Star Manufacturing 20C Operation Manual

®

ROLLER

GRILLS

MODEL

20C, 30C, 45C, 50C & 75C

Ininite and Electronic Controls

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Installation and

Operation

Instructions

2M-Z9106 REV. C 5/08/06

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30SCBB

SAFETY SYMBOL

These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.

Star reserves the right to change specifi cations and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.

Due to periodic changes in designs, methods, procedures, policies and regulations, the specifi cations contained in this sheet are subject to change without notice. While Star Manufacturing exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifi cations. By using the information provided, the user assumes all risks in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local dealer for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to ensure a faster

service.

Model No.

Serial No.

Voltage

Purchase Date

2 2

TABLE OF CONTENTS

	PAGE NUMBER
CONNECTION LOAD	3
GENERAL OPERATING INSTRUCTIONS	4
CLEANING	4
ELECTRONICALLY CONTROLLED:
START-UP, HEATING & PROGRAMING	5
WARRANTY	6
WIRING DIAGRAM	7-10
EXPLODED VIEW	11, 12
PARTS LIST
20 MODEL SERIES	13
30 MODEL SERIES	14, 15
45 MODEL SERIES	16, 17
50 MODEL SERIES	18, 19
75 MODEL SERIES	20, 21

CAUTION

This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations. For equipment to be used by the general public, please contact the factory.

INSTALLATION

This grill is equipped for the voltage shown on the nameplate. It will operate on alternating current only, however, the speciied voltage must be applied.

CAUTION

DO NOT CONNECT TO DIRECT CURRENT (DC).

CONNECTION LOAD:

INFINITE CONTROL			ELECTRONIC CONTROL
MODEL SERIES		WATTAGE	MODEL SERIES	WATTAGE
20C, 20SC		930	20SCE	930
30C, 30SC, 30CF, 30SCF, 30CBB, 30CBBC,			30CE, 30SCE, 30SCEX, 30CBBE
30SCBB, 30CDV		1150	30SCBBE	1150
45C, 45SC, 45CBB, 45SCBB, 45CDV		1650	45SCE, 45SCRE	1650
50C, 50SC, 50CF, 50SCF, 50CBB, 50CBBC,			50CE, 50SCE, 50SCEX 50CBBE, 50SCBBE,
50SCBB, 50CDV		1535	50CBBES	1535
75C, 75SC, 75CBB, 75SCBB, 75FF,			75CE, 75SCE, 75CBBE, 75CBBES,
75SCF 208/240V	1810/2400		75SCBBE, 75SCRE 208/240V,
75C, 75SC, 75CBB, 75SCBB,			75SCFE	1810/2400
75CDV 230V		2210	75CE, 75SCE, 75CBBE,
75C, 75CF, 75SC, 75SCF, 75CBB,			75SCBBE, 75SCRE 120V	1730
75SCBB, 75CDV 120V		1700
75CFV 120V		2880

INSTALLATION (CONTINUED)

The grill should be connected to a wall type receptacle, a direct line or individual branch circuit. An individual branch circuit is preferred. If connected to an overloaded circuit the grill will not operate properly. The unit should be level when installed. Models equipped with bun boxes must be level to utilize the self-closing feature of the bun drawer. Adjustable 4-inch legs are standard on the 75 series and available for all other models.

GENERAL OPERATING PROCEDURES

The main switch located on the control panel controls all the power to the unit. With the

main switch on, the rollers will turn, but no heat will be supplied unless the heat controls are turned on. For lexibility the heating section of the grill is divided into two individually

controlled heat sections. The right control regulates the heat to the rear section and the left

control regulates the heat to the front section. The switch is lighted to indicate when the unit is turned on. On Ininite control grills a signal light is provided above each heat control and

indicates when the heated section is on. An additional light is provided on the end housing of the unit. This light indicates the position of the main power switch when either the optional bun drawer front or merchandising door obstructs the control panel view. Bun box equipped models require the removal of the bun drawer to remove the bun pan and to remove the drip tray when access to the rear of the unit is obstructed. To remove the bun drawer, grab the drawer by both sides and pull it out all the way. Lift the front to unhook the drawer slide from rear drawer roller. Pull the drawer the remainder of the way

out. Use caution not to drop the drawer when reaching the end of the drawer slide travel. To reinsert the drawer, irst hook the drawer slide over the front roller then the back roller. Do

not operate the grill without the drip tray in place.

CAUTION

USE ONLY PLASTIC OR COATED UTENSILS FOR HANDLING THE FOOD PRODUCT. METAL COULD SCRATCH THE ROLLER COATING AND AFFECT THE CLEAN ABILITY OF THE ROLLERS.

CAUTION

DO NOT USE STEEL WOOL OR ABRASIVE CLEANERS ON THE ROLLERS. SCRAPES WILL VOID THE WARRANTY. USE CAUTION WHEN CLEANING A HOT GRILL TO PREVENT BURNS OR BODILY INJURY.

CLEANING

Before cooking for the irst time, wash the rollers with mild soap and water using a soft cloth.

Do not use metal utensils when cooking. Scratches and scrapes will hamper the ability to

easily clean the rollers. Never use steel wool or abrasive cleaners on the rollers. This will damage the inish and the roller bearings. The rollers clean most easily when hot. Use caution

when cleaning to prevent burns and bodily injury. Clean the rollers with a clean wet cloth. Wipe from the ends to the center to prevent forcing debris into the roller seals. Do not allow the food product to build up and bake onto the roller surface. The exterior of the unit should be cleaned using a mild detergent or non-abrasive cleaner. Clean the entire unit daily to insure long life and satisfactory performance as well as to maintain an attractive appearance. Do not clean with water jet equipment.

3

OPERATING PROCEDURES FOR ELECTRONIC GRILLS

START-UP

When initially turning on power to the electronic

controlled grill, it will be in the HOLD mode. The displays will lash until the setpoint temperature

is reached. The grill will beep once when it is up to temperature. Ininite controlled grills have no notiication when operating temperature is

reached.

HEATING

The size, content, and shape of the product and the installation of any sanitary food shields or sneeze guards will determine the proper heat setting. The National Sanitation Foundation requires that all perishable foods be kept at 140°F or above during serving periods.

The product should be kept refrigerated until ready to use. Heating times vary depending on the starting temperature and the qualities of the product. For best results, use a hot dog made for grilling.

Before cooking for the irst time, wash the rollers with mild soap and water using a soft cloth. When

the electronic controled grills are initially turned on, the displays will lash the HOLD temperature

until the grill reaches that setpoint.

With the grill preheated to the hold temperature, load with the desired product and press the HEAT

button. The grill will then go into the heat mode and the displays will lash until the HEAT temperature

is reached. After the heating cycle, the grill will beep four times and the food product will be at the serving temperature.

NOTE: Based on the product being heated, some experimentation is required to ind the optimal

HEAT temperature and HEAT time to bring the product up to temperature in an acceptable amount of time.

PROGRAMMING

The electronic controls provide programmable HEAT and HOLD settings for a variety of food products and installation conditions.

To program the electronic roller grill:

1.With the grill on, push and hold the and on the side you wish to program together for three seconds until the alarm beeps once and the display blanks.

2.To set the heat temperature and/or heat time, push

the heat button. The last saved heat time will be displayed and the HEAT LED will lash and HEAT

TIME indicator will be ON. Use the and buttons to adjust to the desired time, then press the HEAT button again. The HEAT TIME LED indicator will turn off and the HEAT TEMP LED indicator will now be lit. When programming the HEAT temperature is complete, push the HEAT button one more time to exit the programming mode.

3.To set the hold temperature, repeat step 1 above then push the HOLD button. The last saved hold

temperature will be displayed and HOLD LED will be ON. Use the and buttons to adjust to the desired temperature, then press the HOLD button again to exit programming mode.

4.To turn the heat off to the front or rear section, press and hold the for that section for 3 seconds. "OFF" will be displayed. To turn the section back on, press the HEAT or HOLD button.

SEAL-MAX
DURATEC
	MADE IN
PAT. # 6,782,802 PAT. # 6,707,015 PAT. # 6,393,971	U.S.A.

Electronic Control Board

5

INTERNATIONAL ONE (1) YEAR EQUIPMENT WARRANTY

All workmanship and materials in “STAR” products are warranted for a period of one year from the date shipped from the factory or one year from the date shown on the proof of purchase of the end-user when purchased through an authorized “STAR” dealer/distributor in a commercial foodservice location.

“STAR’s” obligation under this warranty is limited to the replacement of the defective part(s) only without charge. This warranty is void if damage occurs from improper installation, misuse or abuse, disassembly or tampering of unit for any purpose other than repair by a qualified service agent, wrong voltage, incorrect or fluctuating voltage conditions, wrong gas, improper gas or gas conditions, operated contrary to the installation and operating instructions, operated in an application for which the unit is not suited, or if the unit is not maintained and/or cleaned in a suitable manner.

Any expense in connection with installation, or any cost of making adjustments on a unit to conform to electric or gas service at the point of installation, are not covered by this warranty.

*The warranty period for the JetStar series six (6) ounce popcorn machines is two (2) years.

*The warranty period for the Chrome-Max Griddles is five (5) years on the griddle surface. See detailed warranty provided with unit.

*The warranty period for Teflon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to Teflon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners. This warranty does not apply to the “non-stick” properties of such materials.

*This warranty is not valid on Conveyor Ovens unless a “start-up/check-out has been performed by a Factory Authorized Technician.

In order to make a claim under this warranty; a warranty report must be filed with Star Manufacturing International Inc. in St. Louis, Missouri, U.S.A. by the dealer/distibutor through which product was purchased. All details, including serial number and model number of the defective unit, must be included. Failure to file a claim within a 120 Day time period may result in the claim being refused.

“STAR” may forego the necessity of returning the part for inspection dependent upon the expense involved. However, “STAR” requires defective parts to be held in the claimant’s possession for a period of ninety (90) days for possible inspection by a “STAR” representative or designated inspector .

The foregoing warranty is lieu of any and all other warranties, expressed or implied, and constitutes the entire warranty.

PARTS WARRANTY

Parts that are sold for out-of-warranty repair are warranted for a period of ninety days. The part only is warranted; no labor.

SERVICES NOT COVERED BY WARRANTY

1.Labor

2.Mileage and/or travel time

3.Installation and/or adjustment of equipment

4.Operation contrary to the installation and operating instructions

5.Cleaning of equipment

6.Seasoning of griddle plates

7.Voltage conversions/adjustments

8.Gas conversions

9.Pilot light conversion/adjustments

10.Thermostat calibration/adjustments

11.Resetting of circuit breakers or safety controls

12.Replacement of bulbs/lamps

13.Replacement of fuses

14.Damages due to improper installation

15.Damages from abuse or misuse

16.Damage created by acts of God, Acts of War, or Civil Disturbance

08-05 RMS

ALL MODELS EXCEPT

D20, 20S, 30D, 30SD - 230V

MODEL: RG SERIES, INFINITE CONTROLS

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC. NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

			1
2	B
	R
B
F		1
				PILOT
PILOT			4
				LIGHT
LIGHT
7		3	7
7
			7
L2				L2
H1	H2		H1	H2
PILOT	L1		PILOT	L1
	REAR			FRONT

(AS VIEWED FROM REAR OF PANEL)

STAR MANUFACTURING INTERNATIONAL INC.

SK1646

Rev D

8/07/2000