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Model 12621
Telescopic crane
owners’ Manual
installation • assembly drawings • parts
Subject to Change without Notification.
© 2012 Stellar Industries, Inc.
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438 800-321-3741 Fax: 641-923-2811
www.stellarindustries.com
®
TM
Last Revision: 10/01/12
12621 Manual Revisions
Date of Revision |
Section Revised |
Description of Revision |
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Chapter 2: Installation |
New Flip Sheave Design Implemented. Updated Extention |
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September 15th, 2011 |
Chapter 3: Assembly |
Boom, Mast, Cable & Hook Assembly Drawings. |
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Drawings |
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Table of Contents i |
Table of Contents |
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Chapter 1 - Specifications ...................................................................... |
1 |
Capacity Chart - Decal PN 54623 ..................................................... |
2 |
Chapter 2 - Installation ........................................................................... |
3 |
Installation Overview ........................................................................... |
4 |
Control Kit - PN 52876 .......................................................................... |
5 |
Control Kit (Non-Boost) - PN 59152..................................................... |
6 |
Hydraulic Kit - PN 55396....................................................................... |
7 |
Valve Bank - PN 52265 ......................................................................... |
8 |
Hydraulic Installation............................................................................ |
9 |
Winch Case Drain Installation........................................................... |
10 |
Hydraulic System ................................................................................ |
11 |
Stability Procedure ............................................................................. |
12 |
Decal Kit Placement - PN 54763 ...................................................... |
13 |
Chapter 3 - Assembly Drawings .......................................................... |
15 |
Base Assembly - PN 18027................................................................. |
15 |
Mast Assembly - PN 57295................................................................. |
16 |
Main Boom - PN 52489 ...................................................................... |
17 |
Extension Boom Assembly - PN 61046.............................................. |
18 |
Extension Boom Assembly - PN 61046 (Expanded)........................ |
19 |
Main Cylinder Assembly - PN 43839................................................. |
20 |
Extension Cylinder Assembly - PN 28859 ......................................... |
21 |
Cable & Hook Assembly - PN 55898 ................................................ |
22 |
CDT™ Radio Transmitter Assembly - PN 56647 ............................... |
23 |
Chapter 4 - Replacement Parts ........................................................... |
25 |
Find a Dealer Near You:
http://www.stellarindustries.com/pages/dist/distsearch.htm
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information |
service@stellarindustries.com |
Order Parts |
parts@stellarindustries.com |
Warranty Information |
warranty@stellarindustries.com |
ii 12621 Owner’s Manual
Specifications 1
Chapter 1 - Specifications
Model 12621 Crane
SPECIFICATION SHEET
Crane Rating:
Standard Boom Length:
Boom Extension:
Maximum Horizontal Reach:
Maximum Vertical Lift:
(from crane base)
Boom Elevation:
Stowed Height
(crane only)
Mounting Space Required
Approximate Crane Weight
Controls
Winch Specification
Rope Diameter: Line pull speed: Max. single part line:
Max. double part line:
Rotation:
(worm gear)
Lifting Capacities
66,000 ft-lbs (9.12 TM)
11’0” (3.35 m) from CL of Crane
1st stage: Hydraulic 60"(152.4 cm)
2nd stage: Hydraulic 60"(152.4 cm)
21’0”(6.40 m) from CL of Crane
23’(7.01 m)
-5 to +80 degrees
35.5” (90.2 cm)
20 x 21 inches (50.8 x 53.3 cm)
2150 lbs (975 kg)
Radio control standard for all functions.
7/16" (1.11 cm)
55 ft/min (16.76 m/min)
6000 lbs (2721 kg)
12000 lbs (5442 kg)
400 degree power
6000 lbs @ 11’0"(2720 kg @ 3.35m)
4125 lbs @ 16’0"(1870 kg @ 4.88m)
3140 lbs @ 21’0"(1425 kg @ 7.01m)
Power Supply Required |
PTO & Pump |
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(8 gpm @ 3000 psi) |
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(30.3 lpm @ 207 bar) |
*Subject to change without notification
212621 Owner’s Manual
Capacity Chart - Decal PN 54623
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Reach in Feet/Meters |
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12000 lbs |
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Capacity in Pounds/Kilograms |
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5440 kg |
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23' |
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12000 lbs |
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Boost |
7.01 m |
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5440 kg |
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6920 lbs |
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10330 lbs |
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(If Equipped) |
21' |
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4685 kg |
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3135 kg |
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5865 lbs |
Standard |
6.40 m |
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2660 kg |
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12000 lbs |
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5440 kg |
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18' |
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5070 lbs |
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12000 lbs |
8900 lbs |
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2300 kg |
5.49 m |
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5440 kg |
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4300 lbs |
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4035 kg |
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1950 kg |
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7545 lbs |
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3420 kg |
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15' |
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12000 lbs |
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6595 lbs |
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4.57 m |
5440 kg |
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2990 kg |
4235 lbs |
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12000 lbs |
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5590 lbs |
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80º |
12000 lbs |
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1920 kg |
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2535 kg |
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5440 kg |
5440 kg |
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3590 lbs |
12' |
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10345 lbs |
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1625 kg |
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3.66 m |
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4690 kg |
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5540 lbs |
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9415 lbs |
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2510 kg |
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4270 kg |
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4695 lbs |
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60 |
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7980 lbs |
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2130 kg |
9' |
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3620 kg |
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3855 lbs |
2.75 m |
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45º |
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1745 kg |
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8000 lbs |
3270 lbs |
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1485 kg |
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3625 kg |
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6780 lbs |
4905 lbs |
6' |
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30º |
3075 kg |
2220 kg |
1.83 m |
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4160 lbs |
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7395 lbs |
1885 kg |
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3350 kg |
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15º |
6270 lbs |
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2845 kg |
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3' |
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.914 m |
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7080 lbs |
4865 lbs |
3705 lbs |
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3210 kg |
2205 kg |
1680 kg |
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6000 lbs |
4125 lbs |
3140 lbs |
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2720 kg |
1870 kg |
1425 kg |
0' |
3' |
6' |
9' |
11' |
16' |
21' |
0 m |
.914 m |
1.83 m |
2.74 m |
3.35 m |
4.88 m |
6.40 m |
Weight of load handling devices are part of the load lifted and must be deducted from the capacity.
Maximum 1 - part line capacity is 6000 lbs (2720 kg). For greater loads, use 2 - part line.
PN 54623
Installation 3
Chapter 2 - Installation
Notice: Read this Page Before Installation of the Crane
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General Installation |
Installation Notice |
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This chapter is designed to serve as a |
According to Federal Law (49 cfr part 571), |
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general guide for the installation of a Stellar |
each final-stage manufacturer shall |
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12621 Telescopic Crane on a Stellar Service |
complete the vehicle in such a manner that |
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Body. Each installation is considered unique |
it conforms to the standards in effect on the |
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so certain portions of this chapter may or |
date of manufacture of the incomplete |
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may not apply to your direct application. If |
vehicle, the date of final completion, or a |
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a question should arise during the installation |
date between those two dates. This |
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process, please contact Stellar Customer |
requirement shall, however, be superseded |
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Service at (800) 321 3741. |
by any conflicting provisions of a standard |
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that applies by its terms to vehicles |
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This crane is designed for use with a Stellar |
manufactured in two or more stages. |
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Service Body installed on a vehicle that |
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meets the minimum chassis requirements of |
Therefore, the installer of Stellar cranes and |
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the crane. It is the installer’s responsibility to |
bodies is considered one of the |
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assure that the crane is mounted on a |
manufacturers of the vehicle. As such a |
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platform that will support the maximum |
manufacturer, the installer is responsible for |
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crane rating of this crane. |
compliance with all applicable federal and |
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state regulations. They are required to |
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Notice: |
certify that the vehicle is in compliance with |
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PTO and Pump installation instructions are |
the Federal Motor Vehicle Safety Standards |
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provided by the corresponding |
and other regulations issued under the |
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manufacturers. For more information on |
National Traffic and Motor Vehicle Safety |
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which PTO and Pump fit your application, |
Act. |
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please contact your local Stellar Distributor |
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or Stellar Customer Service. |
Please reference the Code of Federal |
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Regulations, title 49 - Transportation, Volume |
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Important: When installing welder units to the service |
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5 (400-999), for further information, or visit |
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bodies, it is highly recommended that a surge |
http://www.gpoaccess.gov/nara/index.html |
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protector is installed on the chassis batteries to protect |
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the crane radio receiver, wiring and other electronic |
for the full text of Code of Federal |
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devices from an unexpected electrical spike or surge. |
Regulations. |
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Failure to do so could result in extensive damage to |
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the service body and crane electrical circuit. |
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412621 Owner’s Manual
Installation Overview
1.Determine that the mounting location for the 12621 crane is at least 20” x 21” (50.8 x 50.8 cm).
2.Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean.
3.Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar 12621 weighs approximately 2150 lbs (975 kg). Note: cranes are shipped with rotation positioned at 200 degrees of 400 degree system. This will allow for easy installation of the crane and permanent connection of all hydraulic and electrical components prior to repositioning into the crane saddle.
4.Connect straps or chain from the lifting device to the lifting rings on the Stellar 12621.
5.Use six (6) 3” x 1” #8 bolts and six (6) #8 flat washers.
6.Install a washer on each bolt.
7.Apply Loctite Thread locker #277 to the bolts.
8.Using the lifting device, lower the Stellar 12621 just above the crane compartment and start the bolts. Have someone assist in leveling the crane. Note: the rotation motor should be to the door side of crane compartment and the boom should be extended back over the rear bumper.
9.Secure the crane using the mounting hardware provided. Note: longer or shorter cap screws may be required – recommended thread engagement into crane base is 1.75” – use grade 8, zinc plated cap screws only.
10.Torque the cap screws to 680 ft-lbs.
11.Remove supporting crane.
12.Hook-up hydraulics and electrical using the schematics provided in Chapter 8 - Hydraulics - Electrical.
Note: If questions should arise during any portion of this installation, please contact Stellar Customer Service at (800) 321-3741.
WARNING!
The use of this crane on a body not capable of handling the loads imposed on it may result in serious injury or death.
1.063 |
Front |
Motor |
6 Places
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13.75 |
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14.75 |
2 |
6.00 |
6.88 |
7.38 |
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1 |
2.38 |
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7.38 |
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14.75 |
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PN 13539
ITEM |
PART |
DESCRIPTION |
QTY. |
1 |
5199 |
CAP SCR 1.00X8X3.00 HHGR8 ZY |
6 |
2 |
6538 |
WASHER 1.00 SAE FLAT YELLOW GR8 |
6 |
NOTE: STABILITY DECAL P/N 16881 IS PART OF THIS KIT
Installation 5
Control Kit - PN 52876
PN 52876 |
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