Star Manufacturing 615F, 630F Operation Manual

Star
Manufacturing
International Inc.

10 Sunnen Drive
St. Louis, MO 63143

Phone: [phone]
Fax: [phone]

2M-Y9980 Rev. C 2/19/04

Installation

and

Operating

Instructions

STAR-MAX COUNTER GAS FRYERS

MODELS

615F, 630F, and 404A

615F

630F

1

SAFETY SYMBOL

This symbol is intended to alert the user to the presence of important
operating and maintenance instructions in the manual accompanying
the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves
the manufacturer of all liability.

NOTICE

Star reserves the right to change specifications and product design
without notice. Such revisions do not entitle the buyer to corre­sponding changes, improvements, additions or replacements for
previously purchased equipment.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Refer to the authorized service
center listing provided with the unit. The Star Service Help Desk (1-800-807-9054) is available during normal
business hours to answer any questions that may arise. Please have your model number and serial number for
faster service.

2

GENERAL INSTALLATION DATA

CAUTION

THE FRYER SHOULD BE RESTRAINED TO
PREVENT TIPPING WHEN INSTALLED TO
AVOID SPLASHING OF HOT LIQUID.

This equipment is designed and sold for commercial
use only by personnel trained and experienced in its
operation and is not sold for consumer use in and
around the home nor for use directly by the general
public in food service locations. For equipment to be
used by the general public, please contact the factory.

The installation of the Appliance should conform
to the NATIONAL FUEL GAS CODE "ANSI
Z223.1 - LATEST EDITION" AND ALL LOCAL
GAS COMPANY RULES AND REGULATIONS.

IN CANADA INSTALLATION SHALL BE IN
ACCORDANCE WITH THE CURRENT CAN/
CGA-B149.1 NATURAL GAS INSTALLATION
CODE OR CAN/CGA-B149.2 PROPANE
INSTALLATION CODE AND LOCAL CODES
WHERE APPLICABLE.

WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause
property damage, injury or death. Read the
installation, operating and maintenance
instructions thoroughly before installing or
servicing the equipment.

This appliance and control valve must be disconnected
from the gas supply piping system during any pressure
testing of that system at test pressures in excess of
1/2 PSIG (1.034 ATM). This appliance must be isolated
from the gas supply piping system by closing its individual
manual shutoff valve during any pressure testing of the
gas supply piping system at test pressures equal to or
less than 1/2 PSIG (1.034 ATM). For your protection,
we recommend a qualified installing agency install this
appliance. They should be familiar with gas installations
and your local gas requirements. In any case, your gas
company should be called to approve the final
installation. In addition, there should be posted, in a
prominent location, detailed instructions to be followed
in the event the operator smells gas. Obtain the
instructions from the local gas supplier.

USE ADEQUATE TIES WHEN INSTALLING
THE FRYER.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR
OTHER FLAMMABLE VAPORS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE. KEEP THE APPLIANCE AREA
CLEAR AND FREE FROM COMBUSTIBLES.

AIR SUPPLY

Provisions for adequate air supply must be provided.

AIR INTAKES IN BOTTOM

Make certain that the air intake opening in the bottom
of the appliance is not obstructed. It is essential for
proper combustion and operation of the appliance.

CAUTION

DO NOT USE SPACE UNDER FRYER FOR
STORAGE

LEVELING UNIT

Level unit by adjusting the (4) feet.

CAUTION

DO NOT INSTALL WITHOUT FEET.

CLEARANCE

Clearances from combustible and non-combustible
material must be a minimum of 48" from the top of the
appliance and 6" from the sides and back. Adequate
clearance should also be provided for proper operation
and servicing.

EXHAUST CANOPY

It is essential that facilities be provided over the fryer
to carry off fumes and gases. This unit is not to be
connected to a flue or stack for exhaust purposes.

3

GAS PIPING

Gas piping shall be new, clean and of such size and so
installed as to provide a supply of gas sufficient to meet
the full gas input of the appliance. If the appliance is to
be connected to existing piping, it shall be checked to
determine if it has adequate capacity. Joint compound
(pipe dope) shall be used sparingly and only on the
male threads of the pipe joints. Such compounds shall
be resistant to the action of L.P. gases.

WARNING: Any loose dirt or metal particles
which are allowed to enter the gas lines on the
appliance will damage the automatic valve and
affect its operation. When installing this appliance,
all pipe and fittings must be free from all internal
loose dirt. Do not remove the seal until actual
connection is made to the gas supply line.

CONNECTING GAS SUPPLY LINE

The gas inlet on this appliance is sealed at the factory
to prevent entry of dirt. Do not remove this seal until
actual connection is made to the gas supply line. Each
unit is supplied with a gas pressure regulator adjusted
for use with the gas specified on the nameplate. To
connect gas supply, attach pipe nipple provided with
unit. For pressure requirements and adjustment of
regulator, see GAS PRESSURE REGULATOR.

MANUAL SHUT OFF VALVE

A manual shut off valve should be installed upstream
from the union and within six feet of the appliance.

CHECKING FOR GAS LEAKS

Soap and water solution, or other material acceptable
for the purpose of locating gas leaks shall be used.
MATCHES, CANDLES, FLAME OR OTHER
SOURCES OF IGNITION SHALL NOT BE USED
FOR THIS PURPOSE.

GAS PRESSURE REGULATOR

The regulator is factory set as specified on the rating
plate. If it should be necessary to check the manifold
pressure, remove the 1/8" pipe plug from the top part
of the burner manifold and attach a pressure gauge. To
adjust gas pressure, unscrew cap from pressure
regulator on control valve and turn screw to the right
to increase and left to decrease the gas pressure to its
proper setting. Replace cap.

LIGHTING INSTRUCTIONS

1. Wait 5 minutes before relighting pilot.

2. Open front door.

3. Turn thermostat to "OFF" position.

4. Turn valve knob to "PILOT." Push knob in
completely. Light pilot through opening on front of
unit. Hold button in for sixty seconds or until pilot
remains lit.

5. Check if drain valve is in closed position.

6. Add liquid fat as required.

7. Turn valve knob to "ON." Set thermostat to
desired temperature.

8. To turn all gas off to valve control and to pilot, turn
valve knob to "OFF" position (complete shutdown).

TO ADJUST PILOT

1. Open the front door panel.

2. Remove slotted screw cap adjacent to pilot gas
outlet of the control gas valve.

3. Turn inner screw to the right or left to decrease or
increase pilot flame. (Flame must surround
thermocouple tips by approximately 1/2" (1.2CM).)

4. Replace slotted screw cap tightly to prevent gas
leakage.

THERMOSTAT RECALIBRATION

1. To determine whether or not the thermostat
should be recalibrated, use an accurate
thermometer located approximately in the center
of the kettle with the bulb 1" (2.4CM) below the
top of the fat.

2. Set thermostat to 350°F (177° C) and check the
thermometer reading when burner flame goes
off. Temperature should be approximately 5°F
(3°C) less than the thermostat dial setting.

3. If not:
a. Without disturbing thermostat, pull knob

forward and remove from shaft.

b. Turn screw in center of shaft clockwise to

decrease temperature or counterclockwise
to increase temperature. NOTE: 1/4 turn of
this screw will result in a change of
approximately 30°F (17°C).

c. Replace knob.

4. Repeat steps 1, 2, and 3 until correct.

CAUTION

DO NOT REMOVE FEET!
DO NOT HEAT AN EMPTY KETTLE.

4

HIGH LIMIT THERMOSTAT

These units are equipped with a manual reset high
temperature limit type thermostat. This thermostat
will shut off the electric current to the magnetic gas
valve, which shuts off the gas if the fat temperature
reaches 450° F (232° C). The fryer will not operate
until the red reset button is pushed.

Should the high temperature limit thermostat operate,
the temperature regulating thermostat should be
checked for malfunctions. The high limit thermostat
is located inside the fryer to your right and can be
reached when the door is open.

CAUTION

HOT FAT IS POTENTIALLY DANGEROUS. DO
NOT COME IN DIRECT CONTACT WITH HOT
FAT.

OPERATING INSTRUCTIONS

1. CLEAN KETTLE thoroughly before using. Remove
baskets and crumb tray. Clean protective oil from
interior of kettle with a solution of washing soda or
equal. Drain through valve in bottom and rinse
thoroughly with clear water and dry completely
before filling with oil.

2. DRAIN VALVE - Make certain it is closed before
adding fat.

3. ADD FAT ­Model 615F/630F - A fat level line on the rear of
the kettle will guide you in determining the minimum
fat level (12" fryers have a 15 lb. (6.8KG) fat
capacity, 24" fryers have a 30 lb. (13.6KG) fat
capacity). If solid fat is used, pack the solid fat
carefully to the sides and bottom of the kettle
before turning the temperature control knob to
the "ON" position.
Model 404 - Keep level of fat 2" (5 CM) above
tubes. Kettle holds approximately 18 lb. (8.2KG)
of fat. If solid fat is used, melt the solid fat before
filling the fryer. Never attempt to use solid
shortening to fill kettle.

A higher fat level can be used when frying bulky
foods, such as chicken or fish cakes. The level
should be chosen carefully so that the foaming
action does not spill out of the kettle.

4. Turn the valve knob to "ON" position.

5. TEMPERATURE CONTROL - The thermostat is
a combination switch and heat control. The "OFF"
position will turn off the electric current which
closes the gas valve. With the fat in the kettle
(NOTE: On models 615F/630F, solid fat must be
carefully packed to the sides and bottom of the
kettle) turn the thermostat knob to 200° F (93°C).

6. CRUMB TRAY Model 615F/630F - Place the crumb
tray in the kettle when the fat has melted.
BASKET RACK Model 404 - Place the rack before
adding fat.

7. Turn the thermostat knob to the desired frying
temperature. DO NOT FRY MORE FOOD PER
BATCH THAN YOU CAN FRY EFFICIENTLY ­Too much food per batch causes excessive
temperature drop, wastes fat, and nothing is gained
in capacity.

8. LOWERING BASKET - When the fat has reached
the proper temperature, lower the basket and
food slowly into the fat. When moist food is
lowered too quickly into hot fat, the fat will foam
and spatter excessively.

9. DRAIN - After the food has finished frying, raise
the baskets and hang them on the handles of the
kettle. Allow excess fat to drain back into the
kettle.

10. IDLING - During idle periods, lower the
temperature setting of the thermostat to
approximately 200° F (93°C). It is not necessary to
maintain full cooking temperature during idle
periods, for the fat can be reheated quickly to the
desired temperature. This procedure will result in
longer fat life and less gas consumption.

NOTE: See the Handy Frying Chart for recommended
temperature and time required to properly fry various
foods as well as procedures and coating suggestions.

11. TO TURN THE FRYER OFF - Turn the thermostat
dial knob counterclockwise to the "OFF" position.
The pilot will remain lit.

12. STRAINING FAT - Wait until fat is warm before
straining fat. Slip filter bag over end of drain valve
nipple and tie in place with a bow knot so it will not
slide off. Place a receptacle under bag and slowly
open drain valve. When the kettle is empty, use a
small pot to pour hot oil vigorously around sides,

5

tubes and bottom of kettle to wash out crumbs,
etc. Continue to pour until all crumbs, etc. are
washed into filter bag. Remove filter bag and wash
for next use. Close drain valve, and pour fat back
into kettle.

13. TO DRAIN KETTLE - Turn thermostat dial to the
"OFF" position. Remove baskets. Drain fat from
kettle only when fat is warm and liquid. A cold
fryer heated up will not drain properly. Use a stick,
if necessary, to stir up cold fat in bottom of kettle.
Remove crumb tray.

14. CLEANING THE EXTERIOR - The exterior
surfaces can be kept clean and attractive by regularly
wiping with a clean soft cloth. Any discoloration
can be removed with a non-abrasive cleaner.

15. REASSEMBLING - After the kettle has been cleaned
and the fryer body wiped off, replace crumb tray.

16. OVERNIGHT SHUTDOWN - Turn knob on
combination control to the "PILOT" position. This
will maintain the safety pilot and also prevent any
gas from reaching the main burner. To activate
unit, turn the combination control knob to the
"ON" position.

17. COMPLETE SHUTDOWN - Turn valve knob to
"OFF" position.

CAUTION

DO NOT ATTEMPT TO FORCE THE RESET
BUTTON OR KNOB ON THE VALVE CONTROL
UNDER ANY CIRCUMSTANCES.

PROPER CLEANING OF KETTLE

CAUTION

DO NOT ALLOW WATER TO GET IN HOT FAT.
IT CAN EXPLODE.

1. Drain fat from fryer while the fat is warm, not hot.

2. Rinse to remove all loose residue and crumbs.

3. Fill with water. Bring to a boil and add a fryer
cleaner. Boiling time will depend on condition of
the fryer (30 minutes to 2 hours or until clean).

4. Turn heat off, drain and rinse with water until
clean.

5. Use a vinegar rinse (2 to 3 cups) to stir, drain and
rinse thoroughly with clear water.

6. Wipe kettle with a soft cloth and allow to thoroughly
dry.

7. Add fat. Melt solid fat or shortening before filling
fryer. Never attempt to use solid shortening to fill
kettle. The shortening must be liquid.

REPAIRS AND SERVICE

This appliance should only be repaired or serviced by
the factory or factory authorized personnel.

CAUTION

Moving this fryer with hot liquid is extremely
hazardous and can cause serious burns. Before
moving fryer, drain oil.

GENERAL MAINTENANCE TIPS

1. DO NOT fire empty kettle or with fat or oil
beneath the minimum level indicator.

2. DO NOT fry foods in excess of 385°F (196°C).

3. DO NOT overfill your fry kettle.

4. DO NOT allow burned crumbs to accumulate.

5. DO melt solid fat or shortening before filling fryer.

6. DO keep kettle filled to capacity at all time.

7. DO use correct fry fats and shortening, and follow
temperature recommendations.

8. DO filter fat and clean fry kettle daily.

RETAIN THIS MANUAL FOR FUTURE REFERENCE
Part No. 2M-Y9980 Rev. C 2/19/04

6

CAUTIONS FOR ALL DEEP FAT FRYERS

NEVER LEAVE AN OPERATING FRYER UNATTENDED

REMEMBER HOT OIL IS DANGEROUS – RESPECT IT!

WARNING – INSTALLATION

• Locate your fryer in a protected place so

that it cannot be tipped over or knocked
off its support. A mechanical restraint
should be installed to prohibit the fryer
from tipping or moving. Consult your local
codes for allowable methods of restraint.

• Install an automatic fi re extinguisher over

the fryer and in the exhaust duct.

• Be sure your power supply is installed
properly and in accordance with the local
and national codes.

• Install a shut-off switch or gas valve close

to the fryer. It must turn off the fryer
immediately.

• Failure to add a mechanical restraint can

result in oil splashing out and contacting
the skin, leading to serious injury or death!

WARNING – HOT OIL

WARNING – MAINTENANCE

• Have your equipment checked regularly to
insure its safe and properly functioning.

• If your fryer starts to smoke or boil
abnormally, cut off the power supply
immediately and determine the reason for
the smoking or boiling before attempting
to use it again.

WARNING – TRAINING

• Train all personnel to understand the haz­ards of hot oil. Instruct them on the proper
action to take if something does not seem
to be acting properly.

• Instruct your personnel on what to do if
there is an oil fi re. Do not use water on
an oil fi re! Use only fi re extinguishers of
the approved type and never direct such
extinguishers so as to blow the oil out of
the oil container.

• Hot oil is dangerous – Severe burns can
result when hot oil contacts the skin.

• Hot oil is fl ammable – Keep open fl ames
away from hot oil and its vapors.

• Never allow water or ice to get in hot oil.

IT CAN EXPLODE!

WARNING - ENVIRONMENT

• Keep your fl oors clean and free of grease and
all other substances so no one slips
accidentally and contacts the hot fryer.

• Keep areas and fi lters clean above your fryers
– Oil soiled lint or dust can ignite easily and
fl ames will spread rapidly.

6

CARE OF FAT

In three to six months you may spend as much for fat
as you paid for your kettle. So fat is an item you want
to know all about; how to select it; how to manage it.
The more production you can get from each pound of
fat, the more profi table your frying operation will be.

To get a high rate of production per pound of fat you
have to avoid two things. One is early breakdown
and spoilage of the compound so that you have to
throw it away before it does enough work to "earn its
keep." The other is excessive sponging up of fat by
the food being fried.

The main cause of fat breakdown is excessive heat.
On the other hand abnormal absorption is caused by
frying too long at too low temperatures. One answer
to both problems is exact control of heat — so that
fat neither smokes up nor soaks up.

Of course, no fat "keeps" forever. Not only heat, but
air and moisture, salt particles and crumbs of food
work to break it down. But you can slow up fat de­terioration by maintaining proper temperatures and
by draining your kettle, fi ltering or straining the fat
once or twice a day and by keeping the kettle itself
absolutely clean.

A number of commercial devices and materials are
available to aid in eliminating fat impurities. There are
several excellent models of pressure fi lters as well
as strainer-type fi lters, which, if used regularly, will
prolong life of fat.

However, no purifi cation device will renew broken
down or rancid fat or put new life into it. Once you
have allowed fat to break down it becomes unsuitable
for frying — in fact browning is impossible.

In addition to fi ltration, you can prolong the usefulness
of fat by sweetening it with fresh compound every day

- replacing about 15% of the bulk you started with. If
you do enough frying so that normal absorption of fat
in food amounts to 15% to 20% of the capacity of your
kettle every day - then you can call that your turn-over
food. It means you can add the recommended 15%
of fresh fat without discarding any of the old.

10 POINT PROGRAM

TO PRESERVE FAT AND PRODUCE THE FINEST FRIED FOODS

1. Choose a fat that does not break down quickly.
Hydrogenated shortening, corn, and peanut oils
are less likely to break down under high tempera­tures.

2. Do not fry foods at temperatures above those
recommended. The higher the fat temperature,
the more rapid the rate of fat deterioration. Above
400°F fats quickly deteriorate.

3. During short intervals between frying, turn the
heat down. Do not keep heat on for long periods
between batches.

4. Keep fat clean. Strain or fi lter daily or at end of
each shift. Add at least 15% fresh fat to your
kettle daily.

5. At least once a day, cool a small amount of fat and
taste it to see if it has picked up foreign fl avors.

6. Discard fat that tends to bubble excessively
before food is added.

7. Do not overload baskets-pieces should not touch
when frying. Shake baskets to prevent food from
sticking together. Fry similar sizes together.

8. Never salt foods directly over fat, salt in fat
reduces its life.

9. Raw, wet foods, such as potatoes and oysters,
should be drained or wiped dry before frying to
extend the life of the frying fat. Have foods to be
fried at room temperature.

10. Keep fat temperatures below smoking point to
minimize frying odors.

6

HANDY FRYING CHART

TIME IN
FOOD COATING PROCEDURE TEMP MINUTES

POTATOES

Standard French Fries Cut in uniform pieces 1/2” 350° 5-7
Blanch Only square the long way 350° 3-1/2
Brown Only 350° 3-1/2
Long Branch Cut in uniform pieces 3/4”
square the long way 350° 7-10
Julienne (shoe string) Cut in uniform pieces 1/8”
to 1/4” square the long way 350° 3-6
Chips Soak in cold running water
until water does not run milky 350° 2-3

CHICKEN

Large Pieces Batter or Some prefer rolling in 325° 9-1l
Small Pieces Breading seasoned fl our, dipping in egg 340° 7-10
Pre-cooked wash, and frying 350° 3-4

FISH

Fillets (Large) Breading Select fi llets of uniform 350° 4
Fillets (Small) or Batter size, skin out and dry. 350° 3
Oysters Breading Use Oyster liquor in batter
or Batter or breading 350° 5
Clams Batter 350° 1
Scallops Breading 350° 4
Shrimp Batter Some prefer soaking 1/2 hour
in cold seasoned milk 350° 3
Smelts Breading Cut spinal cord several 350° 4
places to prevent curling

MEATS

Chicken Fried Steak Breading Sever all connecting membranes
at one inch intervals to prevent
curling 360° 3-4
Cutlets Breading 350° 3-4
Chops Breading 340° 3-4
Meat Balls Breading or
rolled in fl our 340° 4-6
Brains Breading 340° 3-5

VEGETABLES

Asparagus Batter or crumbs Pre-cook in salted water 350° 3
Caulifl ower Batter or crumbs Pre-cook and separate fl owers 350° 3
Egg Plant Crumb Breading Peel, cut cross-wise into 1/4”
slices 350° 3
Onions Light batter Slice thin, soak in milk for
two hours 350° 3

FRITTERS

Fruit (bananas, pineapples, apricots, berries) Serve with fruit juice 350° 3-5
Corn Batter Serve with syrup or jelly 350° 3-5
Vegetable (peas, green beans) Serve with tomato cheese sauce 350° 5-8

MISCELLANEOUS

Croquettes Breading 360° 3
Chinese Noodles 375° 1-2

French Toast 375° 1

DOUGHNUTS

Cake 375° 1-1/2 - 2
Yeast, raised 375° 1

7

404A, 615F, 630F

12

PARTS LIST EFFECTIVE

*NOTE: E4-401058 Bulb Clamp Assembly for replacing Broken Studs on Kettle Tubes

*See NOTE
@ bottom!

07/11/06 RB

2/19/04 Rev. C

MODEL

404A Counter Gas Fryer

Number

Key

Number

1 2J-Y9267 1 VALVE-7000, NATURAL GAS

2 2T-Y9265 1 THERMOSTAT
3 2R-Y9086 1 KNOB
4 E4-404033 1 DRAIN FITTING
5 E4-Z0112 1 TUBE, PILOT
6 2T-Y9266 1 SAFETY THERMOSTAT
7 2J-Y9270 1 THERMOPILE
8 2A-Y5470 2 ORIFICE #51 NATURAL GAS

9 E4-404036 2 BURNER

10 2J-Z0555 1 PILOT, NATURAL GAS

11 E4-404040 1 MANIFOLD ASSY
12 E4-404034 1 RETAINER HINGE
13 E4-404030 1 KETTLE ASSY
14 E4-Z0086 1 PANEL RIGHT
15 E4-404032 1 TRIM-FRONT ASSY
16 2B-404022 2 BASKET ASSY
17 E4-401043 1 BASKET RACK ASSY
18 2C-2555 5 ACORN NUT #8-32
19 2C-H8670 5 WASHER #8 INT. TOOTH
20 E4-Z0446 1 HANGER-BASKET
21 E4-404043 1 COVER FLUE ASSY
22 E4-Z0562 1 BAFFLE-FLUE
23 E4-Z0048 1 FLUE-BACK
24 E4-Z0049 1 PANEL-BACK
25 F2-9173 4 SPACER-THERMOSTAT-BULB
26 F2-9074 4 CLAMP-THERMOSTAT BULB
27 E4-404042 2 RADIANT ASSY
28 2K-Y9975 1 PIPE 3/8 NPT 21" LONG
29 2V-Z0312 1 VALVE-DRAIN 3/4 NPT
30 2A-Z0314 4 FOOT-2-1/2"
31 E4-Z0085 1 PANEL-LEFT
32 2C-9788 1 CATCH-MAGNETIC
33 E4-Z0088 1 BOTTOM-FRONT
34 E4-Z0037 1 LINER-DOOR
35 2C-Z3658 1 CLIP-TUBE
36 E4-Z0041 1 PANEL-DOOR
37 2R-8229 1 PULL-DOOR
38 2G-5886 1 BAG-FILTER
39 2J-7961 1 E-Z LIGHTER ROD
40 2J-Y9977 1 LPT PRESSURE REGULATOR

41 E4-Z0554 1 BRACKET-PILOT

Part

Number

2J-Y9268 1 VALVE-7000, PROPANE

2A-Z0296 2 ORIFICE #60 PROPANE

E4-Z0556 1 PILOT, PROPANE

Per

Unit

(OPTIONAL FOR PROPANE)

Description

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE

INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Star Manufacturing International, Inc.

13

1
1

14

PARTS LIST EFFECTIVE

2/19/04 Rev. C

MODEL

615F/630F Counter Gas Fryer

Number

Key

Number

1 2J-Z0607 1 VALVE-7000, NATURAL GAS 615F

2 E6-Y9752 2 SUPPORT MANIFOLD
3 E6-Y9802 1 SUPPORT BURNER 615F

4 2J-Y9270 1 THERMOPILE
5 2R-Y9086 1 KNOB
6 E6-Y9727 1 BRACKET-THERMOSTAT 615F

7 E6-615010 1 MANIFOLD ASSEMBLY 615F

8 E6-Y9954 1 PIPE-PILOT 615F

9 2T-Y9265 1 THERMOSTAT

10 2J-Y9690 1 PILOT, NATURAL GAS

11 2T-Y9266 1 SAFETY THERMOSTAT
12 E6-Y9952 1 SHIELD - HIGH LIMIT 615F
13 2R-8229 1/2 PULL-DOOR 615F/630F
14 E6-Y9649 1 DOOR PANEL 615F

15 2A-Y1255 3 ORIFICE, NATURAL GAS (#52) 615F

16 E2-215024 3/6 BURNER 615F/630F
17 E6-Y9650 1 DOOR LINER 615F

18 2A-Y9925 2/4 SCREW 615F/630F
19 2C-Z3658 1 CLIP-TUBE
20 E4-404033 1 DRAIN FITTING
21 2B-115775 1 BASKET RIGHT 615F

22 E6-615017 1 CRUMB TRAY ASSY 615F

23 E4-404015 1 HINGE PIN RETAINER ASSY 615F
24 2C-9788 1/2 CATCH-MAGNET 615F/630F
25 2V-Z0312 1 VALVE DRAIN
26 E6-615015 1 KETTLE ASSY 615F

27 2A-Y9751 2 HOOK-KETTLE

Part

Number

2J-Y9268 1 VALVE-7000, PROPANE 615F
2J-Z6452 1 VALVE, 71-502, NATURAL GAS 630F
E6-Z0602 1 VALVE-7000, PROPANE 630F

E6-Y9803 1 SUPPORT BURNER 630F

E6-Y9953 1 BRACKET-THERMOSTAT 630F

E6-630010 1 MANIFOLD ASSEMBLY 630F

E6-Y9726 1 PIPE-PILOT 630F

E6-Y9691 1 PILOT, PROPANE

E6-Y9879 1 DOOR PANEL 630F

2A-7756 3 ORIFICE, PROPANE (#63) 615F
2A-Y9943 6 ORIFICE, NATURAL GAS (#50) 630F
2A-9368 6 ORIFICE, PROPANE (#61) 630F

E6-Y9880 1 DOOR LINER 630F

2B-115774 1 BASKET LEFT 615F
2B-Y8846 1 BASKET RIGHT 630F
2B-Y8847 1 BASKET LEFT 630F

E6-630014 1 CRUMB TRAY ASSY 630F

E6-630015 1 KETTLE ASSY 630F

Per

Unit Description and Model Designation

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE

INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Star Manufacturing International, Inc.

15

1
2

PARTS LIST EFFECTIVE

2/19/04 Rev. C

MODEL

615F/630F Counter Gas Fryer

Number

Key

Number

28 E6-Y9731 1 FLUE-COVER FRONT 615F

29 E6-Y9730 1 FLUE-REAR 615F

30 E6-Y9732 1 FLUE-COVER REAR 615F

31 E6-Y9729 1 FLUE-FRONT 615F

32 E6-Y9618 1 BACK COMBUSTION 615F

33 E6-Y9924 1 INLET PIPE SUPPORT
34 2K-Y9975 1 PIPE 3/8 NPT 21" 615F

35 E6-630011 1 BRACKET LEFT 630F
36 E6-630012 1 BRACKET RIGHT 630F
37 E6-Y9619 1 BOTTOM 615F

38 2C-Y7565 4 NUT 3/8-16
39 2A-Z0314 4 LEG
40 E6-Y9562 1 BOTTOM FRONT 615F

41 2G-5886 1 BAG-FILTER
42 E6-Y9951 1 SHIELD-VALVE
43 2J-7961 1 E-Z LIGHTER ROD
44 2J-Y9977 1 LPT PRESSURE REGULATOR

45 E6-Y9620 1 BAFFLE-BOTTOM 615F

46 E6-Y9043 1 DEFLECTOR-FLAME 630F

Part

Number

E6-Y9874 1 FLUE-COVER FRONT 630F

E6-Y9873 1 FLUE-REAR 630F

E6-Y9875 1 FLUE-COVER REAR 630F

E6-Y9872 1 FLUE-FRONT 630F

E6-Y9820 1 BACK COMBUSTION 630F

2K-Y9976 1 PIPE 1/2 NPT 21" 630F

E6-Y9877 1 BOTTOM 630F

E6-Y9876 1 BOTTOM FRONT 630F

E6-Y9878 1 BAFFLE-BOTTOM 630F

Per

Unit Description and Model Designation

(OPTIONAL FOR PROPANE)

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE

INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Star Manufacturing International, Inc.

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