Stellar Industries EC3200 User Manual

ECEC32003200

4281842818

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Subject to Change without Notification.
© 2012 Stellar Industries, Inc.

Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-321-3741

Fax: [phone]

www.stellarindustries.com

Last Revision: 09/06/12

EC3200 Manual Revisions

Date of Revision Description of Revision

Section Revised

Table of Contents

Chapter 1 - Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Capacity Chart - Decal PN 42817 . . . . . . . . . . . . . . . . . . 2

Chapter 2 - Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Flatbed Body Reinforcement . . . . . . . . . . . . . . . . . . . . . . 5

EC3200 Mounting Detail . . . . . . . . . . . . . . . . . . . . . . . . . . 5

EC3200 Installation Drawing . . . . . . . . . . . . . . . . . . . . . . . 6

Hydraulic Kit - PN 42799. . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Control Kit - PN 42804 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

EC3200 Wiring Diagram (Two Battery) . . . . . . . . . . . . . . 9

EC3200 Wiring Diagram (One Battery) . . . . . . . . . . . . . 10

Valve Bank Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Stability Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Stability Capacity Chart . . . . . . . . . . . . . . . . . . . . . . . . . 13

Decal Kit Placement - PN 42816 . . . . . . . . . . . . . . . . . . 14

Chapter 3 - Assembly Drawings. . . . . . . . . . . . . . . . . . . . . 15

Base Assembly - PN 42525 . . . . . . . . . . . . . . . . . . . . . . . 15

Base Assembly (Narrow Version) - PN 44613. . . . . . . . . 16

Mast Assembly - PN 42787 . . . . . . . . . . . . . . . . . . . . . . . 17

Main Boom Assembly - PN 42512. . . . . . . . . . . . . . . . . . 18

Extension Boom Assembly - PN 42520 . . . . . . . . . . . . . . 19

Cable & Hook Assembly - PN 42781 . . . . . . . . . . . . . . . 20

Radio Transmitter Assembly . . . . . . . . . . . . . . . . . . . . . . 21

Chapter 4 - Replacement Parts . . . . . . . . . . . . . . . . . . . . . 23

Table of Contents 

Find a Dealer Near You:

http://www.stellarindustries.com/pages/dist/distsearch.htm

For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at

800-321-3741

Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST

Or email at the following addresses:

Technical Questions, and Information [e-mail]
Order Parts [e-mail]
Warranty Information [e-mail]

 EC3200 Owner’s Manual

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Chapter 1 - Specifications

Model EC3200 Crane
SPECIFICATION SHEET

Crane Rating: 11,500 ft-lb (1.59 TM)

Standard Boom Length: 7’ (2.13 m) from CL of Crane

Boom Extension: 1st stage: Hydraulic 48" (121.9 cm)

2nd stage: Manual 48" (121.9 cm)

Maximum Horizontal Reach: 15’ (4.57 m) from CL of Crane

Maximum Vertical Lift: 16’ 2” (4.93 m)
(from crane base)

Boom Elevation: -5 to +80 degrees

Specifications 

Stowed Height: 24” (61.0 cm)
(crane only)

Mounting Space Required: 18” x 15” (45.7 x 38.1 cm)

Approximate Crane Weight: 730 lbs (331 kg)

Controls: Radio control standard for all functions.

Winch Specifications

Rope Length: 65 ft (19.8 m)
Rope Diameter: 7/32" (.56 cm)
Line pull speed: 15 ft/min (4.6 m/min)
Max. single part line: 1600 lbs (725 kg)
Max. double part line: 3200 lbs (1450 kg)

Rotation: 410 degree power
(worm gear)

Lifting Capacities: 1625 lbs @ 7’ (737 kg @ 2.1 m)

905 lbs @ 11’ (410 kg @ 3.35 m)
640 lbs @ 15’ (290 kg @ 4.6 m)

Power Supply Required: 12 volt power unit

(2.0 gpm @ 2600 psi)
(7.57 lpm @ 179 bar)

*Subject to change without notification

 EC3200 Owner’s Manual

3’

.914 M

0’

6’

1.83 M

7’

2.13 M

11’

3.35 M

15’

4.57 M

0’

3’

.914 M

6’

1.83 M

9’

2.74 M

12’

3.66 M

15’

4.57 M

16’2”

4.92 M

Reach in Feet/Meters
Capacity in Pounds/Kilograms

Weight of load handling devices are
part of the load lifted and must be
deducted from the capacity.

EC3200

PN 42817

Maximum 1 - part line capacity is
1600lbs (725kg). For greater loads,
use 2 - part line.

15º

30º

45º

60º

75º

80º

410 kg

905 lbs

1490 lbs

3200 lbs

1710 lbs

775 kg

3200 lbs

1450 kg

1450 kg

2415 lbs

862 kg

1095 kg

1900 lbs

3200 lbs

1450 kg

675 kg

1372 kg

1450 kg

3200 lbs

1450 kg

3200 lbs

973 kg

2145 lbs

703 KG

*1550 lbs

*3200 lbs

1450 kg

*3025 lbs

890 lbs

290 kg

640 lbs

550 kg

353 kg

780 lbs

492 kg

1085 lbs

404 kg

1215 lbs

1090 lbs

495 kg

83.69

®

710 kg

1565 lbs

Capacity Chart - Decal PN 42817

Chapter 2 - Installation

Notice: Read this Page Before Installation of the Crane

Installation 

General Installation

This chapter is designed to serve as a
general guide for the installation of a Stellar
EC3200 Crane on a Stellar Service Body.
Each installation is considered unique so
certain portions of this chapter may or may
not apply to your direct application. If a
question should arise during the installation
process, please contact Stellar Customer
Service at [phone].

This crane is designed for use with a Stellar
Service Body installed on a vehicle that
meets the minimum chassis requirements of
the crane. It is the installer’s responsibility to
assure that the crane is mounted on a
platform that will support the maximum
crane rating of this crane.

Notice:

PTO and Pump installation instructions are
provided by the corresponding
manufacturers. For more information on
which PTO and Pump fit your application,
please contact your local Stellar Distributor
or Stellar Customer Service.

Important: When installing welder units to the service

bodies, it is highly recommended that a surge

protector is installed on the chassis batteries to protect

the crane radio receiver, wiring and other electronic

devices from an unexpected electrical spike or surge.

Failure to do so could result in extensive damage to

the service body and crane electrical circuit.

Installation Notice

According to Federal Law (49 cfr part 571),
each final-stage manufacturer shall
complete the vehicle in such a manner that
it conforms to the standards in effect on the
date of manufacture of the incomplete
vehicle, the date of final completion, or a
date between those two dates. This
requirement shall, however, be superseded
by any conflicting provisions of a standard
that applies by its terms to vehicles
manufactured in two or more stages.

Therefore, the installer of Stellar cranes and
bodies is considered one of the
manufacturers of the vehicle. As such a
manufacturer, the installer is responsible for
compliance with all applicable federal and
state regulations. They are required to
certify that the vehicle is in compliance with
the Federal Motor Vehicle Safety Standards
and other regulations issued under the
National Traffic and Motor Vehicle Safety
Act.

Please reference the Code of Federal
Regulations, title 49 - Transportation, Volume
5 (400-999), for further information, or visit
http://www.gpoaccess.gov/nara/index.html
for the full text of Code of Federal
Regulations.

 EC3200 Owner’s Manual

Front of Truck

Installation Overview

1. Determine that the mounting location for the EC3200 crane is at least 18” x 15” (45.7 x 38.1 cm).

2. Use the detail on the following page to drill .938” diameter holes into the mounting plate. Run tap on the
threads of the base to be sure they are clean.

3. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar EC3200 weighs
approximately 800 lbs (360 kg). Note: cranes are shipped with rotation positioned at 180 degrees from
normal stowed travel position. This will allow for easy installation of the crane and permanent connection
of all hydraulic and electrical components prior to repositioning into the crane saddle.

4. Connect straps or chain from the lifting device to the main boom of the Stellar EC3200.

5. Use four (4)

6. Install a washer on each bolt.

7. Apply Loctite Thread locker #277 to the bolts.

8. Using the lifting device, lower the Stellar EC3200 just above the crane compartment and start the bolts.
Have someone assist in leveling the crane.

9. Secure the crane using the mounting hardware provided. Note: longer or shorter cap screws may be

required – recommended thread engagement into crane base is 0.75” – use grade 8, zinc plated cap
screws only.

10. Torque the cap screws to 454 ft-lbs.

11. Remove supporting crane.

12. Hook-up hydraulics and electrical using the schematics provided at the end of this chapter.

7

⁄8” x 1-3⁄4” #8 bolts and four (4) #8 7⁄8” flat washers.

Note: If questions should arise during any portion of this installation,

please contact Stellar Customer Service at [phone].

WARNING!

The use of this crane on a

body not capable of handling

the loads imposed on it may

result in serious injury or

death.

HOLE MOUNTING DETAIL

FRONT

7.38

5.00

10.00

14.75

3.00

EC3200 Mounting Detail

TUBE 4X2X0.38

TRUCK FRAME

TUBE 4X2X0.38

3/8 PLATE

TUBE 2X2X0.38(TYP 4)

HOLE MOUNTING DETAIL

FRONT

7.38

14.75

5.00

10.00

Installation 

Standard

Flatbed Body Reinforcement

Narrow

Base

If it has been determined that the destination
body won’t support the crane with a fully
rated load, the body must be reinforced.
Use 1/4” fillet welds and an ASWS qualified
welder to proceed as shown in this drawing:

Note: Tubing must be
at least 4” x 2” x 0.38”
(Except where noted)