Stellar V230 User Manual

®

Owner’s Manual

Safety, Installation, Maintenance, and Operation

Model V230 Air Compressor

Subject to Change without Notification.
© 2006 American Eagle

American Eagle, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-392-3015

Fax: [phone]

www.americaneagleacc.com

Manual Part No. 25687
Last Revision: 5/12/06

Introduction

American Eagle Compressors are designed to
provide safe and dependable service for a
variety of operations. With proper use and
maintenance, American Eagle Compressors will
operate at peak performance for many years.

This manual contains information vital to the
safe use and efficient operation of this unit.
Following the information provided within this
manual can ensure the longevity of the
compressor. Carefully read and study the
operator’s manual before using the unit. Failure
to adhere to the instructions could result in
property damage or even serious bodily injury to
the operator or others close to the compressor.

A copy of this manual is provided with every
compressor and shall remain with the
compressor at all times. Information contained
within this manual does not cover all
maintenance, operating, or repair instructions
pertinent to all possible situations. This manual
is not binding. American Eagle reserves the
right to change, at any time, any or all of the
items, components, and parts deemed

necessary for product improvement or
commercial/production purposes. This right is
kept with no requirement or obligation for
immediate mandatory updating of this manual.

This product manual is not intended as a
training manual for beginners or unskilled
operators. This manual offers guidelines for
correct and safe usage of the compressor,
maintenance, and troubleshooting. If more
information is required or technical assistance is
needed, please contact AE Technical Support.

Some sections of this manual contain
information pertaining to all American Eagle
manufactured compressors and may or may not
apply to your specific model.

If this manual becomes damaged, misplaced, or
unreadable at any point, or if you feel that any
part of this manual is unclear or incorrect,
please contact AE Technical Support at 800­321-3741 or email at
[e-mail]

For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at

800-321-3741

Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST

Or email at the following addresses:

Technical Questions, and Information [e-mail]

Order Parts [e-mail]

Warranty Information [e-mail]

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Table of Contents

Safety Page 3

Specifications Page 4

Operation Page 5

Maintenance Page 6

Installation Page 7

Assembly Drawings Page 8

Replacement Parts Page 13

Troubleshooting Page 14

Warranty Page 16

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Safety

This manual contains vital information for the safe use and efficient

operation of this unit. Carefully read the operators manual before

starting the unit. Failure to adhere to the instructions could result in

serious bodily injury or property damage.

The V230 Air Compressor will provide safe and
dependable service if operated according to
instructions. Read and understand the safety
precautions given in this manual and on the
decals attached to the shields. Failure to do so
can result in personal injury or equipment
damage.

Operators and maintenance personnel must
always comply with the safety precautions.
These precautions are given here for your
safety. Review them carefully before operating
the compressor and before performing
maintenance or repairs.

Supervising personnel should develop additional
precautions relating to the specific work area
and local safety regulations.

Precautions

Always wear safety equipment such as goggles,
ear plugs and head protection at all times when
operating the compressor.

Establish a training program for all operators to
ensure safe operation.
Do not operate the compressor unless
thoroughly trained or under the supervision of
an instructor.

Do not operate the compressor if it is damaged,
improperly adjusted or not completely or
properly assembled.

Never operate the compressor with any of the
guards removed. Do not attempt to adjust or
disable the compressors air pressure relief
valve. This valve limits the air pressure to 150
PSI.

The surface of the air compressor may reach
temperatures above 150 degrees. Touching
these surfaces during operation can cause
burns.

The air taken in by the air compressor must be
free of flammable fumes and vapors.

Do not inspect or clean the compressor while
the power source is connected. Accidental
engagement of the tool can cause serious
injury.

Before performing any maintenance on the
compressor, place a warning tag on the power
source or disconnect the belt from the
compressor clutch to prevent accidental startup
of the compressor.

V230 Manual

The compressor must be installed in a level
position to provide proper lubrication. Most air
compressor failure is caused by improper
lubrication.

Use and operate this air compressor only in full
compliance with all pertinent O.S.H.A.
requirements and all Federal, State and Local
codes or requirements

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Specifications

Compressor System Description

• Cast Iron Crankcase Casting • Heavy Ductile Iron Crankshaft

• Cast Aluminum Cylinder Heads • Micro-honed Connecting Rods

• High Temperature Precision Pistons • Tapered Roller Bearings

• Stainless Steel Reed Valves • Pressure Lubricated System

• Heavy Duty Journal Bushings • Oil Pressure Gauge

• Pulsation Manifold

General Information

• Model: V480

• Weight: 87 lbs.

• Displacement @ 1200 RPM: 44 CFM

• Delivery: 28 CFM @ 100 PSI

• Maximum Working Pressure: 155 PSI

• Oil Capacity: 1 Quart

• Cylinders: Four Cylinder(Single Stage)

• Pressure switch presets: Engage - 115 PSI
Disengage - 150 PSI

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Operation

Each compressor is bench tested under load at the factory to ensure proper break-in and operation.
While it is not necessary to follow any break-in procedure, the following checks should be made
before putting the unit into service and periodically during use.

Before Start-Up

Check the oil level in the compressor with the dipstick on the unit. If oil is needed, use American
Eagle synthetic compressor oil (P/N C0087) or an equivalent synthetic oil. Note: There may be

oil left in the crankcase from the factory bench test. Overfilling may cause the compressor
to back blow oil. Always check the oil level and fill to the designated marking on the
dipstick before putting the unit into service.

Check the air intake filters on each head to make certain that they are clean and unobstructed.
Dirty air filters are a possible cause of reduced air output.

GENERAL INFORMATION

To use the compressor, start the engine and engage the system with the compressor toggle switch.
Through the pressure switch the system will now function automatically. Once engaged, adjust the
engine speed control to ensure that the compressor speed does not exceed 1300 RPM under load.

If questions arise during operation, please call our customer service department at [phone]

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