QuantumTM 3080 Surgical Table
TECHNICAL MAINTENANCE MANUAL
(6/30/95) 764322-670
Rev. 4
Table of Contents |
toc |
Technical Maintenance Manual |
TABLE OF CONTENTS
SECTION |
PAGE NO. |
A. General Information
1— Summary of Warnings and Cautions
Summary of Warnings and Cautions ................................................................................... |
1-1 |
2 — General Information |
|
General ...................................................................................................................................... |
|
2-1 |
|
Special Tools/Materials ........................................................................................................ |
2-1 |
Feature Benefits ..................................................................................................................... |
2-1 |
Surgical Table Specification ................................................................................................. |
2-2 |
3— Operating Instructions
Pinch Point Warnings ........................................................................................................... |
3-1 |
||
Installation ............................................................................................................................. |
3-1 |
||
3.1 |
Install Power Cord .................................................................................................... |
3-1 |
|
3.2 |
Install Hand Control ................................................................................................ |
3-2 |
|
3.3 |
Install Optional Foot Control .................................................................................. |
3-2 |
|
3.4 |
Lock Table in Place .................................................................................................. |
3-3 |
|
Table Operation .................................................................................................................... |
3-3 |
||
3.5 |
Attach Headrest & Orient Patient ........................................................................... |
3-3 |
|
3.6 |
Tabletop Positioning ................................................................................................ |
3-4 |
|
3.7 |
Hand Control Operation (3080 RC Models) ......................................................... |
3-4 |
|
3.8 |
Hand Control Operation (3080RL/SP Models) .................................................... |
3-5 |
|
3.9 |
Optional Foot Control Operation ........................................................................... |
3-5 |
|
3.10 |
Headrest Positioning ............................................................................................. |
3-6 |
|
3.11 |
Kidney Bridge Elevation ........................................................................................ |
3-6 |
|
3.12 |
Pads and Accessories ............................................................................................. |
3-6 |
|
|
|
3.12.1 Tabletop Pads ............................................................................................ |
3-7 |
3.13 |
Optional X-Ray Tops ............................................................................................. |
3-7 |
|
3.14 |
Auxiliary Override Systems ................................................................................... |
3-8 |
|
3.15 |
Movement of Table with Electric Pump Power Available .................................. |
3-8 |
|
3.16 |
Movement of Table with no Electric Pump Power Available ............................. |
3-8 |
|
3.17 |
Floor Lock Override System ................................................................................. |
3-9 |
|
764322-670 |
toc - i |
QUANTUM 3080
SurgicalTable
TABLE OF CONTENTS
SECTION |
PAGE NO. |
4— Inspection and Maintenance
4.1 |
General ...................................................................................................................... |
4-1 |
|
4.2 |
Cleaning/Disinfecting Procedures ......................................................................... |
4-1 |
|
|
4.2.1 |
After Each Usage ............................................................................................ |
4-1 |
|
4.2.2 |
At The End of Each Day ................................................................................ |
4-2 |
|
4.2.3 |
Weekly ............................................................................................................. |
4-2 |
4.3 |
Bi-Weekly Maintenance ............................................................................................ |
4-2 |
|
4.4 |
Monthly Mainteance ................................................................................................. |
4-2 |
|
4.5 |
"As Necessary" Maintenance .................................................................................... |
4-2 |
|
|
4.5.1 |
Resetting Circuit Breakers ............................................................................. |
4-2 |
|
4.5.2 |
Change Fuses .................................................................................................. |
4-2 |
4.6 |
Battery Charging Procedure .................................................................................... |
4-2 |
|
4.7 |
Table Lubrication ..................................................................................................... |
4-3 |
|
4.8 |
Preventive Maintenance Guide ............................................................................... |
4-4 |
|
5— Field Test Procedure
5.1 |
Introduction .............................................................................................................. |
5-1 |
|
5.2 |
Test Instrumentation Required ............................................................................... |
5-1 |
|
5.3 |
Hydraulic Pump Relief Valve (For Tables w/Serial #'s Beginning with "B4") ..... |
5-1 |
|
5.4 |
Hydraulic Pump Relief Valve (For Tables w/Serial #'s Beginning with "04") ..... |
5-1 |
|
5.5 |
Table Observation .................................................................................................... |
5-1 |
|
5.6 |
Table Mobility ........................................................................................................... |
5-2 |
|
5.7 |
Floor Lock Assembly ................................................................................................ |
5-2 |
|
5.8 |
Table Articulation ..................................................................................................... |
5-2 |
|
5.9 |
Tabletop Raise/Lower .............................................................................................. |
5-2 |
|
5.10 |
Tabletop Tilt .......................................................................................................... |
5-4 |
|
5.11 |
Tabletop Limit Switches ....................................................................................... |
5-4 |
|
|
5.11.1 LS3 - Seat Section Limit Switch ................................................................... |
5-4 |
|
|
5.11.2 LS4 - Back Section Limit Switch .................................................................. |
5-5 |
|
|
5.11.3 LS5 - Column Limit Switch ......................................................................... |
5-5 |
|
5.12 |
Tabletop Back Section .......................................................................................... |
5-5 |
|
5.13 |
Tabletop Seat Section (Trendelenburg/Reverse Trendelenburg) ................... |
5-5 |
|
5.14 |
Tabletop Leg Section ............................................................................................ |
5-6 |
|
5.15 |
Self Leveling Test Procedure ................................................................................ |
5-6 |
|
toc - ii |
764322-670 |
Table of Contents |
toc |
Technical Maintenance Manual |
TABLE OF CONTENTS
SECTION |
PAGE NO. |
B. Table Specific Information - Serial #'s 04xxxxx-xxx
6— Hydraulic System
Quantum 3080 Hydraulic Cylinder Locations |
.................................................................... 6-1 |
|
Principles of Operation ........................................................................................................ |
6-2 |
|
6.1 |
General Valve Information ...................................................................................... |
6-2 |
6.2 |
Hydraulic System Description ................................................................................. |
6-2 |
6.3 |
Cylinder/Solenoid Actuation .................................................................................. |
6-5 |
6.4 |
Troubleshooting ....................................................................................................... |
6-8 |
6.5 |
Hydraulic System Schematics ................................................................................. |
6-13 |
7— Electrical System
7.1 |
System Description ................................................................................................... |
7-1 |
|
7.2 |
Principles of Operation ............................................................................................ |
7-1 |
|
|
7.2.1 |
Incoming Power ............................................................................................. |
7-1 |
|
7.2.2 |
Power Control Assembly ............................................................................... |
7-1 |
|
7.2.3 Table Control PC Board ............................................................................... |
7-2 |
|
|
7.2.4 |
Hand Control ................................................................................................. |
7-2 |
|
7.2.5 |
Override Switch Board .................................................................................. |
7-3 |
7.3 |
Troubleshooting ....................................................................................................... |
7-3 |
|
|
7.3.1 |
Electrical Troubleshooting Guidelines ....................................................... |
7-3 |
7.4 |
Electrical Schematics ................................................................................................ |
7-9 |
|
8— Component Repair, Replace, and Adjust
8.1 |
Contamination Control Aspects of Hydraulic Field Service ................................. |
8-1 |
|
|
8.1.1 |
Work Place ..................................................................................................... |
8-1 |
|
8.1.2 |
Tools ............................................................................................................... |
8-1 |
|
8.1.3 |
General Procedures ....................................................................................... |
8-1 |
8.2 |
Shroud Removal/Replacement ............................................................................... |
8-1 |
|
|
8.2.1 |
Removal .......................................................................................................... |
8-1 |
|
8.2.2 |
Replacement .................................................................................................. |
8-2 |
|
8.2.3 |
Base Shroud Adjustment .............................................................................. |
8-2 |
8.3 |
Hydraulic Valve Repair/Replacement .................................................................... |
8-3 |
|
|
8.3.1 |
Cartridge Valves ............................................................................................. |
8-3 |
|
8.3.2 |
Valves in Fittings ............................................................................................ |
8-4 |
764322-670 |
toc - iii |
QUANTUM 3080
SurgicalTable
TABLE OF CONTENTS
SECTION |
|
|
PAGE NO. |
8.4 PC Board Replacement ............................................................................................ |
8-4 |
||
8.4.1 Table Control PC Board Assembly .............................................................. |
8-4 |
||
8.4.2 Override Switch PC Board Assembly ........................................................... |
8-4 |
||
8.4.3 Override Control PC Board Assembly ......................................................... |
8-4 |
||
8.4.4 Power Control PC Board .............................................................................. |
8-5 |
||
8.5 Power Supply Assembly Replacement ..................................................................... |
8-5 |
||
8.6 Motor Battery Charger Module Replacement ........................................................ |
8-5 |
||
8.7 Transformer Replacement ....................................................................................... |
8-5 |
||
8.8 Replacement Procedure - Hydraulic Cylinders ...................................................... |
8-6 |
||
8.8.1 Floor Lock - Foot End, Right ....................................................................... |
8-6 |
||
8.8.2 Floor Lock - Foot End, Left ......................................................................... |
8-6 |
||
8.8.3 |
Floor Lock - Head End ................................................................................. |
8-6 |
|
8.8.4 |
Back Section Cylinders ................................................................................. |
8-7 |
|
8.8.5 |
Leg Section Cylinders ................................................................................... |
8-7 |
|
8.8.6 |
Seat Section Cylinder .................................................................................... |
8-8 |
|
8.8.7 |
Side Tilt Cylinder .......................................................................................... |
8-9 |
|
8.9 Manual Pump-Priming Procedure .......................................................................... |
8-9 |
||
8.10 |
Column Lubrication ............................................................................................. |
8-9 |
|
8.11 |
Reservoir Filling ..................................................................................................... |
8-9 |
|
8.12 Hydraulic Filter Replacement - Base Valve Assembly ........................................ |
8-10 |
||
8.13 |
Field Resetting of Voltage Switches .................................................................... |
8-10 |
|
8.14 |
Conversion - Electric to Battery ........................................................................... |
8-10 |
|
8.15 |
3080RL Tabletop and Base Adjustment Procedure .......................................... |
8-10 |
|
8.15.1 Lateral Tilt Adjustment ................................................................................ |
8-10 |
||
8.15.2 Back Section Adjustment ............................................................................. |
8-11 |
||
8.15.3 LS3 - Seat Section Limit Switch ................................................................... |
8-11 |
||
8.15.4 LS4 - Back Section Limit Switch .................................................................. |
8-12 |
||
8.15.5 Seat Section Adjustment .............................................................................. |
8-12 |
||
8.15.6 Leg Section Adjustment ............................................................................... |
8-12 |
||
8.15.7 Leg Return to Level and Leg Full Up Adjustment .................................... |
8-13 |
||
8.15.8 Floor Lock Assembly .................................................................................... |
8-14 |
||
toc - iv |
764322-670 |
Table of Contents |
toc |
Technical Maintenance Manual |
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TABLE OF CONTENTS |
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SECTION |
PAGE NO. |
9 — Exploded Views and Parts |
|
General ...................................................................................................................................... |
|
9-1 |
|
How to Use the Illustrated Parts Breakdown ................................................................ |
9-1 |
9.1 Special Instructions .................................................................................................. |
9-2 |
Illustrations |
|
Figure 9-1. Shroud Assembly .......................................................................................... |
9-4 |
Figure 9-2. Table Base Assembly (Part 1 of 3) .............................................................. |
9-6 |
Figure 9-3. Table Base Assembly (Part 2 of 3) .............................................................. |
9-8 |
Figure 9-4. Table Base Assembly (Part 3 of 3) ............................................................. |
9-12 |
Figure 9-5. Base Valve Assembly .................................................................................... |
9-16 |
Figure 9-6. AC Plate Assembly ....................................................................................... |
9-18 |
Figure 9-7. Foot Pump Assembly .................................................................................. |
9-20 |
Figure 9-8. Motor and Pump Assembly ........................................................................ |
9-22 |
Figure 9-9. Column Assembly (Part 1 of 2) .................................................................. |
9-24 |
Figure 9-10. Column Assembly (Part 2 of 2) ................................................................ |
9-26 |
Figure 9-11. Table Saddle/Skirt Assembly ................................................................... |
9-28 |
Figure 9-12. Shroud Cap Assembly ............................................................................... |
9-30 |
Figure 9-13. Tabletop and Side Rail Assembly ............................................................. |
9-32 |
Figure 9-13a. Tabletop Assembly .................................................................................. |
9-34 |
Figure 9-14. Tabletop Assembly .................................................................................... |
9-36 |
Figure 9-15. Back Section Assembly .............................................................................. |
9-38 |
Figure 9-16. Kidney Bridge Shaft Assembly ................................................................. |
9-40 |
Figure 9-17. Kidney Bridge Handle Assembly .............................................................. |
9-42 |
Figure 9-18. Seat Section Assembly ............................................................................... |
9-44 |
Figure 9-19. Leg Section Assemblies ............................................................................ |
9-46 |
Figure 9-20. Headrest Assembly .................................................................................... |
9-48 |
Figure 9-21. Valve Assembly .......................................................................................... |
9-50 |
Figure 9-22a. Table Base and Column: Hydraulic Assembly (Part 1 of 3) ................ |
9-52 |
Figure 9-22b. Table Base and Column: Hydraulic Assembly (Part 2 of 3) ................ |
9-53 |
Figure 9-22c. Table Base and Column: Hydraulic Assembly (Part 3 of 3) ................ |
9-54 |
Figure 9-23. Valve-in-Fitting ........................................................................................... |
9-59 |
Figure 9-24a. Table Base and Column: Electrical Assembly (Part 1 of 3) ................. |
9-60 |
Figure 9-24b. Table Base and Column: Electrical Assembly (Part 2 of 3) ................. |
9-61 |
Figure 9-24c. Table Base and Column: Electrical Assembly (Part 3 of 3) ................. |
9-62 |
Figure 9-25. Electric-to-Battery Conversion .................................................................. |
9-64 |
764322-670 |
toc - v |
QUANTUM 3080
SurgicalTable
TABLE OF CONTENTS
SECTION PAGE NO.
C. Table Specific Information - Serial #'s B4xxxxx-xxx
10 — Hydraulic System - B4 Tables |
|
|
3080 Bieri Hydraulic vs. Standard 3080 Tables .................................................................. |
10-1 |
|
Principles of "BHYD" Operation ......................................................................................... |
10-2 |
|
Description of Articulation/Operation .............................................................................. |
10-2 |
|
10.1 |
Side Tilt ................................................................................................................. |
10-2 |
10.2 |
Column Raise/Lower Valve ................................................................................. |
10-3 |
10.3 |
Leg Up and Down ................................................................................................ |
10-3 |
10.4 |
Flex/Reflex ........................................................................................................... |
10-4 |
10.5 |
Trendelenburg/Reverse Trendelenburg ........................................................... |
10-5 |
10.6 |
Back Up/Down ..................................................................................................... |
10-7 |
10.7 |
Floor Lock: Lock and Unlock ............................................................................. |
10-8 |
11 — Electrical System - B4 Tables |
|
||
11.1 |
System Description ............................................................................................... |
11-1 |
|
11.2 |
Principles of Operation ....................................................................................... |
11-1 |
|
11.2.1 |
Incoming Power .......................................................................................... |
11-1 |
|
11.2.2 |
Power Control Assembly ............................................................................. |
11-1 |
|
11.2.3 Table Control PC Board ............................................................................. |
11-2 |
||
11.2.4 |
Hand Control .............................................................................................. |
11-2 |
|
11.2.5 |
Override Switch Board ................................................................................ |
11-3 |
|
11.3 |
Troubleshooting ................................................................................................... |
11-3 |
|
11.3.1 |
Electrical Troubleshooting Guidelines ..................................................... |
11-3 |
|
11.4 |
Electrical Schematics ............................................................................................ |
11-9 |
|
12 — Component Repair and Replacement - B4 Tables |
|
||
3080 "B-Type" Hydraulic Component Repair and Replacement ..................................... |
12-1 |
||
12.1 |
Hydraulic System Pressure Test ........................................................................... |
12-1 |
|
12.2 |
Tabletop Leg Section ........................................................................................... |
12-1 |
|
12.3 |
Replacement Procedure - Hydraulic Cylinders .................................................. |
12-1 |
|
12.3.1 Floor Lock, Foot-end, Right ....................................................................... |
12-2 |
||
12.3.2 Floor Lock, Foot-end, Left ......................................................................... |
12-2 |
||
12.3.3 |
Floor Lock, Head-end ................................................................................. |
12-2 |
|
toc - vi |
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764322-670 |
Table of Contents |
toc |
Technical Maintenance Manual |
TABLE OF CONTENTS
SECTION |
|
|
PAGE NO. |
12.3.4 |
Back Section Cylinders ............................................................................... |
12-2 |
|
12.3.5 |
Leg Section Cylinders ................................................................................. |
12-3 |
|
12.3.6 |
Seat Section Cylinders ................................................................................ |
12-3 |
|
12.3.7 |
Side Tilt Cylinder ........................................................................................ |
12-3 |
|
12.3.8 Side Tilt Cylinder Adjustment ................................................................... |
12-3 |
||
12.4 |
Replacement Procedures - Column Hydraulic Valves ....................................... |
12-3 |
|
12.4.1 |
S1 to S8 ........................................................................................................ |
12-3 |
|
12.4.2 |
S9 and S10 ................................................................................................... |
12-4 |
|
12.4.3 |
S11 and S12 ................................................................................................. |
12-4 |
|
12.4.4 |
S13 ................................................................................................................ |
12-4 |
|
12.5 |
Valves in Fittings ................................................................................................... |
12-4 |
|
12.5.1 |
Check Valves (Raise/Lower) ...................................................................... |
12-5 |
|
12.5.2 Check Valves (Seat and Back) .................................................................... |
12-5 |
||
12.6 |
PC Board Replacement ........................................................................................ |
12-5 |
|
12.6.1 Table Control PC Board Assembly ............................................................ |
12-5 |
||
12.6.2 Override Control PC Board Assembly ....................................................... |
12-5 |
||
12.6.3 Power Control PC Board ............................................................................ |
12-5 |
||
12.7 |
Power Supply Assembly ........................................................................................ |
12-5 |
|
12.8 |
Battery Removal/Replacement ........................................................................... |
12-5 |
|
12.9 Motor Battery Charger Module Replacement .................................................... |
12-5 |
||
12.10 |
Transformer Replacement ................................................................................ |
12-5 |
|
13 — Exploded Views and Parts - B4 Tables |
|
||
General |
................................................................................................................................ |
|
|
13-1 |
|
|
|
How to Use the Illustrated Parts Breakdown ............................................................... |
13-1 |
||
13.1 |
Special Instructions .............................................................................................. |
13-2 |
|
Illustrations |
|
|
|
Figure 13-1. Shroud Assembly ....................................................................................... |
13-4 |
||
Figure 13-2. Table Base Assembly (Part 1 of 3) ........................................................... |
13-6 |
||
Figure 13-3. Table Base Assembly (Part 2 of 3) ........................................................... |
13-8 |
||
Figure 13-4. Table Base Assembly (Part 3 of 3) .......................................................... |
13-12 |
||
Figure 13-5. AC Plate Assembly .................................................................................... |
13-16 |
||
Figure 13-6. Foot Pump Assembly ............................................................................... |
13-18 |
||
Figure 13-7. Motor and Pump Assembly ..................................................................... |
13-20 |
||
Figure 13-8. Valve Box IV ............................................................................................. |
13-22 |
||
764322-670 |
toc - vii |
QUANTUM 3080
SurgicalTable
Figure 13-9. Column Assembly (Part 1 of 2) ............................................................... |
13-24 |
TABLE OF CONTENTS |
|
SECTION |
PAGE NO. |
Figure 13-10. Column Assembly (Part 2 of 2) ............................................................. |
13-26 |
Figure 13-11. Control Block Assembly ......................................................................... |
13-28 |
Figure 13-12. Table Saddle/Skirt Assembly ................................................................ |
13-30 |
Figure 13-13. Shroud Cap Assembly ............................................................................ |
13-32 |
Figure 13-14. Tabletop and Side Rail Assembly .......................................................... |
13-34 |
Figure 13-14a. Tabletop Assembly ............................................................................... |
13-36 |
Figure 13-15. Tabletop Assembly ................................................................................. |
13-38 |
Figure 13-16. Back Section Assembly ........................................................................... |
13-40 |
Figure 13-17. Kidney Bridge Shaft Assembly .............................................................. |
13-42 |
Figure 13-18. Kidney Bridge Handle Assembly ........................................................... |
13-44 |
Figure 13-19. Seat Section Assembly ............................................................................ |
13-46 |
Figure 13-20. Leg Section Assemblies ......................................................................... |
13-48 |
Figure 13-21. Headrest Assembly ................................................................................. |
13-50 |
Figure 13-22. Table Base and Column: Hydraulic Assembly ..................................... |
13-52 |
Figure 13-23a. Table Base and Column: Electrical Assembly (Part 1 of 3) .............. |
13-54 |
Figure 13-23b. Table Base and Column: Electrical Assembly (Part 2 of 3) .............. |
13-55 |
Figure 13-24. Electric-to-Battery Conversion ............................................................... |
13-58 |
toc - viii |
764322-670 |
Summary of Warnings and Cautions - 04 & B4 Tables |
1 |
Technical Maintenance Manual |
The following are personnel (WARNINGS) and equipment (CAUTIONS) safety precautions to be observed when operating or servicing this table. This is a listing of all safety precautions appearing in the text. Carefully read them before proceeding to use or service the table. Observance of these safety precautions will minimize the risk of personal injury or the possible use of improper maintenance methods which may damage the table or render it unsafe. It is important to understand that these precautions are not exhaustive. STERIS could not possibly know, evaluate and advise maintenance departments of all conceivable ways in which maintenance might be done or the possible hazardous consequences of each way.
WARNING!
764322-670
The operation and maintenance procedures recommended by STERIS are described in this manual. Only these recommended maintenance procedures should be followed.
•TRIPPING HAZARD – Route power cord to wall receptacle so that it will not be tripped over by personnel in the area.
•PATIENT INJURY HAZARD – The following warnings must be observed when operating this table:
»PINCHING HAZARD – Pinch points are created during extreme tabletop articulation. Carefully review Figure 3-1 before operating the table.
»TIPPING HAZARD – Do not use table unless floor locks are engaged.
»TIPPING HAZARD – Do not release floor locks while patient is on table.
»TIPPING HAZARD – 400 pounds is the maximum safe patient weight on this table for the standard surgical positions. Do not use this table for patients exceeding the 400-pound limit. Contact your local STERIS representative for maximum safe patient weight for any position other than those shown in this publication.
»TIPPING HAZARD – Obese patients may cause tipping if reversed on this table.
»TIPPING HAZARD – Possible patient injury and table failure may result from using this table for patient positions other than those shown. Contact your local STERIS representative with respect to positions not shown in this publication.
»FIRE HAZARD – Table is not to be used in the presence of flammable anesthetics.
•PERSONAL INJURY HAZARD – Health care professionals must ensure that patients are positioned and monitored so as to prevent compromising respiration, nerve pathways or circulation.
•PERSONAL INJURY HAZARD – When installing any table accessory, check for correct attachment and tighten securely (if appropriate). Do not use worn or damaged accessory. Check installation before using any accessory.
•PERSONAL INJURY HAZARD – Unanticipated table movement could cause patient injury. Patient must be secured to the table in accordance with recommended positioning practices.
1 - 1
QUANTUM 3080 - 04 & B4 Tables
SurgicalTable
WARNING! (cont'd) • PERSONAL INJURY HAZARD – Do not immerse any part of foot control in liquids; this could cause unanticipated table movement,
leading to patient injury. Always cover control with a plastic bag before using.
•INSTABILITY HAZARD – Possible patient or user injury, as well as table or accessory failure, may result from using STERIS table accessories for other than their stated purpose. . .or from using, on STERIS tables, accessories manufactured and sold by other companies.
•TIPPING HAZARD – Foot Extension accessory or combination Foot Extension and Headrest accessories from previous design STERIS tables should not be used for REVERSE orientation on 3080 tables, as they will create a tipping hazard.
•TIPPING HAZARD – Two or more Uro-Endo/Image Amplification Extension Accessories must not be used together on 3080 table.
•TIPPING HAZARD – During an articulation if the table top sections contact an obstruction, the table may tip. Before lowering either the table top or individual sections, remove possible obstructions. Do not allow leg section, when lowered, to contact the floor.
•INSTABILITY HAZARD – Stabilize table when transferring patient.
•INSTABILITY HAZARD – Leg Transfer Support Accessory must be used only as a leg support; it is not intended to support upper body weight of a patient.
•TABLE FAILURE HAZARD – The safe and reliable operation of this equipment requires regularly scheduled preventive maintenance in addition to the faithful performance of the routine maintenance described in this section. Repairs and adjustments must be performed only by experienced personnel, fully acquainted with this equipment. Maintenance done by inexperienced, unqualified personnel or installation of unauthorized parts could cause personal injury, invalidate the warranty, or result in costly damage.
•INFECTION HAZARD – Rubber or plastic gloves, masks and eye protection must be worn when cleaning to protect against aerosols being reflected from contaminated surfaces.
•EXPLOSION HAZARD – Electrically conductive properties of casters and floor locks must be monitored. Before placing table in use, measure their resistance level according to the requirements of NFPA 99. Perform subsequent routine testing at least once a month.
•INJURY HAZARD – Pinch point areas exist between top sections and saddle casting. Keep hands clear while moving top and turn table off during adjustments.
•PINCHING AND TIPPING HAZARD – Patient injury may result if the operator of this table is not completely familiar with the controls for patient positioning and table operation.
•SHOCK HAZARD – Before proceeding, disconnect all power sources, i.e., wall plug, control battery and (if a battery-operated table) the motor battery positive terminal.
1 - 2 |
764322-670 |
Summary of Warnings and Cautions - 04 & B4 Tables |
1 |
Technical Maintenance Manual |
WARNING! (cont'd)
CAUTION!
•CRUSHING HAZARD – Counterweight weighs approximately 90 lbs. Grip tightly . . . do not drop on table base or toes or fingers.
•ELECTRIC SHOCK HAZARD–P25 may arc as connections are made, to initially charge power supply capacitor C30.
•TABLE FAILURE HAZARD–Breaking hydraulic fittings will cause associated table section to fall and excessive amounts of fluid may flow from fitting.
•To avoid damage to hand-control cord (and optional foot-control cord) make sure they are clear of any table pinch points.
•To avoid possible damage to hand control, hang it from side rail (or end rail) of table when not in use.
•Static electricity can damage microprocessor controls. Indiscriminate probing of circuits or improper connections may result in immediate or delayed electrical failure. If the electronics are to be accessed, use a personal grounding device. Exercise care in all activities involving the electronic circuitry.
•Isolate the coil and/or pump motor from the control by disconnecting the wires on the motor terminal board, or slip the wires off the solenoid coil.
•Use only recommended cleaners/disinfectants on STERIS tables. Do not use phenolics which may cause patient skin burns if inadequately rinsed off, or alcohol which does not have sufficient cleaning/disinfecting properties.
•Cleaning procedures requiring table articulation should be performed only by persons familiar with table operation.
•Read the label of aerosol can thoroughly and follow all directions and cautions as shown.
•Do not spray cleaning fluid into electric receptacles and avoid spraying directly on override switches or into clearance space above column. Spray or drippage may settle onto electric circuits inside table causing corrosion and loss of function.
•Always connect power cord to a properly grounded socket.
•To prevent rubber bumpers from being cut off, replace base shroud pieces carefully and evenly.
•When removing raise/lower cartridges it is important to support the raise/ lower mechanism.
•Do not use cloth to wipe inside of valve manifold.
•Be careful not to damage o-rings and/or cartridge bodies during reassembly.
•When reinstalling power supply assembly, be aware of table-lock microswitch wires (blue twisted pair wire numbers 80 and 81; #109, Fig. 9-24B). Handle carefully to avoid breaking solder connections.
•Handle wire cables carefully, making sure they don’t become hung up in other components, and that wires don’t pull out of plugs.
764322-670 |
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QUANTUM 3080 - 04 & B4 Tables
SurgicalTable
CAUTION! (cont'd)
•Take care when removing and installing cylinders. Make sure cylinder rods remain clean and undamaged. Nicks and/or scratches will eventually cause leakage.
•Do not remove back section cylinder without supporting back section. Limit switch will be damaged if back section drops too much.
•Disconnect table from any external AC power source before performing this procedure (resetting voltage switches).
•Before articulating or making any adjustments to the table, be certain that no electrical or hydraulic hoses are subjected to stress or pinching.
•Tilt articulation must be activated while adjusting the cylinder rod to release the brake mechanism. Failure to do this will destroy the cylinder.
•Retaining washer and spring may quickly expel from the valve block.
•Plunger is equipped with a spring which may expel from the housing upon removal of the plunger housing.
•Failing to secure section will result in sudden lowering of that section.
•Before removing the screws entirely, be sure to grasp the lower part of the manifold.
•During some extreme articulations, the table top may contact the base and/or column shrouds. Take care to avoid positioning the table in such a way as to cause damage to the shrouds.
•After performing cleaning procedures, insure pads and x-ray tops are completely dry before reinstalling. Moisture trapped between pads and x-ray tops may contribute to equipment damage, such as x-ray top warpage.
IMPORTANT: If table has been stored for longer than four weeks, operate table through all articulations prior to usage.
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764322-670 |
General Information - 04 & B4 Tables |
2 |
Technical Maintenance Manual |
GENERAL
The product literature included in this section contains factual data relating to the principal descriptive and identifying characteristics of particulars for Quantum 3080 major surgical tables. The literature is informational rather than instructional. It provides and conveys, textually and illustratively, a general concept of the equipment, its purpose, capabilities, limitations and technical specifications.
SPECIAL TOOLS/
MATERIALS
Table 2-1 shows the tools and kits necessary to repair and maintain the Quantum 3080 table. It is important that these tools be on hand before any maintenance procedures are started. Because of the special nature of the table's hydraulic system, keeping the hydraulic hoses and cylinders clean and dust-free is very important.
FEATURE BENEFITS
New return-to-level capability eliminates guesswork and time normally involved in returning the patient to level.
New Akros pads provide a unique pressure management system for the prevention of decubitus ulcers.
One-year warranty confirms STERIS's commitment to quality and responsiveness.
The four-section, radiolucent 75" tabletop has been lengthened to accommodate taller patients with maximum table articulations and complete upper and lower body I.A. coverage.
Table 2-1
Special Tools for 3080 Table Maintenance
Part Number |
|
Tool |
Quantity |
|
|
|
|
|
|
P-764322-660 |
Kit, Tool 3080 (04) |
1 |
|
|
P-764322-738 |
• Pressure Gauge, 0-2000 PSI |
1 |
|
|
P-764322-739 |
• 9/16" Deep Socket, 14" Drive |
1 |
|
|
P-764322-740 |
• 7/8" Deep Socket, 1/2" Drive |
1 |
|
|
P-764322-743 |
• 1/2" 70° Offset Open-end Wrench |
1 |
|
|
P-764322-744 |
• 9/16" 70° Offset Open-end Wrench |
1 |
|
|
P-764322-745 |
• 5/8" 70° Offset Open-end Wrench |
1 |
|
|
P-764322-746 |
• 1-1/16" 70° Offset Open-end Wrench |
1 |
|
|
P-764322-747 |
• |
Protractor |
1 |
|
P-764322-748 |
• Hex Head Plug, SAE |
1 |
|
|
P-764322-749 |
• O-ring (1/2" OD x 3/8" ID) |
2 |
|
|
|
|
|
|
|
P-764322-750 |
• |
Cap, FNL |
4 |
|
P-764322-751 |
• |
Plug, FNL |
2 |
|
P-764322-752 |
• O-ring (7/16" OD x 5/16" ID) |
3 |
|
|
P-90696-061 |
• Screw, Hex Sockethead, #10-32 x 1-3/4 |
1 |
|
|
P-764322-952 |
Allen Wrench - Tamperproof Screws |
1 |
|
|
P-764323-811 |
Protractor, Digital Smart Level |
1 |
|
|
P-764324-651 |
Kit, Tool 3080 Bieri (B4) |
1 |
|
|
P-150823-387 |
• Hose, Size 2-250 mm |
1 |
|
|
P-764324-652 |
• #0202-4-4 Female Pipe Connector |
1 |
|
|
P-764324-653 |
• #G6-PL-S Union #6 to #6 |
1 |
|
|
P-764324-654 |
• #BUZ 6-LS-S Plug |
2 |
|
|
P-764324-655 |
• Hex Key Set L Metric |
1 |
|
|
P-764324-656 |
• Socket, 1/2 DR, 24 mm, 12pt Deep |
1 |
|
|
P-764324-657 |
• Wrech Comb. Met., 10 mm Thin, 70° Offset |
1 |
|
|
P-764324-658 |
• Wrech Comb. Met., 13 mm Thin, 70° Offset |
1 |
|
|
|
|
|
|
|
P-764324-659 |
• Wrech Comb. Met., 14 mm Thin, 70° Offset |
1 |
|
|
P-764324-660 |
• Wrech Comb. Met., 17 mm Thin, 70° Offset |
1 |
|
|
P-764324-661 |
• Wrech Comb. Met., 19 mm Thin, 70° Offset |
1 |
|
|
P-764324-662 |
• GE6-PL 1/4" NPT-S |
1 |
|
|
P-764325-933 |
Kit, Velcro Adhesive, 1 pt., with Instructions |
1 |
|
|
P-755715-499 |
Stainless Steel Cleaner, Can |
1 |
|
|
R-5300-545 |
Loctite 222, 50cc |
1 |
|
|
R-5300-554 |
Loctite 242, 50cc |
1 |
|
|
R-5300-548 |
Loctite 271, 10cc |
1 |
|
|
R-5300-542 |
Loctite 609, 50cc |
1 |
|
|
R-5300-540 |
Loctite 290, 50cc |
1 |
|
|
R-5300-557 |
Loctite 495, 1 oz |
1 |
|
|
P-764322-636 |
Kit, 3080, Oil, 1 gal. |
|
|
|
P-764326-267 |
Chevron 680 Oil, 4 oz. |
1 |
|
|
P-764322-635 |
Neptune 7, 4 oz. Tube |
1 |
|
|
R-5300-286 |
Ora Lub Anti-seize |
1 |
|
|
R-6400-826 |
Lubriplate HD-2, 14 oz. Tube |
1 |
|
|
R-6200-400 |
Lint-free Cloth (BAF), Package |
1 |
|
|
|
|
|
|
|
P-764322-894 |
Carrying Case |
1 |
|
|
P-764319-808 |
Gray Touch-up Paint (12 oz. spray) |
1 |
|
|
Q-150824-612 |
Gray Touch-up Paint (60cc bottle) |
1 |
|
|
R-5300-563 |
Clear 108 RTV |
1 |
|
|
R-5300-006 |
White 162 RTV |
1 |
|
|
764322-670 |
2 - 1 |
QUANTUM 3080 - 04 & B4 Tables
SurgicalTable
The new user-friendly remote hand control system is lightweight, removable, fluid-tight, and shock-resistant, providing new easy articulation capabilities from anywhere around the table.
Standard notched STERIS stainless steel siderail will accept most standard STERIS accessories at notched a r e a s . Gravity latches are provided.
Perineal cut-outs in both the tabletop and X-ray top permit full access to patient.
Built-in kidney elevator (manually operated) will rise 4" from tabletop. Can increase table's flex capability.
Quantum's optional foot control allows raise/lower, trendelenburg and lateral tilt positioning capabilities. Foot control is lightweight, splashresistant and easy to move. Plugs and receptacles are color-keyed to prevent damage from improper insertion.
Head section screws have been recessed into table frame to help prevent damage or bending from hitting with a patient stretcher. Screws have been captured to minimize removal or loss.
Brass inserts prevent binding when inserting or removing head section.
Keyed hand and foot control plugin clips help prevent the hand control or foot control from being inserted improperly and damaged.
Cord has been recessed into base to help prevent inadvertent removal. A recessed plug-in jack is provided to remove the line cord.
Smooth, stainless steel, streamlined base with fluid-tight, low-profile, telescoping column maximizes surgical and C-arm access and improves cleanability and service access.
Self-compensating floor locks selfadjust to unevenness in O.R. floors to save time and provide stable surgical work surface.
A 400-pound patient articulation capability accommodates large patients without sacrificing stability.
The headrest support bars have been lengthened so that you can extend the length of the table by another three inches. This presents increased upper body I.A. coverage from 28" to 31", as well as allowing accommodation of taller patients.
Flex/reflex positioning allows coordinated movement of the kidney elevator back and seat section; the positioned patient is articulated on the table in one smooth motion. For additional flex, a built-in kidney body elevator can be used to increase the flex capability.
Table is 75" long x 20" wide to accommodate taller patients easily, X- ray top is available to allow X-ray cassettes along full length of the table.
TUV-approved grounding post accepts the appropriate lock connector. Electrical connection of the patient is assured by a conductive strap placed in contact with the patient's skin, and with the tabletop and table frame. Quantum also has ETL and TUV/GS listing and complies with IEC 601-1 standards.
SURGICAL TABLE SPECIFICATION
1.Remote hand control with 2 foot coiled cord (15 feet long when extended), provides following:
a.Single command return-to-level function (for RL/SP tables).
b.Hand control plugs into colorcoded receptacle.
c.Has Power On/Off touch pad with an indicator LED.
d.Power mode/condition indicator LEDs (AC line, battery and low battery).
e.Floor lock function and actuate touch pads with LED indicators.
f.Patient orientation touch pads for preprogramming of normal or reverse orientation.
g.Position function and actuate touch pads for Trendelenburg, Reverse Trendelenburg, height, side tilt, back, leg and simultaneous flex/reflex.
2.Table Base is cast iron with textured enamel finish with following:
a.Top is enclosed by a two-sec- tion, welded stainless steel cover.
b.Four conductive swivel coasters.
c.Three conductive self-compen- sating floor locks (tripod principle).
d.Line-power input plug with protective fuses.
e.Manual foot pedal (hydraulic backup).
f.Hydraulic pump/motor assembly, power control assembly and control batteries are located within the base.
g.Motor batteries and motor charger are located within base.
3.Table has a separate override control system which allows operation of basic table functions and floor lock/unlock function should the primary microprocessor system become inoperative.
4.All table articulations safely perform with up to a 400 pound patient.
5.Both table and X-ray tops have a perineal cut-out in the seat section.
6.The foot section lowers 105° giving a standing or seated surgeon perineal access.
7.Manual kidney elevator that will rise 4" from tabletop.
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764322-670 |
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