Star Manufacturing QCS-1-350 Installation Manual

CONVEYOR

TOASTER

MODEL

QCS-1 SERIES

Installation and

Operation

®

QCS-1

Instructions

2M-HG0650 Rev. J 3/23/2007

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SAFETY SYMBOL

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specifi cations and product design without
notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and
regulations, the specifi cations contained in this sheet are subject to change
without notice. While Star Manufacturing exercises good faith efforts to provide
information that is accurate, we are not responsible for errors or omissions
in information provided or conclusions reached as a result of using the
specifi cations. By using the information provided, the user assumes all risks in
connection with such use.

These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Please record the model
number, serial number, voltage and purchase date in the area below and have it ready when you call to

ensure a faster service.

Model No.

Serial No.

Voltage

Purchase Date

Authorized Service Agent

Reference the listing provided with the unit

or

for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]
Telephone: [phone] Local [phone]

The Star Service Help Desk

Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:

Telephone: [phone] Local [phone]

Fax: [phone] Local [phone]

E-mail [e-mail]

[e-mail]
[e-mail]

Website: www.star-mfg.com

Mailing Address: Star Manufacturing International Inc.

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

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GENERAL INSTALLATION DATA

CAUTION

This equipment is designed and sold for commercial use only by personnel trained and

experienced in its operation and is not sold for consumer use in and around the home nor
for use directly by the general public in food service locations.

Before using your new equipment, read and understand all the instructions & labels

associated with the unit prior to putting it into operation. Make sure all people associated
with its use understand the units operation & safety before they use the unit.

All shipping containers should be checked for freight damage both visible and concealed.

This unit has been tested and carefully packaged to insure delivery of your unit in perfect
condition. If equipment is received in damaged condition, either apparent or concealed, a
claim must be made with the delivering carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is

unpacked, a request for inspection of concealed damage must be made with carrier within
15 days. Be certain to retain all contents plus external and internal packaging materials for
inspection. The carrier will make an inspection and will supply necessary claim forms.

INSPECTION & ASSEMBLY

UNCRA TING AND INSPECTING

Unpack the unit and components from the shipping container. Remove all visible packing

material and those from inside the cooking chamber. If damage is discovered, fi le a claim
immediately with the carrier that handled the shipment. Do not operate the unit if it was
damaged during shipping.

ASSEMBL Y AND INST ALLATION

The unit was shipped fully assembled and ready to plug into a standard outlet specifi ed for

its voltage and amp draw. If improper electrical supply is determined, contact a qualifi ed
electrician prior to using the unit. Removal and replacement of the power cord and plug will
void the warranty. For assistance, contact your local authorized service agent for service
or required maintenance.

Level unit using the adjustable feet under the unit (approximately 1/2" adjustment).
Before using the unit for the fi rst time, wipe down the exterior with a damp cloth.

CAUTION

Allow enough space around the toaster for adequate ventilation. Do not operate the unit

without the crumb tray properly positioned. Overheating and poor toasting may occur.
Read all labels on the unit and follow their instructions.

ELECTRICAL CONNECTION

WARNING

Before making any electrical connection to this unit, check that the power supply is

adequate for the voltage, amperage and requirements stated on the rating plate.

A wiring diagram is included herewith.
Disconnect the unit from the power source before installing or removing any parts.
Be absolutely sure that the ground connection for the receptacle is properly wired. Do not

connect equipment to power without proper ground connections. Improper grounding may

result in personal injury or fatality.

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WARNING

DO NOT CUT OR REMOVE THIS PLUG OR GROUNDING PRONG FROM THE

PLUG.

WARNING

CONNECT/PLUG UNIT INTO DEDICATED A.C. LINE ONLY SPECIFIED ON THE

DATA PLATE OF THE UNIT.

DAILY OPERATION

ROTARY POWER SAVER SWITCH

For toasters equipped with a Rotary Power Saver Switch, turn clockwise or

counterclockwise to get in the following positions.

FULL POWER

When in this position your equipment is at full power and ready to use.

OFF ROTARY

Two off positions are provided, a single rotation to either direction will shut the unit off.

STANDBY

The standby position reduces the power consumption by 75%. Using this position during the

quiet times will save electricity, and keep the toaster warm. When needed, turn the switch
to FULL POWER. Recovery time is about 30 seconds.

CAUTION

CERTAIN SURFACES ARE EXTREMELY HOT DURING OPERATION AND CARE

SHOULD BE TAKEN WHILE USING THIS UNIT.

COOKING PROCEDURES

BREAD TOASTING

Some toasters are equipped with a swinging heat shutter at the toaster entrance. This

shutter will move out of the way as the product passes under it.

1) Turn the power saver to FULL POWER.

2) Set the conveyor speed to 5.

4) Allow warm up time of 5 to 10 minutes.

5) Place a sample product on the conveyor belt to test the settings.

•If toasting is too light, turn conveyor speed control counterclockwise to a slower speed.

•If toasting is too dark, turn conveyor speed control clockwise to a faster speed.

(NOTE: Some products may require adjustment of the speed control in order to

achieve the desired results.)

OPERATE

CLEAN

Crumb Tray Removal

4

TOASTER COMPONENTS

LOAD UP

CRUMB TRAY

FRONT

SPEED CONTROL

POWER SAVER SWITCH

AIR INTAKE FAN

POWER CORD

DAILY OPERATION

Check the power cord to insure that it is plugged into a proper outlet.
Set the Rotary Power Saver Switch & speed control knob to desired settings.
Always allow 10 minutes of preheat time before loading the unit with product. Failure to allow

suffi cient preheat time will result in unsatisfactory cooking until the unit reaches operating

temperature.

OPERATING HINTS AND SAFETY

Disconnect power to the unit with the switch at the end of each day of operation.
Do not leave the unit in operation without an attendant.
Turn Power Saver Switch to Standby during idle periods. It will take only a few minutes to

regain operating temperature.
Do not leave the unit at high temperature when not in use or during idle periods. This will

cause food particles and grease fi lm to carbonize.

CLEANING

Preventive maintenance for your Holman toaster consists of the following recommended

cleaning procedures. To keep your toaster in its top operating condition, these steps should be

performed on a daily or weekly as indicated.

A. Turn main power saver switch to the OFF position. Disconnect unit from power source.
B. After the unit cools, remove interior crumb tray (as shown on page 4) and clean.

Slide crumb tray back into position.
C. Wipe exterior surface of unit.
D. Areas inside the toaster, be sure to unplug the unit and allow to cool prior to wiping clean

with a damp cloth.

E. Clean air intake on bottom of unit.
F. For lightly soiled conveyor belts, turn conveyor speed control to fastest setting and

wipe with a damp cloth (daily) For heavily soiled conveyors, turn conveyor speed control to

fastest setting, with crumb tray installed and wipe with a light abrasive pad (as needed).

WARNING

DO NOT IMMERSE OR LET THE UNIT STAND IN WATER.
DO NOT HOSE DOWN THE UNIT OR THE TABLE/COUNTER IF THE UNIT IS ON

THE TABLE/COUNTER.
KEEP AWAY FROM RUNNING WATER.

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