from the power supply by a circuit breaker that disconnects all poles. Before any work on the appliance, disconnect all poles from the power supply. Ensure that the appliance is grounded.
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14. Troubleshooting
Note
The high limit safety cut-out can activate at temperatures below 5 °F (–15 °C). The appliance may be subjected to these temperatures during storage or transport. If the appliance does not heat during the initial commissioning, the high limit safety cut-out switch may need to be reset.
INSTALLATION
Maintenance
Fault Cause Remedy
The water does not heat up and the ON/OFF indi­cator does not illuminate.
The water does not heat up and the ON/OFF indi­cator illuminates.
The water does not heat up sufficiently and the ON/OFF indicator illumi­nates.
The heat-up time is very long and the ON/OFF in­dicator illuminates.
The T&P relief valve drips when heating is switched off.
The high limit safety cut-out has responded because the controller is faulty.
The high limit safety cut-out has responded because the temperature has fallen below 5 °F (-15 °C) .
The heating element is faulty.
The temperature control­ler is faulty.
The heating element is scaled up.
The valve seat is contam­inated.
Water pressure is too high.
An expansion vessel was not installed.
Remedy the cause of the fault. Replace the con­troller.
Press the reset button (see diagram).
Replace the heating el­ement.
Replace the temperature controller.
Descale the heating el­ement.
Clean the valve seat.
Install a pressure reduc­ing valve.
Install an expansion vessel in line with the appliance (see plumbing schematic).
Reset key, high limit safety cut-out
If the high limit safety cut-out has activated, it should be reset. Shut off the circuit breaker connected to the appliance before removing the bottom cover and resetting the switch.
15.1 Draining the appliance
WARNING Burns
Hot water may escape during the draining process.
If is necessary to drain the cylinder for maintenance or to protect the whole installation from freezing, proceed as follows:
f Close the shut-off valve in the cold water feed line.f Open the DHW valves of all draw-off points until the appli-
ance is fully drained.
f Drain any residual water from the T&P relief valve.
15.2 Checking / replacing the sacrificial anode
f Check the sacrificial anode after the first year of use and re-
place if necessary.
f Next, decide the time intervals at which further checks
should be carried out.
15.3 Descaling
f Remove loose scale deposits from the water heater.f If necessary, descale the inner cylinder with commercially
available descaling agents.
f Only descale the flange after disassembly and never treat the
cylinder surface and sacrificial anode with descaling agents.
15.4 Anti-corrosion protection
Ensure that while carrying out maintenance work the anti-cor­rosion protection resistor (560 Ω) is not damaged or removed. Reinsert the anti-corrosion protection correctly after replacement.
15. Maintenance
WARNING Electrocution
Carry out all electrical connection and installation work in accordance with relevant regulations. Before any work on the appliance, disconnect all poles of the appliance from the power supply.
If you need to drain the appliance, observe chapter 15.1, “Draining the appliance”, pg. 10.
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15.5 Replacing the power cable
DANGER Electrocution
The power cable must only be replaced (for example if damaged) by a qualified technician.
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