Sta-Rite PID10 Installation Manual

OWNER’S MANUAL

PENTEK INTELLIDRIVE

™

293 Wright Street, Delavan, WI 53115

Phone: 866-9 PENTEK (866-973-6835) Fax: 800-426-9446 www.pumps.com

PID10, PID20, PID50

Installation/Operation/Parts

For further operating, installation, or maintenance assistance call:

866-9PENTEK

(866-973-6835)

Safety 2

Important Safety Instructions

SAVE THESE INSTRUCTIONS - This manual contains important instructions that should be followed during installation, operation, and maintenance of the PENTEK INTELLIDRIVE Variable Frequency Drive (VFD).

This is the safety alert symbol. When you see this symbol on your PENTEK INTELLIDRIVE or in this manual, look for one of the following signal words and be alert to the potential for personal injury!

avoided, will result in death or serious injury.

avoided, could result in death or serious injury.

avoided, could result in minor or moderate injury. NOTICE addresses practices not related to

personalinjury. Carefully read and follow all safety instructions in

this manual and on the PENTEK INTELLIDRIVE. Keep safety labels in good condition. Replace

missing or damaged safety labels.

from EMI/RFI filter inside drive. Can shock, burn or kill if the front cover of the PENTEK INTELLIDRIVE is open or removed while power is connected to the Drive or the Drive is running. The front cover of the Drive must be closed during operation.

• Makeallwiringconnections,thencloseand

• NEVER open the box when power is connected to

• Beforedoinganyserviceormaintenanceinside

• Beforestartinganywiringorinspection

• NEVER connect power wiring to

• NEVER handle or service

• NEVER reach into or change the cooling fan while

• NEVER touch the printed circuit board when

indicates a hazard which, if not

Risk of high-voltage electrical shock

fasten the cover before turning on power to drive.

Drive.

Drive or when connecting or disconnecting any

wires inside Drive:

1. DISCONNECT power.

2. WAIT 5 minutes for retained voltage todischarge.

3. Open box.

procedures, check for residual voltage with a voltage tester.

Drive

mounting the box.

hands. Always make sure hands are dry before working on

power is applied to Drive.

Drive

before

with wet or damp

property damage or death if installed with incorrect or inadequate circuit breaker protection. To ensure protection in the event of an internal fault in the PENTEK INTELLIDRIVE, install the Drive on an independent branch circuit protected by a circuit breaker (see Table 2 for circuit-breaker sizing), with no other appliances on the circuit.

hot during normal operation. Allow it to cool for 5minutes after shut-down and before handling it to avoid burns.

NOTICE To avoid damage to Drive or problems with Drive:

• Connectoutputcablesto3-wire and 3-phase

  RedtoR,YellowtoY,BlacktoB.

Any other order will reverse the motor rotation

• Connectoutputcablesto2-wire 1-phase

  ConnecttoYandBonly.

Connect Ground to green screw.

• Aboveground3-phasemotorsmayhavedifferent

  RtoL1,YtoL2,BtoL3.

Verify rotation after startup.

• Donotmodifyequipment.

• Donotusepowerfactorcorrectioncapacitors

• Donotremoveanypartsunlessinstructedtodo

• DonotuseamagneticcontactoronDrivefor

• DonotinstalloroperateDriveifitisdamagedor

• BeforestartingDrivethathasbeeninstorage,

• Donotcarryoutamegger(insulationresistance)

• Donotallowlooseforeignobjectswhichcan

• GroundDriveaccordingtotherequirementsof

• Allinstallation,servicework,andinspections

Risk of fire. Can cause severe injury,

Risk of burns. The Drive can become

submersible motors as follows:

and may damage the motor.

submersible motors as follows:

lead colors. Generally connect output leads asfollows:

Drive

PENTEK

as they will damage both motor and INTELLIDRIVE

so in Owner’s Manual.

frequent starting/stopping.

parts are missing.

always inspect it and test operation.

test on the control circuit of the

conduct electricity (such as screws and metal fragments) inside Drive box at any time. Do not allow flammable substances (such as oil) inside Drive box at any time.

the National Electrical Code Section 250, IEC536 Class 1, or the Canadian Electrical Code (as applicable) , and any other codes and ordinances that apply.

must be done by qualified electrician.

Table of Contents 3

Safety .............................................................2

Owner’s Information .................................................3

Description ...................................................... 4-5

Installation ...................................................... 6-10

In itial Startup ................................................... 11-12

Programming ................................................... 13-16

I/O Connections ................................................ 17-18

Additional Information ..............................................19

Troubleshooting ................................................ 20-22

Warranty .........................................................23

Owner’s Information

PENTEK INTELLIDRIVE Model No. _________________________

EMI/RFI Filter

PENTEK INTELLIDRIVE Serial No. _________________________

Pump Model No. _________________________

Pump Serial No. _________________________

Motor Model No. _________________________

Motor Service Factor Amps _________________________

Risk of electric shock. Can shock, burn or kill.

• Drive’sinternal

components retain high voltage for up to 5minutes after input power is disconnected.

• EMI/RFIFiltercarries

high voltage when pump is running.

• Disconnectpowerand

wait 5 minutes before opening

PENTEK

INTELLIDRIVE

cover.

Pressure Tank Model No. _________________________

Pressure Tank Serial No. _________________________

Dealer/Installer: _____________________________________________

_____________________________________________

Installer Phone No. _________________________

Date of Installation _________________________

Wire Lengths in Feet (Meters):

CircuitBreakertoDrive _________________________

PENTEK INTELLIDRIVE to Motor _________________________

Supply Voltage _________________________

Note to Installer: Record the data listed above for future reference. Give manual to end user or attach to

PENTEK INTELLIDRIVE

when installation is complete.

Description 4

Specifications/Ratings

Input Voltage ........... 1-Phase 230VAC Nominal (190–265VAC)

Input Frequency .........................................................50/60Hz

Ambient Tempature Range ............ -4 to 122 °F (-20° to 50 °C)

Output Connections ..................3-Phase, 3-Wire/1-Phase or

Max Motor Cable Length .......................................... 1,000 feet

Enclosure ....................................................................... Type 1

Table 1 - Specifications

Model

PID10 1.0 PID20 2.0 13.5

Max HPInput

Phase

Operation

2-wire, 3-wire,

PID50 5.0 1 3-phase 18.0

The PENTEK INTELLIDRIVE is specifically designed to operate 4” submersible pumps and 3-phase above ground pumps in water well and residential booster applications. Each Drive is rated for maximum output amp rating. Any use of Drive outside of intended design parameters will void warranty. If Drive is used with above ground motors not rated for a Variable Frequency Drive, maximize motor life by limiting lead length to 25 ft. Refer to pump Owner’s Manual and the National Electrical Code for proper wire size.

Motor

3-phase

1-Phase/2-Wire

Max

Amps

10.5

Each carton contains:

• PENTEK INTELLIDRIVE Variable Frequency Drive

•PressureTransducer

•10’PressureTransducerCable

•QuickStartGuide

•Owner’sManual

PENTEK INTELLIDRIVE Model Number Structure

PIDXX

Product Family

PID - PENTEK INTELLIDRIVE

HP Range

10 = up to 1.0 HP 20 = up to 2.0 HP 50 = up to 5.0 HP

The PID10 and PID20

will operate a 1-phase 2-wire, 1-phase 3-wire, and 3-phase motor up to the HP range of the Drive. The

PID50 only operates a

3-phase motor up to 5 HP.

Gnd

(3 phase only)

Figure 1 -

PENTEK INTELLIDRIVE™

Gnd

A typical residential installation layout

Transducer; install in straight pipe downstream of tank, at least one foot away from pipe fittings on each side.

Description 5

Transducer

The PENTEK INTELLIDRIVE uses a 4-20mA, 0-100PSI pressure transducer to control motor speed (max is 300 PSI transducer).

The transducer (see Figure 1) senses pressure in the pipe and converts it to an electrical signal. The Drive senses and processes the signal in the PID (Proportional, Integration, Derivative) control. When operating in AUTOSTART mode, the Drive increases and decreases the speed of the pump motor as needed to maintain constant pressure in the piping system.

Changes internal pressure setpoint from

15 PSI to transducer max -3PSI

Runs the Drive at 45Hz (with no

pressure control) to allow installer to

Changes display to previous screen.

Selects menu items and confirms

Drive is in Warning Mode (TPM); refer to

Displays Drive’s current operating

condition and changes display

Figure 2 - PENTEK INTELLIDRIVE keypad functions

(default is 60 PSI).

pump out well.*

numeric value changes.

Power is ON to Drive.

Troubleshooting section.

A fault has occurred.

parameters.

Stops the motor.

Keypad

The keypad programs the Drive, monitors the status of the pump, and displays faults if they occur. Each button has a unique function, as described in Figure 2. The LCD display shows a text display of the status of the Drive’s operation. Other LEDs light up to indicate when certain buttons are pressed or certain events occur.

Fan

The Drive uses a thermostatically controlled internal fan which operates automatically when necessary to cool the Drive components.

Views and changes parameters.

Shows last 15 faults.

With code, locks and unlocks password protected keys.

Toggles between English, Spanish, and French (default is English).

Left and right arrows move cursor.

Up and down arrows scroll through menus and change numeric values.

Resets fault that stopped Drive/pump.

Checks for line fill, then starts pump in constant pressure mode.

Installation 6

Table 2 - Circuit Breaker and Wire Sizes.

Motor

2-wire

3-wire

3 phase

* AWG will change depending on the length of wire. See Tables 3-6. ** With properly-sized circuit breakers, the Drive is protected from short circuit on the input and the

output. There is no risk of fire or electrical shock due to a short circuit. The Drive has NEC Class 10 overload protection.

*** Minimum 240V generator size. NOTICE Information in Tables 3-6 applies ONLY to PENTEK® motors. For other motors, refer to motor

manufacturer specifications for wire sizing.

Drive

Model

PID10

PID20 1-1/2 10 10 25 5.3

PID10

PID20

PID10

PID20

PID50

Volts Motor HP

1/2 14 14

3/4

1 20 4.4

1/2 14 14

3/4

1 3.5

230

1-1/2

2 5.8

1/2

3/4 2.8

1-1/2

3 10 30 7.3

5 6 8 50 12.6

Wire Size*

Input Output

12 12

10 10 25

Circuit Breaker** Generator (kVA)***

14 15

20 4.4

25 5.5

2.2

3.1

2.3

3.0

5.3

2.1

3.4

Table 3 - Service Entrance to Drive - 1 Phase, 2-Wire 40°C Ambient, and 5 percent Voltage Drop,

60C and 75C Insulation (copper only).

Motor Rating Maximum Cable Length in feet (M)

Volts HP SFA 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG 4AWG

1/2 4.7 447 (136) 712 (217) 1000 (305) –

3/4 6.2 341(104) 542 (165) 864 (263) 1000 (305)

1 8.1 261(79) 415 (126) 661 (202) 1000 (305)

230

1 1/2 10.4 203 (62) 323 (98) 515 (157) 816 (249) 1000 (305)

2 12.2 173 (53) 275 (84) 439 (134) 696 (212) 1000 (305)

3 10.1 209 (64) 333 (101) 530 (162) 840 (256) 1000 (305)

5 17.5 121(37) 192 (59) 306 (93) 485 (148) 754 (230) 1000 (305)

–

Installation 7

Table 4 - AWG Wire Sizing, Drive to 1-Phase, 2-Wire Motor, 40°C Ambient, and 5 percent Voltage Drop,

60C and 75C Insulation (copper only).

Motor P/N

P42B0005A2-01

P42B0010A2-01 1 8.1 261 (80) 415 (126) 661 (201) 1000 (305)

Motor Rating Maximum Cable Length in feet (M)

Volts HP SFA 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG

1/2 4.7 447 (136) 712 217) 1000 (305) –

230

–P42B0007A2-01 3/4 6.2 341 (104) 542 (165) 864 (263) 1000 (305)

P42B0015A2-01 1 1/2 10.4 203 (62) 323 (98) 515 (157) 816 (249) 1000 (305)

Table 5 - AWG Wire Sizing, Drive to 3-Wire, 1-Phase Motor, 40°C Ambient, and 5 percent Voltage Drop,

60C and 75C Insulation (copper only).

Motor P/N

P43B0005A2-01

Motor Rating Maximum Cable Length in feet (M)

Volts HP SFA 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG

1/2 4.8 440 (134) 700 (213) 1000 (305) –

–P43B0007A2-01 3/4 6 352 (107) 560 (171) 893 (272) 1000 (305)

P43B0010A2-01 1 7.3 289 (88) 460 (140) 734 (224) 1000 (305)

230

P43B0015A2-01 1 1/2 10.9 194 (59) 308 (94) 492 (150) 778 (237) 1000 (305)

P43B0020A2-01 2 12.2 173 (53) 275 (84) 439 (134) 696 (212) 1000 (305)

Table 6 - AWG Wire Sizing, Drive to 3-Phase Motor, 40°C Ambient, and 5 percent Voltage Drop,

60C and 75C Insulation (copper only).

Motor P/N

P43B0005A3

P43B0007A3 3/4 3.9 541 (165) 861 (262) 1000 (305)

P43B0010A3 1 4.7 449 (137) 715 (218) 1000 (305)

P43B0015A3 1 1/2 6.1 346 (105) 551 (168) 878 (268) 1000 (305)

P43B0020A3 2 7.6 278 (85) 442 (135) 705 (215) 1000 (305)

P43B0030A3 3 10.1 209 64) 333 (101) 530 (162) 840 (256) 1000 (305)

P43B0050A3 5 17.5 306 (93) 485 (148) 754 (230) 1000 (305)

Motor Rating Maximum Cable Length in feet (M)

Volts HP SFA 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG*

1/2 2.9 728 (222) 1000 (305) –

–

230

*Installations that require wire gauge larger than 6AWG will require an external junction box. Run 6AWG

wire from the Drive into the junction box, then make external connections with wire nuts to appropriately sized wire.

8Installation 8

Mounting the Drive

To mount the Drive as shown in Figure 6, follow this procedure:

1. First, remove the cover by backing out screw at bottom of front cover.

2. Push on backplate with thumbs while pulling the cover toward you with index fingers, creating a gap. See Figures 3 and 4.

Figure 3 - Seperate cover and backplate

Gap

5. Ensure the Drive’s ventilation holes are not blocked and there is enough space around it to allow free air flow (minimum 3” clearance on top, bottom, and sides). See Figure 6. Once the Drive is mounted, electrical wiring can be connected.

Typical

230VAC

Circuit

Breaker

(Double

Width)

Figure 6 - Attaching Drive to wall

6. To reattach the Drive cover, hook the top of it on backplate (be sure to leave a gap). Lower bottom of cover into place. Push cover evenly against backplate, eliminating the gap. See Figure 7.

Figure 4 - Gap between cover and backplate

3. Pull bottom of cover towards you; liftup on cover and remove. See Figure 5.

Figure 5 - Pull out bottom of cover

4. With the cover removed, permanently mount the Drive using the top slotted hole, plus either the three bottom holes (for flat surface mounting) or the center bottom hole (for attaching to a post or stud). See Figure 6.

Figure 7 - Reattaching Drive cover

7. Replace screw at bottom of front cover.

+ 16 hidden pages