Stellar Industries EC2000 User Manual
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Subject to Change without Notification.
© 2012 Stellar Industries, Inc.
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
Last Revision: 01/23/12
EC2000 Manual Revisions
Date of Revision Description of Revision
Section Revised
Table of Contents
Chapter 1 - Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .1
Capacity Chart - Decal PN 18039 . . . . . . . . . . . . . . . . .2
Chapter 2 - Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Wiring Schematic - Power Rotation . . . . . . . . . . . . . . . .4
Wiring Schematic - Manual Rotation . . . . . . . . . . . . . . .4
Control Kit Power Rotation - PN 22930 . . . . . . . . . . . . .5
Stability Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Stability Capacity Chart . . . . . . . . . . . . . . . . . . . . . . . . . .7
Decal Kit - PN 18776 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Decals of Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Chapter 3 - Assembly Drawings . . . . . . . . . . . . . . . . . . . . .9
Standard Crane Assembly - PN 17631 . . . . . . . . . . . . . .9
50’ Wire Rope Crane Assembly - PN 33939 . . . . . . . . .10
Short Mast Crane Assembly - PN 19146 . . . . . . . . . . . .11
Power Rotation Crane Assembly - PN 22601 . . . . . . . .12
Power Rotation/Short Mast Crane Assembly -
PN 24906 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
LH Mount Crane Assembly - PN 56658 . . . . . . . . . . . . .14
Control Kit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Table of Contents
Chapter 4 - Replacement Parts . . . . . . . . . . . . . . . . . . . . .17
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For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
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Warranty Information warranty@stellarindustries.com
EC2000 Owner’s Manual
Chapter 1 - Specifications
Crane Rating: 6500 ft-lb (.899 TM)
Standard Boom Length: 4’ (1.219 m) from CL of Crane
Boom Extension: 1st Position: Manual 18” (45.7 cm)
2nd Position: Manual 18” (45.7 cm)
Maximum Horizontal Reach: 7’ (2.13 m) from CL of Crane
Maximum Vertical Lift (from crane base): 10’9” (3.28 m)
Boom Elevation: 0 to +21 to +56 degrees
Winch Specification
Rope Diameter: 3/16” (.476 cm)
Line Pull Speed: 20 ft/min (6.10 m)
Max. Single Part Line: 1100 lbs (495 kg)
Max. Double Part Line: 2000 lbs (905 kg)
Manual Rotation: 340˚ Manual
Power Rotation: 314˚ Power
Lifting Capacities: 1580 lbs @ 4’ (715 kg @ 1.219 m)
1190 lbs @ 5’6” (540 kg @ 1.676 m)
930 lbs @ 7’ (420 kg @ 2.13 m)
Stowed Height: 60” (152.4 cm)
Crane Only: 30” (76.2 cm) - Short Mast
Mounting Space Required: 12” x 12” (30.5 cm x 30.5 cm
Approximate Crane Weight: 275 lbs (124.7 kg)
230 lbs (104.3 kg) - Short Mast
300 lbs (136.1 kg) - Power Rotation
Weight of load handling devices are
part of the load lifted and must be
deducted from the capacity.
Maximum 1 - part line capacity is
1100lbs (495kg). For greater loads,
use 2 - part line.
Reach in Feet/Meters
Capacity in Pounds/Kilograms
1565
lbs
710
kg
1985
lbs
900
kg
2000
lbs
905
kg
1190lbs
540kg
1580lbs
715
kg
930lbs
420kg
1430lbs
650kg
1075lbs
490kg
860lbs
390kg
6’
1.83
M
0’
0’
7’
2.13 M
8’
2.44
M
9’
2.74 M
10’
3.05
M
11’
3.35
M
1’
.305 M2’.610 M3’.914 M4’1.22 M5’1.52 M6’1.83 M7’2.13 M
Specifications
EC2000 Owner’s Manual
Weight of load handling devices are
part of the load lifted and must be
deducted from the capacity.
Maximum 1 - part line capacity is
1100lbs (495kg). For greater loads,
use 2 - part line.
Reach in Feet/Meters
Capacity in Pounds/Kilograms
PN 18039
1565lbs
710
kg
1985lbs
900
kg
2000lbs
905
kg
1190lbs
540
kg
1580lbs
715
kg
930lbs
420
kg
1430lbs
650
kg
1075lbs
490
kg
860lbs
390
kg
6’
1.83 M
0’
0’
7’
2.13 M
8’
2.44 M
9’
2.74 M
10’
3.05 M
11’
3.35 M
1’
.305 M2’.610 M3’.914 M4’1.22 M5’1.52 M6’1.83 M7’2.13 M
ECEC20002000
Capacity Chart - Decal PN 18039
Chapter 2 - Installation
Mounting Hole Diagram
Item No. Part No. Description Qty.
1 D1034 CAP SCR 0.63-11 X 3.00 HHGR8 ZY 4
2 C5902 WASHER 0.63 FLAT GR8 8
3 2826 NUT 0.63-11 HH NYLOC 4
10.25
10.25
Notice: Read this Page Before Installation of the Crane
Installation
Installation Instructions:
Prepare Platform For Crane Installation (Not
Supplied)
1. When designing the platform, maintain a
proper clearance for the crane mounting and operation.
2. The platform must be strong enough to
support the crane and rated load.
3. Platform/crane support minimum requirements: Top plate should be made from
0.50” grade 50 plate. The structure
should be supported by 4 x 4 x 3/16 tubing.
Mounting Instructions:
1. Lower the crane onto the mounting platform.
2. Mount the crane using 5/8” grade 8
bolts, flat washers, and nyloc nuts.
3. Connect power (+12V) and ground wires
per winch manufacturer’s specifications.
Power Rotation: Route 4 ga. wires (not
included) from junction box to power
(+12V) and ground. Recommended:
Use solenoid and a toggle switch to
power the crane.
4. Operate the crane for several cycles.
Important: When installing welder units to
the service bodies, it is highly
recommended that a surge protector is
installed on the chassis batteries to protect
the crane radio receiver, wiring and other
electronic devices from an unexpected
electrical spike or surge. Failure to do so
could result in extensive damage to the
service body and crane electrical circuit.
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