Stemco ATD003160 User Manual

AutoDeploy® with TracBAT RF
Installation Manual
®
Revision {X.X}; Updated: {Full Date}
03 Tool List
04 AutoDeploy Installation
04 Pre-Installation 05 TailBAT Control Unit 06 Warning Light Bracket 07 Main Wire Harness Routing to Front of Trailer 08 Main Wire Harness Routing to Rear of Trailer 10 Main Wire Harness Routing on Lateral Panel
12 Post-Install Checklist
14 Electrical System Verification
18 Spare Parts
Innovative Tire & Mileage Solutions
All content subject to change without notice.
STEMCO TrailerTail Warranty Claims: stemco.com/policies-warranties
Phone: (888) 283-8245 x2 Email: ATDCustomerService@stemco.com
®
Customer Support
Installati
t
Installation Tool List
Installation of AutoDeploy® system will require the following tools:
on Tool Lis
 25–50 ft wire snake
 Rivet gun for 1/4" rivets
 Power drill
 1/4" drill bit
 17/64" drill bit
 5/8" drill bit
 Nylon rope, thin for wire pulling
 Wire strippers (18-22 ga.)
 Wire connection crimpers
 Tape measure
 Impact gun with 7/16" socket
 Vice-grip plier clamp
 7/16" wrench
 1/2" wrench
 9/16" wrench
 3/8" wrench
 3/4" wrench
Tool List
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with TracBAT RF
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Tool List
03Install Manual – AutoDeploy
AutoDeploy Installation
4"
2"
2"
ø
⁄"
Pre-Installation
1. Install TrailerTail
STEMCO recommends installing the TrailerTail prior to installing the AutoDeploy® system.
2. Latch Installation
Attach Electronic Latches
 Insert (4x) Ornit rivets from the outside of the Lateral Panel.
 Rivet the electronic latch to the inside of the Lateral Panel.
3. Install TracBAT RF
 Use TracBAT RF® install instructions found
in TracBAT box.
4. Panel & Trailer Preparation
®
Aero
Lateral Panel Grommet Cutout
 Make a small 2" x 2" cutout where the latch cable will enter the trailer frame.
The cutout should be approximately 41" from the bottom of the TrailerTail.
The cutout may be moved up or down at most 6" to avoid a door hinge.
 Drill a hole 4" horizontally from the grommet cutout with a 1/4" drill bit.
TrailerTails with custom cut lateral panels will have the grommet cutout and hole pre-drilled.
Drill Holes in Trailer Frame
 Using a center punch, mark the trailer frame in the center of the 2" x 2" cutout and
centered horizontally on the frame. This mark will help keep the drill bit from wandering.
 Drill a 5⁄8" hole in the frame. STEMCO recommends using a sheet metal hole saw.
 Use a grommet bracket as a template to drill the rivet mounting hole for the bracket.
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Customer Support | (888) 283-8245 x2
|
ATDCustomerService@stemco.com04
TailBAT Control Unit
Position TailBAT Control Unit
1.
 Use a tape measure to position the
TailBAT control unit. It should be centered on the width of the trailer and approximately 26 ft from the rear doors. STEMCO recommends using the I-beam located on or near the side marker lights.
AutoDeploy Installation
You may need to move the TailBAT forward or backward up to 2 ft to avoid I-beam obstructions.
2. Align and Affix Bracket
Connector
Towards Rear
Front of
Trailer
Centered on Width
TailBAT
Control Unit
26’
Rear of Trailer
 Center the bracket on the width of the trailer.
 Use the roll of the TailBAT base bracket to attach one side
of the bracket to an I-beam.
 Place the clamp plate on the other side of the I-beam and
use the provided 1/4" bolts, washers and lock nuts to secure the clamp plate, base bracket and TailBAT control unit to the I-beam.
You may need to adjust the location to avoid possible obstructions.
Do not overtighten.
®
with TracBAT RF
®
|
AutoDeploy Installation
05Install Manual – AutoDeploy
AutoDeploy Installation
48"
Jun
ction
Bo
x
A T D 000
743 _ E
Warning Light Bracket
1. Position and Secure Warning Light Bracket
 Position the light on the trailer’s front driver-side corner, 48" above the base of the trailer.
 Match drill the 17/64" holes and rivet the bracket to the trailer using (4x) Ornit rivets.
Secure the Warning Light
2. Route Warning Light Wire to Junction Box
 Route the warning light wire to the junction box using up to 3 wire clamps.
The wire should be taught and not be able to vibrate or rub against other components.
 Place the AutoDeploy Instruction Diagram decal on the front of the trailer in the bottom
right corner.
Route the Warning Light Wire
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®
Riveted Wire Clamps
Customer Support | (888) 283-8245 x2
|
ATDCustomerService@stemco.com06
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