Stellar Industries 12621 User Manual
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Subject to Change without Notification.
© 2012 Stellar Industries, Inc.
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
Last Revision: 10/01/12
12621 Manual Revisions
Date of Revision
September 15th, 2011
Section Revised
Chapter 2: Installation
Chapter 3: Assembly
Drawings
Description of Revision
New Flip Sheave Design Implemented. Updated Extention
Boom, Mast, Cable & Hook Assembly Drawings.
Table of Contents
Chapter 1 - Specifications ......................................................................1
Capacity Chart - Decal PN 54623 .....................................................2
Chapter 2 - Installation ...........................................................................3
Installation Overview ...........................................................................4
Control Kit - PN 52876 ..........................................................................5
Control Kit (Non-Boost) - PN 59152.....................................................6
Hydraulic Kit - PN 55396 .......................................................................7
Valve Bank - PN 52265 .........................................................................8
Hydraulic Installation............................................................................9
Winch Case Drain Installation...........................................................10
Hydraulic System ................................................................................11
Stability Procedure .............................................................................12
Decal Kit Placement - PN 54763 ......................................................13
Table of Contents
Chapter 3 - Assembly Drawings ..........................................................15
Base Assembly - PN 18027.................................................................15
Mast Assembly - PN 57295.................................................................16
Main Boom - PN 52489 ......................................................................17
Extension Boom Assembly - PN 61046..............................................18
Extension Boom Assembly - PN 61046 (Expanded)........................19
Main Cylinder Assembly - PN 43839.................................................20
Extension Cylinder Assembly - PN 28859 .........................................21
Cable & Hook Assembly - PN 55898 ................................................22
CDT™ Radio Transmitter Assembly - PN 56647 ...............................23
Chapter 4 - Replacement Parts ...........................................................25
Find a Dealer Near You:
http://www.stellarindustries.com/pages/dist/distsearch.htm
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information service@stellarindustries.com
Order Parts parts@stellarindustries.com
Warranty Information warranty@stellarindustries.com
12621 Owner’s Manual
Chapter 1 - Specifications
Model 12621 Crane
SPECIFICATION SHEET
Crane Rating: 66,000 ft-lbs (9.12 TM)
Standard Boom Length: 11’0” (3.35 m) from CL of Crane
Boom Extension: 1st stage: Hydraulic 60"(152.4 cm)
2nd stage: Hydraulic 60"(152.4 cm)
Maximum Horizontal Reach: 21’0”(6.40 m) from CL of Crane
Maximum Vertical Lift: 23’(7.01 m)
(from crane base)
Boom Elevation: -5 to +80 degrees
Specifications
Stowed Height 35.5” (90.2 cm)
(crane only)
Mounting Space Required 20 x 21 inches (50.8 x 53.3 cm)
Approximate Crane Weight 2150 lbs (975 kg)
Controls Radio control standard
for all functions.
Winch Specification
Rope Diameter: 7/16" (1.11 cm)
Line pull speed: 55 ft/min (16.76 m/min)
Max. single part line: 6000 lbs (2721 kg)
Max. double part line: 12000 lbs (5442 kg)
Rotation: 400 degree power
(worm gear)
Lifting Capacities 6000 lbs @ 11’0"(2720 kg @ 3.35m)
4125 lbs @ 16’0"(1870 kg @ 4.88m)
3140 lbs @ 21’0"(1425 kg @ 7.01m)
Power Supply Required PTO & Pump
(8 gpm @ 3000 psi)
(30.3 lpm @ 207 bar)
*Subject to change without notification
12621 Owner’s Manual
Reach in Feet/Meters
Capacity in Pounds/Kilograms
Weight of load handling devices are
part of the load lifted and must be
deducted from the capacity.
PN 54623
Maximum 1 - part line capacity is
6000 lbs (2720 kg). For greater
loads, use 2 - part line.
4080 kgs
4080 kgs
4080 kgs
4080 kgs
4080 kgs
80
º
45
º
75
º
60
º
15
º
30
º
9000#
9000#
9000#
9000#
9000#
12000 lbs
5440 kg
12000 lbs
5440 kg
12000 lbs
5440 kg
12000 lbs
5440 kg
12000 lbs
5440 kg
6000 lbs
2720 kg
3140 lbs
1425 kg
4125 lbs
1870 kg
6780 lbs
3075 kg
6270 lbs
2845 kg
3270 lbs
1485 kg
4695 lbs
2130 kg
3590 lbs
1625 kg
7980 lbs
3620 kg
10345 lbs
4690 kg
5590 lbs
2535 kg
7545 lbs
3420 kg
5865 lbs
2660 kg
10330 lbs
4685 kg
12000 lbs
5440 kg
6920 lbs
3135 kg
8900 lbs
4035 kg
9415 lbs
4270 kg
6595 lbs
2990 kg
12000 lbs
5440 kg
4300 lbs
1950 kg
5070 lbs
2300 kg
8000 lbs
3625 kg
5540 lbs
2510 kg
4235 lbs
1920 kg
7395 lbs
3350 kg
4905 lbs
2220 kg
4160 lbs
1885 kg
3855 lbs
1745 kg
7080 lbs
3210 kg
4865 lbs
2205 kg
3705 lbs
1680 kg
0'
0 m
3'
.914 m
6'
1.83 m
9'
2.74 m
11'
3.35 m
21'
6.40 m
16'
4.88 m
12'
3.66 m
3'
.914 m
6'
1.83 m
9'
2.75 m
15'
4.57 m
18'
5.49 m
21'
6.40 m
23'
7.01 m
Boost
(If Equipped)
Standard
Capacity Chart - Decal PN 54623
Chapter 2 - Installation
Notice: Read this Page Before Installation of the Crane
Installation
General Installation
This chapter is designed to serve as a
general guide for the installation of a Stellar
12621 Telescopic Crane on a Stellar Service
Body. Each installation is considered unique
so certain portions of this chapter may or
may not apply to your direct application. If
a question should arise during the installation
process, please contact Stellar Customer
Service at (800) 321 3741.
This crane is designed for use with a Stellar
Service Body installed on a vehicle that
meets the minimum chassis requirements of
the crane. It is the installer’s responsibility to
assure that the crane is mounted on a
platform that will support the maximum
crane rating of this crane.
Notice:
PTO and Pump installation instructions are
provided by the corresponding
manufacturers. For more information on
which PTO and Pump fit your application,
please contact your local Stellar Distributor
or Stellar Customer Service.
Important: When installing welder units to the service
bodies, it is highly recommended that a surge
protector is installed on the chassis batteries to protect
the crane radio receiver, wiring and other electronic
devices from an unexpected electrical spike or surge.
Failure to do so could result in extensive damage to
the service body and crane electrical circuit.
Installation Notice
According to Federal Law (49 cfr part 571),
each final-stage manufacturer shall
complete the vehicle in such a manner that
it conforms to the standards in effect on the
date of manufacture of the incomplete
vehicle, the date of final completion, or a
date between those two dates. This
requirement shall, however, be superseded
by any conflicting provisions of a standard
that applies by its terms to vehicles
manufactured in two or more stages.
Therefore, the installer of Stellar cranes and
bodies is considered one of the
manufacturers of the vehicle. As such a
manufacturer, the installer is responsible for
compliance with all applicable federal and
state regulations. They are required to
certify that the vehicle is in compliance with
the Federal Motor Vehicle Safety Standards
and other regulations issued under the
National Traffic and Motor Vehicle Safety
Act.
Please reference the Code of Federal
Regulations, title 49 - Transportation, Volume
5 (400-999), for further information, or visit
http://www.gpoaccess.gov/nara/index.html
for the full text of Code of Federal
Regulations.
12621 Owner’s Manual
1
2
NOTE:
STABILITY DECAL P/N 16881
IS PART OF THIS KIT
2.38
6.88
7.38
7.38
6.00
.YTQNOITPIRCSEDTRAPMETI
1 5199 CAP SCR 1.00X8X3.00 HHGR8 ZY6
2 6538 WASHER 1.00 SAE FLAT YELLOW GR86
Front
Motor
14.75
PN 13539
13.75
14.75
1.063
6 Places
Installation Overview
1. Determine that the mounting location for the 12621 crane is at least 20” x 21” (50.8 x 50.8 cm).
2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the
base to be sure they are clean.
3. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar 12621 weighs
approximately 2150 lbs (975 kg). Note: cranes are shipped with rotation positioned at 200 degrees of 400
degree system. This will allow for easy installation of the crane and permanent connection of all hydraulic
and electrical components prior to repositioning into the crane saddle.
4. Connect straps or chain from the lifting device to the lifting rings on the Stellar 12621.
5. Use six (6) 3” x 1” #8 bolts and six (6) #8 flat washers.
6. Install a washer on each bolt.
7. Apply Loctite Thread locker #277 to the bolts.
8. Using the lifting device, lower the Stellar 12621 just above the crane compartment and start the bolts.
Have someone assist in leveling the crane. Note: the rotation motor should be to the door side of crane
compartment and the boom should be extended back over the rear bumper.
9. Secure the crane using the mounting hardware provided. Note: longer or shorter cap screws may be
required – recommended thread engagement into crane base is 1.75” – use grade 8, zinc plated cap
screws only.
10. Torque the cap screws to 680 ft-lbs.
11. Remove supporting crane.
12. Hook-up hydraulics and electrical using the schematics provided in Chapter 8 - Hydraulics - Electrical.
Note: If questions should arise during any portion of this installation, please contact Stellar Customer
Service at (800) 321-3741.
WARNING!
The use of this crane on a
body not capable of handling
the loads imposed on it may
result in serious injury or
death.
PN 52876
Control Kit - PN 52876
Installation
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