Star Manufacturing 30CBD, 45CBD, 50CBD, 75CBD, 30SCHDE Operation Manual

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ROLLER GRILLS

MODELS
30 CBD, CBDE, CHD, CHDE,

SCBD, SCBDE,SCHD, SCHDE

45 CBD, CHD, SCBD,

SCBDE, SCHD

50 CBD, CBDE,CHD,CHDE,

SCBD, SCBDE, SCHD, CHDE

75 CBD, CBDE, CHD,CHDE,

SCBD, SCBDE, SCHD, SCHDE, SCHDEP

Innite and Electronic Controls

Bun Drawer & Heated Bun Drawer

Installation and

Operation

Instructions

2M-Z9666 Rev. G 3/02/12

2

These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specications and product design without

notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and

regulations, the specications contained in this sheet are subject to change
without notice. While Star International Holdings Inc., Company exercises
good faith efforts to provide information that is accurate, we are not

responsible for errors or omissions in information provided or conclusions

reached as a result of using the specications. By using the information
provided, the user assumes all risks in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance.
Please record the model number, serial number, voltage and purchase date in the area below and have it ready when

you call to ensure a faster service.

SAFETY SYMBOL

Model No.

Serial No.

Voltage

Purchase Date

Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:

Telephone: [phone]

Fax: [phone]

E-mail [e-mail]

[e-mail]

[e-mail]

Website: www.star-mfg.com

Service Help Desk

Authorized Service Agent Listing

Reference the listing provided with the unit

or

for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]

Mailing Address: Star International Holdings Inc., Company

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

2

TABLE OF CONTENTS

PAGE NUMBER
GENERAL SAFETY INFORMATION 3
GENERAL INSTALLATION INFORMATION 4
Connection Load 4
GENERAL OPERATING INSTRUCTIONS 5
Cleaning 6
ELECTRONICALLY CONTROLLED:
Start-up, Heating & Programing 7
WARRANTY 8
WIRING DIAGRAM 9 - 12
EXPLODED VIEW 14 - 15
PARTS LIST
30 MODEL SERIES 16 - 17
45 MODEL SERIES 18 - 19
50 MODEL SERIES 20 - 21
75 MODEL SERIES 22 - 23

CAUTION

GENERAL SAFETY INFORMATION

This equipment is designed and sold for commercial use only by personnel trained and experienced
in its operation and is not sold for consumer use in and around the home nor for use directly by the
general public in food service locations.

Before using your new equipment, read and understand all the instructions & labels associated with
the unit prior to putting it into operation. Make sure all people associated with its use understand the
units operation & safety before they use the unit.

All shipping containers should be checked for freight damage both visible and concealed. This
unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If
equipment is received in damaged condition, either apparent or concealed, a claim must be made with
the delivering carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a
request for inspection of concealed damage must be made with carrier within 15 days. Be certain to
retain all contents plus external and internal packaging materials for inspection. The carrier will make
an inspection and will supply necessary claim forms.

3

GENERAL INSTALLATION INFORMATION

The grill should be connected to a wall type receptacle, a direct line or individual branch circuit. An
individual branch circuit is preferred. If connected to an overloaded circuit the grill will not operate
properly. The unit should be level when installed. Models equipped with bun boxes must be level to
utilize the self-closing feature of the bun drawer. Adjustable 4-inch legs are standard on the 75 series
and available for all other models.

This grill is equipped for the voltage shown on the nameplate. It will operate on alternating current

only, however, the specied voltage must be applied.

CONNECTION LOAD:

INFINITE CONTROL

MODEL SERIES WATTAGE

30CBD, 30SCBD 1150
30CHD, 30SCHD 1230

45CBD, 45SCBD 1650
45CHD, 45SCHD 1730
50CBD, 50SCBD 1535
50CHD, 50SCHD 1635
75CBD, 75SCBD 1730
75CHD, 75SCHD 1830

MODEL SERIES WATTAGE

30CBDE, 30SCBDE 1150
30CHDE, 30SCHDE 1230
45CHDEP 1650
50CBDE, 50SCBDE 1535
50CHDE, 50SCHDE 1635
75CBDE, 75SCBDE 1730
75CHDE, 75SCHDE 1830
75SCHDEP 1920/2560

ELECTRONIC CONTROL

WARNING

DO NOT CONNECT TO DIRECT CURRENT (DC).

IMPORTANT

UNLEVEL UNITS COULD RESULT IN HAVING PRODUCT TRAVEL FROM ONE
SIDE TO THE NEXT, OVER A PERIOD OF TIME.

4

GENERAL OPERATING INSTRUCTIONS

For specic information regarding ELECTRONIC GRILL OPERATION see page 7.

The main switch located on the control panel controls all the power to the unit. With the main switch
on, the rollers will turn, heat will be supplied to the bun box, but no heat will be supplied to the rollers
unless the heat controls are turned on. The switch is lighted to indicate when the unit is turned on.

For exibility the heating section of the grill is divided into two individually controlled heat sections.

The right control regulates the heat to the rear section and the left control regulates the heat to the
front section. On Innite control grills a signal light is provided above each heat control and
indicates when the heated section is on. An additional light is provided on the end housing of the unit
that indicates the position of the main power switch.

All units are equipped with an easily removed bun pan which can be removed by lifting out of the
open bun drawer. This makes daily cleaning of the pan easy.

It is necessary to remove the bun drawer before attempting to remove the drip tray when access to

the rear of the unit is obstructed. To remove the bun drawer, rst allow the unit to cool, remove bun

pan, then grab the drawer by both sides and pull it out all the way.
Lift the front to unhook the drawer slide from rear drawer roller. Pull the drawer the remainder of the
way out. Use caution not to drop the drawer when reaching the end of the drawer slide travel.

To reinsert the drawer, rst hook the drawer slide over the rst right side roller then push the drawer

in until the second roller drops in, doing one side at a time. Repeat for left side rollers. Reinsert bun
pan. Do not operate the grill without the drip tray in place.

COOKING

The heat controls provide an innite range of settings for a wide variety of food products and

installation conditions. The size, content and shape of the product and the installation of any sanitary
food shields or sneeze guards will determine the proper heat setting. The National Sanitation
Foundation requires that perishable foods be kept at 140°F or above during
serving periods. Do not keep the food product on a low setting for more than two hours. The product
should be kept refrigerated until ready for use. Cooking time will vary depending on the starting
temperature and the quality of the product. For best results when cooking hot dogs use a hot dog
made for grilling.

Operating the bun drawer requires lling the pan with fresh buns and removing the stale buns as

required. The heated bun drawer is not meant to toast the buns and the temperature is not adjustable.

NO WATER IS REQUIRED OR RECOMMENDED.

CAUTION

CAUTION

USE ONLY PLASTIC OR COATED UTENSILS FOR HANDLING THE FOOD PRODUCT.
METAL WILL SCRATCH THE ROLLER COATING AND AFFECT THE ABILITY TO
CLEAN THE ROLLERS.

INTERNAL DRAWER COMPONENTS & DRAWER CAVITY ARE HEATED. ALLOW THE
DRAWER & CAVITY TO COOL DOWN BEFORE SERVICING OR CLEANING. DO

NOT USE STEEL WOOL OR ABRASIVE CLEANERS ON THE ROLLERS.
SCRAPES WILL VOID THE WARRANTY. USE CAUTION WHEN CLEANING
A HOT GRILL TO PREVENT BURNS OR BODILY INJURY.

5

CAUTION

CLEANING

Before cooking for the rst time, wash the rollers with mild soap and water using a soft cloth. Do

not use metal utensils when cooking. Scratches and scrapes will hamper the ability to easily clean

the rollers. Never use steel wool or abrasive cleaners on the rollers. This will damage the nish and

the roller bearings. The rollers clean most easily when hot. Use caution when cleaning to prevent
burns and bodily injury. Clean the rollers with a clean wet cloth. Wipe from the ends to the center to
prevent forcing debris into the roller seals. Do not allow the food product to build up and bake onto
the roller surface. The exterior of the unit should be cleaned using a mild detergent or non-abrasive
cleaner. Clean the entire unit daily to insure long life and satisfactory performance as well as to
maintain an attractive appearance. Do not clean with water jet equipment.

When cleaning the interior bun drawer compartment, remove the bun drawer (see General Operating
Instructions on page 5) and clean with mild detergent and warm water.

MAINTENANCE AND REPAIRS

Contact the factory, a service representative or a local service company for service or required
maintenance. Replacement cord sets must be purchased from Star Manufacturing International, Inc.

6





PAT. # 6,782,802 PAT. # 6,707,015

MADE IN

U.S.A.

PAT. # 6,393,971



Seal-Max

DURATEC



PAT. # 6,782,802 PAT. # 6,707,015

OPERATING PROCEDURES FOR ELECTRONIC GRILLS

START-UP

When initially turning on power to the electronically
controlled grill, it will be in the HOLD mode. The

display will ash until the set point temperature is

reached. The grill will beep once when it is up to
temperature. Innite controlled grills have no noti­cation when operating temperature is reached.

HEATING

The size, content, and shape of the product and the
installation of any sanitary food shields or sneeze
guards will determine the proper heat setting. The
National Sanitation Foundation requires that all
perishable foods be kept at 140°F or above during
serving periods.

The product should be kept refrigerated until ready
to use. Heating times vary depending on the starting
temperature and the qualities of the product. For
best results, use a hot dog made for grilling.

Before cooking for the rst time, wash the rollers

with mild soap and water using a soft cloth. When
the electronic controlled grills are initially turned on,

the displays will ash the HOLD temperature until

the grill reaches that set point.

With the grill preheated to the hold temperature,
load with the desired product and press the HEAT
button. The grill will then go into the heat mode and

the displays will ash until the HEAT temperature is

reached. After the heating cycle, the grill will beep
four times and the food product will be at the serving
temperature.

PROGRAM

The electronic controls provide programmable HEAT
and HOLD settings for a variety of food products and
installation conditions.

To program the electronic roller grill:

1. With the grill on, push and hold the up

and down

arrows at the same time, on the side you wish to
program for three seconds until the alarm beeps once
and the display blanks.

2. To set the heat temperature and/or heat time, push the
heat button. The last saved heat time will be displayed

and the HEAT LED will ash and HEAT TIME indicator will

be ON. Use the up and down buttons to adjust
to the desired time, then press the HEAT button again.
The HEAT TIME LED indicator will turn off and the HEAT
TEMP LED indicator will now be on. When program­ming the HEAT temperature is complete, push the HEAT
button one more time to exit the programming mode.

3.To set the hold temperature, repeat step 1 above then
push the HOLD button. The last saved hold temperature
will be displayed and HOLD LED will be ON. Use the

and buttons to adjust to the desired temperature,
then press the HOLD button again to exit programming
mode.

4.To turn the heat off to the front or rear section, press
and hold the for that section for 3 seconds. "OFF"

will be displayed. To turn the section back on, press the
HEAT or HOLD button.

NOTE: Based on the product being heated, some

experimentation is required to nd the optimal HEAT

temperature and HEAT time to bring the product up
to temperature in an acceptable amount of time.

7

2M-4497-2 10/2010

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

FOR ASSISTANCE

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

ALL:
* Pop-Up Toasters
* Butter Dispensers
* Pretzel Merchandisers

(Model 16PD-A Only)

* Pastry Display Cabinets
* Nacho Chip Merchandisers
* Accessories of any kind
* Sneeze Guards
* Pizza Ovens

(Model PO12 Only)

* Heat Lamps
* Pumps-Manual

Visit our Website at: www.star-mfg.com Email: [e-mail]

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in
which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the
transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of
the unit.

LIMITED EQUIPMENT WARRANTY

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited
to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair
of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken
to the closest Star service agency, transportation prepaid.

> Star will not assume any responsibility for loss of revenue.

> On all shipments outside the United States and Canada, see International Warranty.

* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.

* The warranty period for the Chrome-Max Griddles is ve (5) years on the griddle surface. See detailed warranty provided with unit.

* The warranty period for Teon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to

Teon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners, abrasive pads, product identiers and
point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the
“non-stick” properties of such materials.

> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts

and ninety (90) days on labor.

> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or

the Service Center's sub-agency.

> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and

Operating instructions.

> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

PARTS WARRANTY

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is chargeable to
the customer.

SERVICES NOT COVERED BY WARRANTY

PORTABLE EQUIPMENT

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:

1. Travel time and mileage rendered beyond the 50 mile radius limit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damages due to improper installation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment

15. Resetting of circuit breakers or safety controls or reset buttons

16. Replacement of bulbs

17. Replacement of fuses

18. Repair of damage created during transit, delivery, &
installation OR created by acts of God

* The Model 510FD Fryer.
* The Model 526TOA Toaster Oven.
* The Model J4R, 4 oz. Popcorn Machine.
* The Model 518CMA & 526CMA Cheese Melter.
* The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.
* The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
* All Condiment Dispensers except the Model HPD & SPD Series Dispenser.
* All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.
* All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.
* All Fast Steamer Models except Direct Connect Series.