STEMCO 50034 User Manual

The following guide is for tool kit
50034. This tool allows for the removal and installation of the
bushing in kit 50032.
Included in kit:
• Hex Nut
Tightens components on bolt.
Bolt
• Bushing Driver
Pushes bushing into and out of control arm bore.
• Removal Cup
Holds bushing while it is being removed
from control arm bore.
• Installation Guide
Chamfer guides bushing into control arm bore
eliminating chances of installation failure.
• Installation Washer
Ensures bushing depth alignment.
Removal Tool Setup
(Old Bushing Still Installed
into Control Arm)
1. Install bushing driver onto bolt.
2. Place bolt through the used bushing
3. Install the removal cup so that the cup is facing the bushing on to the bolt.
4. Add the nut and tighten until bushing has been completely removed from the control arm. The rest of the bolt and bushing driver should slide through the control arm.
5. Check the control arm bore to make sure that the previous bushing were completely removed, make sure that the bore is clean before moving on to the installation phase.
Tool Kit 50034
Removal and Installation Guide for kit 50032
01 577 9020 JAN 2012
GETTING HELP
USE THE STEMCO Kaiser TECHNICAL SERVICE LINE
888-854-6474
WARNING: STRIKING STEEL PARTS WITH HAMMERS CAN RESULT IN CHIP PROJECTILES, ALWAYS WEAR SAFETY GLASSES TO PROTECT YOURSELF AGAINST
INJURY. STEMCO Kaiser IS NOT RESPONSIBLE FOR ANY INJURY THAT MAY OCCUR DURING THIS PROCESS.
4641 Industrial Drive, Millington, MI 48746 • 888-854-6474 • Fax: 989-871-4640 www.stemcogaff.com
Tool Kit 50034
Removal and Installation Guide for kit 50032
01 577 9020 JAN 2012
GETTING HELP
USE THE STEMCO Kaiser TECHNICAL SERVICE LINE
888-854-6474
WARNING: STRIKING STEEL PARTS WITH HAMMERS CAN RESULT IN CHIP PROJECTILES, ALWAYS WEAR SAFETY GLASSES TO PROTECT YOURSELF AGAINST
INJURY. STEMCO Kaiser IS NOT RESPONSIBLE FOR ANY INJURY THAT MAY OCCUR DURING THIS PROCESS.
4641 Industrial Drive, Millington, MI 48746 • 888-854-6474 • Fax: 989-871-4640 www.stemcogaff.com
Installation Tool Setup
(New Bushing into Control Arm)
1st Installation Tool Setup
(Bushing Pre-Installation)
1. Inspect the control arm to make sure that it is still meets it’s manufactures specifications.
2. Inspect the control arm for cleanliness, look closely for any burrs.
3. Place the bushing onto the bolt. Lubricate the bushing for easy install, STEMCO Kaiser recommends using water as it will evaporate, other lubricants can be used that will not affect the STEMCO Gaff Bushing.
4. Place the installation guide onto the bolt, making sure that the chamfer end is facing the bushing.
5. Align the bolt assembly up to the control arm.
6. On the opposite side of the control arm place the removal cup so that it is facing the bushing.
7. Add the nut and tighten, which will pull the bushing into the control arm. Install the bushing
into the control arm, and stop when the bushing slightly passes the bore into the removal cup.
8. Remove the 1st installation setup
2nd Installation Tool Setup
(Bushing Alignment)
1. Place the removal cup onto the bolt so that the
back end of the cup is flat against the head of the bolt.
2. Push the bolt through the bushing that is partially installed into the control arm.
3. Place the installation washer on to the bolt, make sure that the recessed depth is facing the bushing so that the bushing is installed to the correct depth into the control arm.
4. Add the nut and tighten, until both the installation washer and the removal cup are flush with each side of the control arm.
5. Remove the 2nd installation tool setup.
6. Check that the bushing is aligned correctly into the control arm bore, so that it is evenly spaced between each end of the bore.
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