Stellar Industries 10628 User Manual

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Subject to Change without Notification.
© 2012 Stellar Industries, Inc.

Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-321-3741

Fax: [phone]

www.stellarindustries.com

Last Revision: 09/17/12

10628 Manual Revisions

Date of Revision

September 15th, 2011

Section Revised

Chapter 2: Installation
Chapter 3: Assembly
Drawings

Description of Revision

New Flip Sheave Design Implemented. Updated Extention
Boom, Mast, Cable & Hook Assembly Drawings.

Table of Contents

Chapter 1 - Specifications ......................................................................1

Capacity Chart - Decal PN 54496....................................................2

Chapter 2 - Installation ...........................................................................3

Installation Overview ..........................................................................4

Control Kit - PN 52870 .........................................................................5

Control Kit (Non-Boost) - PN 58291 ...................................................6

Hydraulic Kit - PN 52264 .....................................................................7

Valve Bank - PN 52265........................................................................8

Hydraulic Installation ..........................................................................9

Winch Case Drain Installation .........................................................10

Hydraulic System...............................................................................11

Stability Procedure............................................................................12

Decal Kit Placement - PN 54762 .....................................................13

Table of Contents 

Chapter 3 - Assembly Drawings ..........................................................15

Base Assembly - PN 18027 ...............................................................15

Mast Assembly - PN 52488 ...............................................................16

Main Boom - PN 52869 .....................................................................17

Extension Boom Assembly - PN 61817 ............................................18

Extension Boom Assembly - PN 61817 (Expanded) ......................19

Main Cylinder Assembly - PN 43839 ...............................................20

Extension Cylinder Assembly - PN 28856 ........................................21

Cable & Hook Assembly - PN 55898...............................................22

CDT™ Radio Transmitter Assembly - PN 56647..............................23

Chapter 4 - Replacement Parts ...........................................................25

For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at

800-321-3741

Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST

Or email at the following addresses:

Technical Questions, and Information [e-mail]

Order Parts [e-mail]

Warranty Information [e-mail]

 10628 Owner’s Manual

Chapter 1 - Specifications

Model 10628 Crane

SPECIFICATION SHEET

Crane Rating: 60,000 ft-lbs (8.29 TM)

Standard Boom Length: 12’ 6” (3.81 m) from CL of Crane

Boom Extension: 1st stage: Hydraulic 96" (243.8 cm)

2nd stage: Hydraulic 96" (243.8 cm)

Maximum Horizontal Reach: 28’ 6” (8.69 m) from CL of Crane

Maximum Vertical Lift: 30’ 4” (9.24 m)
(from crane base)

Specifications 

Boom Elevation: -5 to +80 degrees

Stowed Height: 35” (88.9 cm)
(crane only)

Mounting Space Required: 20” x 21” (50.8 x 53.3 cm)

Approximate Crane Weight: 2900 lbs (1315 kg)

Controls: Radio control standard for all functions.

Winch Specifications

Rope Diameter: 7/16" (1.11 cm)
Line pull speed: 60 ft/min (18.29 m/min)
Max. single part line: 5000 lbs (2268 kg)
Max. double part line: 10,000 lbs (4535 kg)

Rotation: 400 degree power
(worm gear)

Lifting Capacities: 4875 lbs @ 12’ 6” (2210 kg @ 3.81 m)

2950 lbs @ 20’6” (1335 kg @ 6.25 m)
2115 lbs @ 28’ 6” (960 kg @ 8.69 m)

Power Supply Required: PTO & Pump

(8 gpm @ 3000 psi)
(30.3 lpm @ 207 bar)

*Subject to change without notification

 10628 Owner’s Manual

Weight of load handling devices are
part of the load lifted and must be
deducted from the capacity.

Maximum 1 - part line capacity is
5000lbs (2270kg). For greater
loads, use 2 - part line.

PN 54496

Reach in Feet/Meters
Capacity in Pounds/Kilograms

15º

30º

80º

75º

60º

45º

10000 lbs

4535 kg

10000 lbs

4535 kg

10000 lbs

4535 kg

10000 lbs

4535 kg

8760 lbs

3975 kg

6735 lbs

3055 kg

7945 lbs

3600 kg

5425 lbs

2460 kg

6400 lbs

2900 kg

4980 lbs

2260 kg

5875 lbs

2660 kg

4875 lbs

2210 kg

5750 lbs

2605 kg

2950 lbs

1335 kg

3480 lbs

1575 kg

2115 lbs

960 kg

2495 lbs

1130 kg

7405 lbs

3355 kg

8735 lbs

3960 kg

4040 lbs

1830 kg

4765 lbs

2160 kg

2970 lbs

1345 kg

3505 lbs

1585 kg

2410 lbs

1095 kg

2840 lbs

1285 kg

2170 lbs

985 kg

2560 lbs
1160 kg

3035 lbs

1375 kg

3580 lbs

1620 kg

3335 lbs

1510 kg

3935 lbs

1780 kg

4120 lbs

1870 kg

4860 lbs

2205 kg

5530 lbs

2505 kg

6525 lbs

2955 kg

9950 lbs

4515kg

10000 lbs

4535 kg

10000 lbs

4535 kg

0'

0 m3'.914m6'1.83 m9'2.74 m

12'6”

3.81 m

28'6”

8.69 m

20'6”

6.25 m

12'

3.66 m

3'

.914

6'

1.83 m

9'

2.74 m

15'

4.57 m

18'

5.49 m

21'

6.40 m

24'

7.01 m

27'

8.23 m

30' 4”

9.25 m

Boost

(If Equipped)

Standard

Capacity Chart - Decal PN 54496

Chapter 2 - Installation

Notice: Read this Page Before Installation of the Crane

Installation 

General Installation

This chapter is designed to serve as a
general guide for the installation of a Stellar
10628 Telescopic Crane on a Stellar Service
Body. Each installation is considered unique
so certain portions of this chapter may or
may not apply to your direct application. If
a question should arise during the installation
process, please contact Stellar Customer
Service at [phone].

This crane is designed for use with a Stellar
Service Body installed on a vehicle that
meets the minimum chassis requirements of
the crane. It is the installer’s responsibility to
assure that the crane is mounted on a
platform that will support the maximum
crane rating of this crane.

Notice:

PTO and Pump installation instructions are
provided by the corresponding
manufacturers. For more information on
which PTO and Pump fit your application,
please contact your local Stellar Distributor
or Stellar Customer Service.

Important: When installing welder units to the service

bodies, it is highly recommended that a surge

protector is installed on the chassis batteries to protect

the crane radio receiver, wiring and other electronic

devices from an unexpected electrical spike or surge.

Failure to do so could result in extensive damage to

the service body and crane electrical circuit.

Installation Notice

According to Federal Law (49 cfr part 571),
each final-stage manufacturer shall
complete the vehicle in such a manner that
it conforms to the standards in effect on the
date of manufacture of the incomplete
vehicle, the date of final completion, or a
date between those two dates. This
requirement shall, however, be superseded
by any conflicting provisions of a standard
that applies by its terms to vehicles
manufactured in two or more stages.

Therefore, the installer of Stellar cranes and
bodies is considered one of the
manufacturers of the vehicle. As such a
manufacturer, the installer is responsible for
compliance with all applicable federal and
state regulations. They are required to
certify that the vehicle is in compliance with
the Federal Motor Vehicle Safety Standards
and other regulations issued under the
National Traffic and Motor Vehicle Safety
Act.

Please reference the Code of Federal
Regulations, title 49 - Transportation, Volume
5 (400-999), for further information, or visit
http://www.gpoaccess.gov/nara/index.html
for the full text of Code of Federal
Regulations.

 10628 Owner’s Manual

1

2

NOTE:

STABILITY DECAL P/N 16881

IS PART OF THIS KIT

2.38

6.88

7.38

7.38

6.00

.YTQNOITPIRCSEDTRAPMETI
1 5199 CAP SCR 1.00X8X3.00 HHGR8 ZY6
2 6538 WASHER 1.00 SAE FLAT YELLOW GR86

Front

Motor

14.75

PN 13539

13.75

14.75

1.063

6 Places

Installation Overview

1. Determine that the mounting location for the 10628 crane is at least 20” x 21” (50.8 x 50.8 cm).

2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the
base to be sure they are clean.

3. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar 10628 weighs
approximately 2900 lbs (1315 kg). Note: cranes are shipped with rotation positioned at 200 degrees of 400
degree system. This will allow for easy installation of the crane and permanent connection of all hydraulic
and electrical components prior to repositioning into the crane saddle.

4. Connect straps or chain from the lifting device to the lifting rings on the Stellar 10628.

5. Use six (6) 3” x 1” #8 bolts and six (6) #8 flat washers.

6. Install a washer on each bolt.

7. Apply Loctite Thread locker #277 to the bolts.

8. Using the lifting device, lower the Stellar 10628 just above the crane compartment and start the bolts.
Have someone assist in leveling the crane. Note: the rotation motor should be to the door side of crane

compartment and the boom should be extended back over the rear bumper.

9. Secure the crane using the mounting hardware provided. Note: longer or shorter cap screws may be
required – recommended thread engagement into crane base is 1.75” – use grade 8, zinc plated cap
screws only.

10. Torque the cap screws to 680 ft-lbs.

11. Remove supporting crane.

12. Hook-up hydraulics and electrical using the schematics provided in Chapter 8 - Hydraulics - Electrical.

Note: If questions should arise during any portion of this installation, please contact Stellar Customer
Service at [phone].

WARNING!

The use of this crane on a

body not capable of handling

the loads imposed on it may

result in serious injury or

death.

PN 52870

Control Kit - PN 52870

Installation 