Star Manufacturing 602HF Installation Manual

GAS

HOT PLATES

MODEL

601SPRF

602HWF, 602HWWF, 602HF, 602HF-SU

603HWF, 603HWWF

604HF, 604HF-SU
606HF, 606HF-SU

Installation and

Operation

604HF

Instructions

2M-Z16006 Rev. A 10/10/14

Please record the model number, serial number, voltage and purchase date in the area below and have it ready when

SAFETY SYMBOL

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specications and product design without

notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and

regulations, the specications contained in this sheet are subject to change
without notice. While Star International Holdings Inc., Company exercises
good faith efforts to provide information that is accurate, we are not

responsible for errors or omissions in information provided or conclusions

reached as a result of using the specications. By using the information
provided, the user assumes all risks in connection with such use.

These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance.

you call to ensure a faster service.

Authorized Service Agent Listing

Model No.

Serial No.

Voltage

Purchase Date

Reference the listing provided with the unit

or

for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]

Service Help Desk

Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:

Telephone: [phone]

Fax: [phone]

E-mail [e-mail]

[e-mail]

[e-mail]

Website: www.star-mfg.com

Mailing Address: Star International Holdings Inc., Company

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

2

CAUTION

GENERAL INSTALLATION DATA

This equipment is designed and sold for commercial use only by personnel trained and experienced
in its operation and is not sold for consumer use in and around the home nor for use directly by the
general public in food service locations. For equipment to be used by the general public,
please contact the factory.

This gas appliance is equipped for the types of gas indicated on the nameplate mounted on the front
panel. It is shipped adjusted for use on natural gas.

The installation of the Appliance should conform to the NATIONAL FUEL GAS
CODE "ANSI Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY
RULES AND REGULATIONS.

IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT
CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2
PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE.

WARNING: Improper installation, adjustment, alteration, service or maintenance can

cause property damage, injury or death. Read the installation, operating and maintenance

instructions thoroughly before installing or servicing the equipment.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN
THE VICINITY OF THIS OR ANY OTHER APPLIANCE. KEEP THE APPLIANCE AREA CLEAR
AND FREE FROM COMBUSTIBLES.

This appliance, its pressure regulator and its individual shutoff valve must be disconnected from the
gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2
PSIG. This appliance and its pressure regulator must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any pressure testing of the gas supply piping system

at test pressures equal to or less than 1/2 PSIG. For your protection, we recommend a qualied

installing agency install this appliance. They should be familiar with gas installations and your local

gas requirements. In any case, your gas company should be called to approve the nal installation.

In addition, there should be posted, in a prominent location, detailed instructions to be followed in the
event the operator smells gas. Obtain the instructions from the local gas supplier.

LEVELING UNIT

Units are shipped with feet detached. To attach feet, remove the grates, lay unit on it's side and screw
feet into sockets on bottom. Level unit by adjusting the (4) feet which have an adjustment of 1-3/4" for
accurate and perfect line-up with other Star-Max series units.

DO NOT REMOVE FEET.

CAUTION

2M-Z16006; Star-Max Gas Hot Plates

GAS PIPING

Gas piping shall be new, clean and of such size and so installed as to provide a supply of gas

sufcient to meet the full gas input of the appliance. If the appliance is to be connected to existing

piping, it shall be checked to determine if it has adequate capacity. Joint compound (pipe dope) shall
be used sparingly and only on the male threads of the pipe joints. Such compounds shall be resistant
to the action of L.P. gases.
WARNING: Any loose dirt or metal particles which are allowed to enter the gas lines on the appliance
will damage the automatic valve and affect its operation. When installing this appliance, all pipe and

ttings must be free from all internal loose dirt.

CLEARANCE

Minimum wall clearances for the sides and back of the models contained in this manual shall
be as follows:

Combustible Non-Combustible

Wall Wall

Hotplates 9" 0"
Stock Pot Range 14" 0"

PRESSURE REGULATOR

A convertible pressure regulator set at 6" water column for use on natural gas is furnished. (For
LP models the regulator is set for 10" water column pressure.) Attach the regulator to the supply

pipe, located at the back of the unit, make sure gas ow arrow on regulator is pointing towards

manifold. The gas supply is then connected to the regulator. A 1/8" tap is furnished on the manifold
for checking pressure. The manifold is accessible by removing the front panel.

MANUAL SHUT OFF VALVE

A manual shut off valve should be installed upstream from the unit and within six feet of the
appliance, and is not provided.

CONNECTING GAS SUPPLY LINE

The gas inlet on this appliance is sealed at the factory to prevent entry of dirt. Do not remove this
seal until the actual connection is made to the gas supply line.

CHECKING FOR GAS LEAKS

Soap and water solution or other material acceptable for the purpose, shall be used in locating

gas leakage. Matches, candle ame or other sources of ignition shall not be used for this purpose.

AIR SUPPLY

Provisions for adequate air supply must be furnished.

AIR INTAKES IN BOTTOM

Make certain the air intake openings in the bottom of the appliance are not obstructed. They are
essential for proper combustion and operation of the appliance.

EXHAUST CANOPY

It is essential that facilities be provided to carry off fumes and gases.

GAS INPUT OF OPEN TOP RANGES

For Natural Gas: All models except 601SPRF-22,000 BTU/HR for each burner. Model 601SPRF­55,000 BTU/HR for each burner. Regulator output pressure set at 6" water column.

For Propane Gas: All models except 601SPRF-25,000 BTU/HR for each burner.
Model 601SPRF-45,000 BTU/HR for each burner. Regulator output pressure
set at 10" water column.

Note: The appliance is equipped with orice hoods that is stated on the units

nameplate. For natural units a separate set of hoods will be provided for use on
propane gas. The propane hoods are located on the front panel.
Factory set LP models do not include the natural gas hoods.

2M-Z16006; Star-Max Gas Hot Plates

LIGHTING INSTRUCTIONS

1/4”

Flame

Pilot Valve

Air Shutter

Control

Valve

Pilot

IL2426

The appliance is equipped with standing pilots; each pilot is located in front of the burner on Models 602HF, 602HWF,
and 606HF. On Models 602HF-SU, 604HF-SU and 606HF-SU the pilots for the front burners are located in front
of the burners, on the rear burners pilots are located on the side of the burners. On Model 601SPRF, the pilots are
located on the right side of each burner. Pilots should be lighted immediately after the gas is turned on by the manual
shutoff valve.

1. Turn control knobs to "OFF" position.

2. Light pilot with a lighted taper.

3 The pilot valves are located on the manifold installed at

the front of the unit behind the front panel. For access to
the valves

4. Loosen the set screws securing the knobs in position,
and remove the knobs. Remove the front panel, which is
attached to the frame with 4 sheet metal screws.

5. Turn the adjustment screws on the front of the pilot valves.

The pilots should be adjusted to blue short ame (1/4" high)

to have good ignition to the burners. Repeat for remaining
pilots.

6. If the pilot(s) is out turn off gas, wait 5 minutes and repeat
steps (1) through (5).

ADJUSTING BURNERS

7. With control valve for the front burner turned to full "ON" position, close

the air shutters to give a soft blue ame having luminous tips and open to a

point where the yellow tips disappear, then tighten the locking screws. Repeat
this procedure with the remaining burners.

8. Install the front panel to the front of the frame & reconnect and secure the knobs back
into position.

ADJUSTING UNIT FOR USE ON PROPANE GAS

Units are shipped with orices and pressure regulator for operation with natural gas (6" water column). To convert

unit from natural to propane gas follow these instructions (Note: LP models are factory set for propane gas and do

not require a conversion. these can be converted to natural gas using the natural gas orices and converting the

regulator to natural gas):

1. Set regulator outlet pressure to 10" water column. A 1/8" pipe plug on the manifold can be removed for attaching
a pressure gauge. Remove the slotted cover from the pressure regulator and invert the plug. Replace the cover
on the regulator and plug on the manifold. Regulator is now set at 10" W.C.

2. Remove natural gas orices, #44 for all models except 601SPRF, #.125 for 601SPRF, and install propane orices,
painted black, (#52 for all models except 601SPRF, #45 for 601SPRF) located in a bag on the outside of the front
panel. In order to remove natural gas orices:

a. Remove grates and burners.

b. Remove orices from the valves and from ttings on extended gas pipes, replace with the propane orices.

c. Install burners and grates.

OPERATING PROCEDURE

2M-Z16006; Star-Max Gas Hot Plates

Each burner will deliver up to 25,000 BTU/HR of heat on all models except 601SPRF (on 601SPRF each burner is
rated 55,000 BTU/HR for natural gas and 45,000 BTU/HR for propane) and is controlled by a manual On/Off valve.
The right control knob controls the front burner and the left control knob controls the rear burner on all models except
601SPRD. On the 601SPRD, the right control knob controls the inner burner and the left control knob controls the
outer burner. After the pilot is once lit and adjusted, the burners will ignite automatically by turning the control knob to
any position between On and Off.CLEANING THE EXTERIOR (Stainless Steel Only)

The exterior surface can be kept clean and attractive by regularly wiping it with a clean soft cloth. Any discoloration
can be removed with a non-abrasive cleaner. The burner grates and trough tray can be removed for cleaning.

MAINTENANCE AND REPAIRS

Contact the factory or one of its representatives or a local service company for service or maintenance if required.

Visit our Website at: www.star-mfg.com Email: [e-mail]

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which
the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation
company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited
to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair
of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken
to the closest Star service agency, transportation prepaid.

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

LIMITED EQUIPMENT WARRANTY

> Star will not assume any responsibility for loss of revenue.

> On all shipments outside the United States and Canada, see International Warranty.

* The warranty period for the Ultra-Max, Hot Plates, Griddles, Charbroilers is (3) years parts & labor.

* The warranty period for the Star-Max, Charbroilers, Griddles, Hot Plates, Fryers & Finishing Oven is (2) years parts & labor.

* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.

* The warranty period for the Chrome-Max Griddles is ve (5) years on the griddle surface. See detailed warranty provided with unit.

* The warranty period for Teon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to

Teon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners, abrasive pads, product identiers and
point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the
“non-stick” properties of such materials.

> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts

and ninety (90) days on labor.

> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or

the Service Center's sub-agency.

> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and

Operating instructions.

> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted, the labor to replace the part is NOT warranted.

1. Travel time and mileage rendered beyond the 50 mile radius limit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damages due to improper installation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:

* The Model 510FD, 510FF Fryer.
* The Model 526TOA Toaster Oven.
* The Model J4R, 4 oz. Popcorn Machine.
* The Model 518CMA & 526CMA Cheese Melter.
* The Model 12MC &
* The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
* All Condiment Dispensers except the Model HPD & SPD Series Dispenser.
* All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.
* All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.
* All Fast Steamer Models except Direct Connect Series.

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

15MC & 18MCP Hot Food Merchandisers.

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

SERVICES NOT COVERED BY WARRANTY

PARTS WARRANTY

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment

15. Resetting of circuit breakers or safety controls or reset buttons

16. Replacement of bulbs

17. Replacement of fuses

18. Repair of damage created during transit, delivery, &

PORTABLE EQUIPMENT

FOR ASSISTANCE

installation OR created by acts of God

ALL:
* Pop-Up Toasters
* Butter Dispensers
* Pretzel Merchandisers

(Model 16PD-A Only)

* Pastry Display Cabinets
* Nacho Chip Merchandisers
* Accessories of any kind
* Sneeze Guards
* Pizza Ovens

(Model PO12 Only)

* Heat Lamps
* Pumps-Manual

2M-Z16006; Star-Max Gas Hot Plates

2M-4497-2 6/1312