THERMAL PRINTER
TSP1000 SERIES
USER’S MANUAL
Federal Communications Commission
Radio Frequency Interference
Statement
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to correct
the interference at his own expense.
For compliance with the Federal Noise Interference Standard, this equipment requires a
shielded cable.
This statement will be applied only for the printers marketed in U.S.A.
Statement of
The Canadian Department of Communications
Radio Interference Regulations
This digital apparatus does not exceed the Class A limits for radio noise emissions from
digital apparatus set out in the Radio Interference Regulations of the Canadian Department
of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites
applicables aux appareils numériques de la classe A prescrites dans le Règlement sur le
brouillage radioélectrique édicté par le ministère des Communications du Canada.
The above statement applies only to printers marketed in Canada.
Manufacturer’s Declaration of Conformity
CE
EC Council Directive 89/336/EEC of 3 May 1989
This product, has been designed and manufactured in accordance with the International
Standards EN 50081-1/01.92 and EN 50082-1/01.92, following the provisions of the
Electro Magnetic Compatibility Directive of the European Communities as of May 1989.
EC Council Directive 73/23/EEC and 93/68/EEC of 22 July 1993
This product, has been designed and manufactured in accordance with the International
Standards EN 60950, following the provisions of the Low Voltage Directive of the
European Communities as of July 1993.
The above statement applies only to printers marketed in EU.
Trademark acknowledgments
TSP1000: Star Micronics Co., Ltd.
ESC/POS: Seiko Epson Corporation
Notice
• All rights reserved. Reproduction of any part of this manual in any form whatsoever,
without STAR’s express permission is forbidden.
• The contents of this manual are subject to change without notice.
• All efforts have been made to ensure the accuracy of the contents of this manual at the
time of going to press. However, should any errors be detected, STAR would greatly
appreciate being informed of them.
• The above notwithstanding, STAR can assume no responsibility for any errors in this
manual.
©
Copyright 2004 Star Micronics Co., LTD.
TABLE OF CONTENTS
1. Unpacking and Installation ............................................................................1
1-1. Unpacking ..............................................................................................1
2. Parts Identification and Nomenclature ......................................................... 2
3. Consumable Parts and AC Adapter .............................................................. 4
4. Connecting Cables and AC Adapter..............................................................6
4-1. Interface Cable .......................................................................................6
4-2. Connecting to a Buzzer Drive ..............................................................10
4-3. Connecting the Optional AC Adapter ..................................................11
4-4. Turning Power On ............................................................................... 12
4-5. Installing the Cable .............................................................................. 13
4-6. Switch Blind Installation ..................................................................... 14
5. Control Panel and Other Functions ............................................................. 15
5-1. Control Panel ....................................................................................... 15
5-2. Errors ................................................................................................... 15
5-3. Self Printing ......................................................................................... 17
6. Loading the Roll Paper ................................................................................. 18
7. Adjusting the Near-end Sensor .................................................................... 21
8. Preventing and Clearing Paper Jams ..........................................................23
8-1. Preventing Paper Jams ......................................................................... 23
8-2. Removing Paper Jam ...........................................................................23
8-3. Releasing a Locked Cutter ...................................................................24
9. Periodical Cleaning .......................................................................................26
9-1. Cleaning the Thermal Head ................................................................. 26
9-2. Cleaning the Paper Holder ...................................................................26
Appendix A: Specifications ............................................................................... 27
A-1. General Specifications ......................................................................... 27
A-2. Auto Cutter Specifications ...................................................................28
A-3. Interface ............................................................................................... 28
A-4. Electrical Characteristics ..................................................................... 28
A-5. Option .................................................................................................. 28
A-6. Environmental Requirements ............................................................... 29
A-7. Reliability ............................................................................................. 29
A-8. Black Mark Specifications ...................................................................30
Appendix B: Dip Switch Setting ....................................................................... 31
B-1. Parallel Interface Model ....................................................................... 32
B-2. Sperial Interface (RS-232C) Model .....................................................33
B-3. USB Interface Model ...........................................................................35
B-4. Ethernet Interface Model ..................................................................... 36
Appendix C: Parallel Interface ........................................................................ 38
Appendix D: Serial Interface (RS-232C) ......................................................... 39
D-1. RS-232C Connector .............................................................................39
D-2. Cable Connections ............................................................................... 41
D-3. Electrical Characteristics ..................................................................... 41
Appendix E: USB Interface and Ethernet Interface ......................................42
E-1. USB Interface Specifications ...............................................................42
E-2. Ethernet Interface Specifications .......................................................... 42
Appendix F: Buzzer Driver Circuit .................................................................43
Appendix G: Memory Switch Settings ............................................................ 45
1. Unpacking and Installation
1-1. Unpacking
After unpacking the unit, check that all the necessary accessories are included in
the package.
Printer
Paper stopper
User’s manual
Switch blind
Ferrite core *1
Fastener *2
*1: Not included with RS-232C model
*2: Not included with RS-232C and USB models
Fig. 1-1 Unpacking
If anything is missing, contact the dealer where you bought the printer and ask
them to supply the missing part. Note that it is a good idea to keep the original box
and all the packing materials just in case you need to pack the printer up again and
send it somewhere at a later date.
– 1 –
2. Parts Identification and Nomenclature
Printer cover
Open this cover to load or
replace paper.
Cover open lever
Push this lever in
the direction of the
arrow to open the
printer cover.
Control panel
Power switch
Used to turn on/off
power to the printer.
Features LED indicators to indicate printer
status and switches to
operate the printer.
Interface connector
For connection to a
host computer.
Buzzer drive connector
Connects to buzzer.
Do not connect this to a
telephone.
– 2 –
Power connector
For connection of
the AC adapter.
Never unplug the
AC adapter while
the printer is on.
Choosing a place for the printer
Before actually unpacking the printer, you should take a few minutes to
think about where you plan to use it. Remember the following points
when doing this.
✓ Choose a firm, level surface where the printer will not be exposed to
vibration.
✓ The power outlet you plan to connect to for power should be nearby
and unobstructed.
✓ Make sure that the printer is close enough to your host computer for
you to connect the two.
✓ Make sure that the printer is not exposed to direct sunlight.
✓ Make sure that the printer is well away from heaters and other sources
of extreme heat.
✓ Make sure that the surrounding area is clean, dry, and free of dust.
✓ Make sure that the printer is connected to a reliable power outlet. It
should not be on the same electric circuit as copiers, refrigerators, or
other appliances that cause power spikes.
✓ Make sure that the room where you are using the printer is not too
humid.
WARNING
✓ Shut down your equipment immediately if it produces smoke, a
strange odor, or unusual noise. Immediately unplug the equipment
and contact your dealer for advice.
✓ Never attempt to repair this product yourself. Improper repair work
can be dangerous.
✓ Never disassemble or modify this product. Tampering with this
product may result in injury, fire, or electric shock.
– 3 –
3. Consumable Parts and AC Adapter
When consumable parts have run out, use those specified in the table below.
Make sure that the AC adapter specified in the table is used.
Use of consumable parts or AC adapter which are not specified in the table may
result in damage to the printer, fire or electric shock.
(1) Roll paper specification
Thermal paper
µ
Thickness: 80~105
Width: 82.5±0.5 mm
Outer roll diameter: ø180 mm or less
Take up paper roll width: 83 mm
Core outer/inner diameter
Core outer Core inner
ø40±1 mm ø25.4±1 mm
Printed surface: Outer edge of roll
Tail end handling: Do not use paste or glue to secure the roll paper or
(2) Recommended paper
Mitsubishi Paper Mills Limited
T8037 (ticket), 85 µm (thickness)
TF8067 (ticket), 84 µm (thickness)
TF8075 (ticket), 84 µm (thickness)
KANZAN
KLS46 (ticket)
KPO460 (ticket)
Kanzaki Specialty Papers Inc. (KSP)
Lotto482 (ticket), 84 µm (thickness)
Depending on the type and thickness of the paper, it may be necessary to change
the settings for printing darkness. To change the darkness settings, use the
printing darkness settings command <ESC><RS> ‘d’ n or the memory switch
settings. Refer to the separate Specification Manual for details.
m
+0.5
-1
its core.
Do not fold the tail end of the paper.
(3) AC adapter (option)
Model name: PS60L-24 A
Input: 100 to 240 V AC, 50/60 Hz
Output: DC24±5%, 2.0 A (5.0 A Load 10 sec. Max.)
– 4 –
Important!
Access the following URL for the information of the recommended paper.
http://www.star-m.jp/eng/dl/dl02.htm
– 5 –
4. Connecting Cables and AC Adapter
4-1. Interface Cable
Note that the interface cable is not provided. Please use a cable that meets
specifications.
Important!
Before connecting/disconnecting the interface cable, make sure that
power to the printer and all the devices connected to the printer is turned
off. Also make sure the power cable plug is disconnected from the AC
outlet.
4-1-1. Serial Interface (RS-232C) Cable
(1) Make sure the printer is turn off.
(2) Connect the interface cable to the connector on the rear panel of the printer.
(3) Tighten the connector screws.
– 6 –
Serial interface cable
4-1-2. Parallel Interface Cable
Ferrite core
Interface cable
(1) Make sure the printer is turn off.
(2) For only the parallel interface model,
affix the ferrite core onto the cable
as shown in the illustration below.
5 cm
maximum
Fastener
Pull and cut
(3) Pass the fastener through the ferrite
core.
(4) Loop the fastener around the cable
and lock it. Use scissors to cut off
any excess.
– 7 –
(5) Connect the interface cable to the connector on the rear panel of the printer.
(6) Fasten the connector clasps.
Parallel interface cable
4-1-3. Connecting USB Cable
(1) Make sure the printer is turn off.
(2) Affix the ferrite core onto the USB cable as shown in the illustration below and
make sure to pass the cable through the cable support as shown in the
illustration.
– 8 –
4-1-4. Connecting Ethernet Cable
10cm
(
Maximum
)
Fastener
(1) Make sure the printer is turned off.
(2)Affix the ferrite core onto the
ethernet cable as shown in the illustration below.
(3) Pass the fastener through the ferrite
core.
(4) Loop the fastener around the cable
and lock it. Use scissors to cut off
any excess.
Ethernet cable
Ferrite core
(5) Connect the ethernet cable to the
connector on the interface board.
Then, connect the other end of the
cable to your computer.
– 9 –
4-2. Connecting to a Buzzer Drive
You can connect a buzzer drive to the printer using a modular plug. The following
describes how to make the actual connection. See “Modular plug” on page 43 for
details about the type of modular plug that is required. Note that this printer does
not come with a modular plug or wire, so it is up to you to obtain one that suits
your needs.
Important!
Make sure that the printer is turned off and unplugged from the AC outlet
and that the computer is turned off before making connections.
Connect the buzzer drive cable to the connector on the rear panel of the printer.
Important!
Do not connect a telephone line into the buzzer drive connector. Failure
to observe this may result in damage to the printer.
Also, for safety, do not connect wiring to the buzzer drive connector if
there is a chance it may carry excess voltage.
– 10 –
4-3. Connecting the Optional AC Adapter
Note: Before connecting/disconnecting the AC adapter, make sure that
power to the printer and all the devices connected to the printer is
turned off. Also make sure the power cable plug is disconnected from
the AC outlet.
(1) Connect the AC adapter to the power cable.
Note: Use only the standard AC adapter and power cable.
(2) Connect AC adapter to the connector on the printer.
(3) Insert the power cable plug into an AC outlet.
Important!
When disconnecting the cable, take hold of the cable
connector to pull it out. Releasing the lock makes it
easy to disconnect the connector.
Pulling the cable excessively could cause damage to
the connector.
– 11 –
4-4. Turning Power On
Make sure that the AC adapter has been connected as described in 4-3.
(1) Set the power switch located on the front of the printer to on.
The POWER lamp on the control panel will light up.
Power switch
Important!
We recommend that you unplug the printer from the power outlet
whenever you do not plan to use it for long periods. Because of this, you
should locate the printer so that the power outlet it is plugged into is
nearby and easy to access.
– 12 –
4-5. Installing the Cable
Install the cable as shown in the diagram below.
– 13 –
4-6. Switch Blind Installation
It is not necessary to install the switch blind. Only install it if it is necessary for
you. By installing the switch blind, the following become possible.
• Preventing the power switch from being operated by mistake.
• Ensuring that other people can not easily operate the power switch.
Install the switch blind as shown in the diagram below.
The power switch can be turned ON (!) and OFF (O) by inserting a narrow
instrument (ball pen etc) in the holes in the switch blind.
Important!
We recommend that you unplug the printer from the power outlet
whenever you do not plan to use it for long periods. Because of this, you
should locate the printer so that the power outlet it is plugged into is
nearby and easy to access.
– 14 –
5. Control Panel and Other Functions
5-1. Control Panel
2 FEED button
1 POWER lamp (Green LED)
Lights when the power is ON
2 FEED button
Press the FEED button to feed roll
paper.
3 ERROR lamp (Red LED)
3 ERROR lamp
(Red LED)
1 POWER lamp (Green LED)
Indicates various errors in combination with POWER lamp
5-2. Errors
(1) Automatically recoverable error
Error Description
Head high temperature detection
Cover open error
POWER lamp
Flashes at 0.5 second intervals
On
(2) Recoverable error
Error Description
Paper cut error
POWER lamp
Off
Note:
1) If the cutter doesn’t return to the home position, or doesn’t perform the
initial movement, it cannot be recovered.
2) If the paper is jammed, turn the power off, clear the jammed paper, then
turn the power ON.
ERROR lamp
Off
On
ERROR lamp
Flashes at 0.125
second intervals
Recovery Conditions
Automatically recovered after the
print head has cooled.
Automatically recovered by closing
the printer cover.
Recovery Conditions
Recovered If the cutter returns to the
home position after turning the power
OFF and ON.
– 15 –
(3) Non recoverable error
Error Description
RAM error
EERROM error
Flash ROM error
Thermistor error
Power supply
error
POWER lamp
Off
Off
Off
Off
Off
ERROR lamp
Flashes at 1.0
second intervals
Flashes at 0.75
second intervals
Flashes at 0.5
second intervals
Flashes at 1.5
second intervals
Flashes at 2
second intervals
Recovery Conditions
This is not a recoverable error.
Consult dealer for repairs.
This is not a recoverable error.
Consult dealer for repairs.
This is not a recoverable error.
Consult dealer for repairs.
This is not a recoverable error.
Consult dealer for repairs.
This is not a recoverable error.
Consult dealer for repairs.
Note
1) If a non recoverable error occurs, turn the power OFF immediately.
2) When Power supply error occurs, there is a possibility that the power
supply unit has a trouble.
For other non recoverable errors, please consult the dealer for repairs.
(4) Paper detection error
Error Description
Paper out error
Paper near end
POWER lamp
On
On
ERROR lamp
Flashes at 0.5
second intervals
Flashes at 2
second intervals
Recovery Conditions
Automatically recovered by loading
a new paper roll, then closing the
printer cover.
Indicators show that the paper end
is approaching, but the printer
continues to print.
– 16 –
5-3. Self Printing
(1) Test Printing
Turn the power on while holding the FEED button depressed.
Test printing will be performed according to the Ver. No., DIP switch settings
and memory switch settings.
(2) Hexadecimal Dump Mode
Open the printer cover, then turn the power on while holding the FEED button.
When the cover is closed, “*** HEX DUMP PRINTING ***” is printed, and
the printer enters the Hexadecimal Dump Mode.
Each of the signals sent from the computer to the printer will be printed out
in hexadecimal code.
This function allows you to check if a control code sent to the printer by the
program being used is correct or not. The final line is not printed if its data is
less than one full line. However, if the FEED button is pushed, the final line
is printed. To turn off the mode, it is necessary to turn off the printer
completely.
– 17 –
6. Loading the Roll Paper
Be sure to use roll paper that matches the printer’s specification.
(1) Push the Cover open lever, and open
the printer cover.
Cover open lever
Roll paper
(2) While observing the direction of the
roll, set the paper roll into the hollow, and pull on the leading edge of
the paper toward you.
– 18 –
(3) Pull on the edge of the paper to
remove any slack and then push
down both sides of the printer cover
to close.
Note: Make sure that the printer
cover is securely closed.
(4) If the printer cover is closed after
turning on the power, the cutter operates automatically and the front
end of the paper is cut.
Note: If the cutter does not operate
after the printer cover is
closed, open the cover and
close it again securely.
(5) If necessary, attach the paper stop-
per to the paper cover as shown
below. The output tray can hold up
to 30 sheets (thickness: 80–105 µm,
length: 50–150 mm).
Note: When attaching the paper
stopper to the paper cover,
position the stopper according to the length of the cut
paper. (Refer to the following table.)
Position 1
Position 2
Position 3
Position 4
Position 5
Position 6
Paper length (mm)
Position 1 50 – 100
Position 2 100 – 120
Position 3 120 – 140
Position 4 140 – 160
Position 5 160 – 180
Position 6 180 – 200
– 19 –
Important!
1. Do not touch the cutter blade.
2. Do not operate the cover open lever while pressing on the printer
3. Do not pull out paper while the printer cover is closed.
4. The heating element and the driver IC of the thermal head are easily
5. During and immediately after printing, the area around the thermal
6. Printing quality may suffer if the thermal head heating element
7. There is a risk of damage to the driver IC of the thermal head from
8. The printing quality and working life of the thermal head cannot be
9. Do not operate the printer if there is moisture on the front surface of
· There is a cutter inside the paper outlet slot. Not only should you not
put your hand in the paper outlet slot while printing is in progress,
never put your hand into the outlet even when printing is not in
progress.
· The printer cover can be opened when replacing the paper. However, since the cutter blade is on the inside of the printer cover, be
careful not to place your face or hands too close to the cutter blade.
cover with your hand.
damaged. Do not touch them with metal objects, sandpaper, etc.
head is very hot. Do not touch it, as you could be burned.
becomes soiled by being touched with your hands. Do not touch the
thermal head heating element.
static electricity. Never directly touch the IC.
guaranteed if any paper other than that recommended is used. In
particular, paper containing [Na+, K+, C1-] may drastically reduce
the working life of the thermal head. Please exercise caution.
the head from condensation, etc.
– 20 –
7. Adjusting the Near-end Sensor
Use the following procedure to adjust the near-end sensor so it is compatible with
the size of roll paper you are using.
1 Open the printer cover.
2 Determine the diameter of the roll paper you are using and find the required
setting in the table below.
3 Insert the tip of a ballpoint pen or similar object into the hole of the adjuster,
and then push and side the adjuster to the desired setting.
When changing the setting, make sure that the position of the hole is aligned
with the alignment mark indicated by the arrow.
(Level 1) (Level 3)(Level 2)
– 21 –
Adjustment value according to the paper you are using
Paper thick-
ness (
85
105
When using the paper roll with a core whose inside diameter (A): ø25.4, outside
µ
m)
diameter (B):ø32
Detected diameter (C)
(Approx. mm)
Level 1 Level 2 Level 3 Level 1 Level 2 Level 3
ø44 ø48 ø52 10 14 19
6912
Remained paper length
(Approx. m)
B
A
Roll paper core
C
Note:
1) The standard model is set to level 2
prior to being shipped from the factory.
2) The C dimension and the remained
paper length are the calculated values. There may be some variations
in actual mechanism.
3) The remaining paper lengths shown
in the table above are for reference
only. Adjust the near-end sensor to
suit the actual conditions of use.
4) If thick paper is used (100 µm
paper
thickness), there will be looseness
in the roll paper itself which makes
C
it easier for detection variations to
occur. Set to Level 3.
– 22 –
8. Preventing and Clearing Paper Jams
8-1. Preventing Paper Jams
The paper should not be touched during ejection and before it is cut.
Pressing or pulling the paper during ejection may cause a paper jam, paper cutting
failure or line feed failure.
8-2. Removing Paper Jam
If a paper jam occurs, clear it as described below.
(1) Set the power switch to off to turn off power to the printer.
(2) Push the cover open lever, and open the printer cover.
If the printer cover will not open on auto cutter models, it means that the auto
cutter is not at the home position. In this case, return the auto cutter to the home
position by following the instructions provided in section 8-3. Then open the
printer cover after the paper jam has been removed.
(3) Remove the jammed paper.
Note: Take care not to damage the printer when removing the jammed paper.
Since it is easy to damage the thermal head in particular, take care not
to touch it.
(4) Position the roll paper straight and close the printer cover gently.
Note:
1) Make sure that the paper is positioned straight. If the printer cover is closed
with the paper skewed, a paper jam may result.
2) Lock the printer cover by pressing down both sides. Make sure that the
printer cover is securely closed.
(5) Set the power switch to on to turn on power to the printer. Make sure that the
ERROR LED is not lit.
Note: While the ERROR LED is lit, the printer will not accept any commands
such as the print command, so make sure that the printer cover is locked
properly.
– 23 –
8-3. Releasing a Locked Cutter
If the auto cutter locks up or fails to cut the paper, follow the steps below.
Caution
Since working on the cutter may be dangerous, be sure to turn off the printer first.
(1) Set the power switch to OFF to turn off the printer.
(2) Slide off the front cover to reveal the auto cutter.
(3) Remove any jammed paper.
Note: Be careful not to damage the printer while removing any jammed
paper.
Since the thermal print head is particularly sensitive, be sure not to
touch it.
Front cover
– 24 –
Tab
(4) If the cutter’s moving blade is protruding, rotate the knob in the direction of
an arrow to return the moving blade to its home position.
When the check window is completely white, the moving blade is at its home
position.
Note:
1) Do not apply extreme pressure to the moving blade.
2) If the moving blade is protruding too much, the printer cover cannot be
opened. Trying to open the printer cover may damage the cutter.
(5) Open the printer cover, remove any jammed paper, and then re-install the
paper roll.
(6) Install the front cover, and then set the power switch to ON.
– 25 –
9. Periodical Cleaning
Printed characters may become partially unclear due to accumulated paper dust
and dirt. To prevent such a problem, paper dust collected in the paper holder and
paper transport section and on the surface of the thermal head must be removed
periodically. Such cleaning is recommended to be carried out once six month or
one million lines.
9-1. Cleaning the Thermal Head
To remove blackish dust collected on the surface of the thermal head, wipe it with
Isopropyl alcohol (IPA).
Note: The thermal head is easy to damage, so clean it gently with a soft cloth.
Take sufficient care not to scratch it when cleaning it.
9-2. Cleaning the Paper Holder
Use a soft cloth to remove paper dust from the paper holder and paper transport
section.
– 26 –
Appendix A: Specifications
A-1. General Specifications
(1) Printing method Direct line thermal printing
(2) Print speed Max. 1440 dots/sec. (180 mm/sec.)
(3) Dot density 203 dpi: 8 dots/mm (0.125 mm/dot)
(4) Printing width Max. 80 mm
(5) Number of print columns
53 (12 × 24 dots)
(6) Roll paper Refer to chapter 3 for details on the recommended roll
paper.
Paper width: 82.5 ± 0.5 mm
Roll diameter: ø180 mm or less
(7) Overall dimension 161 (W) × 307 (D) × 249 (H) mm
(8) Weight Approx. 3.0 kg
(9) Noise Approx. 57 dB
161
249
307
Unit : mm
– 27 –
A-2. Auto Cutter Specifications
(1) Cutting frequency Max. 20 cuts per minute
(2) Thickness of paper 0.080 ~ 0.105 mm
A-3. Interface
RS232C serial interface/Two-way parallel interface (IEEE1284)/USB interface/
Ethernet interface
A-4. Electrical Characteristics
(1) Input Voltage DC 24V±10%
(2)Current Consumption Operating: Approx. 2.0 A (at ASCII printing)
Peak: Approx. 10 A (at print duty 100%,
for 10 seconds or less)
Stand-by: Approx. 0.1 A
(3) Power Connector
Pin No.
1 Drive power
2 Signal GND
3 N.C.
Shell Frame ground
Function
1
<Viewed from Connector Surface>
Important!
• When using a printer power supply other than the optional AC adaptor
(PS60L-24A), be sure that the following cautions are observed.
• Use a power supply of DC 24 V ±10% and more than 2.0 A (5.0 A Load
10 sec. Min) with SELV output approved by IEC60950.
• Be careful about installing the printer in an area where there is noise.
Take the appropriate measures to protect against electrostatic AC line
noise, etc.
A-5. Option
(1) USB Interface Board Unit (IFBD-HU04)
(2) Parallel Interface Board Unit (IFBD-HC04)
(3) 25 Pin RS-232C Interface Board Unit (IFBD-HD04)
(4) 9 Pin RS-232C Interface Board Unit (IFBD-HN04)
(5) Ethernet Interface Board Unit (IFBD-HE04)
3
2
– 28 –
A-6. Environmental Requirements
(1) Operating
Temperature 5°C to 45°C
Humidity 10% to 90% RH (without condensation)
(%RH)
90
80
60
40
Relative humidity
20
10
Operating environment
range
01020
Temperature (°C)
Operating temperature and humidity range
34°C90% RH
40°C65% RH
45°C50% RH
30 40 50
(2) Transport/storage (except for paper)
Temperature -20°C to 60°C
Humidity 10% to 90% RH (without condensation)
A-7. Reliability
(1) LIFE 20 million lines (based on an average printing rate of
12.5% with paper thickness in the range 80 µm to 85
µm)
(2) Cutter life 1.0 million cuttings (if the paper thickness is 100 µm
or less)
0.3 million cuttings (if the paper thickness is more
than 100 µm)
– 29 –
A-8. Black Mark Specifications
Reverse side
of the paper
+1
1 mm
-0.8
Printing direction
Upper margin 12 mm or more
2.5 mm
Dimension A = 50 to 300 mm
5 ± 1 mm
Printing area
Cut position
The reverse side of the
paper is the printing surface.
15 mm or
more
Bottom margin
(3 mm + dimension
A × 3%) or more
<Remarks>
1) The cut position shown above is when the print starting position correct value
for Appendix G: memory switch 2 is the default setting.
2) The black mark’s PCS value must be 0.90 or more.
3) Note that accuracy of starting printing with the black mark sensor must be
within ±2 mm of the standard printing positions, the printing length must be
within ±2 mm of the set value in consideration of discrepancies occurring in
the processing accuracy of the platen diameter and environmental temperature in the initial state, and a -5% error margin against the set value must be
taken into account in consideration of life expectancy and attention paid to the
print layout when using pre-printed paper.
4) The printing area must be within the usable range shown in the above diagram
when using black marks. With regards to the top margin, approximately 11 mm
is established between the print position and the cut position (auto cutter,) and
the paper is fed through 1 mm or more (eight dot lines) if printing is performed
after the cutting operations, making a total of 12 mm or more for the margin.
Ensure that the margin shown in the above diagram is used to prevent the
printing area value in the paper feed direction from exceeding the pitch of the
black mark. Note that if this margin is not used, it may result in pages being
skipped and other defects.
[Example of the printing area setting]
<When the pitch of the black mark (dimension A) is 100 mm>
Top margin: 12 mm / bottom margin: 3 mm + (100 mm × 0.03) = 6 mm
From this, it is clear that the printing area in the paper feed direction must be
82 mm or less.
– 30 –
Appendix B: Dip Switch Setting
Two DIP switches are provided at the bottom of the printer, and can be set as given
in the table below. Be sure to set the power switch to off before changing the
settings. It is recommended to use a pointed item like a pen or flat-blade driver
screw to change the settings. The settings will become effective when the power
switch is set to on again.
The following is the procedure for changing the settings on DIP switches.
1. Make sure the printer is turned off.
2. Remove the screw from the DIP switch cover. Then take off the DIP switch
cover, as shown in the illustration below.
3. Set the switches using a pointed tool, such as a pen or flat-blade screwdriver.
4. Replace the DIP switch cover. Then secure it with the screw.
The new settings take effect when you turn on the printer.
– 31 –
B-1. Parallel Interface Model
ON ON
OFF OFF
No. 1
No. 1
2 3 4 5 6 7 8
DIP-SW1
DIP-SW 1
Switch
1-1 Command emulation
1-2 Command emulation
1-3
Should not be changed (Should be set to on)
1-4 Sensor adjustment Valid Invalid
1-5 Pin #31 (INIT) reset signal Valid Invalid
1-6 Handshaking conditions Offline or receive Receive buffer full
(conditions for BUSY) buffer full
1-7 Automatic status back function Invalid Valid
1-8 Should not be changed (Should be set to on)
Function ON OFF
See table below
The factory settings of DIP switch are all on.
Switch 1-1 Switch 1-2 Command emulation
ON ON Star Line Mode
OFF ON Star Page Mode
OFF OFF ESC/POS Mode
2 3 4
DIP-SW2
DIP-SW 2
Switch
2-1
2-2
2-3
2-4
Function ON OFF
Always ON Should be set to on
The factory settings of DIP switch are all on.
– 32 –
B-2. Sperial Interface (RS-232C) Model
ON ON
OFF OFF
No. 1
No. 1
2 3 4 5 6 7 8
DIP-SW1
DIP-SW 1
Switch
1-1 Command emulation
1-2 Command emulation
1-3
Should not be changed (Should be set to on)
1-4 Sensor adjustment Valid Invalid
1-5 Should not be changed (Should be set to on)
1-6 Handshaking conditions Offline or receive Receive buffer full
(conditions for BUSY) buffer full
1-7 Automatic status back function Invalid Valid
1-8 Should not be changed (Should be set to on)
Function ON OFF
See table below
The factory settings of DIP switch are all on.
Switch 1-1 Switch 1-2 Command emulation
ON ON Star Line Mode
OFF ON Star Page Mode
OFF OFF ESC/POS Mode
2 3 4
DIP-SW2
DIP-SW 2
Switch
2-1
2-2
2-3
2-4
Function ON OFF
Always ON Should be set to on
The factory settings of DIP switch are all on.
– 33 –
The following is the procedure for changing the settings on DIP switch No. 3.
1. Turn off the printer and all components connected to it.
2. Remove the 2 screws.
3. Remove the serial interface board unit.
4. Change the setting of the DIP switches.
5. Replace the serial interface board unit.
Then secure it with the screws.
6. Turn on the printer and all components connected to it.
ON
DIP switch 3
OFF
No. 1 2 3 4 5 6 7 8
DIP-SW3
The factory settings of DIP switch are all on, except for switches 7 and 8.
DIP-SW 3
Switch
3-1
3-2
3-3 Data Length 8 bits 7 bits
3-4 Parity Check Disabled Enabled
3-5 Parity Odd Even
3-6 Handshake DTR/DSR XON/XOFF
3-7
Should not be changed (Should be set to off)
3-8
Baud Rate Switch 3-1 Switch 3-2
4800BPS OFF ON
9600BPS ON ON
19200BPS ON OFF
38400BPS OFF OFF
Function ON OFF
Baud Rate See table below
——
– 34 –
B-3. USB Interface Model
ON ON
OFF OFF
No. 1
No. 1
2 3 4 5 6 7 8
DIP-SW1
DIP-SW1
Switch
1-1 Command emulation
1-2 Command emulation
1-3 Should not be changed (Should be set to on)
1-4 Sensor adjustment Valid Invalid
1-5 USB mode See table below
1-6 Handshaking conditions Offine or receive Receive buffer full
(conditions for BUSY) buffer fuu
1-7 Automatic status back function Invalid Valid
1-8 Should not be changed (Should be set to on)
Function ON OFF
See table below
The factory settings of DIP switch are all on.
Switch 1-1 Switch 1-2 Command emulation
ON ON Star Line Mode
OFF ON Star page Mode
OFF OFF ESC/POS Mode
2 3 4
DIP-SW2
Switch 1-5 USB Mode
ON Mode 1 (Printer class)
OFF Mode 2 (Vendor class)
Note:
1) A STAR USB Printer Driver Set is needed for using the USB interface on
Windows 98 or 98SE . You can download the STAR USB Printer Driver
Set from the following website.
2) Download the Mode 2 (vendor class) driver set from the following
website for use.
Printer Driver URL http://www.star-m.jp/eng/dl/dl02.htm
DIP-SW 2
Switch
2-1~2-4 Always ON Should be set to on
Function ON OFF
The factory settings of DIP switch are all on.
– 35 –
B-4. Ethernet Interface Model
ON ON
OFF OFF
No. 1
No. 1
2 3 4 5 6 7 8
DIP-SW1
DIP-SW1
Switch
1-1 Command emulation
1-2 Command emulation
1-3 Should not be changed (Should be set to on)
1-4 Sensor adjustment Valid Invalid
1-5 Should not be changed (Should be set to on)
1-6 Handshaking coditions Offline or receive Receive buffer full
(conditions for BUSY) buffer full
1-7 Should not be changed (Should be set to on)
1-8 Should not be changed (Should be set to on)
Function ON OFF
See table below
The factory settings of DIP switch are all on.
Switch 1-1 Switch 1-2 Command emulation
ON ON Star Line Mode
OFF ON Star Page Mode
OFF OFF ESC/POS Mode
2 3 4
DIP-SW2
DIP-SW 2
Switch
2-1~2-4 Always ON Should be set to on
Function ON OFF
The factory settings of DIP switch are all on.
– 36 –
DIP-SW 3
LED
DIP-switch 3
Switch Function ON OFF
3-1 Always OFF Should be set to off
3-2 Initialization of settings Valid Invalid
3-3 Always OFF Should be set to off
3-4
#9100 Multi-session
(Maximum 8 sessions)
Valid Invalid
The factory settings of DIP switch are all OFF.
The firmware must be ver.2.02 or later.
■ LED Display
Green : Lights when other party connection is recognized as 10BASE-T.
Orange : Lights when packets are received.
Installing the Printer Driver and the LPR Port Driver Set
To use the Ethernet interface from Microsoft’s Windows 95/98 and ME, the “Star
LPR Port Driver Set” along with the printer driver is necessary.
Download the Printer Driver and the Star LPR Port Driver Set from the following
Web site.
Printer Driver URL : http://www.star-m.jp/eng/dl/dl02.htm
* To use Windows NT 4.0/2000/XP, the “Star LPR Port Driver Set” is unnecessary.
– 37 –
Appendix C: Parallel Interface
The two-way parallel interface is compatible with the IEEE1284 compatibility mode
and nibble mode. Refer to the separate Specification Manual for details.
Table of Connection Signals for Each Mode
Pin No. Direction Compatibility Mode Signal Name Nibble Mode Signal Name
1 In nStrobe Host Clock
2 In/Out Data0 Data0
3 In/Out Data1 Data1
4 In/Out Data2 Data2
5 In/Out Data3 Data3
6 In/Out Data4 Data4
7 In/Out Data5 Data5
8 In/Out Data6 Data6
9 In/Out Data7 Data7
10 Out nAck PtrClk
11 Out Busy PtrBusy/Data3,7
12 Out PError AckDataReq/Data2,6
13 Out Select Xflag/Data1,5
14 — HostBusy
15 ——
16 Signal GND Signal GND
17 Frame GND Flame GND
18 OUT +5V +5V
19~30 Twisted Pair Return Twisted Pair Return
31 In nInit nInit
32 Out nFault nDataAvail/Data0,4
33 External GND —
34 ——
35 ——
36 In nSelectIn 1284Active
This connector mates with an
Amphenol 57-30360 connector
Parallel interface connector (printer side)
Note:
1) The first letter “n” of each signal name indicates that the signal is active
“L”. If any one of the above signals is not available, bidirectional communication cannot be accomplished.
2) In interfacing signals, be sure to use twist-paired wires for signal lines, and
the return side must be connected to signal ground level.
– 38 –
Appendix D: Serial Interface (RS-232C)
D-1. RS-232C Connector
Pin No.
25 Pin
1 F-GND — Frame ground
2 3 TXD OUT Transmission data
3 2 RXD IN Receive data
4 7 RTS OUT Same as DTR signal.
5 N/C Not used
6 6 DSR IN STAR Mode
7 5 S-GND — Signal ground
8~19 1,9 N/C Not used
20 4 DTR OUT STAR Mode
Signal name
9 Pin
8 CTS IN Status of this signal is not checked.
Direction Function
Status of this signal is not checked.
ESC/POS Mode
In DTR/DSR communication mode, indicates whether data receive
from host is enabled or disabled.
Space: Receive enabled
Mark: Receive disabled
(except when transmitting data by DLE EOT, and GS a)
This signal is not checked in the X-ON/X-OFF communication
mode.
Indicates whether data receive from host is enabled or disabled.
1) DTR/DSR Communication Mode
Space when receive is enabled.
2) X-On/X-Off Communication Mode
Always space, except during following conditions:
• Period between reset and communication enabled
• During self printing
ESC/POS Mode
Indicates whether data receive from host is enabled or disabled.
1) DTR/DSR Communication Mode
This signal indicates whether the printer is busy. SPACE
indicates that the printer is ready to receive data, and MARK
indicates that the printer is busy. The busy condition can be
changed by using DIP SW 1-6 as follows:
– 39 –
Pin No.
25 Pin
9 Pin
Signal name
Direction Function
Printer status
1. During the period from when the
power is turned on (including resetting using the interface) to when the
printer is ready to receive data.
2. During the self printing.
3. When the cover is open.
4. When the printer stops printing due to
a paper-end.
DIP SW 1-6
OFF ON
BUSY BUSY
BUSY BUSY
- BUSY
- BUSY
5. During macro executing standby
status.
6. When an error has occurred.
7. When the receive buffer becomes
full.
2) X-On/X-Off Communication Mode
Always space, except during following conditions:
• Period between reset and communication enabled
• During self printing
21~24 N/C Not used
25 INIT IN Status of this signal is not checked.
13
25
5
9
1
6
1
14
-
-
BUSY BUSY
D-sub 25 Pin
D-sub 9 Pin
BUSY
BUSY
– 40 –
D-2. Cable Connections
The followings are a recommended interface cable connections.
Printer side
(D-sub 25 pin)
FG FG
TXD
RXD
RTS
CTS
DSR
SG
DTR
INIT
1
2
3
4
5
6
7
20
25
20
1
2
3
4
5
6
7
8
Host side
9 pin25 pin
3
2
7
8
6
5
1
4
Note: Use shielded wire less than 3m in length.
NC
RXD
TXD
DTR
SG
DSR
RTS
CTS
NC
Printer side
(D-sub 9 pin)
1
2
3
4
5
6
7
8
9
2
3
7
5
8
6
1
4
Host side
25 pin9 pin
1
3
2
4
7
5
6
8
20
TXD
RXD
RTS
CTS
DSR
SG
DCD
DTR
FG
RXD
TXD
RTS
SG
CTS
DSR
DCD
DTR
Note: Use shielded wire less than 3m in length.
D-3. Electrical Characteristics
Voltage Data signal Control signal Binary status
-3V to -15V Mark OFF 1
+3V to +15V Space ON 0
– 41 –
Appendix E: USB Interface and Ethernet Interface
E-1. USB Interface Specifications
1. General Specification: Conforms to USB 2.0 Specifications
2. Communication Speed: USB Full Speed Mode (12 Mbps)
3. Communication Method: USB Bulk Transmission Mode
4. Power Specifications: USB Self-power Function
5. Connector: USB Up-Stream Port Connector (USB Type-B)
E-2. Ethernet Interface Specifications
1. General Specification: Conforms to IEEE802.3
2. Communication Media: 10 Base-T (Connectable to 100 Base-T)
3. Communication Speed: 12 Mbps
4. Protocol: TCP/IP
5. TCP/IP detail: ARP, RARP, BOOTP, DHCP, LPR, #9100, IPP,
POP3, HTTP, TELNET, SMTP, SNMP
6. Connector: RJ-45 (8-pin modular)
– 42 –
Appendix F: Buzzer Driver Circuit
This printer is equipped with a circuit for driving the buzzer. A 6-pin modular
connector for connection of the buzzer is located on the back of the printer. To
connect to the drive circuit, connect the buzzer to the modular connector using a
cable supplied by you like that one shown in the figure below.
Important!
Never connect any other type of plug to the buzzer connector.
Modular plug
Modular plug: MOLEX 90075-0007,
AMP641337, or JAPAN BURNDY B-66-4
16
Shield
Wire lead
Signal
Pin No.
name direction
1 FG Frame ground —
2 DRV1 Drive signal 1 OUT
3 +24V Drive power OUT
4 +24V Drive power OUT
5 N.C. Not connected —
6 N.C. Not connected —
Function
I/O
61
<Viewed from Connector Surface>
– 43 –
Drive circuit
The recommended drive unit is shown below.
D1
1
2
Buzzer
3
4
Drive Output: 24V, Max. 1.0A
User side
[ Drive Circuit ]
61
6-P Modular jack
connector
Reference
2SD1866 Circuit Configuration
B
R3 R4
R3=3.5K
R2=300
F.G
M-GND
2SD1866
+24V
C
E
7824
Printer side
Note:
1) Pin 1 must be shield drain wire connected to buzzer device frame ground.
2) For continuous driving, Maximum drive output is 0.1A.
3) Absolute maximum ratings for diodes D1 (Ta = 25°C) is:
Average Rectified Current Io = 1A
4) Absolute maximum rating for transistors 2SD1866 (Ta = 25°C) is:
Collector current Ic = 2A
– 44 –
Appendix G: Memory Switch Settings
Each memory switch is stored in EEPROM. For details on the functions and
settings of memory switches, see the separate Specification Manual.
The table below shows the factory settings for the memory switches.
Memory Switch Hexadecimal Code
0 0000
1 0000
2 0000
3 0000
4 0000
8 0000
9 0000
Warning!
Changing the memory switch settings can cause the printer to fail to operate
correctly.
– 45 –
ELECTRONIC PRODUCTS DIVISION
STAR MICRONICS CO., LTD.
536 Shimizunanatsushinya, Shizuoka,
424-0066 Japan
Tel: 0543-47-0112, Fax: 0543-48-5013
Please access the following URL
http://www.star-m.jp/eng/dl/dl02.htm
for the lastest revision of the manual.
OVERSEAS SUBSIDIARY COMPANIES
STAR MICRONICS AMERICA, INC.
1150 King Georges Post Road, Edison, NJ 08837-3729 U.S.A.
Tel: 732-623-5555, Fax: 732-623-5590
STAR MICRONICS U.K. LTD.
Star House, Peregrine Business Park, Gomm Road,
High Wycombe, Bucks, HP13 7DL, U.K.
Tel: 01494-471111, Fax: 01494-473333
Printed in China, 80870405
2004.08.30
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