Stellar Slider34 User Manual
®
OWNER’S MANUAL
Safety, Installation, Maintenance, and Operation
Stellar Slider34 Hooklift
Subject to Change without Notification.
© 2007 Stellar Industries, Inc.
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
Manual Part No. 41994
Last Revision: 8/17/07
Slider34 Hooklift Manual Revisions
Date of Revision Description of RevisionSection Revised
Table of Contents
Table of Contents i
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . .iii
Loader Nomenclature . . . . . . . . . . . . . . . . .iv
Chapter 1 - Safety . . . . . . . . . . . . . . . . . . . . .1
General Safety . . . . . . . . . . . . . . . . . . . . . . .1
Personal Safety . . . . . . . . . . . . . . . . . . . . . .1
Maintenance Safety . . . . . . . . . . . . . . . . . .1
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Load Safety . . . . . . . . . . . . . . . . . . . . . . . . .2
Environment . . . . . . . . . . . . . . . . . . . . . . . . .2
Chapter 2 - Operation . . . . . . . . . . . . . . . . .3
Job-Site Set-Up . . . . . . . . . . . . . . . . . . . . . . .3
Operator Requirements . . . . . . . . . . . . . . .3
Operator Conduct . . . . . . . . . . . . . . . . . . .3
Operation Overview . . . . . . . . . . . . . . . . . .4
Hooklift Controls . . . . . . . . . . . . . . . . . . . . . .4
Unloading Operation . . . . . . . . . . . . . . . . .5
Loading Operation . . . . . . . . . . . . . . . . . . .6
Dumping Operation . . . . . . . . . . . . . . . . . .7
Chapter 3 - Maintenance . . . . . . . . . . . . . . .9
Maintenance Procedures . . . . . . . . . . . . .9
Periodic Inspection
Daily Inspection . . . . . . . . . . . . . . . . . . . . . .9
Monthly Inspection . . . . . . . . . . . . . . . . . . .9
General Service . . . . . . . . . . . . . . . . . . . . . .9
Choice Lubricants for DX Bearings . . . . .10
Chapter 4 - Specifications . . . . . . . . . . . . .11
Stellar Slider34 Specifications . . . . . . . . . .12
Chapter 5 - Decals . . . . . . . . . . . . . . . . . . .13
Decals of Note . . . . . . . . . . . . . . . . . . . . . .13
Decal Kit Placement - PN 31827 . . . . . . .14
. . . . . . . . . . . . . . . . . . .9
Chapter 6 - Installation . . . . . . . . . . . . . . . .15
Basic Installation Overview . . . . . . . . . . . .15
Subframe . . . . . . . . . . . . . . . . . . . . . . . . . .15
Installation Steps - Basic Guidelines . . . .16
Mounting Kit - PN 42010 . . . . . . . . . . . . . .18
Reservoir Assembly - PN 42426 . . . . . . . . .19
Setting System Relief Pressure . . . . . . . . .20
Installing Power Beyond . . . . . . . . . . . . . .22
Controller Assembly - PN 38841 . . . . . . . .23
STOP System Overview - PN 41840 . . . . .24
Push/Pull Switch (PN C0868) . . . . . . . . .25
Limit Switch (PN 10953) . . . . . . . . . . . . .26
Unloader Manifold (PN 42428) . . . . . . .27
Hydraulic Schematic - PN 41995 . . . . . . .29
Wiring Schematic - PN 41133 . . . . . . . . . .30
Chapter 7 - Assembly Drawings . . . . . . . .31
Base Assembly - PN 39201 . . . . . . . . . . . .31
Dump Assembly - PN 39207 . . . . . . . . . . .32
Secondary Assembly - PN 35080 . . . . . . .33
Main Cylinder Assembly - PN 35151 . . . .34
Jib Assembly - PN 39204
Jib Cylinder Assembly - PN 35175 . . . . . .37
Chapter 8 - Replacement Parts . . . . . . . . .39
Chapter 9 - Troubleshooting . . . . . . . . . . . .41
Warranty Information . . . . . . . . . . . . . . . . . .42
. . . . . . . . . . . . . .35
ii Slider34 Owner’s Manual
AN OVERVIEW TO OWNER, OPERATOR AND
SERVICE PERSONNEL ABOUT SAFETY
As the owner or employer, it is your responsibility to instruct the operator in the safe operation of this equipment and to provide the operator with properly maintained equipment.
FAILURE TO READ THIS MANUAL BY ANYONE WHO WILL OPERATE, SERVICE, OR WORK
AROUND THIS HOOKLIFT IS A MISUSE OF THE EQUIPMENT. DEATH OR SERIOUS INJURY WILL
RESULT FROM IMPROPER USE OR MAINTENANCE OF THIS MACHINE.
Occupational safety is a prime concern of Stellar Industries in the design and production
of this hooklift. Our goal in writing this manual was the safety of the operator and others
who work around this equipment.
It is your responsibility to know the specific requirements, governmental regulations, precautions and work hazards that exist in the operation and maintenance of this hooklift.
You shall make these available and known to all personnel working with and around the
equipment, so that all of you will take the necessary and requir
FAILURE TO HEED THESE INSTRUCTIONS CAN RESULT IN SERIOUS INJURY OR DEATH.
ed safety precautions.
It is also your responsibility to operate and maintain your hooklift with caution, skill, and
good judgment. Following the recognized safety procedures will help you avoid accidents. Modification to any part of his hooklift can create a safety hazard and therefore
shall not be made without the manufacturer’s written approval. Use only factory
approved accessories, options, and parts on this equipment. The rebuilding or remounting
of this equipment requires the mounting procedures and retesting to be in accordance
with factory instructions. Safety covers and devices must remain installed and maintained
in proper working condition. Safety decals must be maintained, be completely legible,
and be properly located. If safety covers, devices, or decals are missing, they must be
replaced with the proper designated Stellar part.
Be capable, careful, and concerned! Make safety your everyday business!
Attention!
According to Federal Law (49 cfr part 571),
each final-stage manufacturer shall complete the vehicle in such a manner that it
conforms to the standar
date of manufacture of the incomplete
vehicle, the date of final completion, or a
date between those two dates. This requirement shall, however, be superseded by any
conflicting provisions of a standard that
applies by its terms to vehicles manufactured in two or more stages.
Therefore, the installer of Stellar hooklifts is
considered one of the manufacturers of the
vehicle. As such a manufacturer
ds in ef
fect on the
, the
installer is responsible for compliance with
all applicable federal and state regulations.
They are required to certify that the vehicle
is in compliance with the Federal Motor
Vehicle Safety Standards and other regulations issued under the National Traffic and
Motor Vehicle Safety Act.
ence the Code of Federal
Please r
Regulations, title 49 - Transportation,
Volume 5 (400-999), for further information,
or visit
www.gpoaccess.gov/nara/index.html for
the full text of Code of Federal Regulations.
efer
Introduction
iii
Stellar Hooklifts are designed to provide safe
and dependable service for a variety of
operations. With proper use and
maintenance, these hooklifts will operate at
peak performance for many years.
To promote this longevity, carefully study the
information contained in this manual before
putting the equipment into service. Though
it is not intended to be a training manual for
beginners, this manual should provide solid
guidelines for the safe and proper usage of
the hooklift.
Once you feel comfortable with the
material contained in this manual, strive to
cise your knowledge as you safely
exer
operate and maintain the hooklift. This
process is vital to the proper use of the unit.
A few notes on this manual:
A copy of this manual is provided with every
hooklift and shall remain with the hooklift at
all times. Information contained within this
manual does not cover all maintenance,
operating, or repair instructions pertinent to
all possible situations.
Please be awar
manual contain information pertaining to
e that some sections of this
Stellar manufactured hooklifts in general
and may or may not apply to your specific
model.
This manual is not binding. Stellar Industries,
Inc. reserves the right to change, at any
time, any or all of the items, components,
and parts deemed necessary for product
improvement or commercial/production
purposes. This right is kept with no
requirement or obligation for immediate
mandatory updating of this manual.
In closing:
If more information is required or technical
assistance is needed, or if you feel that any
part of this manual is unclear or incorrect,
please contact the Stellar Customer Service
Department by phone at 800-321-3741 or
email at service@stellarindustries.com.
ATTENTION
Failure to adhere to the
instructions could result in
property damage or even serious
bodily injury to the operator or
others close to the hooklift.
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information service@stellarindustries.com
Order Parts parts@stellarindustries.com
Warranty Information warranty@stellarindustries.com
iv Slider34 Owner’s Manual
Loader Nomenclature
The Stellar Slider is a hydraulic, body-loading device when mounted on a truck chassis. It
can handle a multitude of bodies ranging from flatbeds to recycling containers and
dump bodies.
Two independently controlled cylinders operate all the functions of the Slider. By varying
the cylinders operations, the Slider can be used to dump or unload a body.
The Slider consists of four basic parts: the base, dump, secondary, and jib sections. Please
take the time to familiarize yourself with the various components. Knowing the proper terminology is necessary to get the full benefit of this manual.
Chapter 1 - Safety
Safety 1
Please Read the Following Carefully! This
portion of the manual contains information
regarding all Stellar manufactured hooklifts.
Some items contained within this chapter
may not apply to your specific equipment.
Safety should be the number one thought
on every operator’s mind. Three factors
should exist for safe operation: a qualified
operator, well-maintained equipment, and
the proper use of this equipment. The
following information should be read and
understood completely by everyone
working with or near the hooklift before
putting the unit into operation.
Please take note that Stellar Industries, Inc.
is not liable for accidents incurred by the
hooklift because of non-fulfillment from the
operator’s side of current rules, laws, and
regulations.
General Safety
It is the responsibility of the owner to instruct
the operator in the safe operation of your
equipment and to provide the operator with
properly maintained equipment.
anti-noise headphones, protective glasses,
breathing apparatus, and reflective jackets.
Consult your employer regarding current
safety regulations and accident-prevention
equipment.
Do not wear rings, wristwatch, jewelry, loosefitting or hanging clothing such as ties, torn
garments, scarves, unbuttoned jackets or
unzipped overalls, which could get caught
up in the moving parts of the hooklift.
Keep a first-aid box and a fire extinguisher
readily available on the truck. Regularly
check to make sure the fire extinguisher is
fully charged and the first-aid kit is stocked.
Do not use controls and hoses as handholds.
These parts move and cannot provide stable support.
Do not allow unauthorized personnel or
equipment to enter within 10 feet of hooklift
operating area.
Never allow anyone to ride the hooklift or
load.
Trainees or untrained persons shall be under
the direct supervision of qualified persons.
Do not operate equipment under the
adverse influence of alcohol, drugs, or medication.
Read all Danger and Caution decals on the
equipment and understand their meaning.
Personal Safety
Keep clear of all moving parts.
Always wear the pr
devices.
Always wear appr
clothing such as: protective helmets, antislip shoes with steel toes, protective gloves,
escribed personal safety
oved accident-prevention
Maintenance Safety
Never modify or alter any of the equipment,
whether mechanical, electrical, or hydraulic,
without Stellar Industries’ approval.
Do not perform any maintenance or repair
work on the hooklift unless authorized and
trained to do so.
Release system pressure before attempting
to make adjustments or repairs.
Do not attempt service or repair when PTO is
engaged.
Decals are considered safety equipment.
They must be maintained, as would other
safety devices. Do not remove any decals.
2 Slider34 Owner’s Manual
Replace any decals that are missing, damaged, or not
legible.
The safety instruction plates, notices, load
charts and any other sticker applied to the
hooklift must be kept legible and in good
condition. If necessary, replace them.
Keep all surfaces of the hooklift free of oil
and grease to avoid slippery surfaces and
aid in
inspections.
Stability
Know the hooklift components and their
capabilities and limitations. Overloading the
hooklift may result in serious damage of self,
others, equipment or the surroundings.
Never exceed manufacturer’s load ratings.
These ratings are based on the machine’s
hydraulic, mechanical, and structural design
rather than stability.
Load Safety
Full rated dump capacity assumes load will
decrease as dump angle increases. Do not
take full rated capacity to full dump angle
without some unloading of weight as it may
cause damage to the chassis and/or the
hooklift.
Move the control lever slow and smooth for
steady oil flow.
Avoid jerky or sudden movement of the controls.
weight can be lifted.
Keep everyone clear when loading, unloading, and dumping.
Do not push on fixed objects or bodies without rollers with the hooklift.
Do not permit loose objects on the hooklift.
Use a qualified person to assist in loading
when the load is not visible to the operator.
Do not leave hooklift unattended with suspended load.
Take care when operating in areas supported by vehicle tires, because of the cushioning effect of springs and tires.
Never use the drivetrain of the chassis to
assist the hydraulics in loading
Environment
Do not operate the hooklift during electrical
storms.
In extreme cold, allow adequate time to
warm the truck before engaging the PTO.
Do not rev the truck engine and over speed
the hydraulic pumps as permanent damage
to the pumps may occur. Follow the vehicle
owner’s manual regarding operating the
vehicle in such adverse conditions.
In extreme cold, operate the controls slowly
to allow for viscosity changes.
Be constantly aware of the hooklift position
when operating the controls.
Do not attempt to lift fixed loads.
Know the weight of your load to avoid overloading the equipment.
Deduct the weight of the body from the
maximum load rating to determine how
much
ATTENTION
Stellar Industries, Inc. is not liable
for accidents incurred by the
hooklift because of the
operator’s non-fulfillment of
current rules, laws and
regulations.
Chapter 2 - Operation
Operation 3
Job-Site Set-Up
Thoroughly plan the lift before positioning
the vehicle. Consider the following:
1. The vehicle should be positioned in an
area free from overhead obstructions to
eliminate the need for repositioning.
2. Position the vehicle so that it is impossible
for any portion of the equipment to come
within the minimum required safe distance
of any power line. Maintain a clearance
of at least 10 feet between any part of
the hooklift, load line, or load, and any
electrical line or apparatus carrying up to
50,000 volts. One foot additional clearance is required for every additional
30,000 volts or less. Remember to allow
for winds that cause power lines to sway.
It is recommended that a signal person
be used when the vehicle is set-up near
power lines.
3. The vehicle should also be positioned on
a firm and level surface that will provide
adequate support for the body.
Operator Requirements
Operation is limited to the following people:
A. Qualified individual.
B. Trainees under direct supervision of the
qualified individual.
C. Test or maintenance individual.
D. Hooklift Inspector.
Operators must:
A. Demonstrate the ability to understand
all decals, the owner’s manual, and any
other information required for safe operation of the hooklift.
B. Be able to demonstrate the ability to
safely control the hooklift.
C. Know all safety r
D. Be responsible for maintenance require-
ments.
E. Understand and be fully capable of
implementing all emergency proce-
dures.
F. Understand the operating procedures as
outlined by this manual, Ansi B30.5 and
Federal/State Laws.
egulations.
4. The parking brake must be removed to
allow the truck to roll under the body
while loading.
CAUTION
1.
When loading and unloading,
the jib clinder must be fully
retracted before operating the
lift cylinder to prevent damage
to the latch systems.
2. When the PTO is engaged, do
not run the engine over 1400
RPM.
3. Do not hold the brakes while
performing operations.
Operator Conduct
1. Operators will not engage in any operation that would cause them to divert
attention away fr
the hooklift.
2. Operators are responsible for all opera
tions under their direct control.
3. Operators will not leave a suspended
load unattended.
4. Operators will be familiar with the equipment and the maintenance required for
oper care.
pr
om the operation of
-
4 Slider34 Owner’s Manual
Hooklift Controls
1. Be familiar with the sequence and operation of the hooklift controls.
2. Each individual hooklift function should
have control function decals. Replace
them immediately if they are missing or
illegible.
3. Keep hands, feet and control levers free
from mud, grease and oil.
4. Be familiar with the control levers and
how they operate before attempting to
operate the hooklift.
5. Be prepared before beginning operation of the hooklift:
• All pr
•
• Be sure all safety devices provided are
• Be prepared for all situations. Keep
• Be sure all regular maintenance has
• Visually inspect all aspects of the
• Check for fluid leaks.
otective guards must be in place.
Be aware of the surroundings: low
branches, power lines, unstable
ground.
in place and in good operating condition.
fire extinguisher and first aid kit near.
been performed.
hooklift for physical damage.
Operation Overview
Unloading Operation
. Stop the truck at the location you wish to unload.
1
2. Put the truck in neutral and engage the PTO.
3. Locate the black control lever labeled jib.
4. Pull jib lever until the jib cylinder is fully retracted,
thus releasing tabs.
5. Locate the red lever labeled lift.
6. Pull lift lever until the body is on the ground and
can be detached. Return the hooklift to the
stored position and disengage the PTO.
Loading Operation
1. Perform the steps for unloading a container.
2. Engage the hook to the body by maneuvering
the hooklift with the red(lift) lever.
3. Push the red(lift) lever until the main cylinder is
fully retracted.
4. Push the black(jib) lever until the jib is fully
extended.
5. Disengage the PTO.
Dumping Operation
1. Stop the truck at the location you wish to dump
the load.
2. Put the truck in neutral and engage the PTO.
3. Locate the red lever labeled lift.
4. Pull the lever to dump the body.
ait until dumping is complete, then push the
W
5.
ed(lift) lever until the main cylinder fully r
r
6. Disengage the PTO.
etracts.
Unloading Operation
Operation 5
1. Stop the truck at the location you wish to unload.
3. Locate the black control lever labeled jib.
2. Put the truck in neutral and engage the PTO.
4. Pull jib lever the jib cylinder is fully retracted,
thus releasing tabs.
5. Locate the r
ed lever labeled lift.
6. Pull lift lever until the body is on the ground and
can be detached. Return the hooklift to the
stored position and disengage the PTO.
6 Slider34 Owner’s Manual
Loading Operation
1. Position the truck in line with the
body you intent to pick up.
3. Push the red(lift) lever until the
main cylinder is fully retracted.
2. Engage the hook to the body by
maneuvering the hooklift with the red(lift)
lever and the black (jib) lever.
4. Push the black(jib) lever until
the jib is fully extended.
5. Disengage the PTO.
Dumping Operation
Operation 7
1. Stop the truck at the location
you wish to dump the load.
3. Locate the red lever labeled lift.
2. Put the truck in neutral and engage the PTO.
4. Pull the lift lever to dump the body.
5. Wait until dumping is complete, then push the
ed(lift) lever until the main cylinder fully r
r
etracts.
6. Disengage the PTO.
8 Slider34 Owner’s Manual
Chapter 3 - Maintenance
9Maintenance 9
Please read the following before performing any
maintenance on the hooklift.
1. Only authorized service personnel are to perform
maintenance on the hooklift.
2. Disengage the PTO before any service or repair is
performed.
3. Do not disconnect hydraulic hoses while there is
still pressure in those components.
4. Before disconnecting hydraulic components,
shut off the engine, release any air pressure on
the hydraulic reservoir, and move control levers
repeatedly through their operating positions to
relieve all pressures.
Keep the hooklift clean and free from grease
5.
build-up, oil and dirt to prevent slippery conditions.
6. Perform all safety and maintenance checks
e each period of use.
befor
7. Replace parts with Stellar Industries, Inc.
approved parts only.
8. Immediately repair or have repaired any components found to be inadequate.
Maintenance Procedures
1. Position the hooklift where it will be out of the way of
other operations or vehicles in the area.
2. Place all controls in the off position and secure operating features from inadvertent motion.
3. Relieve hydraulic oil pressure from all hydraulic circuits before loosening or removing hydraulic components.
4. Label or tag parts when disassembling.
Periodic Inspection
Periodic Inspection should occur while the hooklift is in
use. For the duration of the usage, inspect the hooklift
for all of the following:
1. Loose bolts and fasteners.
2. All pins, bushings, shafts, and gears for wear, cracks,
or distortion to include all pivot points, and bushings.
e.
Hydraulic systems for pr
3.
4. Main frame mount bolts.
5. Cylinders for:
A. Damaged rods.
B. Dented barrels.
C. Drift fr
D. Leaks at rod seals or holding valves.
6. PTO and hydraulic pump(s) for leaks.
Hydraulic hose and tubing for evidence of damage
7.
such as blistering, crushing, or abrasion.
esence of this owner’s manual.
8. Pr
Daily Inspection
Daily Inspection should occur each day before the
hooklift is put into use. Each day, inspect the hooklift for
all of the following:
om oil leaking inter
oper operating pr
nally.
essur
1. Hydraulic oil level.
2. Loose parts or damage to structures or weld.
3. Cylinder movement due to leakage.
4. Hoses for evidence of oil leaks.
5. Controls for malfunction or adjustment.
6. Parking brake operation.
7. All securing hardware such as cotter pins, snap rings,
hairpins, and pin keepers for proper installation.
8. All safety covers for proper installation.
9. Cylinder holding valves for proper operation.
10. Equipment for missing, illegible, or defaced operat-
ing decals and safety signs.
Monthly Inspection
Monthly Inspection should occur at the beginning of
every work month. Each month, inspect the hooklift for
all of the following:
1. Frame bolt tightness - turn barrel nuts and mounting
bolts during the first month of operation on new
machines and then quarterly thereafter.
2. Cylinders and valves for leaks.
3. Lubrication.
4. Jib hook for cracks.
5. Structural weldments for bends, cracks, or breaks.
6. All pins and keepers for proper installation.
7. All contr
ability and secure attachment.
8. Inspect all electrical wires and connections for worn,
cut, or deteriorated insulationand bare wire. Replace
or repair wires as required.
10. Lubrication of all points requiring lubrication.
General Service
The following general suggestions should be helpful in
analyzing and servicing your hooklift. Using the following
systematic approach should be helpful in finding and
fixing problems:
1. Determine the problem.
2. List and record possible causes.
3. Devise checks.
4. Conduct checks in a logical order to determine the
cause.
5. Consider the remaining service life of components
against the cost of parts and labor necessary to
replace them.
6. Make the necessary repair.
7. Recheck to ensur
8. Functionally test the new part in its system.
ol, safety, and capacity placards for read-
e that nothing has been overlooked.
ATTENTION
Every six (6) months, remove the hydraulic
pump from the PTO and lubricate the splines
using Chelsea Lubricant #379831 or Stellar
PN 42042 (packet) or PN 20885 (tube).
Failure to lubricate shaft splines will cause
damage to the PTO and Hydraulic pump
.
Loading...