Stellar Industries SI-75, SI-60 User Manual

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SI-60 and SI-75 Models

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Subject to Change without Notification.
© 2012 Stellar Industries, Inc.

Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-321-3741

Fax: [phone]

www.stellarindustries.com

Last Revision: 05/25/12

Stellar Cable Hoist Manual Revisions

Date of Revision Description of RevisionSection Revised

Table of Contents

Table of Contents 

Introduction...............................................................................iii

Chapter 1 - Safety ...................................................................1

Chapter 2 - Operation.............................................................3

General Guidlines for Operation of the Cable Hoist ...........4

Loading Operation...................................................................5

Unloading Operation - O.R. and I.O. Models .......................6

Unloading Operation - Extendable Tail Models....................7

Correct Roll-Off Container Loads...........................................8

Unsafe Roll-Off Container Loads ............................................8

Hoist Prop Operation................................................................9

Chapter 3 - Maintenance .....................................................11

Maintenance Procedures .....................................................11

Daily Inspection ......................................................................11

Monthly Inspection .................................................................11

General Service ......................................................................11

Inspection of Sheaves ............................................................12

Cable Replacement ..............................................................13

Choice Lubricants for DX Bearings .......................................14

Chapter 4 - Specifications ....................................................15

Cable Hoist Dimensions .........................................................16

Container Subframe...............................................................17

Chapter 5 - Decals ................................................................19

Decal Kit Placement ..............................................................19

Safety Decals of Note............................................................20

Chapter 6 - Installation..........................................................21

General Install Guidelines ......................................................21

Truck Chassis Specifications ..................................................22

Step 1: Truck Frame Cut-Off ..................................................22

Dimensions: 174 Models .........................................................23

Dimensions: 182 Models .........................................................24

Dimensions: 194 Models .........................................................25

Step 2: Mount Hoist.................................................................26

Step 3: Mount Lift Cylinders ...................................................27

Step 4: Hydraulic Reservoir Installation ................................28

Step 5: Sub-Frame Front Clamp Installation ........................29

Step 6: Hydraulic Plumbing Installation................................29

Step 7: Hydraulic Relief Pressure Setting ..............................30

Step 8: Cable Control Installation.........................................30

Step 9: Pneumatic Control Installation ................................32

Step 10: Bumper Installation..................................................34

Heavy Duty ICC Bumper Installation....................................35

Step 11: Hoist Up Light Installation ........................................36

Step 12a: Fender Installation - Steel Tandem/Tri-Axle ........37

Step 12b: Fender Installation - Plastic Tandem/Tri-Axle......38

Step 13: Mid-Body Light Installation......................................38

Step 14a: Removable Stop Installation................................39

Step 14b: Intermediate Stop Installation .............................40

Step 15: Reflective Tape Installation ....................................41

Chapter 7 - Hydraulics - Electrical ......................................43

Hydraulic Schematic ..............................................................43

Hydraulic Routing - Standard Lift Cylinder ..........................44

Hydraulic Routing - Telescopic Lift Cylinder ........................45

Hydraulic Routing - Reverse Mount Lift Cylinder.................46

Reverse Mount Lift Cylinder Mounting Kit - PN 56094 ........47

Reverse Mount Lift Cylinder Mounting Kit - PN 56094 ........48

Hydraulic Routing - Reeving Cylinder ..................................49

Hydraulic Routing - Tail Extension IOX Cylinder Mount ......50

Hydraulic Routing - Tail Extension ORX Cylinder Mount .....51

Electrical Schematics .............................................................52

Chapter 8 - Assembly Drawings...........................................53

Cable Controls........................................................................53

Air Controllers Assembly 1......................................................54

Air Controllers Assembly 2......................................................55

Main Hoist Assembly ...............................................................56

Reeving Cylinder Assembly - PN 60219................................57

Reeving Cylinder Assembly - PN 60221................................57

Chassis Mounted Parts ...........................................................58

Chassis Mounted Parts ...........................................................59

Mounting Kit (Forward Mount) - PN 55261...........................60

Mounting Kit (Reverse Mount) - PN 56094 ...........................61

Mounting Kit (Telescopic) - PN 55265...................................62

Cab Guard - PN 47263...........................................................63

Under Body Tool Box - PN 46579 ...........................................64

Reservoir Assembly - PN 46133 ..............................................65

2 Section Valve Bank Reservoir - PN 45710 ..........................66

3 Section Valve Bank Reservoir - PN 46642 ..........................67

Reservoir Mounting Bracket for PN 45710............................68

Standard Lighted Bumper - PN 45887 ..................................69

Pintle Bumper - PN 46818.......................................................70

ICC Wide Bumper - PN 53397 ...............................................71

ICC Heavy Duty Bumper - PN 46809 ....................................72

ICC Bumper Weldment - PN 45574.......................................73

ICC Standard Narrow Bumper - PN 48848...........................74

ICC Narrow Bumper - PN 48846............................................75

ICC Extendable Bumper - PN 62663.....................................76

Tri-Axle Fenders - PN 46299 ....................................................77

Tandem Fenders - PN 46122 ..................................................78

Tandem Fenders - PN 46122 Continued... ...........................79

Tandem Poly Fenders - PN 45795..........................................80

Tri-Axle Poly Fenders - PN 45893 ............................................81

Telescopic Lift Cylinder - PN 51078 .......................................82

Standard Lift Cylinder - PN 55262 .........................................82

Long Reeving Cylinder - PN 51201 .......................................83

Standard Reeving Cylinder - PN 51080 ................................83

Tail Extension Cylinder - PN 51203.........................................84

Tail Extension Cylinder - PN 51202.........................................84

Ratchet Strap Kit - PN 63150..................................................85

Bolted Hold Down (Optional) - PN 42918 ............................86

Chapter 9 - Replacement Parts..........................................875

 Stellar Cable Hoist Owner’s Manual

AN OVERVIEW TO OWNER, OPERATOR AND

SERVICE PERSONNEL ABOUT SAFETY

As the owner or employer, it is your responsibility to instruct the operator in the safe opera­tion of this equipment and to provide the operator with properly maintained equipment.

FAILURE TO READ THIS MANUAL BY ANYONE WHO WILL OPERATE, SERVICE, OR WORK
AROUND THIS CABLE HOIST IS A MISUSE OF THE EQUIPMENT. DEATH OR SERIOUS INJURY
WILL RESULT FROM IMPROPER USE OR MAINTENANCE OF THIS MACHINE.

Occupational safety is a prime concern of Stellar Industries in the design and production
of this cable hoist. Our goal in writing this manual was the safety of the operator and oth­ers who work around this equipment.

It is your responsibility to know the specific requirements, governmental regulations, pre­cautions and work hazards that exist in the operation and maintenance of this cable
hoist. You shall make these available and known to all personnel working with and
around the equipment, so that all of you will take the necessary and required safety pre­cautions.

FAILURE TO HEED THESE INSTRUCTIONS CAN RESULT IN SERIOUS INJURY OR DEATH.

It is also your responsibility to operate and maintain your cable hoist with caution, skill,
and good judgment. Following the recognized safety procedures will help you avoid
accidents. Modification to any part of his cable hoist can create a safety hazard and
therefore shall not be made without the manufacturer’s written approval. Use only facto­ry approved accessories, options, and parts on this equipment. The rebuilding or remount­ing of this equipment requires the mounting procedures and retesting to be in accor­dance with factory instructions. Safety covers and devices must remain installed and
maintained in proper working condition. Safety decals must be maintained, be com­pletely legible, and be properly located. If safety covers, devices, or decals are missing,
they must be replaced with the proper designated Stellar part.

Be capable, careful, and concerned! Make safety your everyday business!

Attention!

According to Federal Law (49 cfr part 571),
each final-stage manufacturer shall com­plete the vehicle in such a manner that it
conforms to the standards in effect on the
date of manufacture of the incomplete
vehicle, the date of final completion, or a
date between those two dates. This require­ment shall, however, be superseded by any
conflicting provisions of a standard that
applies by its terms to vehicles manufac­tured in two or more stages.
Therefore, the installer of Stellar cable hoists

is considered one of the manufacturers of
the vehicle. As such a manufacturer, the
installer is responsible for compliance with all
applicable federal and state regulations.
They are required to certify that the vehicle
is in compliance with the Federal Motor
Vehicle Safety Standards and other regula­tions issued under the National Traffic and
Motor Vehicle Safety Act.
Please reference the Code of Federal
Regulations, title 49 - Transportation, Volume
5 (400-999), for further information, or visit
www.gpoaccess.gov/nara/index.html for
the full text of Code of Federal Regulations.

Introduction

Introduction 

Stellar Cable hoists are designed to provide
safe and dependable service for a variety
of operations. With proper use and
maintenance, these cable hoists will
operate at peak performance for many
years.

To promote this longevity, carefully study the
information contained in this manual before
putting the equipment into service. Though
it is not intended to be a training manual for
beginners, this manual should provide solid
guidelines for the safe and proper usage of
the cable hoist.

Once you feel comfortable with the
material contained in this manual, strive to
exercise your knowledge as you safely
operate and maintain the cable hoist. This
process is vital to the proper use of the unit.

A few notes on this manual:

A copy of this manual is provided with every
cable hoist and shall remain with the cable
hoist at all times. Information contained
within this manual does not cover all
maintenance, operating, or repair
instructions pertinent to all possible situations.

Please be aware that some sections of this

manual contain information pertaining to
Stellar manufactured cable hoists in general
and may or may not apply to your specific
model.

This manual is not binding. Stellar Industries,
Inc. reserves the right to change, at any
time, any or all of the items, components,
and parts deemed necessary for product
improvement or commercial/production
purposes. This right is kept with no
requirement or obligation for immediate
mandatory updating of this manual.

In closing:

If more information is required or technical
assistance is needed, or if you feel that any
part of this manual is unclear or incorrect,
please contact the Stellar Customer Service
Department by phone at 800-321-3741 or
email at [e-mail].

ATTENTION

Failure to adhere to the

instructions could result in

property damage or even serious

bodily injury to the operator or

others close to the cable hoist.

For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at

800-321-3741

Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST

Or email at the following addresses:

Technical Questions, and Information [e-mail]

Order Parts [e-mail]

Warranty Information [e-mail]

& Stellar Cable Hoist Owner’s Manual

Chapter 1 - Safety

Safety 

Please Read the Following Carefully!

This portion of the manual contains informa­tion regarding all Stellar manufactured
Cable Hoists. Some items contained within
this chapter may not apply to your specific
equipment.

Safety should be the number one thought
on every operator’s mind. Three factors
should exist for safe operation: a qualified
operator, well-maintained equipment, and
the proper use of this equipment. The fol­lowing information should be read and
understood completely by everyone work­ing with or near the Cable Hoist prior to put­ting the unit into operation.

Please take note that Stellar Industries, Inc.
is not liable for accidents incurred by the
Cable Hoist because of non-fulfillment from
the operator’s side of current rules, laws,
and regulations.

General Safety

It is the responsibility of the owner to instruct
the operator in the safe operation of your
equipment and to provide the operator
with properly maintained equipment.

Trainees or untrained persons shall be under
the direct supervision of qualified persons.

Always wear the prescribed personal safety
devices.

Always wear approved accident-preven­tion clothing such as: protective helmets,
anti-slip shoes with steel toes, protective
gloves, anti-noise headphones, protective
glasses, breathing apparatus, and reflective
jackets. Consult your employer regarding
current safety regulations and accident­prevention equipment.

Do not wear rings, wristwatch, jewelry,
loose-fitting or hanging clothing such as ties,
torn garments, scarves, unbuttoned jackets
or unzipped overalls, which could get
caught up in the moving parts of the Cable
Hoist.

Keep a first-aid box and a fire extinguisher
readily available on the truck. Regularly
check to make sure the fire extinguisher is
fully charged and the first-aid kit is stocked.

Do not use controls and hoses as hand­holds. These parts move and cannot pro­vide stable support.

Do not allow unauthorized personnel or
equipment to enter within 10 feet of Cable
Hoist operating area.

Do not operate equipment under the
adverse influence of alcohol, drugs, or
medication.

Read all safety decals on the equipment
and understand their meaning.

Personal Safety

Keep clear of all moving parts.

Never allow anyone under any portion of
the hoist unless the hoist is firmly resting in
the hoist props.

Never allow anyone to ride the Cable Hoist
or load.

Operation Safety

Never operate the hoist unless the hydraulic
system, including the cylinders and lines, are
full of oil and free of air.

Check the area for power lines and over­head obstructions.

Do not load, dump or unload a container
on uneven ground.

 Stellar Cable Hoist Owner’s Manual

Do not move the truck while the hoist and
container are raised. A raised load creates
a top heavy unstable load.

Do not use a chain between the reeving
cable and the container. A chain will not
withstand the force applied to the cable.

Do not use any method to hold a valve
open which will not let the valve close auto­matically when released.

Always keep the cable centered on the
hoist frame. Do not allow the cable to rub
on any surface when loading or unloading
a container.

Do not operate the reeving cylinders to
load or unload a container unless the front
of the hoist frame is above the top of the
truck cab.

Maintenance Safety

Never modify or alter any of the equipment,
whether mechanical, electrical, or
hydraulic, without Stellar Industries’
approval.

Be sure safety decals are clean and in
place.

Check the reeving cable for wear and fray­ing.

Do not perform any maintenance or repair
work on the Cable Hoist unless authorized
and trained to do so.

Release system pressure before attempting
to make adjustments or repairs.

Do not attempt service or repair when PTO
is engaged.

ATTENTION

Stellar Industries, Inc. is not liable for acci-

dents incurred by the Cable Hoist because

of the operator’s non-fulfillment of current

rules, laws and regulations.

Chapter 2 - Operation

Operation 

Job-Site Set-Up

Thoroughly plan the lift before positioning
the vehicle. Consider the following:

1. The vehicle should be positioned in an
area free from overhead obstructions to
eliminate the need for repositioning.

2. Position the vehicle so that it is impossible
for any portion of the equipment to
come within the minimum required safe
distance of any power line. Maintain a
clearance of at least 10 feet between
any part of the Cable Hoist, load line, or
load, and any electrical line or apparatus
carrying up to 50,000 volts. One foot
additional clearance is required for every
additional 30,000 volts or less. Remember
to allow for winds that cause power lines
to sway. It is recommended that a signal
person be used when the vehicle is set­up near power lines.

3. The vehicle should also be positioned on
a firm and level surface that will provide
adequate support for the body.

4. The parking brake must be removed to
allow the truck to roll under the body
while loading.

Cable Hoist Controls

1. Be familiar with the sequence and opera­tion of the Cable Hoist controls.

2. Each individual Cable Hoist function
should have control function decals.
Replace them immediately if they are
missing or illegible.

3. Keep hands, feet and control levers free
from mud, grease and oil.

4. Be familiar with the control levers and
how they operate before attempting to
operate the Cable Hoist.

5. Be prepared before beginning operation
of the Cable Hoist:

• All protective guards must be in place.

• Be aware of the surroundings: low
branches, power lines, unstable ground.

• Be sure all safety devices provided are

in place and in good operating condi­tion.

• Be prepared for all situations. Keep fire
extinguisher and first aid kit near.

• Be sure all regular maintenance has
been performed.

• Visually inspect all aspects of the Cable
Hoist for physical damage.

• Check for fluid leaks.

Operator Requirements

Operation is limited to the following people:

1. Qualified individual.

2. Trainees under direct supervision of the
qualified individual.

3. Test or maintenance individual.

4. Cable Hoist Inspector.

Operators must:

1. Demonstrate the ability to understand all
decals, the owner’s manual, and any
other information required for safe opera­tion of the Cable Hoist.

2. Be able to demonstrate the ability to
safely control the Cable Hoist.

3. Know all safety regulations.

4. Be responsible for maintenance require-

ments.

5. Understand and be fully capable of
implementing all emergency procedures.

6. Understand the operating procedures as
outlined by this manual, ANSI B30.5 and
Federal/State Laws.

Operator Conduct

1. Operators will not engage in any opera­tion that would cause them to divert
attention away from the operation of the
Cable Hoist.

2. Operators are responsible for all opera­tions under their direct control.

3. Operators will not leave a suspended
load unattended.

4. Operators will be familiar with the equip­ment and the maintenance required for
proper care.

 Stellar Cable Hoist Owner’s Manual

General Guidlines for Operation of the Cable Hoist

Loading a Container

1. Back the truck up to the container to be
loaded and align the hoist rails with the
container long sills. Caution: Be sure the
area in which the hoist is to be operated
is clear of personnel and obstacles ­overhead and on the ground.

2. Engage the PTO and raise the hoist until
the rear roller is on the ground.

3. Set the parking brakes and retract the
reeving cylinders to connect the cable
to the container. Caution: Do not
attempt to load a container with faulty
equipment. Check the condition of the
cable, cable end, and container cable
connection. Never lift a container heav­ier than the rated capacity of the hoist.

4. Relase the parking brake and allow the
truck to roll under the container. Extend
the reeving cylinders to pull the container
onto the hoist. The container long sills
must be kept on the hoist rollers.

5. Once the center of gravity of the con­tainer is in front of the rear hinge, the
hoist can be lowered until the front is just
above the top of the truck cab.

6. Continue pulling the container forward
until it is securely locked into the front
stops. Caution: Rear hold-down devices
are required on the hoist and the con­tainers.

7. Lower the hoist to the full-down position
and disengage the PTO.

Dumping a Container

1. While the hoist is in the full-down position,
open the container door and secure it.
Caution: Be sure that the truck is on firm,
level ground before dumping. If one side
of the load breaks loose in this high cen­ter of gravity position, a truck on unstable
footing may roll over on its side.

2. Engage the PTO and raise the hoist until
the load slides out of the container.
Caution: Do not pull forward until the
hoist is lowered to the full-down position.

3. Lower the hoist to the full-down position
and disengage the PTO.

Unloading a Container (O.R. and I.O.)

1. Back the truck up in front of where the
container is to be spotted. Allow room
for the container to roll off of the hoist.

2. Raise the hoist and retract the reeving
cylinders. Allow gravity to pull the con­tainer to the ground.

3. Once the rear rollers are on the ground,
allow the truck to roll out from under the
container.

4. Once the container is on the ground,
lock the truck brakes and disconnect the
cable and secure it to the hoist.

5. Lower the hoist to the full down position.
Pull away from the container. Disengage
the PTO.

Unloading a Container (Extendable Tail)

1. Back the truck up in front of where the
container is to be spotted. Allow room
for the container to roll-off of the hoist.

2. Raise the hoist and retract the reeving
cylinders. Allow gravity to pull the con­tainer to the ground. Once the rear
rollers are on the ground, allow the truck
to roll out from under the container.

3. Alternate extending the cable and the
tail until the container is on the ground.

4. Lock the truck brakes and disconnect
the cable and secure it to the hoist.

5. Lower the hoist and retract the tail sec­tion. Disengage the PTO before driving
away.

Cable Hoist Check List

1. Check hydraulic oil level with all
cylinders retracted.

2. Grease all lubrication points.

3. All rollers and sheaves are free to
rotate.

4. Tires are properly inflated.

5. The container lock is free to move and
works properly.

Back the truck up to the container
to be loaded and align the hoist rails
with the container long sills.

1

Engage the PTO and raise the hoist
until the rear roller is on the ground.

Set the parking brakes and retract
the reeving cylinders to connect the
cable to the container.

Release the parking brake and allow
the truck to roll under the container.
Extend the reeving cylinders to pull
the container onto the hoist. The
container long sills must be kept on
the hoist rollers.

Once the center of gravity of the
container is in front of the rear hinge,
the hoist can be lowered until the
front is just above the top of the
truck cab.

Continue pulling the container
forward until it is securely locked into
the front stops. Caution: Rear
hold-down devices are required
on the hoist and the containers.

Lower the hoist to the full-down
position and disengage the PTO.

2

3

4

5

6

7

Operation 

Loading Operation

 Stellar Cable Hoist Owner’s Manual

Back the truck up in front of where the
container is to be spotted. Allow room
for the container to roll-off of the hoist.

1

Raise the hoist and retract the
reeving cylinders. Allow gravity to
pull the container to the ground.

Once the rear rollers are on the
ground, allow the truck to roll out
from under the container.

Once the container is on the ground,
lock the truck brakes and disconnect
the cable and secure it to the hoist.

Lower the hoist to the full down position.
Pull away from the container.
Disengage the PTO.

2

3

4

5

Unloading Operation - O.R. and I.O. Models

Operation 

Back the truck up in front of where the
container is to be spotted. Allow room
for the container to roll-off of the hoist.

1

Raise the hoist and retract the
reeving cylinders. Allow gravity to
pull the container to the ground.
Once the rear rollers are on the
ground, allow the truck to roll out
from under the container.

Alternate extending the cable and
the tail until the container is on the
ground.

Lock the truck brakes and disconnect
the cable and secure it to the hoist.

Lower the hoist and retract the tail
section. Disengage the PTO before
driving away.

2

3

4

5

Unloading Operation - Extendable Tail Models

 Stellar Cable Hoist Owner’s Manual

Correct Container Position

Correct Position

For Short Container

Note: Removable front stops must
be used and rear hold downs must
match on container and roll-off
hoist.

The Container is Too Long

Load Center is Too Far to the Rear

Front Axle May Be Too Light

Front Axle May Be

Overloaded

Frame may crack or bend.

Frame may crack or bend.

Frame may crack or bend.

Frame may crack or bend.

Frame may crack or bend.

Correct Roll-Off Container Loads

Unsafe Roll-Off Container Loads

Hoist Prop Operation

WARNING

BEFORE WORKING AROUND A

RAISED HOIST, THE HOIST

MUST BE SUPPORTED BY THE

HOIST PROP.

(SEE HOIST PROP OPERATIN G

INSTRUCTIONS)

FAILURE TO DO SO COULD RESULT IN

SERIOUS INJURY OR DEATH.

IF THE HOIST PROPS CANNOT BE

USED, CONSULT THE MAINTENANCE

SECTION OF THE OPERATION MANUAL

FOR THE PROPER PRECAUTIONS.

45553

Operation 

 Stellar Cable Hoist Owner’s Manual

Chapter 3 - Maintenance

Maintenance 

Please read the following before performing any
maintenance on the Cable Hoist.

1. Only authorized service personnel are to perform
maintenance on the Cable Hoist.

2. Disengage the PTO before any service or repair
is performed.

3. Do not disconnect hydraulic hoses while there is
still pressure in those components.

4. Before disconnecting hydraulic components,
shut off the engine, release any air pressure on
the hydraulic reservoir, and move control levers
repeatedly through their operating positions to
relieve all pressures.

5. Keep the Cable Hoist clean and free from
grease build-up, oil and dirt to prevent slippery
conditions.

6. Perform all safety and maintenance checks
before each period of use.

7. Replace parts with Stellar Industries, Inc.
approved parts only.

8. Immediately repair or have repaired any com­ponents found to be inadequate.

Maintenance Procedures

1. Position the Cable Hoist where it will be out of
the way of other operations or vehicles in the
area.

2. Place all controls in the off position and secure
operating features from inadvertent motion.

3. Relieve hydraulic oil pressure from all hydraulic
circuits before loosening or removing hydraulic
components.

4. Label or tag parts when disassembling.

Periodic Inspection

Periodic Inspection should occur while the Cable
Hoist is in use. For the duration of the usage,
inspect the Cable Hoist for all of the following:

1. Loose bolts and fasteners.

2. All pins, bushings, shafts, and gears for wear,
cracks, or distortion to include all pivot points,
and bushings.

3. Hydraulic systems for proper operating pressure.

4. Main frame mount bolts.

5. Cylinders for:

A. Damaged rods.
B. Dented barrels.
C. Drift from oil leaking internally.
D. Leaks at rod seals or holding valves.

6. PTO and hydraulic pump(s) for leaks.

7. Hydraulic hose and tubing for evidence of dam­age such as blistering, crushing, or abrasion.

8. Presence of this owner’s manual.

Daily Inspection

Daily Inspection should occur each day before the
Cable Hoist is put into use. Each day, inspect the
Cable Hoist for all of the following:

1. Hydraulic oil level.

2. Loose parts or damage to structures or weld.

3. Cylinder movement due to leakage.

4. Hoses for evidence of oil leaks.

5. Controls for malfunction or adjustment.

6. Parking brake operation.

7. All securing hardware such as cotter pins, snap
rings, hairpins, and pin keepers for proper installa­tion.

8. All safety covers for proper installation.

9. Cylinder holding valves for proper operation.

10. Equipment for missing, illegible, or defaced

operating decals and safety signs.

11. Inspect the wire rope for fraying or other wear.

Monthly Inspection

Monthly Inspection should occur at the beginning
of every work month. Each month, inspect the
Cable Hoist for all of the following:

1. Frame bolt tightness - turn barrel nuts and mount-

ing bolts during the first month of operation on
new machines and then quarterly thereafter.

2. Cylinders and valves for leaks.

3. Lubrication.

4. Structural weldments for bends, cracks, or breaks.

5. All pins and keepers for proper installation.

6. All control, safety, and capacity placards for

readability and secure attachment.

7. Inspect all electrical wires and connections for

worn, cut, or deteriorated insulation and bare
wire. Replace or repair wires as required.

8. Lubrication of all points requiring lubrication.

General Service

The following general suggestions should be helpful
in analyzing and servicing your Cable Hoist. Using
the following systematic approach should be help­ful in finding and fixing problems:

1. Determine the problem.

2. List and record possible causes.

3. Devise checks.

4. Conduct checks in a logical order to determine

the cause.

5. Consider the remaining service life of compo-

nents against the cost of parts and labor neces­sary to replace them.

6. Make the necessary repair.

7. Recheck to ensure that nothing has been over-

looked.

8. Functionally test the new part in its system.

 Stellar Cable Hoist Owner’s Manual

Cross-sections illustrating three sheeve-groove conditions.

A is correct, B is too tight, and C is too loose.

Cross-sections illustrating three sheeve-groove conditions.

A is correct, B is too tight, and C is too loose.

Inspection of Sheaves

Under normal conditions, machines should
receive periodic inspections, and their over­all condition recorded. Such inspections
usually include the sheaves, and any other
parts that may come into contact with the
wire rope and subject it to wear. As an
additional precaution, rope related working
parts, particularly in the area described
below, should be re-inspected prior to the
installation of a new cable.

The very first item to be checked when
examining the sheaves is the condition of
the grooves. To check the size, contour and
amount of wear, a groove gage is used. As
shown in the illustration to the right of this
paragraph, the gage should contact the
groove for about 150º of arc.

Two types of groove gages are in general
use and it is important to not e which of these
is being used. The two differ by their respec­tive percentage over nominal.

For new or re-machine grooves, the groove
gage is nominal plus the full oversize per­centage. The gage carried by most wire
rope representatives today is used for worn
grooves and is made nominal plus 1/2 the
oversize percentage.

The latter gage is intended to act as a sort
of “no-go” gage. Any sheave with a groove
smaller than this must be replaced or, in all
likelihood, the existing rope will be dam­aged.

Experience has clearly demonstrated that
the service life of the wire rope will be mate­rially increased by strict adherence to these
standards.

Cable Replacement

5.0020.0020.00 20.00

B

C

DA

CABLE CLAMP DETAIL

CLAMP INSTRUCTIONS

INSTALL CLAMP "A" TORQUE NUTS TO 225 FT-LBS.

1.
INSTALL CLAMP "B" SNUG NUTS ON CABLE.

2.
INSTALL CLAMPS "C" & "D" AS SHOWN SNUG NUTS.

3.
APPLY TENSION TO CABLE.

4.
TORQUE NUTS ON "B", "C" & "D" TO 225 FT-LBS.

5.
CLAMP NUTS MUST FACE DOWN.6.

Important: Standard replacement cable must be 7/8” diameter 6 x 37 extra improved plow steel
with steel core (6 x 37 EXIWRC) with a 4.00” swaged button x 75’ (174” & 182” CT, or) 77 feet (194”
CT) in length.

1. Remove the cable clamps and discard the old cable.

2. Inspect all the sheaves (See Inspection of Sheaves on page 12).

3. Install cable end onto cable. Thread cable through sheaves and guides, etc. Loop cable
through cable anchor and install clamps following the diagram below. Torque all bolts evenly
to 225 ft. lbs.

Maintenance 

Cleanliness

An important item in preserving the long life of the cable hoist is keeping

dirt, grime, and corrosive material out of the working parts. Thoroughly

wash and grease the cable hoist periodically.

 Stellar Cable Hoist Owner’s Manual

Choice Lubricants for DX Bearings

Greases Recommended

Type of Grease Description

Premium Quality
Multi-Purpose

Multi-Purpose Calcium Based, for General Automotive and Industrial Use

Anti-Friction Bearing Calcium Based with EP Additives

Extreme Pressure (EP) Lithium Based with EP Additives

High Temperature Modified Sodium Based, High Drop Point
Transmission Semi-Fluid, Calcium Based
Molybdenum Filled Lithium Based with 2% Molybdenum Disulfide
Graphite Filled Sodium Based with 2% Graphite
Block Grease Sodium Based Solid Grease
White Grease Aluminum Complex Based with Anti-Oxidant & Rust

Silicone Lithium Based with Silicone Oil Lubricant

Stabilized, Anti-Oxidant Lithium Base
Lithium Base with 3% Molybdenum Disulfide
High Drop Point

Calcium Grease, Water Stabilized, High Drop Point

Lithium Based
Sodium Based

Calcium Based with EP Additives

Inhibitors & Zinc Oxide Additives

Greases Not Recommended

Type of Grease Description

Cup Grease Light Service Calcium or Sodium Based Grease
Graphite Filled Greases with More than 10% Graphite

Molybdenum Filled Greases with More than 10% Molybdenum Disulfide
Fluorocarbon Low Molecular Weight Chlorofluoroethylene Polymer

with Inert Thickeners

White Grease Calcium Based, Zinc Oxide Filled

Chassis C.T.: See chart on next page.

Frame Width: 35-1/2”

Minimum GVWR: 18,000 lbs. Front, 44,000 lbs. Rear

Frame Height: 43”

Sub-Frame: Full length 2 x 4 Tube

Load Rating: 60,000 lbs., 75,000 lbs.

Dump Angle: 47º

Operating Pressure: 1,850 PSI (60,000 lbs), 2,150 PSI (75,000 lbs)

Gear Pump: 35 GPM @ 1,500 RPM

Operation: Inside Cab Cable Controls Standard

Weight: 6,400 lbs. - 7,400 lbs.

Cylinders: Twin Double Acting

6 x 72 Lift Model SI-60/75

7 x 80 Reeving Model SI-60/75

7 x 90 Reeving Model SI-60/75

Low Pressure Hydraulic System

Gear Driven Hydraulic Pump

Large 3” Rear Pivot Pin

Hold-down compatible with ANSI Z245.6 Type “U” Containers

Chapter 4 - Specifications

Specifications 

 Stellar Cable Hoist Owner’s Manual

*Autotarper installation requires 12” of unobstructed space behind the truck cab.

Specifications Chart

Models A B C D

CT (Cab to Trunnion)

w/o Autotarper w/ Autotarper

SI-60-174 OR/IO 281” 210” 174” 35.5” 174” 180”

SI-60-182 OR/IO 289” 218” 174” 35.5” 182” 188”

SI-60-194 OR/IO 301” 230” 186” 35.5” 194” 200”

Extended Tail Models A B C D

CT (Cab to Trunnion)

w/o Autotarper w/ Autotarper

SI-60-174 ORX 237” 210” 174” 35.5” 174” 180”

SI-60-182 ORX 245” 218” 174” 35.5” 182” 188”

SI-60-194 ORX 257” 230” 186” 35.5” 194” 200”

SI-60-174 IOX 278.5” 210” 174” 35.5” 174” 180”

SI-60-182 IOX 286.5” 218” 174” 35.5” 182” 188”

SI-60-194 IOX 298.5” 230” 186” 35.5” 194” 200”

*

Cable Hoist Dimensions

Container Subframe

PICKUP HOOK

SIDE VIEW

LEAD-IN-ROLLER

GROUND WHEEL

MIN. 6.00

MAX. 10.50

18.50MIN.

*SEE NOTE*

MAX. 24.00

MAX. 2.13

MAX. 3.63

MIN. 3.38

193.00

*LONG RAIL LENGTH*

TYPICAL REAR

GROUND WHEEL

GUIDE ROLLER

HOLDDOWN

2" X 6" STANDARD

STRUCTURAL TUBING

MAX. 3.63

MIN. 3.38

MAX. 41.00

FRONT OF LEAD-IN-ROLLER TO THE FRONT OF THE HOLDDOWN.

IF LONG RAIL LENGTH IS GREATER THAN OR EQUAL TO 18FT. AND LESS THAN

24FT, REAR HOLDDOWN DIMENSION IS 193.00 IN. PLUS 1 IN. MINUS 0 IN. FROM

FRONT VIEW

*NOTE*

IF LONG RAIL LENGTH IS GREATER THAN OR EQUAL TO 12FT. AND LESS THAN

18FT, REAR HOLDDOWN DIMENSION IS 147.50 IN. PLUS 1 IN. MINUS 0 IN. FROM

FRONT OF LEAD-IN-ROLLER TO THE FRONT OF THE HOLDDOWN.

NOTE:

ALL DIMENSIONS ARE IN ACCORDANCE WITH

ANSI Z245.60 TYPE "U" CONTAINER REQUIREMENTS

Specifications 

 Stellar Cable Hoist Owner’s Manual

16

12

7

18

14

16

10

1117

1913

16

24

3

Item PN Description Qty.

1 45702 TAPE CONSPICUITY YELLOW 9.00 IN

a

2

2 45701 TAPE CONSPICUITY RED 9.00 IN

b

2
3 16094 DECAL STELLAR LOGO5.00X13.00REFLECT 2
4 46657 DECAL TAIL 2
5 45981 DECAL WINCH 2
6 46071 DECAL HOIST 2
7 45553 DECAL WARNING RAISED HOIST 2

8 45807 VALVE PLATE

d

c

c

c

c

f

f

e

e

e

e

1
9 45691 DECAL HOIST INSTRUCTIONS 1

10 45692 DECAL WARNING CONTAINER 2
11 45693 DECAL CAUTION OPERATION 1
12 45694 DECAL PROP INSTRUCTIONS 2
13 45695 DECAL WARNING UNEVEN GROUND 2
14 45696 DECAL DANGER POWER LINES HOIST 2
15 45697 DECAL CAUTION PTO SPEED 1
16 25627 DECAL CRUSH POINT 6
17 45698 DECAL WARNING CABLE 2
18 45557 DECAL DANGER STAND CLEAR 2
19 C5942 PLATE SERIAL # STELLAR TRUCKS 1
20 45699 DECAL ICC BUMPER REQUIREMENT 1
21 45906 DECAL HOIST UP 1
22 49546 TAPE CONSPICUITY RED/WHITE 38.00FT 1
23 49547 TAPE CONSPICUITY WHITE 4.00FT 1
24 35234 DECAL STELLAR MADE IN THE USA 1

a

ON FRONT OF REAR FENDER (NOT SHOWN)

b

ON BACK OF REAR FENDER (NOT SHOWN)

c

IN CAB (NOT SHOWN)

d

ON TOP OF HYD. RSRVR (NOT SHOWN)

e

QTY 1 IN CAB (NOT SHOWN)

f

SEE PAGE 38 FOR PLACEMENT (NOT SHOWN)

Chapter 5 - Decals

Decal Kit Placement

Decals 

Note: See page 41 for Reflective Tape Placement.

 Stellar Cable Hoist Owner’s Manual

WARNING

CRUSHING HAZARD

Moving parts can
crush and cut.
Keep hands and
arms clear.

25627

DANGER

STAN D CLEAR

WHEN THIS UNIT IS IN OPERATION!

FAILURE TO DO SO COULD RESULT IN

SERIOUS PERSONAL INJURY.

45557

CAUTION

DO NOT ATT EMPT TO OPERATE

THIS EQUIPMENT WITHOUT PROPER TRAINING.

PERSONAL INJU RY AND EQU IPMENT DAMAGE

CAN OCCUR IF THIS EQUIPMENT IS USED IMPROPERLY.

REA D AN D UNDERSTAND THE OPERAT ION MANUAL.

45693

DANGER

BE AWARE OF POWER
LINES AND OVERHEAD

OBSTRUCTIONS.

CONTACT BY THE HOIST OR
CONTAINER COULD CAUSE
SERIOUS INJURY OR DEATH
TO THE OPERATOR AND
BYSTAN DERS.

45696

WARNING

45698

RAISE HOIST ABOVE THE TOP
OF THE TRUCK CAB BEFORE
LOADING OR UNLOADING A
CONTAI NER, UNLESS A CAB
GUARD IS INSTALLED.

CABLE FAILURE COULD RESULT
IN SERIOUS PERSONAL INJURY
AND EQUIPMENT DAMAGE.

WARNING

BEFORE WORKING AROUND A

RAISED HOIST, THE HOIST

MUST BE SUPPORTED BY THE

HOIST PROP.

(SEE HOIST PROP OPERATI NG

INSTRUCTIONS)

FAILURE TO DO SO COULD RESULT IN

SERIOUS INJURY OR DEATH.

IF THE HOIST PROPS CANNOT BE

USED, CONSULT THE MAINTENANCE

SECTION OF THE OPERATION MANUAL

FOR THE PROPER PRECAUTIONS.

45553

DO NOT ATTEMPT TO LOAD A CONTAINER
UNLESS THE HOIST AND CONTAINER ARE

CORRECTLY ALIGNED.

KEEP THE CONTAINER RAILS SAFELY

ENGAGED WITH THE HOIST RAILS AND

ROLLERS.

FAILURE TO DO SO COULD CAUSE THE

CONTAINER TO SLIDE OFF THE SIDE OF

THE HOIST OR JAM ON THE RAILS.

WARNING

45692

WARNING

DO NOT LOAD, UNLOAD OR

DUMP CONTAINER ON

UNEVEN GROUND.

A LOADED CONTAINER CREATES A TOP
HEAVY LOAD. USE CAUTION WHEN
DRIVING ON UNEVEN GROUND AND
TURNING CORNERS.

SERIOUS PERSONAL INJURY AND
EQUIPMENT DAMAGE COULD RESULT.

45695

CAUTION

45697

DO NOT EXCEED 1600 ENGINE

RPM WHEN OPERATING

POWER TAKE OFF!

Escaping fluid under pressure can penetrate the skin causing serious injury
or death. Relieve pressure before disconnecting hydraulic lines, tighten all
connections before applying pressure, and inspect all lines before
each use. See "Safety" section in operation manual for additional
information.

If an accident occurs, see a doctor immediately. Any fluid
injected into the skin must be surgically removed within a
few hours or gangrene may result.

45726

74-276

WARNING

Safety Decals of Note

Chapter 6 - Installation

General Install Guidelines

Installation 



Cable Hoist Mounting and Assembly

Study names and locations of the parts and
familiarize yourself with the Cable Hoist
before starting the assembly . Reading the
step-by-step instructions that follow will be
helpful.

Safety

Read all of the safety notations in the
assembly instructions for your protection.
Accidents can be prevented by recogniz­ing the cause of an accident before it can
happen.

Assembly

Select an area for assembly that will be
large enough to accommodate the com­pleted unit. The surface of the work area
should be as level as possible. Use the
proper hand tools to ensure proper bolt
tightness. Refer to the chart below for the
recommended torque values for different
sizes of bolts.

Recommended Torque Values in Foot
Pounds

For SAE GRADE 2 and GRADE 5 coarse
thread cap screws and bolts shown are
suggested maximum for fasteners, carrying
only the residue oil of the manufacturer.

Proper Bolt Use

Do not use these values if a different torque
value or tightening procedure is given for a
specific application. Torque values listed
are for general use only. Check tightness of
fasteners periodically.

Sheer bolts are designed to fail under pre­determined loads. Always replace shear
bolts with identical grade.

Fasteners should be replaced with the
same or higher grade. If higher grade fas-

teners are used, these should only be tight­ened to the strength of the original.

Tighten plastic insert or crimped steel-type
lock nuts to approximately 110 percent of
the dry torque values shown in the chart
below, applied to the nut, not to the bolt
head. Tighten toothed or serrated-type
lock nuts to the full torque value.

Note: “Lubricated” means coated with a
lubricant such as engine oil, or fasteners
with phosphate and oil coatings. “Dry”
means plain or zinc plated without lubrica­tion. Tighten lubricated bolts to approxi­mately 80% of dry bolts.

Grade 8 Grade 9

Plated

Plain

25
44

70
105
155
220
375
605
910

(Ft-Lb)

18
33
52

80
115
160
280
455
680
965

1360
1780
2370

(Ft-Lb)

1290
1815
2380
3160

Plated

(Ft-Lb)

22
39
63

96
139
192
340
549
823

1167
1646
2158
2865

Size

(DIA-TPI)

5/16-18

3/8-16

7/16-14

1/2-13

9/16-12

5/8-11
3/4-10

7/8-9

1-8
1 1/8-7
1 1/4-7
1 3/8-6
1 1/2-6

Bolt DIA

(Inches)

0.3125

0.3750

0.4375

0.5000

0.5625

0.6250

0.7500

0.8750

1.000

1.1250

1.2500

1.3750

1.500

Grade 5

Plain

(Ft-Lb)

17
31
49

75
110
150
265
395
590
795

1120
1470
1950

Plated

(Ft-Lb)

13
23
37
57

82
115
200
295
445
595
840

1100
1460

Model Number

Know the model number of the Stellar
Cable Hoist being mounted. Use this model
number whenever referring to the assembly
or parts listing pages. The number is
stamped on the name plate which is locat­ed on the front frame member.

Right and Left sides can be established by
standing behind the truck frame and look­ing towards the front, or the direction of
travel.

 Stellar Cable Hoist Owner’s Manual

Minimum Axle Rating:

Front: 18,000 lbs.
Rear: 44,000 lbs. with walking beam type suspension

Frame Strength:

Total RBM per frame rail = 2,400,000 in-lbs. (both channels)
Section Modulus (minimum) = 32 in

3

for 36,000 PSI steel

Section Modulus (minimum) = 24 in

3

for 55,000 PSI steel

Important: If your truck chassis height exceeds the 45” dimension, or tire dimension is
greater than 102”, the O.R.X. or I.O.X. hoist should be considered.

Relocate the rear axles as required.
Stellar Autotarper must have 10”
to 12” unobstructed space behind
cab for installation.

Model

Cab to Trunnion

w/o Tarper With Tarper

SI60-174 174 Inches 180 Inches
SI60-182 182 Inches 188 Inches
SI60-194 194 Inches 200 Inches

6-9/16

FRAME RAIL

11-3/4

Cab Boundary

Refer to dimensional drawings on the following pages
for placement of step cut in relation to cab boundary.

Truck Chassis Specifications

See the illustrations on pages 15-17 at the front of this manual for specific details.

1. Thoroughly check the truck requirements to ensure proper clearance and frame
strength before mounting the hoist. Note: The rear cab boundary is the rearmost
unremovable protrusion behind the cab and above the chassis frame.

2. The CT, from the rear of the cab boundary to the center of the walking beam suspen­sion, is shown in the table below:

Step 1: Truck Frame Cut-Off

Measure and mark the truck frame as shown below. Use the dimensional drawings on
the following pages to determine where to mark the first vertical cut on the frame rail.
Measure assembled hoist to be sure that adequate room is available behind truck cab;
between bumper and tires; and between fender and tires. This verifies that a measure­ment error has not been made either in the CT (Cab to Trunnion) or cut-off dimension.
After double checking your measurements, step-cut the truck frame as shown below.

8 - 9/16

55

14

Rearmost Axle

To First Cut

43

Chassis Frame Height

174
C.T.

11

2 - 1/4

9 - 9/16

- 3/421

- 15/16

87

24

26 - 5/8

- 1/2

- 7/1686

9

206

25 - 13/16

281 - 1/4

Dimensions To Chassis Frame Rail

Forward Mount

Reverse Mount

Telescopic Mount

11 - 9/1692

- 1/4

8 - 9/16

55

14

Rearmost Axle

To First Cut

Chassis Frame Height

43

174
C.T.

Dimensions To Chassis Frame Rail

281 - 1/4

176

206 - 15/16

21 - 3/4

- 7/8107

68 - 7/8

9

26 - 5/8

- 3/4

25 - 13/16

112 - 9/169 - 9/16

8 - 9/16

C.T.

55

14

Rearmost Axle

to First Cut

174

43

Chassis Frame Height

Dimensions to Chassis Frame Rail

2 - 3/4

9

- 15/16139

- 3/421 - 13/1625

- 1/455

206 - 15/16

281 - 1/4

Dimensions: 174 Models

Installation 

 Stellar Cable Hoist Owner’s Manual

Forward Mount

Reverse Mount

Telescopic Mount

8 - 9/16

182

C.T.

55

14

Rearmost Axle

to First Cut

43

Chassis Frame Height

9 - 9/16 2 - 1/4 11

21 - 3/4

32

87 - 1/2

- 5/8
9

26

- 1/286

- 13/1625

214 - 15/16

Dimensions to Chassis Frame Rail

289 - 1/4

8

- 9/16

43

Chassis Frame Height

55

14

Rearmost Axle

to First Cut

182
C.T.

11.00

9.56

2.22

- 5/8

- 3/4

86

- 1/2

26

107

9

214

- 7/8

- 15/16

- 3/4176

21

25 - 13/16

Dimensions to Chassis Frame Rail

289 - 1/4

9 - 9/16 112

- 9/16

6 - 7/16

43

Chassis Frame Height

55

14

Rearmost Axle

to First Cut

180
C.T.

289 - 3/8

Dimensions to Chassis Frame Rail

- 1/16

- 1/4

- 5/8

55

- 7/8

2

215

9

21

- 15/16

26

147

- 3/4

25 - 13/16

Dimensions: 182 Models

Forward Mount

Reverse Mount

Telescopic Mount

9 - 9/16

2 - 1/4

11

8 - 9/16

43

Chassis Frame Height

Rearmost Axle

55

14

to First Cut

194
C.T.

Dimensions to Chassis Frame Rail

87

- 15/16

- 7/16

226

9

- 3/44421

86 - 1/2

25 - 13/16

301 - 1/4

11 2 - 1/4 9 - 9/16

8 - 9/16

43

Chassis Frame Height

55

14

Rearmost Axle

to First Cut

194
C.T.

301 - 1/4

Dimensions to Chassis Frame Rail

- 3/4

- 13/16

- 5/8

23

- 15/16

26

86 - 1/2

- 9/16

176

25

9

226

21 - 3/4

11

2 - 9/169 - 9/16

8 - 9/16

55

C.T.

194

14

Rearmost Axle

to First Cut

43

Chassis Frame Height

Dimensions to Chassis Frame Rail

301 - 1/4

- 13/16

148

26

55

- 3/4

21

226

- 15/16

25

9

- 3/16

- 5/852 - 1/8

Dimensions: 194 Models

Installation 

 Stellar Cable Hoist Owner’s Manual

A

DETAIL A

SCALE 1 : 8

.38

(.25)

W=.38
TYP. (2)

.38

TYP. (2)

.38

6

.38

TYP. (2)

.38

.38

TYP. (2)

.38

TYP. (2)

1

.19

.19

TYP. (2)

.19

3

TYP. (2)

.19

3

TYP. (2)

ITEM

PART

DESCRIPTION

QTY.

1 45129

PLATE SIDE

1

Step 2: Mount Hoist

Note: Refer to the illustration on the previous pages.

A. Position the hoist sub-frame onto truck frame, aligning and squaring up with truck

frame, clamp and then heavily tack in place.

B. Continue to fully weld the hoist rear apron to the truck frame. Weld 100% 3/8” weld

both sides of truck frame to hoist sub-frame:

C. Weld the gussets onto the hoist apron:

Installation 

88.25±.13

DIMENSION WHEN INSTALLING.

ACTUAL RETRACTED DIMENSION IS 88"

Figure A

TRUCK FRAMETRUCK FRAME

TYPICAL BOLT HOLE PATTERN

MOUNTING KIT - BOLTED ON

11/16" DIAMETER DRILL

PN C5902

WASHER 0.63 SAE

FLAT YELLOW GR8

CAP SCR 0.63-11X2.50

HHGR8

PN C1026

PN 24868

NUT 0.63-11

HHGR8 NYLOC

0.25

TYP 2

0.25

TYP 4

0.25

TYP 2

Figure B

0.25

TYP. 4

0.19 1.00

TYP. 4

Step 3: Mount Lift Cylinders

A. Check frame for bolts, rivets, etc. and clearance required (Refer to the previous
pages) before placing the Lift Cylinder Weldment into place under the hoist sub-frame.

B. Install the cylinder weldment cross tube.

C. Install the Lift Cylinders and extend each cylinder rod 1/4”. Check the shaft to cylinder

dimension on both sides. Standard Lift Cylinders dimension should be 88 1/4” plus or
minus1/8”. Telescopic Cylinder dimension should be 61-1/4” plus or minus 1/8”. Be sure
to install proper cylinder shaft hardware so that Lift Cylinders do not interfere with truck
frame or bolts. The lift cylinders will precisely locate the lift cylinder weldments.

D. Clamp the Lift Cylinder Weldment in place and drill ten (10) 11/16” diameter holes as

per Figure B.

 Stellar Cable Hoist Owner’s Manual

FRONT

0.38 4-7.63

TYP 2

Figure C

Mount Lift Cylinders Continued...

E. Bolt the Lift Cylinder Weldment to the truck frame using the supplied hardware.

F. (FORWARD MOUNT ONLY) Weld the Lift

Cylinder Weldment to the sub-frame as
shown in Figure C. Remove any gap
between the weldment and sub-frame
before welding.

G. Make sure the cylinder cross tube is cen-

tered. Weld the cylinder cross tube. (See
Figure B)

NOTE: Do not weld to truck frame. Welding
anywhere on the truck frame in front
of the rear spring shackle will likely void the
truck manufacturers warranty.

H. Install the outside washers, collars, etc. to

secure Lift Cylinders at rod and butt end.
Refer to page 68 for mounting kit assembly
drawing.

Step 4: Hydraulic Reservoir Installation

Note: See Chassis Mounted Parts and Reservoir Tank Assembly Drawings for details
.

1. Assemble valve, hoses, etc. to tank before mounting tank. Label hoses per illustration.

2. Position and clamp the Tank Mounting Bracket approximately 22” behind the rear of
the cab boundary per illustration. Note: It may be necessary to relocate air tanks, fuel
tanks, battery cases or any other accessories mounted in the area. Check both sides
for clearance on hydraulic tank and toolbox mounting.

3. Drill six (6) 1/2” diameter holes as shown in illustration. Use six (6) 1/2 NC x 2-1/2”GD8
Cap Screws torqued to 80 ft. lbs. and six (6) 1/2 NC GD8 locknuts.

4. Install the Close Nipple, Ball Valve, and Hose Barb onto the Tank Assembly.

5. Remove the Tank Assembly and drill 3/8” diameter holes on the marks.

6. Re-Install the tank and tighten the set screws into the drilled holes. Tighten the jam nuts.

7. Note: Petro-Canada Hydrex 32 (ISO 32) hydraulic oil is recommended.

5/8”NC x 2-1/2”

GD5 Cap Screw

Hoist
Sub-Frame

Sub-Frame

Clamp

Truck

Frame

Sub-Frame
Shim

Sub-Frame
Clamp

5/8” STD.
Flat Washer

5/8” NC
Lock Nut

Weld Weld

5/8” STD.
Flat Washer

POSITION CLAMP HERE

FOR REVERSE MOUNT MODELS

1

POSITION CLAMP HERE

FOR FORWARD MOUNT MODELS

FRAME RAIL

Step 5: Sub-Frame Front Clamp Installation

Before proceeding any further, it
is necessary to raise the hoist
and set it down on the hoist
props.

1. Position the L-shaped clamp
between the sub-frame and
truck frame as shown below.

2. Assemble the lower clamp
and two (2) shims with a
5/8NC x 2-1/2” GD. 5 Cap
Screw, two (2) Flat Washers
and Self Locking Nuts. Trim the
lower clamp as required to
clear the frame channel.
Note: Stair-step the shims so fil­let welds can be applied.

3. Tighten the bolts to the speci­fied torque and weld the
plates and shims in position.

4. Do not weld to truck frame.

Installation 

Step 6: Hydraulic Plumbing Installation

Clean all hydraulic components and keep all hoses, tubes, valves, and fittings capped
until they are installed. Use pipe sealant on pipe thread joints only. (Do not use teflon
tape).

1. Install fittings and hoses as shown in parts illustration.

2. Note single stage Lift Cylinder plumbing and Telescopic Cylinder plumbing are different.
See hydraulics schematic/drawing for details.

 Stellar Cable Hoist Owner’s Manual

Flush

Mounting

Side

Mounting

Banked

Together

Step 7: Hydraulic Relief Pressure Setting

1. Locate the pressure gauge facing front of truck.

2. Loosen Jam Nut.

3. Using allen wrench, adjust to proper pressure. See
Chapter 4: Specifications for pressure specifica­tions.

4. Tighten Jam Nut, holding adjustment screw in posi­tion.

5. Test unit for proper operation, readjust to correct
pressure if needed.

6. Retest unit checking leaks and proper operation.

Step 8: Cable Control Installation

The standard cable controls supplied with Stellar equipment are high-quality assembly
which seal out moisture, are corrosion protected, and engineered to minimize backlash
(lost motion). After the hoist and hydraulic tank are mounted to the truck chassis, the
remote cable controls may be installed.

Cable Control Mounting:

1. On the hydraulic control valve, remove the screws holding the spool cover plate.
Position the handle assembly on the valve face and install the screws provided with the
handle kit. Install the clevis pin and cotter pin.

2. Mount the valve to the underside of the mounting plate located on the top of the
hydraulic tank assembly with the handles sticking up through the rectangular cutout.

3. Position the control cable bulkhead plate on the top of the hydraulic tank assembly.
Install the control cable bulkhead plate with 1/2” cap screws and nuts, or weld. If nec­essary, temporarily assemble the threaded cable end to the bulkhead plate for proper
positioning with the valve handles.

4. Mount the cable controllers to the
control mount supplied. Other
mounting options are shown in the
following illustration (parts not sup­plied).

Important:

a. A good cable path is essential

for a properly operating sys­tem. Keep bends in the cable
path to a minimum and as
generous as possible. Under no circumstances should any bend be tighter than
an 8” radius.

b. Protect the cable from heat above 225ºF and avoid hot areas such as the

exhaust system, etc.

c. Protect the cable from physical damage such as pinching or crushing and do

not use cable supports which may crush or deform the cable.

d. Allow room for flexing where the cable is attached to moving parts of the equip-

ment so that the cable is neither kinked nor stretched.

5. Choose a mounting location which is convenient and comfortable for the operator

Control Cable

Bulkhead Plate

Drill .375 DIA

hole through

handle if

hole is not

present.

Valve

1-1/2”

and provides adequate clearance for the control lever movement. Check the under­side of the cab for reinforcement members, air lines, wiring harnesses, and linkages
before cutting into the floor. Be sure the location chosen allows the cable to be led
easily away from the control. Reversing control direction usually is not necessary. In
most cases, the direction of the lever movement for a given valve function can be
changed by switching the hydraulic lines at the valve. If this is not an option, control
operation can be changed simply by turning the cable controller 180º.

6. Cut a hole for the control cables to pass through.

7. If using the control mount provided, mark and drill four (4) 3/8” diameter holes for the
3/8” x 1-1/2” cap screws provided.

Cable Connections:

1. Remove the screw from
the cable controller
where the cable end
will install. Do not
remove the other
screws passing through
the cable control hous­ing.

2. Screw the hex thread­ed cable end into the
cable controller end.

3. Install the control head
end of the cable into
the cable controller.
Reinstall the cable controller screw passing through the groove in the end of the cable
housing.

4. Check the control for free movement and correct valve control.

5. To connect the cable to the valve handle, start be removing the mounting nut from the
cable assembly. (Large nut in the photo above).

6. Install the threaded portion of the cable assembly through the bulkhead weldment and
replace the mounting nut.

7. Install the clevis provided to the cable
end. The cable end should be parallel
to the bulkhead weldment.

8. Located the clevis on the control valve
handle. If a hole is not provided in the
control valve handle for the clevis, drill a
.375” diameter hole through the valve
handle as illustrated. Install pin and
keeper included with clevis.

9. Do a final check of the controls for free
movement and correct valve control.

Installation 

Cable Control Installation Continued...

 Stellar Cable Hoist Owner’s Manual

Hex. Slot

Spool

Centering Cups

Apply Removable
Threadlock Here.

Seal Retainer

Tighten the assembly by hand using
a 1/4” Hex. Wrench Max. Torque 45-50 in-lbs
Do not use an air gun.

Step 9: Pneumatic Control Installation

The pneumatic controller provided with the Stellar Cable Hoist are dual three-way regulat­ing valves. Output of the controllers is proportional to the control lever position and is bal­anced against the force of an internal spring.

Pneumatic Actuator Installation:
The pneumatic actuator has been partially assembled and pre-lubricated for ease of
installation. The actuator does not have to be disassembled for installation.

1. Remove the valve from the hydraulic tank if previously installed.

2. Find a suitable area free of dust and dirt to attach the pneumatic actuators.

3. Set the hydraulic valve on its mounting base.

4. Determine which spools are to be pneumatically controlled.

5. From the valve assembly:
a. Remove and discard the 1/4” retainer screws

and the valve spring cover.

b. Retain the handle end of the spool. Using a

5/16” hex Allen wrench, remove and discard
the 3/8” shoulder bolt and washer from the
end of the valve spool exposed by the
removal of the valve spring cover. Note: It
may be necessary to give the hex Allen
wrench a sharp rap to break the socket head
screw loose.

c. Remove and discard the original centering spring. Keep the two original centering

cups and the sleeve for reuse.

d. Ensure the original seal retainer on the valve spool is properly seated.

6. Assemble the new centering spring (item 2)

supplied with the pneumatic actuator using
the original centering cups and sleeve as
shown.

7. Apply a small bead of removable thread lock

to the threads of the spool adapter (item 2).
Holding the spool on the opposing end, hand
tighten (torque 45-50 in-lbs) in the centering
spring assembly by inserting 1/4” hex wrench
through the rear fitting port into the end of the
piston (Item 13). Do not use an air gun. Make
certain that the spring assembly does not bind
on the centering cups.

8. Make certain the o-ring (item 15) is in place.

Secure the pneumatic actuator assembly to
the valve body using the four socket head
screws and lock washers (Items 4 & 5). Test for
proper alignment by turning the valve spool.
The spool should rotate freely.

9. Assemble the valve to the mounting plate on

the hydraulic tank. Test spool for free move­ment.

Installation 

Blue Winch/Cable In

Green Winch/Cable Out

Orange Hoist Raise/On

Yellow Hoist Down/Off

Red PTO

Black Exhaust

Silver Supply

Silver Aux In

White Aux Out

Pneumatic Control Installation Continued...

Pre-Assembled Pneumatic Control Tower Installation

1. Determine a suitable location which is in a comfortable location for the driver and not

in the way of the transmission lever.

2. Position the lower bolt holes so that the bolts will miss any cable, wires or structural mem-

bers in or under the cab floor.

3. Mark and drill the four (4) 3/8” diameter holes for the 3/8” x 1-1/2” cap screws supplied

for the tower.

4. Determine a location in the area between the mounting holes to run the air lines.

5. Drill a 2” to 3” diameter hole through the floor of the truck. Remove all burrs and sharp

edges. Line the hole with the grommet material supplied.

6. Using the washers on the underside of the floor, attach the tower to the floor with the

3/8” screws and lock nuts.

After the control tower has been mounted, the air lines can be routed. The air line tubing
is color coded as follows:

To remove an air line from a fitting, push the line in, hold the internal sleeve of the fitting,
then pull the air line out.

1. Press the air lines through the hole lined with grommet material in the floor.

2. Route the exhaust air line outside of the truck cab.

3. Determine a suitable route for the air lines to the control valve. Avoid sharp bends,

sharp edges, and heat sources.

4. Install supplied elbow fittings into pneumatic actuators on the valve bank.

5. Connect the air lines to the elbow fittings in the pneumatic actuators.

6. Bundle the air lines together and secure out of harms way.

A decal with an assortment of .94” diameter labels are provided with the owner’s manual.
These decal labels can be applied to the underside of the clear plastic caps to identify
the function of each pneumatic control handle. After the decals have been applied,
snap the clear covers into the handles.

Start-Up Procedure

1. Charge the air system of the truck. Check all lines for leakage.

2. Operate the controllers and check for correct hydraulic valve movement. Note: The

controllers pressurize the port toward which the handle is moved. If the function is to be
reversed, exchange the air lines at the controller or actuator.

3. After the correct connections have been made and the hoist has been completely

installed, engage the PTO to check the operation of the hoist.

 Stellar Cable Hoist Owner’s Manual

PN 46818

PINTLE BUMPER ASSEMBLY

HOIST APRON

PN 46822 GUSSET

SLIDE UNDER HOIST APRON

ON OUTSIDE OF FRAME RAILS

AND WELD SOLID

FRAME RAIL

1/4" FILLET WELD

1/4" FILLET WELD

1/4” FILLET WELD

4- ”

13
32

PINTLE BUMPER

INSTALLATION

5/8" GRADE 8

5/8"NC X 1-3/4" GRADE 8

HEX HEAD CAP SCREWS

FLAT WASHERS

5/8" GRADE 8

FLAT WASHERS

5/8"NC SELF

LOCKING NUTS

LIGHTED BUMPER

INSTALLATION

Step 10: Bumper Installation

Lighted Bumper Installation

1. Align the holes in the lighted bumper with
the holes in the hoist sub-frame apron.

2. Install six (6) 5/8NC x 1-3/4” GD.8 Cap
Screws, twelve (12) Flat Washers, and six (6)
Hex Nuts. Torque to specifications.

3. Install wiring harness P/N 38056 through the
access hole.

4. Install the bumper lights as shown on parts
pages 59-60.

5. Connect the female end of wiring harness
P/N 38056 to the male end of wiring harness
P/N 40310 as shown on page 42.

6. Check all light functions. Important: The
back-up alarm should sound when the
back-up lights are on.

Pintle Bumper Installation

1. Position the bumper weldment over the hoist apron and center.

2. Make sure bumper is level and tack weld into position.

3. Match drill all fender and pintle mounting holes through the hoist apron.

4. Weld bumper to apron per weld call-out shown.

5. Position and weld the reinforcement gussets as shown.

6. Check all light functions. Important: The back-up alarm should sound when the back-up lights
are on.

Installation 

23.50

24.00

WELD 0.31" FILLET AROUND

TO BOTTOM OF HOIST

LARGE BLOCK TO THE REAR HEAVY DUTY ICC BUMPER

Bumper Installation Continued...

I.C.C. Bumper Installation

1. Connect the bumper weldment to the hoist with two (2) 3/4NC x 4-1/2” Cap Screws, Spacers,
Flat Washers and Self-Locking Nuts. It may be necessary to use Flat Washers between the
bumper uprights and the hoist frame.

2. Connect the lower links between the pivot on the lighted bumper and the ICC bumper. Use a
3/4NC x 2-1/2” GD.5 Cap Screw, Spacer, Flat Washer and Self Locking Nut to attach each link to
the lighted bumper. Use a 3/4NC x 4-1/2” GD.5 Cap Screw, Spacer, Flat Washer, and Self
Locking Nut to connect each link to the ICC bumper.

3. Torque nuts to specifications.

4. The ICC Bumper should fold up against or near the tail of the hoist as the unit is raised to the full­up position. If the ICC Bumper does not fold correctly, it will be necessary to add flat washers
between the lighted bumper and the sub-frame apron. To tuck the ICC Bumper closer to the
hoist frame, the flat washers must be installed on the upper lighted bumper mounting bolts. If
the ICC contacts the hoist before the unit is completely raised, the flat washers should be
installed on the lower lighted bumper mounting bolts.

ICC Bumper Installation (I.O.X.)

1. This ICC bumper is mounted in the same manner as the OR or IO ICC Bumper.

Pintle ICC Bumper Installation (See Illustration on Next Page)

1. Modify PN 46818 Pintle Bumper by welding PN 51629 collars to ICC bumper brackets.

2. Match drill holes in ICC bumper brackets to holes in PN 51629 collars 1.06 DIA.

3. Drill one side of PN 45813 Flat Link to 1.06” DIA.

4. Bolt PN 45814 Standard ICC bumper to existing brackets on the sides of the hoist frame.

5. Swing up ICC Bumper and locate where PN 48159 Bushings will be welded. Weld bushing to the
under side of hoist frame on both sides. Make sure cross-drilled holes in bushings are on the out­side of the hoist frame.

6. Swing bumper down and weld PN 51628 Stop to the top of the ICC Pivot Tube. (See Illustration)

7. Lock ICC Bumper in the down position using PN 45311 Pin and PN 45216 Lock Pin.

8. Bumper must be pinned down except when pulling a pup trailer. Pin bumper up when pup trail­er is attached to eliminate any possible damage to bumper or trailer tongue.

Heavy Duty ICC Bumper Installation

PN 31806

DUMP UP LIGHT KIT BUYERS SK10

BRACKET SHOWN

AS REFERENCE

Tighten Dump Up Light Kit to the bracket.

Installed

Note: See Electrical Schematic in the Hydraulic-Electrical Chapter for wiring diagram.

Locate bracket on hoist base.

 Stellar Cable Hoist Owner’s Manual

Step 11: Hoist Up Light Installation

Installation 

Position fender to allow
for max air bag travel
and spring compression.

Position fender to allow
for max walking beam
travel.

Position fender to allow adequate
clearance between fender & hydraulic
cylinder in upright extended position.

0.25” Weld Around
(6 Places)

Rear Fender

Tube Weldment

Fender
Weldment

1/2NC x 2” Square

Head cone Point

Set Screw

1/2NC Hex Nut

5/8NC x 5” GRD5

Cap ScrewFender
Connector:
Weld into place with five (5) 1” welds after
fenders and bumpers have been installed.

Front
Fender
Tube Weldment

Front Fender
Tube Weldment

End Cap

5/8” Std. Flat Washer

Fender
Weldment

End

Cap

5/8NC Self Locking Nut

Gusset

Spacer
1” x 2.5” x 2.5”

Steel Tandem/Tri-Axle

Step 12a: Fender Installation - Steel Tandem/Tri-Axle

 Stellar Cable Hoist Owner’s Manual

Match drill fenders and attach

3/8” bolt, flat washers and locknut.

Weld front braces to

cylinder mounting plate.

Position fender to allow
for max walking beam travel.

Notch out if needed.

Position fender to allow

adequate clearance between

fender and hydraulic cylinder

in upright extended position.

Weld center support to sub-frame.

After fender has been located properly,

locate and weld fender support.

Weld rear fender
mounts to bumper.

Weld on end caps.

(8)

Plastic Tandem/Tri-Axle

Right Front
Fender Brace

Left Front
Fender Brace

Drill 1/2” hole for wire
harness - both sides.

1/2” diameter hole ­Both mounting weldments.

Wire Harnerss (2)

2” Rubber Grommet (2)

2” Beehive Sealed Light (2)

Step 12b: Fender Installation - Plastic Tandem/Tri-Axle

Step 13: Mid-Body Light Installation

Step 14a: Removable Stop Installation

Slot for O.R. and I.O.

PN 47277

O.R. Removable

Stop

7.12”

3.25”

End of Torch

Cut Slot

1.44”

1.12”

PN 47276

I.O. Removable

Stop

3.25”

End of Torch

Cut Slot

Installation 

 Stellar Cable Hoist Owner’s Manual

PN 45621

O.R. Fold Down Stop

47272

I.O. Fold Down Stop

Outside Face

of Hoist Frame

Outside Face

of Hoist Frame

End of Torch

Cut Slot

.38 Fillet Weld

(Weld Both Sides,

Do not Weld Ends)

End of Torch

Cut Slot

.38 Fillet Weld

Around

Step 14b: Intermediate Stop Installation

Step 15: Reflective Tape Installation

PN 63907

(Both Sides - No Tarper)

PN 63907

(Both Sides - With Tarper)

Back

(All models)

60”

Install full width

ICC Bumper as shown.

NOTE:

Reflective tape locations and lengths
are for reference. Your reflective tape
location may differ due to equipment

options. Reflective tape to cover truck

chassis or hoist frame per ANSI Standard

Z245-1-1999

REF. ANSI Standard

Z245.1-1999

Z.2.16 Vehicle Conspicuity

6”

36”

12”

6”

24”

18”

54”

24

24”

6”

12”

18”

36”

Installation 

 Stellar Cable Hoist Owner’s Manual

Auxilary

Cylinder

Extender

Cylinder

Reeving

Cylinder

Control Valve

Reeving

Cylinder

Lift

Cylinder

Auxilary

F1 E1

E1 F1

EF

CD

AB

F

D

E

C

B

A

Ext. Tale

Reeving

Lift

Lift

Cylinder

Chapter 7 - Hydraulics - Electrical

Hydraulic Schematic

Hydraulics - Electrical 

 Stellar Cable Hoist Owner’s Manual

Standard Cylinder Mount

Hydraulic Routing - Standard Lift Cylinder

Hydraulic Routing - Telescopic Lift Cylinder

Telescopic Cylinder Mount

45585

Hydraulics - Electrical 

 Stellar Cable Hoist Owner’s Manual

Reverse Cylinder Mount

Hydraulic Routing - Reverse Mount Lift Cylinder

Hydraulics - Electrical 

1.50

TYP. 2

4.00

TYP. 2

.19

TYP. 2

.75 6.19

NOTE: PN:45143 ALWAYS
WELDED ON STREET SIDE

.19

.19

Reverse Mount Lift Cylinder Mounting Kit - PN 56094

Part 1

3

3

5

2

1

9

768

7

NOTE: CABLE HOIST
SHOWN AS REFERENCE

10

4

ITEM

PART

DESCRIPTION

QTY.

145585

FTG TEE JIC 12 JTX-S

2

264064

HOSE 0.75(471TC-06-39-12-12-12-

60)

2

364065

HOSE 0.75(471TC-06-39-12-12-12-

70)

2

4

45948

U BOLT 0.31X1.50X2.25 RD

4

5

45143PC

PLATE 0.25X3.00X5.75

1

6

3381PC

HOSE CLAMP BOLT ON 1210

CRANE

2

7

0343

WASHER 0.31 USS FLAT ZINC

10

8

C0927

CAP SCR 0.31-18X2.25 HHGR5

2

9

0342

NUT 0.31-18 HHGR5 NYLOC

2

10

46111

HOSE 0.75x39 JIC F KPAC

2

PN 56094

 Stellar Cable Hoist Owner’s Manual

Reverse Mount Lift Cylinder Mounting Kit - PN 56094

Part 2

Hydraulic Routing - Reeving Cylinder

Reeving Cylinder

Hydraulics - Electrical 

 Stellar Cable Hoist Owner’s Manual

Tail Extension IOX Cylinder Mount

Hydraulic Routing - Tail Extension IOX Cylinder Mount

Hydraulic Routing - Tail Extension ORX Cylinder Mount

Tail Extension ORX Cylinder Mount

Hydraulics - Electrical 

 Stellar Cable Hoist Owner’s Manual

NOTE: GROUND THE
WHITE WIRES TO THE
BUMPER.

EXISTING TRUCK

WIRING HARNESS

LH, TURN, BRAKE, LIGHT

(YELLOW)

RH, TURN, BRAKE, LIGHT

(GREEN)

TAIL, CLEARANCE, LIGHT

(BROWN)

BACK-UP LIGHT

(BLACK)

GROUND

(WHITE)

GROUND

(WHITE)

PTO

GROUND

PTO

LIGHT

GROUND
TO FRAME

TRUCK CAB

HOIST UP

LIGHT

FUSE

Note: The Hoist Up Light will only
be activated when the iginition is hot.
It is recommended to tap into the
PTO light power source when wiring.

BLOCK

COLORED

WHITE

REMOTE

SWITCH

REAR CLEARANCE

(BROWN/WHITE)

BACK-UP ALARM

(WHITE/BLACK)

BACK-UP ALARM

(WHITE/BLACK)

BACK-UP ALARM

(WHITE/BLACK)

BACK-UP ALARM

(WHITE/BLACK)

RED CLEARANCE

(WHITE/BROWN)

RED CLEARANCE

(WHITE/BROWN)

TAG LIGHT

(BROWN)

TAG LIGHT

(BROWN)

TAG LIGHT

(BROWN)

LH TURN/

STOP

RED LIGHT

(WHITE/
BROWN/
YELLOW)

LH TURN/

STOP

RED LIGHT

(WHITE/
BROWN/
YELLOW)

BACKUP

WHITE LIGHT

(WHITE/
BLACK)

RH TURN/

STOP

RED LIGHT

(WHITE/
BROWN/
YELLOW)

RH TURN/

STOP

RED LIGHT

(WHITE/
BROWN/
YELLOW)

BACKUP

WHITE LIGHT

(WHITE/
BLACK)

TAG LIGHT

(BROWN)

MID-BODY CLEARANCE

2” AMBER RND LED

MID-BODY CLEARANCE

2” AMBER RND LED

PN 12516

JUMPER TO MID-BODY

CLEARANCE LIGHTS

PN 38056

PN 40310

Electrical Schematics

Item PN Description

Qty.

2

SPOOL3SPOOL

1 46734 CONTROLLER STR NO LOCK WESCON KP60 2 3

2 45050 CONTROL MOUNT 2 SPOOL CONTROL 2 2

3 46658 CONTROL CABLE 108 IN WESCON KPAC 2 3

46713 CONTROL CABLE 156 IN WESCON KPAC 2 3

47284 CONTROL CABLE 252 IN WESCON KP60 2 3

4 46656 PLATE BULKHEAD CONTROL CABLE KP60 1 1

46291 CABLE CONN. KIT FOR V20 KPAC 2 3

5 CLEVIS (WITH 3/8” HOLE) 2 3

6PIN 23

7 COTTER PIN 2 3

Item PN Description

Qty.

2

SPOOL3SPOOL

45798 HANDLE HYDRAULIC KIT KPAC 2 3

8 VALVE HANDLE 2 3

9L

INK 23

10 COTTER PIN 6 9

11 LINK PLATE 2 3

12 PIN 2 3

13 HANDLE BRACKET 2 3

14 1/4NCX5/8” HEX SOCKET SCREW 4 6

15 0439 CAP SCR 0.25-20X4.00 HHGR5 3

C0916 CAP SCR 0.25-20X6.00 HHGR5 3

16 0333 NUT 0.25-20 HHGR5 NYLOC 3 3

17 46733 SCREW 0.38X1.50 THREAD CUTTING 3 3

Chapter 8 - Assembly Drawings

Cable Controls

Assembly Drawings 

 Stellar Cable Hoist Owner’s Manual

Item PN Description Qty.

1 C1002 CAP SCR 0.50-13X6.00 HHGR5 3

2 C6106 NUT 0.50-13 HHGR5 NYLOC 1

3 2-Spool Valve Assembly Gresen Shown 1

3-Spool Valve Assembly Gresen 1

4 45159 AIR ACTUATOR (V42) 1/8-NPT KPAC 1

48161

TOWER ASM AIR CONTROL 1

6 47986 CONTROL TOWER ASM 1

7 0478 CAP SCR 0.25-20X0.50 HHGR5 12

8 0521 WASHER 0.25 LOCK 12

9 0533 NUT 0.25-20 HH 12

10 Cover 1

11 45040 CAP AIR CONTROL TOWER KPCC

(USED WHEN NOT EQUIPPED WITH ITEM 19)

1

12

47467 MOUNT PLATE AIR CONTROL KP60 1

13 47090 SCREW SELF TAP 0.25X0.75 HWHH 4

14 46733 SCREW 0.38X1.50 THREAD CUTTING 4

15 0346 WASHER 0.38 USS FLAT ZINC 4

Item PN Description Qty.

16 0523 WASHER 0.38 LOCK 4

17 0535 NUT 0.38-16 HHGR5 4

18 42399 JOYSTICK DELL D45-1226-99-32 1

19 *47471 PNEUMATIC CONTROLLER 1

20 #10NC x 1/2” Cross Recess Pan

Head Machine Scr

ew

4

21 PTO CAP INDICATOR LIGHT 1

2

2 AIR VALVE 1

23 #10 Flat Washer 4

24 #10 External Tooth Lock Washer 4

25 #10 Hex Nut 4

26 1/8 NPT Male - 1/4” Tube 90º Com -

pression Fitting

1

27 46301 TEE ADAPTER 0.25 AIR QUICK LOCK 1

28 3/8 NPT Male - 1/4” Tube Straight

Compr

ession Fitting

1

29 PRESSURE PROTECTION VALVE 1

30 1/4NPT Hex Nipple 1

31

Compression FItting 1/8NPT Male

- 1/4” Tube Straight

1

* USED WITH 3-SPOOL VALVE ASSEMBLY ONLY.

Air Controllers Assembly 1

Assembly Drawings 

.YTQNOITPIRCSEDTRAPMETI

145307 CONTROL TOWER ASM 2SECT AIR K-PAC 1
2 0345 CAP SCR 0.38-16X1.50 HHGR5 4
3 0346 WASHER 0.38 USS FLAT ZINC 4
4 0523 WASHER 0.38 LOCK 4
5 0535 NUT 0.38-16 HHGR5 4

645687 ELBOW ADAPTER MALE SWIVEL (NOT SHOWN) 4

745159 AIR ACTUATOR (V42) 1/8-NPT KPAC (NOT SHOWN) 2

2 Section Air

PN 45833

3 Section Air

PN 46638

2

3

4

1

5

CAB FLOOR

.YTQNOITPIRCSEDTRAPMETI

145244 CONTROL TOWER ASM 3SECT AIR K-PAC 1
20345 CAP SCR 0.38-16X1.50 HHGR5 4
30523 WASHER 0.38 LOCK 4
4 0346 WASHER 0.38 USS FLAT ZINC 4
50535 NUT 0.38-16 HHGR5 4

645159 AIR ACTUATOR (V42) 1/8-NPT KPAC (NOT SHOWN) 3

745687 ELBOW ADAPTER MALE SWIVEL (NOT SHOWN) 6

3

5

1

2

4

CAB FLOOR

Air Controllers Assembly 2

 Stellar Cable Hoist Owner’s Manual

16

29

44

28

48

38

31

11

2630

10

23

15

43

1340

414

19

32

17

9

1

36 35

33

22

25

41

6

74234

24

37

39

48

20

32

4

32

4

34

48

30

31

4

6

34

7

41

24

21

32

32

31

24

37

21

30

5

12

18

45

27

2

343

47

46

NOTE:

- DECALS MUST BE BELOW TOP OF ROLLERS

- ALL ROLLERS AND SHEAVES MUST MOVE FREELY

ITEM

PART

DESCRIPTION

QTY.

1 0335

CAP SCR 0.38-16X1.25 HHGR5

2

2 0345

CAP SCR 0.38-16X1.50 HHGR5

4

3 0346

WASHER 0.38 USS FLAT ZINC

12

4 0347

NUT 0.38-16 HHGR5 NYLOC

37

5 0351

CAP SCR 0.38-16X1.00 HHGR5

1

6 0352

WASHER 0.50 USS FLAT ZINC

4

7 0359

CAP SCR 0.50-13X1.50 HHGR5

4

8 0427

MACHY WASHER 2.00ID 10GA

10

9 0505

CAP SCR 0.50-13X3.50 HHGR5

2

10 0512

CAP SCR 0.63-11X4.50 HHGR5

2

11 0532

CAP SCR 0.38-16X3.75 HHGR5

10

12 0523

WASHER 0.38 LOCK

1

13 1589

MACHY WASHER 3.00ID 14GA

4

14

26168PC COLLAR RETAINING 3.01X4.00X1.00

2

15 2826

NUT 0.63-11 HHGR5 NYLOC

2

16 2828

NUT 0.75-10 HHGR5 NYLOC

4

17 8621

CLAMP HOSE/TUBE AG-3

8

18 42393

SPRING FLAT K PAC

1

19 45177

BASE CABLE HOIST SI60

1

20 45304

ROLLER 6.00 KP60 INSIDE

8

21 45373

ROLLER 4.00 OUTSIDE KP60

10

22 45523

WIRE ROPE CLIP, 1 In. (G-450), CROSBY,

1010239

4

23 45535

PIN 2.00X27.25 KP60 ROLLER SHAFT

1

24 45552

ROLL PIN 0.38X3.50

3

25 45556

CABLE ASM 0.88X71 FT 6X37 EXIWRC

1

26 4556

4

REAR ROLLER ASSEMBLY KP60

1

27 4558

3

STRAP WLDMT CYLINDER REEVING KP60

2

28 4559

6

HANDLE WLDMT LOCK STRAP KP60

1

29 4562

3

CAP SCR 0.75-10X4.50 HHGR5

4

30 4663

1

DUMP KP60 174 IO

1

31

C0949

CAP SCR 0.38-16X3.00 HHGR5

15

32

c1592

ZERK 1/8 NPT STRAIGHT

27

33

C4659

HOSE CLAMP #16 SS

1

34

C6106

NUT 0.50-13 HHGR5 NYLOC

6

35

45096PC

PROP WLDMNT

1

36

45579PC

FLAT CROSS MEMBER PROP KP60

1

37 4513

9

SHEAVE 10IN X .88 CABLE ASM KP60

3

38

45372PC

COLLAR RETAINING 3.00X2.03X.75

10

39

45584PC PLATE COVER FRONT KP60

1

40 0578

CAP SCR 0.38-16X5.00 HHGR5

2

41

45481ZP

VERTICAL SHEAVE SHAFT KPAC

2

42

45138ZP

PIN SHEAVE AND CABLE SHAFT KPAC

1

43

45560ZP

PIN WLDMT REAR HINGE KP60

2

44 4541

1

CABLE END 0.88IN CABLE

1

45 6021

9

CYLINDER ASM CABLE HOIST (174/182)

1

46 4559

3

TUBE ASM 0.75X176.00 JIC KP6024-462 YZ

1

47 4559

2

TUBE ASM 0.75X179.00 JIC KP6024-463 YZ

1

45556

CABLE ASM 0.88X71 FT 6X37 EXIWRC (174-182 Models)

1

45500

CABLE ASM 0.88X81 FT 6X37 EXIWRC (194 Models)

1

48

49

45358ZP

PIN INSIDE ROLLER W/ZERK KP60

8

ITEM

PART

DESCRIPTION

QTY.

49

Main Hoist Assembly

7

8

1

2

10

11

12

9

5

4

3

3

6

15

15

10

14

9

13

10

17

16

18

ITEM

PART

DESCRIPTION

QTY.

1 45243

CYLINDER 7.00X80.00 KPAC

2

2 45114

REEVING SHEAVE WLDMT KP60

2

3 8621

CLAMP HOSE/TUBE AG-3

12

4 0346

WASHER 0.38 USS FLAT ZINC

6

5 0347

NUT 0.38-16 HHGR5 NYLOC

6

6 45551

BOLT CARRIAGE 0.38-16X3.00

6

7 19371

HOSE CLAMP 7.13-10.00 5416K43

4

8 18701

CLAMP PORT TUBE ZR518

4

9 45585

FTG TEE JIC 12 JTX-S

2

10

C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S

4

11 58391

TUBE ASM 0.75X96.82 JIC YZ

1

12 58392

TUBE ASM 0.75X94.94 JIC YZ

1

13 58389

TUBE ASM 0.75X11.50 JIC YZ

1

14 58390

TUBE ASM 0.75X14.06 JIC YZ

1

15 45590

TUBE ASM 0.75X93.00 JIC 24-429 YZ

2

16 2828

NUT 0.75-10 HH NYLOC

2

17 45623

CAP SCR 0.75-10X4.50 HHGR5

2

18

c1592

ZERK 1/8 NPT STRAIGHT

2

PN 60219

7

8

1

2

10

17

18

9

5

4

3

3

6

13

13

10

12

9

11

10

15

14

16

ITEM

PART

DESCRIPTION

QTY.

145349

CYLINDER 7.00X80.00 KPAC

2

245114

REEVING SHEAVE WLDMT KP60

2

38621

CLAMP HOSE/TUBE AG-3

12

40346

WASHER 0.38 USS FLAT ZINC

6

50347

NUT 0.38-16 HHGR5 NYLOC

6

645551

BOLT CARRIAGE 0.38-16X3.00

6

719371

HOSE CLAMP 7.13-10.00 5416K43

4

818701

CLAMP PORT TUBE ZR518

4

945585

FTG TEE JIC 12 JTX-S

2

10

C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S

4

11 58389

TUBE ASM 0.75X11.50 JIC YZ

1

12 58390

TUBE ASM 0.75X14.06 JIC YZ

1

13 45590

TUBE ASM 0.75X93.00 JIC 24-429 YZ

2

14 2828

NUT 0.75-10 HH NYLOC

2

15 45623

CAP SCR 0.75-10X4.50 HHGR5

2

16

c1592

ZERK 1/8 NPT STRAIGHT

2

17 60324

TUBE ASM 0.75X106.81 JIC YZ

1

18 60323

TUBE ASM 0.75X104.94 JIC YZ

1

PN 60221

Reeving Cylinder Assembly - PN 60219

174 and 182 Models

Assembly Drawings 

Reeving Cylinder Assembly - PN 60221

194 Models

 Stellar Cable Hoist Owner’s Manual

Chassis Mounted Parts

Item PN Description Qty.

1 45054 SUB-FRAME FRONT WELDMENT 1

2 45059 SUB-FRAME FRONT WELDMENT 1

3 46134 PLATE SUBFRAME EXTENDER CLAMP 2

4 46062 MOUNTING BRACKET RSRVR SI60 2

5 46063 TUBE RSRVR MOUNTING SI60 2

6 45600 MOUNT BRKT TRUCK FRAME LUG SI60 2

7 47089 NUT 0.63-18 HHGR5 NYLOC 2

8 C1038 WASHER 0.63 USS FLAT ZINC 2

9 45762 PLATE SUBFRAME CLAMP BTTM SI60 2

10 45761 PLATE SUBRAME SHIM SI60 4

11 45760 PLATE SUBFRAME CLAMP SI60 2

12 47088 CAP SCR 0.63-18X2.50 HHGR5 2

13 47531 PIN PIVOT 1

14 45144 PIN 2.50 KP60 DROP SHAFT 1

15 45758 FLAT 0.50X4.00X0.75 4

16 45757 TUBE 3.00X3.00X.19WX3.50 2

17 47852 WASHER FLAT 2.56IDX3.25ODX0.25 THCK 8

18 45756 COLLAR 2.51X3.25X1.50 W/HOLE 4

19 0507 CAP SCR 0.50-13X4.50 HHGR5 4

20 C6106 NUT 0.50-13 HHGR5 NYLOC 4

21 45597 HANDLE PROP SI60 2

Chassis Mounted Parts

Assembly Drawings 

 Stellar Cable Hoist Owner’s Manual

11

1

10

8

7

4

9

2

4

5

3

12

6

NOTE: USE REAR HOLE
TO BOLT CYLINDER
PIN WLDMT

ITEM

PART

DESCRIPTION

QTY.

1

49997

TUBE 5.00X3.00X0.38WX56.00

1

2

49995ZP

PIN WLDMT CYL MNT CABLE75

2

3

0500

CAP SCR 0.50-13X1.75 HHGR5

2

4

C6106

NUT 0.50-13 HHGR5 NYLOC

4

5

0352

WASHER 0.50 USS FLAT ZINC

2

6

55262

CYLINDER ASM 6.00X72.00 LIFT CABLE75 MNT

2

7

45756PC

COLLAR 2.51X3.50X1.50 W/HOLE

2

8

1593

MACHY WASHER 2.50ID 10GA

4

9

0507

CAP SCR 0.50-13X4.50 HHGR5

2

10

52889PC

CYL MNT WLDMT SS SI75 HP OFFSET

1

11

52892PC

CYL MNT WLDMT SS SI75 HP

1

12 31680

FTG ST RUN TEE 12-R6X

2

PN 55261

0.25

TYP. 2

0.25

TYP. 4

0.25

TYP. 4

0.25

TYP. 2

0.19 1.00

TYP. 4

Mounting Kit (Forward Mount) - PN 55261

Assembly Drawings 

11

1

10

8

7

4

9

2

4

5

3

12

6

NOTE: USE REAR HOLE
TO BOLT CYLINDER
PIN WLDMT

PN 56094

ITEM

PART

DESCRIPTION

QTY.

1

49997

TUBE 5.00X3.00X0.38WX56.00

1

2

49995ZP

PIN WLDMT CYL MNT CABLE75

2

3

0500

CAP SCR 0.50-13X1.75 HHGR5

2

4

C6106

NUT 0.50-13 HHGR5 NYLOC

4

5

0352

WASHER 0.50 USS FLAT ZINC

2

6

55262

CYLINDER ASM 6.00X72.00 LIFT CABLE75 MNT

2

7

45756PC

COLLAR 2.51X3.50X1.50 W/HOLE

2

8

1593

MACHY WASHER 2.50ID 10GA

4

9

0507

CAP SCR 0.50-13X4.50 HHGR5

2

10

52889PC

CYL MNT WLDMT SS SI75 HP OFFSET

1

11

52892PC

CYL MNT WLDMT SS SI75 HP

1

12 31680

FTG ST RUN TEE 12-R6X

2

0.25

TYP. 2

0.25

TYP. 4

0.25

TYP. 4

0.25

TYP. 2

0.19 1.00

TYP. 4

Mounting Kit (Reverse Mount) - PN 56094

 Stellar Cable Hoist Owner’s Manual

11

1

10

6

8

7

4

9

2

4

53

12

13

ITEM

PART

DESCRIPTION

QTY.

1

49997

TUBE 5.00X3.00X0.38WX56.00

1

2

49995ZP

PIN WLDMT CYL MNT CABLE75

2

3

0500

CAP SCR 0.50-13X1.75 HHGR5

2

4

C6106

NUT 0.50-13 HHGR5 NYLOC

4

5

0352

WASHER 0.50 USS FLAT ZINC

2

6

51078

CYLINDER ASM 5.50X185.75 TELO KPAC

2

7

45756PC

COLLAR 2.51X3.50X1.50 W/HOLE

2

8

1593

MACHY WASHER 2.50ID 10GA

8

9

0507

CAP SCR 0.50-13X4.50 HHGR5

2

10

52889PC

CYL MNT WLDMT SS SI75 HP OFFSET

1

11

52892PC

CYL MNT WLDMT SS SI75 HP

1

12 31680

FTG ST RUN TEE 12-R6X

1

13 55320

FTG ST RUN TEE 16-R6X

1

PN 55265

Mounting Kit (Telescopic) - PN 55265

truck frame, clamp to truck frame using shims if needed. Drill three (3) 5/8" holes through
cab guard and truck frame approx. 3" apart (both sides). Bolt cab guard to truck frame.

Adjust position on truck frame to protect window & back of cab. Square cab guard with

FRAME RAIL

ITEM PART DESCRIPTION QTY.

1 47262 CAB GUARD WLDMT KP60 1
247265 FLAT 0.25X2.00X10.50 2
347264CLAMP BAR CAB GUARD KP60 2
42826 NUT 0.63-11 HHGR5 NYLOC 8
52827 CAP SCR 0.63-11X4.00 HHGR5 2
6C0964 CAP SCR 0.63-11X3.50 HHGR5 6
7C1038 WASHER 0.63 USS FLAT ZINC 6

6

7

1

4

3

5

4

2

PN 47263

Cab Guard - PN 47263

Assembly Drawings 

 Stellar Cable Hoist Owner’s Manual

7

7

5

4

4

6

2

2

12

10

3

1

8

9

13

ITEM

PART

DESCRIPTION

QTY.

1 46580

UBTB WLDMT OH 20X48X15

1

2

46578PC

UBTB MNT WLDMT 15.00D-KPAC

2

3 46577

DOOR OH 16.19X40.06 VECTOR SPT-KPAC

1

4 0352

WASHER 0.50 USS FLAT ZINC

8

5 0359

CAP SCR 0.50-13X1.50 HHGR5

4

6

C6106

NUT 0.50-13 HHGR5 NYLOC

4

7 46590

CAP SCR 0.50X1.50 SQ HD CP SS

2

8

22045

BRKT ROLLER MOUNT OH DOOR

2

9

4110

ROLLER OH DOOR UHMW

2

10 23763

LATCH ASM VECTOR SGL PT

1

11 4183

ANGLE UHMW RH 1.50X1.50X0.25X1.25

1

12 4167

ANGLE UHMW LH 1.50X1.50X0.25X1.25

1

13 16333

NUT 0.50-13 HH JAM NYLOC

2

PN 46579

Under Body Tool Box - PN 46579

3

2

9

RETURN PORT FACING THIS SIDE

5

4

10

1

8

7

6

ITEM

PART

DESCRIPTION

QTY.

1 46130

RSRVR WLDMT 60GAL KP60

1

2 15463

THERMO SIGHT GAUGE

1

3 45075

FILTER K-PAC TANK TOP

1

4

C6353

WASHER 0.38 SAE FLAT YELLOW GR8

4

5

0335

CAP SCR 0.38-16X1.25 HHGR5

4

6 15464

TANK COVER

1

7

C4845

PLUG 0.75 NPT SQ HD BLK

1

8

C6327

FILTER STRAINER 35GAL TF-2030

1

9

57739

CAP FILL ASM W/3” NECK 1PSI

1

10 58396

GASKET RG-11 TANK TOP FILTER

1

PN 46133

Reservoir Assembly - PN 46133

Assembly Drawings 

 Stellar Cable Hoist Owner’s Manual

PN 45710

1

4

2

10

3

26

12

13

27

8

6

21

7

5

16

11

12

15

14

15

19

17

18

13

25

24

ITEM

PART

DESCRIPTION

QTY

1

46133

RSRVR ASM 60GAL KP60

1

2

D1306

FTG ADAPT MSTR/FSTR 16-12 F5OG5

1

3

30541

FTG ADAPT 12-1/4 F5OG

1

4

9758

FTG ST TH-F PIPE EL 90 6805-20-20

1

5

C2282

FTG 1.25 NPT TO 1.25 BARB

1

6

D0652

ST EL 2.00 90 DEG STL

1

7

45831

HOSE 1.25X19.00 KP60

1

8

C4750

VALVE BALL 2.00

1

10 59841

VB 2-SECT VA20 KIT

1

11

C0954

CAP SCR 0.38-16X4.50 HHGR5

3

12 0346

WASHER 0.38 USS FLAT ZINC

7

13 0347

NUT 0.38-16 HHGR5 NYLOC

4

14 45802

FTG ADAPT MJIC/MORING 16-16 45 DEG

1

15

C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S

4

16 8617

FTG HOSE BARB 1.25 90 DEG MNPT

1

17

C0953

CAP SCR 0.38-16X4.00 HHGR5

1

18

C6353 WASHER 0.38 SAE FLAT YELLOW GR8

1

19 6397

GAUGE OIL LF 2.5 0-5000 CBM

1

20

46063PC

TUBE RSRVR MOUNTING KP60

2

21 7285

NIPPLE 2.00X3.00 BLK

1

22

C1123

HOSE CLAMP 88 DB-20

2

23 16333

NUT 0.50-13 HH JAM NYLOC

6

24 46590

CAP SCR 0.50X1.50 SQ HD CP SS

6

25 c4819

HOSE CLAMP 2.00

2

26 17766

HOSE SUCT 2.00 10FT

1

27

C4730

FTG HOSE BARB 2.00

1

24

23

24

23

2 Section Valve Bank Reservoir - PN 45710

PN 46642

8

7

10

2

12

13

23

4

6

26

28

1

12

11

5

3

14

21

9

16

15

17

20

19

18

27

24

25

2425

22

ITEM

PART

DESCRIPTION

QTY

1 46133

RSRVR ASM 60GAL KP60

1

2

9758

FTG ST TH-F PIPE EL 90 6805-20-20

1

3

C2282

FTG 1.25 NPT TO 1.25 BARB

1

4

D0652

ST EL 2.00 90 DEG STL

1

5

45831

HOSE 1.25X19.00 KP60

1

6

C4750

VALVE BALL 2.00

1

7

D1306

FTG ADAPT MSTR/FSTR 16-12 F5OG5

1

8

30541

FTG ADAPT 12-1/4 F5OG

1

10 59843

VB 3-SECT VA20 KIT

1

11

C0954

CAP SCR 0.38-16X4.50 HHGR5

3

12 0346

WASHER 0.38 USS FLAT ZINC

7

13 0347

NUT 0.38-16 HHGR5 NYLOC

4

14 8617

FTG HOSE BARB 1.25 90 DEG MNPT

1

15 45802

FTG ADAPT MJIC/MORING 16-16 45 DEG

1

16

D1189

FTG ST TH CONNECT JIC 8-12 F5OX

2

17

C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S

4

18

C0953

CAP SCR 0.38-16X4.00 HHGR5

1

19

C6353 WASHER 0.38 SAE FLAT YELLOW GR8

1

20 6397

GAUGE OIL LF 2.5 0-5000 CBM

1

21

46063PC

TUBE RSRVR MOUNTING KP60

2

22

C1123

HOSE CLAMP 88 DB-20

2

23 7285

NIPPLE 2.00X3.00 BLK

1

24 46590

CAP SCR 0.50X1.50 SQ HD CP SS

6

25 16333

NUT 0.50-13 HH JAM NYLOC

6

26

C4730

FTG HOSE BARB 2.00

1

27 c4819

HOSE CLAMP 2.00

2

28 17766

HOSE SUCT 2.00 10FT

1

3 Section Valve Bank Reservoir - PN 46642

Assembly Drawings 

 Stellar Cable Hoist Owner’s Manual

2

1

3

4

5

ITEM

PART

DESCRIPTION

QTY

1

46062PC

MOUNTING BRACKET RSRVR KP60

2

246063

TUBE RSRVR MOUNTING KP60

2

310662

CAP SCR 0.50-13X2.50 HHGR8

12

45468

NUT 0.50-13 HHGR8 NYLOC

12

5

D0790

WASHER 0.50 SAE FLAT YELLOW GR8

24

For Reservior

PN 45710

For Reservior

PN 46642

ITEM

PART

DESCRIPTION

QTY

1

46062PC

MOUNTING BRACKET RSRVR KP60

2

2 46063

TUBE RSRVR MOUNTING KP60

2

3 10662

CAP SCR 0.50-13X2.50 HHGR8

14

4 5468

NUT 0.50-13 HHGR8 NYLOC

14

5

D0790

WASHER 0.50 SAE FLAT YELLOW GR8

28

2

3

5

4

1

Reservoir Mounting Bracket for PN 45710

14

20

17

10

8

9

18

13

9

19

12

11

11

15

4

3

16

12

19

3

1

6

5

2

7

12

19

ITEM

PART

DESCRIPTION

QTY.

1

0335

CAP SCR 0.38-16X1.25 HHGR5

8

2

0340

WASHER 0.25 FLAT

8

3

0346

WASHER 0.38 FLAT

16

4

0347

NUT 0.38-16 HH NYLOC

8

5

0480

CAP SCR 0.25-20X1.00 HHGR5

4

6

0533

NUT 0.25-20 HH

4

7

0654

NUT 0.25-20 WING

4

8

2320

LICENSE PLATE LIGHT ROUND 430 W

1

9

10334

GROMMET 4.00 ROUND LAMP (PETERSON)

7

10 11693

CAP SCR 0.63-11X1.75 HHGR8

6

11 13143 LIGHT STOP/TURN/TAIL 4 RND LED

4

12 13145

LIGHT CLEARANCE RED RND 2 LED

7

13 18742

BACKUP ALARM ACORN 97 DECIBAL

1

14 24868

NUT 0.63-11 HHGR8 NYLOCK ZY

6

15 27626

LIGHT BACKUP LED 62391

2

16

45039PC

PLATE MUD FLAP BACKING 43"FENDER KP

2

17 45812

BUMPER WLDMT STANDARD KP60

1

18

C0073

TERML 16-14 BLUE BUTT WATER TIGHT

2

19

C4862

GROMMET FOR 2 CLEARANCE 30700

7

20

C5902 WASHER 0.63 SAE FLAT YELLOW GR8

12

PN 45887

Standard Lighted Bumper - PN 45887

Assembly Drawings 

 Stellar Cable Hoist Owner’s Manual

11

9

2

3

7

9

10

12

15

13

15

14

4

8

16

17

8

8

5

6

6

3

8

7

7

3

18

ITEM

PART

DESCRIPTION

QTY.

1 62293

BUMPER WLDMT 90K PINTLE TARPER

1

2

45039PC

PLATE MUD FLAP BACKING 43"FENDER KP

2

3 13145

LIGHT CLEARANCE RED RND 2 LED

7

4 2320

LICENSE PLATE LIGHT ROUND 430 W

1

5 27626

LIGHT BACKUP LED 62391

2
6 13143 LIGHT STOP/TURN/TAIL 4 RND LED 4
7

C4862

GROMMET FOR 2 CLEARANCE 30700

7

8 10334

GROMMET 4.00 ROUND LAMP
(PETERSON)

7

9 0346

WASHER 0.38 FLAT

16

10 0335

CAP SCR 0.38-16X1.25 HHGR5

8

11 0347

NUT 0.38-16 HH NYLOC

8

12 0480

CAP SCR 0.25-20X1.00 HHGR5

4

13 0533

NUT 0.25-20 HH

4

14 0654

NUT 0.25-20 WING

4

15 0340

WASHER 0.25 FLAT

8

16

C0073

TERML 16-14 BLUE BUTT WATER TIGHT

2

17 18742

BACKUP ALARM ACORN 97 DECIBAL

1

18 46822

GUSSET 11.50X10.00X.75 PINTLE BUMPER

2

PN 46818

Pintle Bumper - PN 46818

5

4

6

2

1

3

7

4

7

4

ITEM

PART

DESCRIPTION

QTY.

1 53398

BUMPER WLDMT ICC WIDE

1

2

45813PC

PLATE LINK ICC BUMPER

2

3 45815

SPACER 1.25ODX0.75IDX2.16

4

4

C6219

WASHER 0.75 SAE FLAT YELLOW GR8

16

5

C0538

NUT 0.75-10 HHGR8 NYLOC

6

6 58681

CAP SCR 0.75-10X2.50 HHGR8

2

7 5841

CAP SCR 0.75-10X4.50 HHGR8

4

PN 53397

ICC Wide Bumper - PN 53397

Assembly Drawings 

 Stellar Cable Hoist Owner’s Manual

1

2

3

5

4

ITEM

PART

DESCRIPTION

QTY.

1 46804

BUMPER WLDMT ICC HEAVY DUTY KPAC

1

2

46877PC

PIVOT BLOCK WLDMT ICC KP60

2

3 5223

NUT 1.25-7 HHGR5 NYLOC

2

4 46810

PIN SNAP LOCK 1.00 KPAC 60-406

2

5 46811

CAP SCR 1.25-7X5.50 HHGR5

2

PN 46809

22.00

21.51

(.31)

W=.47
TYP. 4

.31

TYP. 4

ICC Heavy Duty Bumper - PN 46809

35.50

66.38

15.44

19.00

16.00

.25

TYP(2)

.19

TYP (2)

.25

TYP(2)

3

1

4

2

ITEM

PART

DESCRIPTION

QTY.

1

45572

TUBE 3.00X2.00X0.25WX66.00

1

2

43138

PLATE 0.19X2.63X1.63

2

3

45573

TUBE 3.00X2.00X0.25WX22.63

2

4

21447

TUBE 3.00X2.00X0.25WX14.00

2

PN 45574

22.00

.25

TYP. 4
THREE SIDES
OF TUBE

(.31)

W=.47
TYP. 4

ICC Bumper Weldment - PN 45574

Assembly Drawings 

 Stellar Cable Hoist Owner’s Manual

13

15

17

8

18

16

5

19

7

20

2

10

4

36

12

9

14

11

9

6

3

3

ITEM

PART

DESCRIPTION

QTY.

1 48849

BUMPER WLDMT STANDARD KP60 NRW
ICC

1

2

27626

LIGHT BACKUP LED 62391

2

3

13145

LIGHT CLEARANCE RED RND 2 LED

7

4

13143 LIGHT STOP/TURN/TAIL 4 RND LED 4

5

10334

GROMMET 4.00 ROUND LAMP (PETERSON)

7

6

C4862

GROMMET FOR 2 CLEARANCE 30700

7

7

18742

BACKUP ALARM ACORN 97 DECIBAL

1

8

2320

LICENSE PLATE LIGHT ROUND 430 W

1

9

45039PC

PLATE MUD FLAP BACKING 43"FENDER KP

2

10 0346

WASHER 0.38 FLAT

16

11 0335

CAP SCR 0.38-16X1.25 HHGR5

8

12 0347

NUT 0.38-16 HH NYLOC

8

13

C5902 WASHER 0.63 SAE FLAT YELLOW GR8

12

14 24868

NUT 0.63-11 HHGR8 NYLOCK ZY

6

15 11693

CAP SCR 0.63-11X1.75 HHGR8

6

16 0480

CAP SCR 0.25-20X1.00 HHGR5

4

17 0533

NUT 0.25-20 HH

4

18 0654

NUT 0.25-20 WING

4

19 0340

WASHER 0.25 FLAT

8

20

C0073

TERML 16-14 BLUE BUTT WATER TIGHT

2

PN 48846

ICC Standard Narrow Bumper - PN 48848

1

3

3

5

6

5

6

5

4

4

5

6

5

2

5

7

5

ITEM

PART

DESCRIPTION

QTY.

1 48847

BUMPER WLDMT ICC NARROW KPAC

1

2

45813PC

PLATE LINK ICC BUMPER

2

3 45815

SPACER 1.25ODX0.75IDX2.16

4

4 5841

CAP SCR 0.75-10X4.50 HHGR8

4

5

C6219

WASHER 0.75 SAE FLAT YELLOW GR8

18

6

C0538

NUT 0.75-10 HHGR8 NYLOC

6

7 58681

CAP SCR 0.75-10X2.50 HHGR8

2

PN 48846

ICC Narrow Bumper - PN 48846

Assembly Drawings 

 Stellar Cable Hoist Owner’s Manual

5

7

6

2

1

3

4

ITEM

PART

DESCRIPTION

QTY.

1

62664PC BUMPER WLDMT ICC STANDARD EXT

1

2

45813PC

PLATE LINK ICC BUMPER

2

3

45815

SPACER 1.25ODX0.75IDX2.16

4

4

45623

CAP SCR 0.75-10X4.50 HHGR5

4

5

C0538

NUT 0.75-10 HHGR8 NYLOC

6

6

58681

CAP SCR 0.75-10X2.50 HHGR8

2

7

C6219 WASHER 0.75 SAE FLAT YELLOW GR8

18

PN 62663

ICC Extendable Bumper - PN 62663

7

3

6

1

4

5

2

8

NOTE: MUD FLAPS ARE ONLY INCLUDED WITH A FACTORY INSTALLATION

ITEM

PART

DESCRIPTION

QTY.

1

46626

STD FEND WELDMENT-48"

2

2

45039PC

PLATE MUD FLAP BACKING 43"FENDER KP

2

3

46627PC

FENDER SUPPORT WELDMENT

4

4

0347

NUT 0.38-16 HH NYLOC

8

5

0351

CAP SCR 0.38-16X1.00 HHGR5

8

6

0537

NUT 0.50-13 HH

4

7

46590

CAP SCR 0.50X1.50 SQ HD CP SS

4

8

C4821

MUD FLAP 24.00X24.00 STELLAR

2

PN 46299

Tri-Axle Fenders - PN 46299

NOTE: Includes PN 46122 Tandem Fenders

Assembly Drawings 

 Stellar Cable Hoist Owner’s Manual

4

9

1

11

12

2

13

8

6

10

75

3

15 16 16 17

14

ITEM

PART

DESCRIPTION

QTY.

1 46121

WLDMT FENDER STEEL TANDEM KP60

2

2

46120PC

TUBE REAR FENDER SUPPORT

1

3

46119PC

WLDMT TUBE FRONT FENDER

2

4

46117PC

TUBE FRONT FENDER SUPPORT

2

5 0537

NUT 0.50-13 HH

4

6 2826

NUT 0.63-11 HH NYLOC

3

7 46590

CAP SCR 0.50X1.50 SQ HD CP SS

4

8

47208PC

PLATE 1.00X2.50X2.50 SPACER KP60

3

9 47209

BRKT FENDER KP60

2

10 47210

FLAT 0.13X1.50X24.50 HR

2

11 47211

CAP 0.13X3.00X2.88 FENDER KP60

2

12

C0966

CAP SCR 0.63-11X5.00 HHGR5

3

13

C1038

WASHER 0.63 FLAT

3

14

46906PC

BRKT GANTRY MNT KPAC

2

15

C1026

CAP SCR 0.63-11X2.50 HHGR8

10

16

C5902 WASHER 0.63 SAE FLAT YELLOW GR8

20

17 24868

NUT 0.63-11 HHGR8 NYLOC

10

PN 46122

Tandem Fenders - PN 46122

.19

TYP. 2

.25

TYP. 8

.25

TYP. 4

.19

TYP. 2

.25

TYP. 4

.25

TYP. 2

Tandem Fenders - PN 46122 Continued...

Assembly Drawings 

 Stellar Cable Hoist Owner’s Manual

ITEM PART DESCRIPTION QTY.

63TALF 83.0 REHSAW64301
03COLYN HH 61-83.0 TUN74302

310682 CAP SCR 0.38-16X1.50 BTNHD SOCKT SS 24

445565PC

BRKT FENDER MNT CNTR KPAC TAND
POLY

2

545566PC

BRKT FENDER MNT REAR KPAC TAND
POLY

2

645567FENDER TANDEM HALF KPAC POLY 4

436.4X05.1X31.0 TALF865547
8 45569PC BRKT FENDER MNT FRRH KPAC TAND POLY 1
9 45570PC BRKT FENDER MNT FRLH KPAC TAND POLY 1

10 45571PC TUBE 2.00X2.00X0.25WX29.88 2
11 C0949 CAP SCR 0.38-16X3.00 HHGR5 6

6

7

3

2

1

1

10

8

4

5

9

2

1

11

Tandem Poly Fenders - PN 45795

5

2

4

1

42

5

3

3

ITEM

PART

DESCRIPTION

QTY.

1

45891

FENDER TRI-AXLE MIDDLE POLY KPAC

1

2

45890

FENDER TRI-AXLE FRNT/REAR POLY KPAC

2

3

59596

FENDER TRI-AXLE TRIM PLATES POLY

4

4

45892

PLATE FORMED BRKT CNTR TRI POLY FENDER KPAC
(QTY 4 INCLUDED IN KIT 45892)

4

5

45892

PLATE FORMED BRKT TAPERED POLY FENDER KPAC
(QTY 4 INCLUDED IN KIT 45892)

4

PN 45893

Tri-Axle Poly Fenders - PN 45893

Assembly Drawings 

 Stellar Cable Hoist Owner’s Manual

1

2

ITEM

PART

DESCRIPTION

QTY.

1 60132

CYLINDER 6.00X72.00 LIFT HOLLOW ROD

1

2

C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S

2

PN 55262

51078

2

1

3

NOTE: SEAL KIT P/N 48967

.YTQNOITPIRCSEDTRAPMETI
1 45737CYLINDER 5.50X185.75 TELO KPAC1
2 46113 FTG 90DEG MSTR/MJIC 16-20C50X1
3 46114 FTG MJIC/MSTR 90 12-16 C5OX1

Standard Lift Cylinder - PN 55262

Telescopic Lift Cylinder - PN 51078

NOTE: SEAL KIT P/N 45306

.YTQNOITPIRCSEDTRAPMETI
1 45243 CYLINDER 7.00X80.00 KPAC1
2C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S2

2

1

2

51080

Standard Reeving Cylinder - PN 51080

1

2

2

NOTE: SEAL KIT P/N 45306

.YTQNOITPIRCSEDTRAPMETI
1 45349 CYLINDER 7.00X80.00 KPAC1
2C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S2

51201

174 and 182 Models

Assembly Drawings 

Long Reeving Cylinder - PN 51201

194 Models

 Stellar Cable Hoist Owner’s Manual

CYLINDER ASM 3.50X40.00 KP60 IOX

51202

2

2

1

NOTE: SEAL KIT P/N 51070

.YTQNOITPIRCSEDTRAPMETI
146153 CYLINDER 3.50X40.00 KP60 IOX 1
2 46680 FTG MJIC/MSTR 90 8 C5OX 2

.YTQNOITPIRCSEDTRAPMETI
145611 CYLINDER 3.50X80.00 KP60 ORX 1
24594 FTG ADAPT MSTR/MJIC 8 F5OX-S 1
346680FTG MJIC/MSTR 90 8 C5OX 1

1

2

3

NOTE: SEAL KIT P/N 51071

CYLINDER ASM 3.50X80.00 KP60 ORX

51203

Tail Extension Cylinder - PN 51202

IOX Models

Tail Extension Cylinder - PN 51203

ORX Models

6

1

3

4

2

4

5

NOTE: RATCHET TIE DOWN
SHOWN AS REFERENCE.

ITEM

PART

DESCRIPTION

QTY.

1

45496

STRAP 3X36 W/LOOP KPAC

1

2

45497PC

STRAP HOOK (HOLD-DOWN) KPAC

1

3

C6106

NUT 0.50-13 HHGR5 NYLOC

1

4

0352

WASHER 0.50 USS FLAT ZINC

2

5

C1001

CAP SCR 0.50-13X5.50 HHGR5

1

6

45895

WINCH BAR STANDARD

1

PN 63150

Ratchet Strap Kit - PN 63150

Assembly Drawings 

 Stellar Cable Hoist Owner’s Manual

1

4

3

2

5

ITEM

PART

DESCRIPTION

QTY.

1

42917PC

HOLD DOWN WELDMENT

2

2

0356

CAP SCR 0.63-11X1.50 HHGR8

10

3

0526

WASHER 0.63 LOCK

10

4

C5902 WASHER 0.63 SAE FLAT YELLOW GR8

10

5

45859

FLAT TAP HOLD DOWN KP60

2

DIM. A

DIM. B

.25

1

.25

1

TYP. (2)

.25

2-5.5

.25

2-5.5

TYP. (2)

PN 42918

LENGTH/MODEL

DIM. A

DIM. B

174

35.75"

182/194

43.75"

IO

5.50"

OR 8.00"

Bolted Hold Down (Optional) - PN 42918

Chapter 9 - Replacement Parts

Hydraulic Components

Part number Description

15463 Thermo Sight gauge
45074 Breather cap - Fill neck
15464 Tank cover - Clean out
C6327 Filter strainer
45332 Filter element
45503 Relief valve
45343 Cylinder 6.00" x 72.00" Lift
45749 Cylinder seal kit (45343) 6.00 x 72.00
45737 Cylinder - Telescopic 5.50" x 185.75" Lift
48967 Cylinder seal kit (45737) 5.50" x 185.75"
45243 Cylinder - Standard Reeving model 174 & 182 SI60 7.00" X 80.00"
45306 Cylinder seal kit (45243 & 45349) 7.00" x 80.00" 174, 182, & 194
45349 Cylinder - Long Reeving model 194 SI60 7.00" X 80.00" Long
46153 Cylinder - Tail Extension SI60 IOX model hoists 3.50" x 40.00"
51070 Cylinder seal kit (46153) 3.50" x 40.00"
45611 Cylinder - Tail Extension SI60 ORX model hoists 3.50" x 80.00"
51071 Cylinder seal kit (45611) 3.50" x 80.00"
Cable Hoist Components

Part number Description

45372PC Collar retaining 2.75x2.03x0.75
0427 Machine Washer 2.00ID 10ga.
1589 Machine Washer 3.00ID 14ga.
C1592 Grease Zerk 1/8 NPT straight
45373 Roller 4.00" outside SI60
45564 Roller - Rear Assembly SI60
45304 Roller 6.00" SI60 Inside
45481 Shaft - Vertical sheave
45523 U-Bolt Clamp 0.88" SI60
46905 U-Bolt Clamp 1.00" SI75
45556 Cable asm - Reeving cylinders 0.88" x 71 ft
45500 Cable asm - Reeving cylinders 0.88" x 81 ft
45410 Cable end casting SI60
45411 Cable end - 0.88"
46604 Cable end - 1.00"
42393 Spring
45114 Reeving Sheave weldment SI60
46712 Reeving Sheave weldment SI75
45138 Pin sheave and cable shaft
45139 Sheave 10" - cable asm SI60
45583 Strap weldment cylinder reeving SI60
49565 U-Bolt 0.50" x 6.75"w x 7.88"
47277 Removable stop - OR model Cable hoists
47276 Removable stop - OR model Cable hoists
47272 Intermediate stop - IO Fold down stop
45621 Intermediate stop - OR Fold down stop

Chassis Mounted Components

Part number Description

45600 Mount Brkt - Truck frame lug SI60

47531 Pin - Pivot
45144 Pin - 2.50" drop shaft SI60
45756PC Collar 2.51x3.25x1.50 w/hole
Controller & Electrical Components

Part number Description

46734 Controller - Straight No Lock
42399 Controller - Joystick
47471 Controller - Pnuematic
49580 Controller - 2 section Pnuematic
45159 Air Actuator (V42)
45798 Handle kit - 2 section VB
D1810 Air Line for air controllers
45907 Switch - Remote SI60
45908 Light - Dump up
46658 Control Cable 108"
46713 Control Cable 156"
47284 Control Cable 252"
46291 Cable connection kit (V20)
Rear Bumper Components

Part number Description

13143 Light - Stop/Turn/Tail 4" Round LED

27626 Light - Back up LED
13145 Light - Clearance (Red) 2" Round LED
13144 Light - Clearance (Amber) 2" Round LED
2320 Light - License plate
18742 Back up Alarm
45813PC Flat link - ICC Bumper
45815PC Spacer 1.25"OD x 0.75"ID x 2.16"
46810 Pin snap lock - 1.00" ICC Heavy duty bumper
Under Body Tool Box Components

Part number Description

23759 Latch - Door
23764 Latch Gasket - Door
33914 Door roller asm for 1 side Includes 4110, 22045, 4166, 4659
4410 Roller OH door
22045 Bracket - Roller OH door
4166 Cap Screw - Shoulder 0.38"
4659 Nut - Center lock 0.38"
4183 Angle - UHMW RH
4167 Angle - UHMW LH
Fender Components

Part number Description

46626 Fender Weldment - Standard 48"
46121 Fender Weldment - Steel Tandem SI60
45567 Fender - Tandem Poly SI60 Half
45891 Fender - Tri-Axle Middle section Poly
45890 Fender - Tri-Axle Front & Rear sections Poly
C4821 Mud Flap 24.00" x 24.00" Stellar

Replacement Parts 

Limited Warranty Statement

Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under
proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. This warranty
shall cover the following:

Stellar Cranes, Stellar Hooklift Hoists, Stellar Cable Hoists, Stellar Container Carriers, Stellar Service Trucks, and Stellar X-Tra-Lift Systems:

Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date
ofmanufacture,
Twelve (12) month repair labor from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) month from date of
manufacture, and
Thirty-six (36) month warranty on all Stellar Manufactured structural parts from the date recorded by Stellar as the in-service date, not to extend beyond
forty-eight (48) months from date of manufacture.

Stellar Tarper Systems:

Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date
of manufacture and
Three (3) month repair labor from the date recorded by Stellar as the in-service date, not to extend beyond fifteen (15) month from date of
manufacture.

The in-service date will be derived from the completed warranty registration card. In the event a warranty registration card is not received by Stellar, the
factory ship date will be used.

Stellar’s obligation under this warranty is limited to, and the sole remedy for any such defect shall be, the repair and/or replacement (at Stellar’s option)
of the unaltered part and/or component in question. Stellar after-sales service personnel must be notified by telephone, fax, or letter of any warranty­applicable damage within fourteen (14) days of its occurrence. If at all possible, Stellar will ship the replacement part within 24-hours of notification by
the most economical, yet expedient, means possible. Expedited freight delivery will be at the expense of the owner.

Warranty claims must be submitted and shall be processed in accordance with Stellar’s established warranty claim procedure. Stellar after-sales service
personnel must be contacted prior to any warranty claim. A return materials authorization (RMA) account number must be issued to the claiming party
prior to the return of any warranty parts. Parts returned without prior authorization will not be recognized for warranty consideration. All damaged parts
must be returned to Stellar freight prepaid; freight collect returns will be refused. Freight reimbursement of returned parts will be considered as part of
the warranty claim.

Warranty service will be performed by any Stellar new equipment distributor, or by any Stellar-recognized service center authorized to service the type
of product involved, or by the Stellar factory in the event of a direct sale. At the time of requesting warranty service, the owner must present evidence
of date of delivery of the product. The owner shall be obligated to pay for any overtime labor requested of the servicing company by the owner, any
field service call charges, and any towing and/or transportation charges associated with moving the equipment to the designated repair/service
provider.

All obligations of Stellar and its authorized dealers and service providers shall be voided if someone other than an authorized Stellar dealer provides
other than routine maintenance service without prior written approval from Stellar. In the case repair work is performed on a Stellar-manufactured
product, original Stellar parts must be used to keep the warranty in force. The warranty may also be voided if the product is modified or altered in any
way not approved, in writing, by Stellar.

The owner/operator is responsible for furnishing proof of the date of original purchase of the Stellar product in question. Warranty registration is the
ultimate responsibility of the owner and may be accomplished by the completion and return of the Stellar product registration card provided with the
product. If the owner is not sure of registration, he is encouraged to contact Stellar at the address below to confirm registration of the product in
question. This warranty covers only defective material and workmanship. It does not cover depreciation or damage caused by normal wear and tear,
accident, mishap, untrained operators, or improper or unintended use. The owner has the obligation of performing routine care and maintenance
duties as stated in Stellar’s written instructions, recommendations, and specifications. Any damage resulting from owner/operator failure to perform such
duties shall void the coverage of this warranty. The owner will pay the cost of labor and supplies associated with routine maintenance.

The only remedies the owner has in connection with the breach or performance of any warranty on the Stellar product specified are those set above.
In no event will Stellar, the Stellar distributor/dealer, or any company affiliated with Stellar be liable for business interruptions, costs of delay, or for any
special, indirect, incidental, or consequential costs or damages. Such costs may include, but are not limited to, loss of time, loss of revenue, loss of use,
wages, salaries, commissions, lodging, meals, towing, hydraulic fluid, or any other incidental cost.

All products purchased by Stellar from outside vendors shall be covered by the warranty offered by that respective manufacturer only. Stellar does not
participate in, or obligate itself to, any such warranty.

Stellar reserves the right to make changes in design or improvement upon its products without imposing upon itself the same upon its products
theretofore manufactured.

This warranty will apply to all Stellar Cranes, Stellar Hooklift Hoists, Stellar Cable Hoists, Stellar Container Carriers, Stellar Service Trucks, Stellar X-Tra-Lift
Systems, and Stellar Tarper Systems shipped from Stellar’s factory after January 1st, 2010. The warranty is for the use of the original owner only and is not
transferable without prior written permission from Stellar.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE. REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES, AS SPECIFIED HEREIN. STELLAR
INDUSTRIES, INC. IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Revision Date: February 2010

Document Number: 37040

 Stellar Cable Hoist Owner’s Manual