Star Manufacturing 6015CBD, 6115RCBD, 6024CBD, 6124RCBD, 6036CBD Operation Manual

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GAS

CHARBROILER

MODEL

6015CBD, 6115RCBD
6024CBD, 6124RCBD
6036CBD, 6136RCBD

6048CBD, 6148RCBD
6015CBDS, 6115RCBDS
6024CBDS, 6124RCBDS
6036CBDS, 6136RCBDS
6048CBDS, 6148RCBDS

6136RCBD

Installation and

Operation

Instructions

2M-Z6128 Rev. E 9/1/06

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These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specifi cations and product design without
notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and
regulations, the specifi cations contained in this sheet are subject to change
without notice. While Star Manufacturing exercises good faith efforts to provide
information that is accurate, we are not responsible for errors or omissions
in information provided or conclusions reached as a result of using the
specifi cations. By using the information provided, the user assumes all risks in
connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Please record the model
number, serial number, voltage and purchase date in the area below and have it ready when you call to

ensure faster service.

SAFETY SYMBOL

Model No.

Serial No.

Voltage

Purchase Date

Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:

Telephone: [phone] Local [phone]
Fax: [phone] Local [phone]

E-mail [e-mail]

[e-mail]
[e-mail]

Website: www.star-mfg.com

The Star Service Help Desk

Authorized Service Agent

Reference the listing provided with the unit

or

for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]
Telephone: [phone] Local [phone]

Mailing Address: Star Manufacturing International Inc.

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

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SPECIFICATIONS

6015CBD, 6015CBDS

Type: Manual Control, Lava Rock
1 Control; 40,000 BTU/HR Natural, 35,000 BTU/HR Propane
Approximate weight: Installed - 87 Lb (39.5 kg), Shipping - 95 Lb, (43.2 kg)
Dimensions: 15" - Width, 29" - Depth, 15-1/2" - Height
(38.1 cm - Width, 65.4 cm - Depth, 48 cm - Height)
300 sq. in. (1935 sq. cm) Grid Area

6024CBD, 6024CBDS

Type: Manual Control, Lava Rock
2 Controls; 80,000 BTU/HR Natural, 70,000 BTU/HR Propane
Approximate weight: Installed - 149 Lb (67.7 kg), Shipping - 164 Lb, (74.5 kg)
Dimensions: 24" - Width, 29" - Depth, 15-1/2" - Height
(61 cm - Width, 65.4 cm - Depth, 48 cm - Height)
480 sq. in. (3097 sq. cm) Grid Area

6036CBD, 6036CBDS

Type: Manual Control, Lava Rock
3 Controls; 120,000 BTU/HR Natural, 105,000 BTU/HR Propane
Approximate weight: Installed - 236 Lb (107.3 kg), Shipping - 256 Lb, (116.4 kg)
Dimensions: 36" - Width, 29" - Depth, 15-1/2" - Height
(91.4 cm - Width, 65.4 cm - Depth, 48 cm - Height)
720 sq. in. (4645 sq. cm) Grid Area

6048CBD, 6048CBDS

Type: Manual Control, Lava Rock
4 Controls; 160,000 BTU/HR Natural, 140,000 BTU/HR Propane
Approximate weight: Installed - 323 Lb (146.8 kg), Shipping - 348 Lb, (158.2 kg)
Dimensions: 48" - Width, 29" - Depth, 15-1/2" - Height
(122 cm - Width, 65.4 cm - Depth, 48 cm - Height)
960 sq. in. (6194 sq. cm) Grid Area

6115RCBD, 6115RCDS

Type: Manual Control, Radiant
1 Control, 40,000 BTU/HR Natural, 35,000 BTU/HR Propane
Approximate weight: Installed - 80 Lb (36.4 kg), Shipping - 88 Lb, (40 kg)
Dimensions: 15" - Width, 29" - Depth, 15-1/2" - Height
(38.1 cm - Width, 65.4 cm - Depth, 48 cm - Height)
300 sq. in. (1935 sq. cm) Grid Area

6124RCBD, 6124RCBDS

Type: Manual Control, Radiant
2 Controls; 80,000 BTU/HR Natural, 70,000 BTU/HR Propane
Approximate weight: Installed - 140 Lb (63.5 kg), Shipping - 155 Lb, (70.3 kg)
Dimensions: 24" - Width, 29" - Depth, 15-1/2" - Height
(61 cm - Width, 65.4 cm - Depth, 48 cm - Height)
480 sq. in. (3097 sq. cm) Grid Area

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6136RCBD, 6136RCBDS

Type: Manual Control, Radiant
3 Controls; 120,000 BTU/HR Natural, 105,000 BTU/HR Propane
Approximate weight: Installed - 220 Lb (100 kg), Shipping - 240 Lb, (109 kg)
Dimensions: 36" - Width, 29" - Depth, 15-1/2" - Height
(91.4 cm - Width, 65.4 cm - Depth, 48 cm - Height)
720 sq. in. (4645 sq. cm) Grid Area

6148RCBD, 6148RCBDS

Type: Manual Control, Radiant
4 Controls; 160,000 BTU/HR Natural, 140,000 BTU/HR Propane
Approximate weight: Installed - 300 Lb (136 kg), Shipping - 325 Lb, (147.7 kg)
Dimensions: 48" - Width, 29" - Depth, 15-1/2" - Height
(122 cm - Width, 65.4 cm - Depth, 48 cm - Height)
960 sq. in. (6194 sq. cm) Grid Area

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CAUTION

GENERAL INSTALLATION DATA

This equipment is designed and sold for commercial use only by personnel trained and
experienced in its operation and is not sold for consumer use in and around the home nor for
use directly by the general public in food service locations.

The Star-Max™ series gas charbroiler is equipped for the type of gas indicated on the nameplate
mounted on the front panel. All units are shipped from the factory for use with natural gas. The
unit can easily be converted for use with propane gas: see propane gas.

-IMPORTANT-

INSTALL IN NON-COMBUSTIBLE LOCATIONS ONLY! Clearance from non-combustible

construction must be 6" from back and sides.

The installation of the Appliance must conform to the NATIONAL FUEL GAS CODE
"ANSI Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND
REGULATIONS.

IN

CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT
CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2
PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE.

WARNING: Improper installation, adjustment, alteration, service or maintenance

can cause property damage, injury or death. Read the installation, operating
and maintenance instructions thoroughly before installing or servicing the
equipment.

FOR YOUR SAFETY

Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any

other appliance. Keep the appliance area clear and free from combustibles.

For your protection, we recommend a qualied installing agency install this appliance.

They

should be familiar with gas installations and your local gas requirements. In any

case, your gas company should be called to approve the nal installation. In addition,

there should be posted, in a prominent location, detailed instructions to be followed in
the event the operator smells gas. Obtain the instructions from the local gas supplier.

This appliance, its pressure regulator and its individual shutoff valve must be disconnected
from the gas supply piping system during any pressure testing of that system at test pressures
in excess of 1/2 PSIG. This appliance and its pressure regulator must be isolated from the gas
supply piping system by closing its individual manual shutoff valve during any pressure testing
of the gas supply piping system at test pressures equal to or less than 1/2 PSIG.

EXHAUST CANOPY

Open hearth broilers inherently create a good deal of heat and smoke and should be installed

under an efcient exhaust hood with ame proof lters. A vertical distance of not less than 48"
shall be provided between the top of the appliance and lters or any other combustible material.

Exhaust installation must conform to local codes.

AIR SUPPLY

Provisions for adequate air supply must be provided.

CAUTION

LEVELING UNIT

This charbroiler is supplied with 4 feet which must be screwed into the body. Level unit by
adjusting the (4) feet which have an adjustment of 1-3/4" for accurate and perfect line-up with

other units.

DO NOT INSTALL WITHOUT ATTACHING FEET - DO NOT REMOVE FEET.

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GAS PIPING

Gas piping shall be of such size and so installed as to provide a supply of gas sufcient to

meet the full gas input of the appliance. If the appliance is to be connected to existing piping,
it shall be checked to determine if it has adequate capacity. Joint compound shall be used
sparingly and only on the male threads of the pipe joints. Such compounds shall be resistant
to the action of L.P. gases.

WARNING: Any loose foreign material, debris, or metal particles allowed to enter the gas lines
on this appliance will damage the valve and affect its operation. When installing this appliance,

all pipe and ttings must be free from all internal loose dirt.

GAS PRESSURE REGULATOR

A convertible pressure regulator is provided with each charbroiler. It should be connected to
the inlet pipe at the rear of the unit. The gas supply is then connected to it. It is shipped set for
6" water column manifold pressure for use with natural gas. Allow 6" clearance from back of
unit to wall for servicing and installation.

MANUAL SHUT OFF VALVE

A manual shut off valve should be installed upstream from the manifold and within six feet of
the charbroiler.

CONNECTING GAS SUPPLY LINE

The gas inlet of the charbroiler is sealed at the factory to prevent entry of dirt. Do not remove
this seal until the actual connection is made to the gas supply line.

CAUTION

PROPANE GAS

This charbroiler is equipped with xed orice hoods and is shipped from the factory for use
with natural gas. To convert to propane gas, install the burner orice hoods, included with the

unit, as follows:

1. Remove grill, radiants and burners.

2. Remove the burner orice hoods and install the orice hoods supplied.

3. Replace the burners, radiants, and grill.

4. Set manifold pressure to (10) inch water column. A 1/8" pipe plug on the burner manifold
can be removed for attaching a pressure gauge. Remove the slotted, or hex-threaded plug
from the pressure regulator. Invert the plug and re-install. The letters "LP" should now be
visible on the plug. The regulator is now set for 10" (25.4 cm) water column. Attach the

conversion label, supplied with the unit, close to the nameplate.

CHECKING FOR GAS LEAKS

Check entire piping system for leaks. Soap and water solution or other material acceptable for
the purpose shall be used in locating gas leakage.

Matches, candle ame or other sources of ignition shall not be used for this

purpose.

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