Stellar Industries 12628 User Manual

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Subject to Change without Notification.
© 2012 Stellar Industries, Inc.

Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-321-3741

Fax: [phone]

www.stellarindustries.com

Last Revision: 09/17/12

12628 Manual Revisions

Date of Revision

September 15th, 2011

Section Revised

Chapter 2: Installation
Chapter 3: Assembly
Drawings

Description of Revision

New Flip Sheave Design Implemented. Updated Extention
Boom, Mast, Cable & Hook Assembly Drawings.

Table of Contents

Chapter 1 - Specifications ......................................................................1

Capacity Chart - Decal PN 54624 ....................................................2

Chapter 2 - Installation............................................................................3

Installation Overview ..........................................................................4

Control Kit - PN 52878 .........................................................................5

Control Kit (Non-Boost) - PN 57294....................................................6

Hydraulic Kit - PN 55396......................................................................7

Valve Bank - PN 52265 ........................................................................8

Hydraulic Installation...........................................................................9

Winch Case Drain Installation..........................................................10

Hydraulic System ...............................................................................11

Stability Procedure ............................................................................12

Decal Kit Placement - PN 54764 .....................................................13

Table of Contents 

Chapter 3 - Assembly Drawings...........................................................15

Base Assembly - PN 18027................................................................15

Mast Assembly - PN 57295 ...............................................................16

Main Boom - PN 52869 .....................................................................17

Extension Boom Assembly - PN 61817.............................................18

Extension Boom Assembly - PN 61817 (Expanded).......................19

Main Cylinder Assembly - PN 43839................................................20

Extension Cylinder Assembly - PN 28856 ........................................21

Cable & Hook Assembly - PN 55898 ...............................................22

CDT™ Radio Transmitter Assembly - PN 56647 ..............................23

Chapter 4 - Replacement Parts............................................................25

For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at

800-321-3741

Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST

Or email at the following addresses:

Technical Questions, and Information [e-mail]

Order Parts [e-mail]

Warranty Information [e-mail]

 12628 Owner’s Manual

Chapter 1 - Specifications

Model 12628 Crane

SPECIFICATION SHEET

Crane Rating: 66,000 ft-lbs (9.12 TM)

Standard Boom Length: 12’ 6” (3.81 m) from CL of Crane

Boom Extension: 1st stage: Hydraulic 96" (243.8 cm)

2nd stage: Hydraulic 96" (243.8 cm)

Maximum Horizontal Reach: 28’ 6” (8.69 m) from CL of Crane

Maximum Vertical Lift: 30’ 4” (9.24 m)
(from crane base)

Boom Elevation: -5 to +80 degrees

Specifications 

Stowed Height: 35” (88.9 cm)
(crane only)

Mounting Space Required: 20” x 21” (50.8 x 53.3 cm)

Approximate Crane Weight: 2900 lbs (1315 kg)

Controls: Radio control standard for all functions.

Winch Specifications

Rope Diameter: 7/16" (1.11 cm)
Line pull speed: 55 ft/min (16.76 m/min)
Max. single part line: 6000 lbs (2721 kg)
Max. double part line: 12,000 lbs (5442 kg)

Rotation: 400 degree power
(worm gear)

Lifting Capacities: 5365 lbs @ 12’ 6” (2430 kg @ 3.81 m)

3250 lbs @ 20’6” (1475 kg @ 6.25 m)
2330 lbs @ 28’ 6” (1055 kg @ 8.69 m)

Power Supply Required: PTO & Pump

(8 gpm @ 3000 psi)
(30.3 lpm @ 207 bar)

*Subject to change without notification

 12628 Owner’s Manual

Weight of load handling devices are
part of the load lifted and must be
deducted from the capacity.

Maximum 1 - part line capacity is
6000lbs (2720kg). For greater
loads, use 2 - part line.

PN 54624

Reach in Feet/Meters
Capacity in Pounds/Kilograms

15º

30º

80º

75º

60º

45º

0'

12000 lbs

5445 kg

12000 lbs

5445 kg

12000 lbs

5445 kg

9640 lbs

4370 kg

7410 lbs

3360 kg

5970 lbs

2705kg

5365 lbs

2430 kg

3250 lbs

1475 kg

2330 lbs

1055 kg

12000 lbs

5445 kg

8145 lbs

3695 kg

4445 lbs

2015 kg

3265 lbs

1480 kg

2650 lbs

1200 kg

2385 lbs

1080 kg

3340 lbs

1515 kg

3670 lbs
1665 kg

4530 lbs

2055 kg

6085 lbs

2760 kg

10940 lbs

4960 kg

12000 lbs

5445 kg

9610 lbs

4355 kg

11375 lbs

5155 kg

8740 lbs

3965 kg

7045 lbs

3195 kg

6330 lbs

2870 kg

3835 lbs

1735 kg

2745 lbs
1245 kg

3940 lbs

1785 kg

2810 lbs

1270 kg

4330 lbs

1960 kg

3125 lbs

1415 kg

5345 lbs

2420 kg

3850 lbs

1745 kg

7180 lbs

3255 kg

5245 lbs

2375 kg

5480 lbs

2485 kg

6465 lbs

2930 kg

0'

0 m3'.914m6'1.83 m9'2.74 m

12'6”

3.81 m

28'6”

8.69 m

20'6”

6.25 m

12'

3.66 m

3'

.914

6'

1.83 m

9'

2.74 m

15'

4.57 m

18'

5.49 m

21'

6.40 m

24'

7.01 m

27'

8.23 m

30' 4”

9.25 m

Boost

(If Equipped)

Standard

Capacity Chart - Decal PN 54624

Chapter 2 - Installation

Notice: Read this Page Before Installation of the Crane

Installation 

General Installation

This chapter is designed to serve as a
general guide for the installation of a Stellar
12628 Telescopic Crane on a Stellar Service
Body. Each installation is considered unique
so certain portions of this chapter may or
may not apply to your direct application. If
a question should arise during the installation
process, please contact Stellar Customer
Service at [phone].

This crane is designed for use with a Stellar
Service Body installed on a vehicle that
meets the minimum chassis requirements of
the crane. It is the installer’s responsibility to
assure that the crane is mounted on a
platform that will support the maximum
crane rating of this crane.

Notice:

PTO and Pump installation instructions are
provided by the corresponding
manufacturers. For more information on
which PTO and Pump fit your application,
please contact your local Stellar Distributor
or Stellar Customer Service.

Important: When installing welder units to the service

bodies, it is highly recommended that a surge

protector is installed on the chassis batteries to protect

the crane radio receiver, wiring and other electronic

devices from an unexpected electrical spike or surge.

Failure to do so could result in extensive damage to

the service body and crane electrical circuit.

Installation Notice

According to Federal Law (49 cfr part 571),
each final-stage manufacturer shall
complete the vehicle in such a manner that
it conforms to the standards in effect on the
date of manufacture of the incomplete
vehicle, the date of final completion, or a
date between those two dates. This
requirement shall, however, be superseded
by any conflicting provisions of a standard
that applies by its terms to vehicles
manufactured in two or more stages.

Therefore, the installer of Stellar cranes and
bodies is considered one of the
manufacturers of the vehicle. As such a
manufacturer, the installer is responsible for
compliance with all applicable federal and
state regulations. They are required to
certify that the vehicle is in compliance with
the Federal Motor Vehicle Safety Standards
and other regulations issued under the
National Traffic and Motor Vehicle Safety
Act.

Please reference the Code of Federal
Regulations, title 49 - Transportation, Volume
5 (400-999), for further information, or visit
http://www.gpoaccess.gov/nara/index.html
for the full text of Code of Federal
Regulations.

 12628 Owner’s Manual

1

2

NOTE:

STABILITY DECAL P/N 16881

IS PART OF THIS KIT

2.38

6.88

7.38

7.38

6.00

.YTQNOITPIRCSEDTRAPMETI
1 5199 CAP SCR 1.00X8X3.00 HHGR8 ZY6
2 6538 WASHER 1.00 SAE FLAT YELLOW GR86

Front

Motor

14.75

PN 13539

13.75

14.75

1.063

6 Places

Installation Overview

1. Determine that the mounting location for the 12628 crane is at least 20” x 21” (50.8 x 50.8 cm).

2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the
base to be sure they are clean.

3. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar 12628 weighs
approximately 2900 lbs (1315 kg). Note: cranes are shipped with rotation positioned at 200 degrees of 400
degree system. This will allow for easy installation of the crane and permanent connection of all hydraulic
and electrical components prior to repositioning into the crane saddle.

4. Connect straps or chain from the lifting device to the lifting rings on the Stellar 12628.

5. Use six (6) 3” x 1” #8 bolts and six (6) #8 flat washers.

6. Install a washer on each bolt.

7. Apply Loctite Thread locker #277 to the bolts.

8. Using the lifting device, lower the Stellar 12628 just above the crane compartment and start the bolts.
Have someone assist in leveling the crane. Note: the rotation motor should be to the door side of crane

compartment and the boom should be extended back over the rear bumper.

9. Secure the crane using the mounting hardware provided. Note: longer or shorter cap screws may be
required – recommended thread engagement into crane base is 1.75” – use grade 8, zinc plated cap
screws only.

10. Torque the cap screws to 680 ft-lbs.

11. Remove supporting crane.

12. Hook-up hydraulics and electrical using the schematics provided in Chapter 8 - Hydraulics - Electrical.

Note: If questions should arise during any portion of this installation, please contact Stellar Customer
Service at [phone].

WARNING!

The use of this crane on a

body not capable of handling

the loads imposed on it may

result in serious injury or

death.

PN 52878

Control Kit - PN 52878

Installation 