Star Manufacturing 1000BW Installation Manual
OPERATORS MANUAL
HOLMAN WALL MOUNTED CONVEYOR TOASTERS
(MODELS 1000BW, 1100TW)
(For Service Information Call: 800-225-3958)
TABLE OF CONTENTS
UNCRATING AND INSPECTION PAGE 1
ASSEMBLY PAGE 1, 2
ELECTRICAL INSTALLATION PAGE 2
OPERATION PAGE 3
CLEANING (DAILY) PAGE 3
TROUBLE SHOOTING GUIDE PAGE 4
MAINTENANCE PROCEDURES PAGE 4, 5, 6
PARTS LIST PAGE 7
DRAWINGS
EXPLODED VIEW PAGE 8
WIRING DIAGRAM, MODEL 1100TW
(208V, 220V, 240V) PAGE 9
WIRING DIAGRAM, MODEL 1100TW,
(120/208V, 120/240V) PAGE 10
WIRING DIAGRAM, MODEL 1000BW
(120V & 208V) PAGE 11
WIRING DIAGRAM, MODEL 1000BW, (240V) PAGE 12
WIRING DIAGRAM, MODEL 1000BW, (120/208V) PAGE 13
WIRING DIAGRAM, MODEL 1000BW, (120/240V) PAGE 14
F:/MICHAEL/VAMANUALS/1000WMAN.DOC
HGO156
REV. 5/28/96 MJC
OPERATORS MANUAL
D
HOLMAN WALL MOUNTED CONVEYOR TOASTERS
(MODELS 1000BW, 1100TW)
(For Service Information Call: 800-225-3958)
UNCRATING AND INSPECTION
Unpack unit and components from container. Remove all visible packing tapes
and inspect unit for damage. If damage is discovered, file a claim immediately
with the carrier that handled the shipment.
ASSEMBLY
1. Wall mounted units :
a. Measure and mark mounting location on wall where toaster is to be
mounted. NOTE: Mounting bolts must be screwed into wall studs to
properly secure toaster to wall.
b. Insert the four lag bolts (provided) through the mounting holes in the top and
bottom rear of the toaster.
c. Place 1 each aluminum spacer (provided) over the threaded end of
each lag bolt.
d. Mount toaster to wall by screwing lag bolts into wall stud as shown below.
WALL
STU
PAGE 1
TOAST CHUTE
BRACKET
SPACERS
1100WALL.DS4
e. Attach the unload slide brackets to the bottom of the control box through
the pre-drilled holes using the 1/4-20 X 1/2 slotted head machine screws and the
two 1/2 inch flat washers (provided).
f. Attach the unload slide to the unload slide brackets using the 8-32 X 1/2
machine screws, the two 8-32 knurled nuts and the two #8 lock washers
(provided).
CAUTION- LOCATE UNIT SO THAT THERE IS AT LEAST 6 INCHES ON
EITHER THE LEFT OR THE RIGHT SIDE FROM ANY SURFACE.
Assembly continued on page 2
REV. 5/28/96 MJC
OPERATORS MANUAL
HOLMAN WALL MOUNTED CONVEYOR TOASTERS
(MODELS 1000BW, 1100TW)
(For Service Information Call: 800-225-3958)
Assembly Con't.
2. Conveyor Belt Installation
a. The conveyor belt should always be positioned so that the open position of
the links are facing up towards the operator as the conveyor enters the
toasting chamber.
DIRECTION OF TRAVEL
PAGE 2
1100BELT
ELECTRICAL INSTALLATION
WARNING: NEVER PLUG A 120 VOLT UNIT INTO 208 VOLTS OR 240 VOLTS.
NEVER PLUG A 208 VOLT UNIT INTO 240 VOLTS OR A 240 VOLT UNIT INTO 208
VOLTS. CHECK WITH POWER COMPANY TO DETERMINE ACTUAL VOLTAGE AT
THE JOB SITE BEFORE INSTALLING UNIT.
WARNING:
RECEPTACLE IS PROPERLY WIRED. NEVER CONNECT UNIT TO POWER
WITHOUT PROPER GROUND CONNECTIONS. IMPROPER GROUND
CONNECTION MAY RESULT IN SEVERE INJURY OR FATALITY.
1. The electrical potential between the white lead and the black lead on units rated
120/208 or 120/240 must not exceed 127 volts or damage will occur to the drive
motor.
The models 1000BW and 1100TW, are furnished with a 18" cord and standard NEMA 6-20 plug for
plug in installation in a grounded 208 or 240 volt outlet. Your HOLMAN oven should be the only
appliance connected to the electrical line and should have its own fuse or breaker in the electrical box.
120V 1000BW is furnished with a 18" cord and a NEMA 5-20 plug for plug in installation in a grounded
120 volt, 20 amp outlet.
REV. 5/28/96 MJC
BE ABSOLUTELY SURE THE GROUND CONNECTION FOR THE
PAGE 3
OPERATORS MANUAL
HOLMAN WALL MOUNTED CONVEYOR TOASTERS
(MODELS 1000BW, 1100TW)
(For Service Information Call: 800-225-3958)
OPERATION
1. Bread Toasting, Model 1100TW.
a. Switch the top and bottom heat switches to the ON position.
b. Allow warm up time of about 5 to 10 minutes.
c. Test with a slice of bread.
1. If toast is too light, turn the conveyor speed control counterclockwise.
2. If toast is too dark, turn the conveyor speed control clockwise.
2. Bun Toasting, Model 1000BW.
a. Buns should be placed on the belt with the side to be toasted facing up.
b. Allow 5 to 10 minutes warm up time.
c. Test as in step "C" above.
CLEANING (DAILY)
1. Move heat switches to the OFF position.
2. Turn conveyor speed control to the fastest setting (100) and wipe the
conveyor belt with a damp cloth as it moves across the load up area.
3. Turn the conveyor speed control to the off position.
4. After the unit cools, remove the interior crumb tray and wipe clean. Slide the
crumb tray back into position. DO NOT OPERATE THIS UNIT WITHOUT THE
CRUMB TRAY PROPERLY IN POSITION. (THIS CAUSES EXTREME HEAT
IN THE CONTROL BOX AND WILL REDUCE THE LIFE OF THE
COMPONENTS).
5. Wipe exterior of unit.
NOTE- THE CONVEYOR BELT AND DRIVE MOTOR DO NOT
REQUIRE LUBRICATION.
CRUMB TRAY
1100CTRY.DS4
REV. 5/28/96 MJC
OPERATORS MANUAL
HOLMAN WALL MOUNTED CONVEYOR TOASTERS
(MODELS 1000BW, 1100TW)
TROUBLE SHOOTING GUIDE
1. UNIT WILL NOT HEAT, CONVEYOR WILL NOT TURN.
a. Check to see if unit is connected to power source and switches are in the "ON"
position.
b. Check main panel circuit breaker or fuse.
2. UNIT WILL NOT HEAT UP BUT CONVEYOR TURNS.
a. Check to see if heaters are switched on.
b. *Check for defective heat switch.
c. *Check heaters for continuity.
Note: *It is suggested that a service technician perform the function noted.
3. CONVEYOR WILL NOT TURN, UNIT HEATS PROPERLY.
a. Remove lower right hand side panel and motor sprocket. Recheck to see if the
motor will run. If motor runs, check the conveyor chain and the bearings for
binding; if the motor does not run, disconnect unit from power and remove front control
panel. Find the small fan blade attached to the rotor on the drive motor. The rotor
should spin freely when the fan blade is turned. If it does not turn freely, tap the
black portion (stack) of the drive motor with the handle of a screw driver and spin the
rotor again. If motor will not work when power is applied, call the Holman Factory Service
Department at 1-800-225-3958 for service assistance.
CUT AWAY VIEW OF CONTROL BOX
1- ROTOR
2- FIELD/STACK
3- GEAR BOX
4- MOUNTING SCREW
5- DRIVE SPROCKET
6- MOTOR SHAFT
7- SET SCREW
(For Service Information Call: 800-225-3958)
4
1
6
5
PAGE 4
2
DRVMTR.WMF
4
3
7
4. DRIVE MOTOR RUNS AT ONE SPEED REGARDLESS OF THE SPEED CONTROL
SETTINGS.
a. Call Holman Cooking Equipment's Service Department as the speed control
should be replaced.
MAINTENANCE PROCEDURES
1. REPLACING HEATER TUBES
CAUTION : DISCONNECT UNIT FROM POWER.
a. Remove right and left side panels by removing top cover then sliding both
panels to the front of the unit.
b. Disconnect heater tube wires which require replacement from terminal
block connections.
MAINTENANCE PROCEDURES CONTINUED PAGE 5 REV. 5/28/96 MJC
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