Sta-Rite PD2HD-L Installation Manual

Page 1
OWNER’S MANUAL
INSTALLATION AND OPERATING INSTRUCTIONS
REPAIR PARTS LIST
60 CYCLE
CORROSION RESISTANT SELF-PRIMING
CENTRIFUGAL PUMP
STA-RITE INDUSTRIES, INC., DELAVAN, WISCONSIN 53115
© 2006, Sta-Rite Industries S156 (Rev. 1/27/06)
PD2HD-L PD2HE-L PD2HF-L
MODELS - PD2 SERIES
2 HP
PDHG-L
2-1/2 HP
PDHHG-L
MODELS - PD SERIES
1-1/2 HP
PDSSHFT
MODEL - PDSS SERIES
Page 2
Electrical Safety
Wire motor for
correct voltage. See “Electrical” section of this manual and motor nameplate.
Ground motor before
connecting to power supply.
Meet National Elec-
trical Code, Canadian Electrical Code, and local codes for all wiring.
Follow wiring instruc-
tions in this manual when connecting motor to power lines.
Make workshops childproof; use padlocks and master switches; remove starter keys.
Do not touch an operating motor.
Modern motors are designed to operate at high temperatures. To avoid burns when servicing pump, allow it to cool for 20 minutes after shut-down before handling.
READ AND FOLLOW SAFETY INSTRUCTIONS!
This is the safety alert symbol. When you see this
symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury:
DANGER warns about hazards that will cause serious personal injury, death or major property damage if ignored.
WARNING warns about hazards that can cause serious personal injury, death or major property damage if ignored.
CAUTION warns about hazards that will or can cause minor personal injury or property damage if ignored.
The label NOTICE indicates special instructions which are important but not related to hazards.
Carefully read and follow all safety instructions in this manual and on pump.
Keep safety labels in good condition. Replace missing or damaged safety labels.
General Safety
Pump is designed as a lawn sprinkler only. To avoid heat built-up, over pressure hazard and possible injury, do not use in a pressure tank (domestic water) system. Do not use as a booster pump; pressurized suction may cause pump body to explode.
Do not allow pump or piping system to freeze. Freezing can damage pump and pipe, may lead to injury from equipment failure and will void warranty.
Pump water only with this pump.
Periodically inspect pump and system components.
Wear safety glasses at all times when working on pumps.
Keep work area clean, uncluttered and properly lighted; store properly all unused tools and equipment.
Keep visitors at a safe distance from the work areas.
2
WARNING
Hazardous voltage. Can shock, burn, or cause death.
Ground pump before connecting to power supply.
WARNING
Hazardous pressure! Do not run pump against closed discharge.
Release all pressure on system before working on any component.
Page 3
NOTICE: Well must not be more than 20' depth to water.
1. Long runs and many fittings increase friction and reduce flow. Locate pump as close to well as possible: use as few elbows and fittings as possible.
2. Be sure well is clear of sand. Sand will plug the pump and void the warranty.
3. Protect pump and all piping from freezing. Freezing will split pipe, damage pump and void the warranty. Check locally for frost protection requirements (usually pipe must be 12" below frost line and pump must be insulated).
4. Be sure all pipes and foot valve are clean and in good shape.
5. No air pockets in suction pipe.
6. No leaks in suction pipe. Use Teflon tape or Plasto­Joint Stik to seal pipe joints.
7. Unions installed near pump and well will aid in servicing. Leave room to use wrenches.
8. Pump body may explode if used
as a booster pump. DO NOT use in a booster application.
3
Before You Install Your Pump
Figure 3 – No Air Pockets in Suction Pipe
Figure 2 – Foot Valve Must
Work Freely
Figure 1 – No Dirt or Scale in Suction Pipe
PD2HD-L PD2HE-L PD2HF-L, PDSSHFT PDHG-L PDHHG-L
Disch. Distance Above Water
Press
5' 10' 15' 20' 5' 10' 15' 20' 5' 10' 15' 20' 5' 10' 15' 20' 5' 10' 15' 20'
PSI
Capacity – Gallons Per Minute
10 59 53 50 43 55 49 48 45 67 61 56 46 69 67 65 62 92 83 81 78 15 52 50 45 41 51 46 45 44 66 58 55 45 65 63 60 58 86 79 78 76 20 46 42 40 35 45 42 39 37 61 56 54 44 59 56 54 52 80 76 75 74 25 38 33 31 26 38 35 32 29 55 52 51 43 52 50 48 45 73 71 70 69 30 28 23 20 31 28 24 20 48 45 44 38 47 45 42 40 66 66 65 64 35 18 4 23191611393734284238353260605958 40 1713 8 332720113430272355545352 45 1814 8 251710 47464645 50 14 7 40383736
All PD models except PDHG-L and PDHHG-L have discharge and suction size of 1-1/2" NPT. PDHG-L and PDHHG-L have 2" NPT suction and discharge. All PD2 models have discharge size of 1-1/2”. Suction is 2” NPT. Model PDSSHFT has 2” NPT suction and 1-1/2” NPT discharge.
PERFORMANCE CHART (in gallons per minute)
High Head
Figure 4 – Suction Pipe Must Not Leak
Dirt and Scale Plug Pump and Pipes!
Use New Pipe for Best Results.
Pump
Body
Clean Flow!
1096 0697
From Well
Use Teflon Tape Or Pipe Joint
Compound Approved For Use On PVC.
No Air Leaks In
Suction Pipe.
If Air Flows
Water Won’t
Use Teflon Tape.
No Sags
Sags Allow Air Pockets
If Air Pockets Form, Water Won’t Flow.
Keep Pipe Straight and Angled up to Pump.
1101 0697
Page 4
NOTICE: Use the installation method below which matches your well type.
CASED WELL INSTALLATION
1. Inspect foot valve to be sure it works freely. Inspect strainer to be sure it is clean.
2. Connect foot valve and strainer to the first length of suction pipe and lower pipe into well. Add sections of pipe as needed, using Teflon tape on male threads. Be sure that all suction pipe is leakproof or pump will lose prime and fail to pump. Install foot valve 10 to 20 feet below the lowest level to which water will drop while pump is operating (pumping water level). Your well driller can furnish this information.
3. To prevent sand and sediment from entering the pumping system, the foot valve/strainer should be at least 5 feet above the bottom of the well.
4. When the proper depth is reached, install a sanitary well seal over the pipe and in the well casing. Tighten the bolts to seal the casing.
5. When using a foot valve, a priming tee and plug as shown in Figure 5 are recommended.
DUG WELL INSTALLATION
Same as cased well installation.
DRIVEN POINT INSTALLATION
1. Connect the suction pipe to the drive point as illustrated in Figure 6. Keep horizontal pipe run as short as possible. Use Teflon tape on male pipe threads. Multiple well points may be necessary to provide sufficient water to pump.
2. Install a check valve in horizontal pipe. Flow arrow on check valve must point toward pump.
HORIZONTAL PIPING FROM WELL TO PUMP
1. Never install a suction pipe that is smaller than the suction port of the pump.
2. To aid priming on well point installations, install a line check valve as shown in Figure 6. Be sure check valve flow arrow points toward pump.
DISCHARGE PIPE SIZES
1. If increasing discharge pipe size, install reducer in pump discharge port. Do not increase pipe size by stages.
2. When the pump is set away from the points of water use, the discharge pipe size should be increased to reduce pressure losses caused by friction.
• Up to 100' run: Same size as pump discharge port.
• 100' to 300' run: Increase one pipe size.
• 300' to 600' run: Increase two pipe sizes.
LAWN SPRINKLING APPLICATION
This pump is designed for lawn sprinkling. It is de­signed to deliver plenty of water at full sprinkler pres­sure. It can pump from a pond, cistern or well points.
Pump discharge can be divided to supply two (2) or more sprinkler systems. A suggested multiple dis­charge to service is shown in Figure 7.
Do not use in a pressure tank or booster pump application.
4
Well Pipe Installation
Suction
Figure 5 – Cased/Dug Well Installation
Figure 6 – Driven Point Installation Figure 7 – Multiple Discharge
Drawings are for both
PD and PD2 Series pumps.
PD2 Series is shown.
pipe
20' (6 m) max.
Priming plug
Priming tee
Standing water
level (pump off)
Drawdown water
level (pump on)
10-20' (3-6 m)
Check valve
Steel drive pipe
Drive coupling
Priming Plug
To Service
Foot
Valve
At least 5 feet (1.5 m)
828 0993
745 0993
Gate Valve
Driven point
561 1193
Page 5
PUMP INSTALLATION
NOTICE: Use only Teflon tape or Teflon based joint
compounds for making all threaded connections to the pump itself. Do not use pipe joint compounds on plastic pumps: they can react with the plastic in the pump components. Make sure that all pipe joints in the suction pipe are air tight as well as water tight.
If the suction pipe can suck air, the pump will not be able to pull water from the well.
1. Bolt pump to solid, level foundation.
2. Support all piping connected to the pump.
3. Wrap 1-1/2 to two layers of Teflon tape clockwise
(as you face end of pipe) on all male threads being attached to pump.
4. Tighten joints hand tight plus 1-1/2 turns. Do not
overtighten.
NOTICE: Install pump as close to well head as poss-
ible. Long piping runs and many fittings create friction and reduce flow.
NOTICE: For long horizontal pipe runs, install a priming tee between check valve and well head as shown in Figure 6. For driven point installations, install a check valve as shown in Figure 6. Be sure check valve flow arrow points toward pump.
Use schedule 80 or iron pipe. See “Well Pipe Installa­tion” for more information.
5
Pump/Piping Installation
Figure 8 – Bolt Pump Down Figure 9 – Independently Support All Piping Attached
to Pump
Figure 10 – Use Teflon tape or Plasto-Joint Stik on pipe joints and connections to pump.
Figure 11 – Don’t overtighten.
Drawings are for PDSS,
PD, and PD2 Series pumps.
PD2 Series is shown.
530 1193
532 1193
Use Teflon Tape Or Pipe Joint
Compound Approved For Use On PVC.
No Air Leaks In
Suction Pipe.
If Air Flows
Water Won’t
Use Teflon Tape.
Don’t
Overtighten
Thread Stops
From
Well
Don’t Hit
Pump
Body
Hand Tight Plus 1-1/2 Turns With Wrench.
748 0993
Page 6
6
Electrical
THE MOTOR IS SET FOR 230 VOLTS WHEN SHIPPED.
To change the motor to use 115 volts:
1. Turn off power
2. Remove the back motor cover.
3. Use a screwdriver or 1/2” wrench and turn the voltage selector dial counterclockwise until 115 shows in the dial opening.
4. Reinstall the motor cover.
Hazardous voltage. Can shock, burn, or cause death. Disconnect power to motor before working on pump or motor. Ground motor before con­necting to power supply.
WIRING
Ground motor before connecting to electrical power supply. Failure to ground motor can
cause severe or fatal electrical shock hazard.
Do not ground to a gas supply line.
To avoid dangerous or fatal electrical shock, turn OFF power to motor before working on
electrical connections.
Supply voltage must be within ±10% of
nameplate voltage. Incorrect voltage can cause fire or damage motor and voids warranty. If in doubt consult a licensed electrician.
Use wire size specified in Wiring Chart (Page 7).
If possible, connect pump to a separate branch circuit with no other appliances on it.
Wire motor according to diagram on motor
nameplate. If nameplate diagram differs from diagrams above, follow nameplate diagram.
1. Install, ground, wire and maintain this pump in
accordance with electrical code requirements. Consult your local building inspector for information about codes.
2. Provide a correctly fused disconnect switch for
protection while working on motor. Consult local or national electrical codes for switch requirements.
3. Disconnect power before servicing motor or pump. If
the disconnect switch is out of sight of pump, lock it open and tag it to prevent unexpected power application.
4. Ground the pump permanently using a wire of the
same size as that specified in wiring chart (Page 7). Make ground connection to green grounding term­inal under motor canopy marked GRD. or .
Figure 12: Changing the Voltage Setting
Figure 13: Motor Set for 115 Volt Operation
Page 7
5. Connect ground wire to a grounded lead in the service panel or to a metal underground water pipe or well casing at least 10 feet long. Do not connect to plastic pipe or insulated fittings.
6. Protect current carrying and grounding conductors from cuts, grease, heat, oil, and chemicals.
7. Connect current carrying conductors to terminals L1 and L2 under motor canopy. When replacing motor, check wiring diagram on motor nameplate against Figures 12-13. If the motor wiring diagram does not match either diagram in Figures 12-13, follow the diagram on the motor.
IMPORTANT: 115/230 Volt single phase models are shipped from factory with motor wired for 230 volts. If power supply is 115 volts, remove motor canopy and reconnect motor as shown in Figures 12-13. Do not try to run motor as received on 115 volt current.
8. Motor has automatic internal thermal overload protection. If motor has stopped for unknown reasons, thermal overload may restart it unex­pectedly, which could cause injury or property damage. Disconnect power before servicing motor.
9. If this procedure or the wiring diagrams are con­fusing, consult a licensed electrician.
7
WIRING CHART (Recommended Wire and Fuse Sizes)
Branch
DISTANCE IN FEET FROM MOTOR TO METER
Max. Fuse*
0 - 50 51 - 100 101 - 200 201 - 300 301 - 400 401 - 500
Pump Load Rating* Model HP Volt Amps Amps
WIRE SIZE (AWG) PDHG-L 2 115/230 24.0/12.0 30/15 10/14 10/14 8/14 6/12 4/10 4/10 PDHHG-L 2-1/2 115/230 26.0/13.0 30/15 10/14 10/14 8/14 6/12 4/10 4/10
PD2HD-L 3/4 115/230 14.8/7.4 20/15 12/14 12/14 8/14 6/14 6/12 4/10 PD2HE-L 1 115/230 14.8/7.4 20/15 12/14 12/14 8/14 6/14 6/12 4/10 PD2HF-L 1-1/2 115/230 19.2/9.6 25/15 10/14 10/14 8/14 6/12 4/10 4/10 PDSSHFT 1-1/2 115/230 18.0/9.0 25/15 10/14 10/14 8/14 6/12 6/12 4/10
(*) Dual element or Fusetron time delay fuses recommended for all motor circuits.
Electrical
Page 8
8
PRIMING THE PUMP
NOTICE: ‘Priming’ refers to the pump expelling all air
in the system and beginning to move water from its source out into the system. It does not refer only to pouring water into the pump (although pouring water in is usually the first step).
NOTICE: NEVER run pump dry. Running pump with­out water in it will damage seals and can melt impeller and diffuser. To prevent damage, fill pump with water
before starting.
1. Remove priming plug (Figure 14).
2. Make sure suction and discharge valves and any hoses on discharge side of pump are open.
3. Fill pump and suction pipe with water.
4. Replace priming plug, using Teflon tape on thread; tighten plug.
NOTICE: If a priming tee and plug have been provided for a long horizontal run, be sure to fill suction pipe through this tee and replace plug. (Don’t forget to Teflon tape the plug.)
5. Start pump: water should be produced in 10 minutes or less, the time depending on depth to water (not more than 20') and length of horizontal run (10' of
horizontal suction pipe = 1' of vertical lift due to friction losses in the pipe).
If no water is produced within 10 minutes, stop pump, release all pressure, remove priming plug, refill and try again.
Hazardous pressure and risk of ex­plosion and scalding. If pump is run continu­ously at no flow (that is, with discharge shut off or without priming), water may boil in pump and piping system. Under steam pressure, pipes may rupture, blow off of fittings or blow out of pump ports and scald anyone near.
To prevent explosion, do the following:
A. Be sure discharge (valve, pistol grip hose nozzle,
etc.) is open whenever pump is running.
B. If pump fails to produce water when attempting to
prime, release all pressure, drain pump and refill with cold water after every two attempts.
C. When priming, monitor pump and piping tempera-
ture. If pump or piping begin to feel warm to the touch, shut off pump and allow system to cool off. Release all pressure in system and refill pump and piping with cold water.
Operation
Figure 14 – Remove Priming Plug
Figure 16 – Run Ten Minutes or Less
Figure 15 – Fill Pump Before Starting
Figure 17 – Do Not Run Pump with Discharge Shut-off.
Drawings are for PDSS,
PD, and PD2 Series pumps.
PD2 Series is shown.
619 1293
618 1293
1117 0993
Page 9
9
MAINTENANCE
Pump and piping need not be disconnected to repair or replace motor or seal (see Figure 19). If motor is replaced, replace the shaft seal. Keep one on hand for future use.
Be sure to prime pump before starting.
NOTICE: Check motor label for lubrication instructions. The mechanical shaft seal in the pump is water lubricated and self-adjusting.
NOTICE: Drain pump when disconnecting from service or when it might freeze.
PUMP DISASSEMBLY
1. Disconnect power to motor.
NOTICE: Mark wires for correct assembly.
2. Remove clamp (see Figure 19).
3. Remove pump base mounting bolts. Motor assembly and back half of pump can now be pulled away from pump front half (Figure 19). CAREFULLY remove O-ring.
CLEANING/REPLACING IMPELLER
NOTICE: First, follow instructions under “Pump Dis-
assembly”.
1. Remove four screws fastening diffuser to seal plate; remove diffuser (see Figure 20). Exposed impeller can now be cleaned.
2. If impeller must be replaced, loosen two machine screws and remove motor canopy (see Figure 21).
3. Capacitor voltage may be hazardous. To discharge capacitor, hold insulated handle screwdriver BY THE HANDLE and short capacitor terminals together (see Figure 21). Do not touch metal screwdriver blade or capacitor terminals. If in doubt, consult a qualified electrician.
4. Unscrew capacitor clamp and remove capacitor. Do not disconnect capacitor wires to motor.
5. Slide 7/16" open end wrench in behind spring loaded switch on motor end of shaft; hold motor shaft with wrench on shaft flats and unscrew impeller by turning counterclockwise when looking into eye of impeller.
6. To reinstall, reverse steps 1 through 5.
7. See directions under “Pump Reassembly,” Page 11.
Maintenance
Figure 18 – Disconnect Power Figure 19 – Slide Motor Back
Figure 20 – Remove Diffuser
Figure 21 – Hold Shaft
To avoid electrical shock hazard, use insulated-handle screwdriver to short capacitor terminals as shown.
Drawings are for PDSS,
PD, and PD2 Series pumps.
PD2 Series is shown.
548 1193
753 0993
542 1193
Page 10
10
REMOVING OLD SEAL
1. Follow instructions under “Pump Disassembly”.
2. Follow steps 2 through 5 under “Cleaning/Replacing Impeller”.
3. Unscrew four nuts holding pump back half to motor. Remove rotating half of seal by placing two screwdrivers under back half of pump body and carefully prying up (Figure 22). Back half of pump body will slide off shaft, bringing seal with it.
NOTICE: Be sure you do not scratch or mar shaft; if shaft is marred, it must be dressed smooth with fine emery or crocus cloth before installing new seal. DO NOT reduce shaft diameter!
4. Place pump body half face down on flat surface and tap out stationary half of seal (see Figure 23).
INSTALLING NEW SEAL
1. Clean seal cavity in seal plate.
2. Wet outer edge of Rubber Cup on ceramic seat with liquid soap. Be sparing!
3. Put clean cardboard washer on seal face. With thumb pressure, press ceramic seal half firmly and squarely into seal cavity (See Figure 24). Polished
face of ceramic seat is up. If seal will not seat correctly, remove, placing seal face up on bench. Reclean cavity. Seal should now seat correctly.
4. If seal does not seat correctly after recleaning cavity, place a cardboard washer over polished seal face and carefully press into place using a piece of standard 3/4" pipe as a press. NOTICE: Be sure you do not scratch seal face.
5. Dispose of cardboard washer and recheck seal face to be sure it is free of dirt, foreign particles, scratches and grease.
6. Inspect shaft to be sure it is free of nicks and scratches.
7. Reassemble pump body half to motor flange. BE SURE it is right side up.
8. Apply liquid soap sparingly (one drop is sufficient) to inside diameter of rotating seal member.
9. Slide rotating seal member (carbon face first) onto shaft until rubber drive ring hits shaft shoulder.
NOTICE: Be sure not to nick or scratch carbon face of seal when passing it over threaded shaft end or shaft shoulder. The carbon surface must remain clean or short seal life will result.
Maintenance (Continued)
Figure 22 – Remove Seal plate
Figure 23 – Tap Out Seal
Figure 24 – Press in New Seal
Figure 25 – Protect Seal Faces
754 0993
477 0194
755 0993
Be Careful That Motor Shaft Shoulder...
Ceramic Face
...Does Not Damage Seal Face
Carbon Face
1072 0697
Page 11
11
10. Hold motor shaft with 7/16" open end wrench on shaft flats and screw impeller onto shaft. Be sure
you do not touch capacitor terminals with body or any metal object. Tightening impeller will
automatically locate seal in correct position.
11. Remount diffuser on pump body half with five screws.
12. Follow instructions under “Pump Reassembly”.
PUMP REASSEMBLY
1. Clean O-ring and O-ring groove.
2. Put O-ring in groove on face of flange; put pump halves together (see Figure 27).
3. BE SURE inside of clamp is clean. Place clamp on pump halves; snug up. Alternately tighten screw and tap clamp with mallet to seat O-ring (see Figure 28).
4. Replace base mounting bolts.
5. Replace pressure switch tubing and motor wiring; close draincock.
6. Prime pump according to instructions. See “Operation.”
7. Check for leaks.
Maintenance (Continued)
Figure 26 – Hold Shaft
To avoid electrical shock hazard, use insulated-handle screwdriver to short capacitor terminals as shown.
Figure 27 – Assemble Pump
Figure 28 – Tap Clamp While Tightening
Drawings are for PDSS,
PD, and PD2 Series pumps.
PD2 Series is shown.
617 1293
621 1293
Page 12
12
CORROSION RESISTANT CENTRIFUGAL PUMPS
MODELS PDHG-L, and PDHHG-L
1
2092 1095
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PDHG-L PDHHG-L
Key Part 230V 230V
No. Description 60 Hz/1 Ph 60 Hz/1 Ph
2 HP 2-1/2 HP
1 Motor J218-883APKG J218-628APKG
2 Slinger 17351-0009 17351-0009
3 Tank Body Back Half C3-189P1 C3-189P1
4 O Ring U9-228A U9-228A
5 Shaft Seal for 5/8" Shaft U109-6A U109-6A
6 Impeller C105-214PFA C105-214PGA
Impeller screw C30-51SS C30-51SS
7 Diffuser C1-274P C1-274P
8 Screw - #8 - 32 RH U30-542SS(2) U30-542SS(2)
9 "V" Clamp C19-37A C19-37A
10 Tank Body Front Half (Complete) C176-62P C176-62P
(Includes Key Nos. 12 and 13)
11 Priming Plug WC78-39T WC78-39T
12 Drain Plug - 1/4 NPT WC78-40T WC78-40T
13 O Ring U9-393 U9-393
14 Base C4-42P C4-41P
15 Washer - 5/16 U43-42SS(2) U43-42SS(2)
16 Capscrew U30-77SS(2) U30-104ZP(2)
17 Rubber Pad C35-11 C35-15
18 Capscrew U30-74SS(2) U30-104ZP(2)
Owner’s Manual S156 S156
• Not illustrated NOTE: Quantity is one unless otherwise noted ( ).
Page 13
13
CORROSION RESISTANT CENTRIFUGAL PUMPS
MODELS PD2HD-L, PD2HE-L, PD2HF-L, and PDSSHFT
PD2HD-L PD2HE-L PD2HF-L PDSSHFT 115/230V 115/230V 115/230V 115/230V
Key Part 60 Hz/1 Ph 60 Hz/1 Ph 60 Hz/1 Ph 60 Hz/1 Ph
No. Description 3/4 HP 1 HP 1-1/2 HP 1-1/2 HP
1 Motor* J218-596PKG J218-596PKG J218-601PKG A100FL-T
2 Slinger 17351-0009 17351-0009 17351-0009 17351-0009
3 Priming Plug WC78-39T WC78-39T WC78-39T WC78-39T
4 Tank Body Back Half (Complete) L176-47P1 L176-47P1 L176-47P1 L176-47P2SS
5 O Ring U9-399 U9-399 U9-399 U9-399
6 Shaft Seal for 5/8" Shaft U109-6A U109-6A U109-6A U109-6A
7 Impeller C105-92PVC C105-92PVB C105-92PBBB C105-92PBS
8 Diffuser C1-258PC C1-258PCA C1-258PCA C1-258PCAEB
9 Screw - #8 - 32 RH U30-869SS(4) U30-869SS (4) U30-869SS (4) U30-869SS (4)
#8 Lockwasher U43-21SS(4) U43-21SS(4) U43-21SS(4) U43-21SS(4)
10 "V" Clamp C19-54SS C19-54SS C19-54SS C19-54SS
11 Tank Body Front Half (Complete) C176-66P C176-66P C176-66P C176-66P
12 Drain Plug - 1/4 NPT WC78-40T WC78-40T WC78-40T WC78-40T
13 O Ring U9-226 U9-226 U9-226 U9-226
14 Base C4-42P C4-42P C4-42P C4-41P
15 Washer - 5/16 U43-11ZP(4) U43-11ZP(4) U43-11ZP(4) U43-11SS(4)
16 Nut - 5/16 - 18 U36-37ZP(4) U36-37ZP(4) U36-37ZP(4) U36-37SS(4)
17 Rubber Pad C35-11 C35-11 C35-11 C35-15
Owner’s Manual S156 S156 S156 S156
• Not illustrated. * Model PDSSHFT uses TEFC motor. NOTE: Quantity is one unless otherwise noted ( ).
1
16
15
2
3
4
5
6
P
5
3
6
7
1
L
7
17
16
15
8
9
10
14
11
13
527 1193
12
Page 14
14
Troubleshooting Chart
SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION
Motor will not run Disconnect switch is off Be sure switch is on
Fuse is blown Replace fuse Starting switch is defective Replace starting switch Wires at motor are loose, Refer to instructions on wiring. Check and tighten all wiring.
disconnected, or wired incorrectly
Capacitor voltage may be hazardous. To discharge capacitor, hold insulated handle screwdriver BY THE HANDLE and short capacitor terminals together. Do not touch metal screwdriver blade or capacitor terminals. If in doubt, consult a qualified electrician.
Motor runs hot and Motor is wired incorrectly Refer to instructions on wiring overload kicks off
Voltage is too low Check with power company. Install heavier wiring if wire size is too small
(See Electrical, Page 6)
Motor runs but no *Pump in new installation did In new installation: water is delivered not pick up prime through:
1. Improper priming 1. Re-prime according to instructions
2. Air leaks 2. Check all connections on suction line
3. Leaking foot valve 3. Replace foot valve
*Pump has lost prime through: In installation already in use:
1. Air leaks 1. Check all connections on suction line and shaft seal
2. Water level below suction of pump 2. Lower suction line into water and re-prime. If receding water level in well exceeds suction lift, a deep well pump is needed
Impeller is plugged Clean impeller; see Maintenance Check valve or foot valve is stuck Replace check valve or foot valve
in closed position Pipes are frozen Thaw pipes. Bury pipes below frost line. Heat pit or pump house. Foot valve and/or strainer are Raise foot valve and/or strainer above well bottom
buried in sand or mud
Pump does not Water level in well is lower than A deep well jet pump may be needed (over 20 ft. to water) deliver water to full estimated capacity (Also
Steel piping (if used) is corroded or Replace with plastic pipe where possible, otherwise with new steel pipe
check point 3
limed, causing excess friction
immediately above)
Offset piping is too small in size Use larger offset piping
Pump leaks Clamp loose STOP PUMP, tighten clamp nut 1-2 turns. Alternately tighten and tap on around clamp clamp with mallet to seat O-Ring. Do not overtighten.
*(Note: Check prime before looking for other causes. Unscrew priming plug and see if there is water in priming hole.)
Page 15
15
LIMITED WARRANTY
Sta-Rite Industries warrants to the original consumer of the products listed below, that they will be free from defects in material and workmanship for the Warranty Period from the date of original installation or manufacture as noted.
Product Warranty Period
Water Systems Products – jet pumps,
whichever occurs first:
small centrifugal pumps, submersible pumps 1 year from date of original installation, or and related accessories 2 years from date of manufacture
Hydro-Flow Filters 1 year from date of purchase
Signature 2000 Fibrewound Tanks 5 years from date of original installation
Pro-Source Steel Pressure Tanks 5 years from date of original installation
Pro-Source Epoxy-Line Tanks 3 years from date of original installation
Sump/Sewage/Effluent Products 1 year from date of original installation, or
2 years from date of manufacture
Our warranty will not apply to any product that has been subject to negligence, misapplication, improper installation or maintenance. In the event a three phase submersible motor is operated with single phase power through a phase converter, or if three-leg ambient compensated, extra-quick trip overload relays of recommended size are not used, our warranty is void.
Buyer’s only remedy and Sta-Rite Industries’ only duty is to repair or replace defective products (at Sta-Rite Industries’ choice). Buyer agrees to pay all labor and shipping charges associated with this warranty and to request warranty service through the installing dealer as soon as a problem is discovered. If warranty service is requested more than 30 days after the Warranty Period has ended, it will not be honored.
STA-RITE INDUSTRIES SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE WARRANTY PERIOD PROVIDED HEREIN.
Certain states do not permit the exclusion or limitation of incidental or consequential damages or the placing of limitations on the duration of an implied warranty, therefore, the limitations or exclusions herein may not apply. This warranty sets forth specific legal rights and obligations, however, additional rights may exist, which may vary from state to state.
Supersedes all previous publications.
Sta-Rite Industries, 293 Wright St., Delavan, WI 53115
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