STA-RITE P6E6C-204L, P6R6C3-204, P6E6D-205L, P6R6D-205L, P6R6D3-205 Owner's Manual

...
MAX-E-PRO™
CENTRIFUGAL PUMPS WITH INTEGRAL TRAP
O W N E R ’ S M A N U A L
INSTALLATION, OPERATION & PARTS
Series P6RA, P6EA, and P6E
This manual must be given to the owner/user of this pump
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
© 2010 Pentair Water Pool and Spa, Inc. All rights reserved.
1620 Hawkins Ave., Sanford, NC 27330 • (919) 566-8000 10951 West Los Angeles Ave., Moorpark, CA 93021 • (805) 553-5000 Max-E-Pro™, Sta-Rite® and Pentair Water Pool and Spa® are registered trademarks of Pentair Water Pool and Spa, Inc. and/or its affiliated companies in the United States and/or other countries. Plasto-Joint Stik® is a registered trademark of La-Co Industries, Inc. and Teflon® is a registered trademark of E.I. Du Pont De Nemours and Company Corporation. Unless noted, names and brands of others that may be used in this document are not used to indicate an affiliation or endorsement between the proprietors of these names and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those parties or others. Printed in U.S.A.
03/12/2010 S691
*S691*
(Rev. B)
2
‘P6RA’, P6EA’ ‘P6E’ and ‘P6R’ SERIES PUMP WITH TRAP
To avoid unneeded service calls, prevent possible injuries, and get the most out of your pump, READ THIS MANUAL CAREFULLY!
The Sta-Rite ‘P6RA’, ‘P6EA’, ‘P6R’ and ‘P6E’ Series Self-priming Centrifugal pumps:
• Are designed for use with swimming pools or as centrifugal pumps.
Table of Contents
Safety instructions 2-3
Installation 3-5
Electrical 5-8
Operation 9-11
Storage/Winterizing 10
Pump Service 10-11
Troubleshooting Guide 12
Repair Parts List 13-15
READ AND FOLLOW SAFETY INSTRUCTIONS!
This is the safety alert symbol. When you see this
symbol on your system or in this manual, look for one of the following signal words and be alert to the potential for personal injury.
warns about hazards that will cause death, serious personal injury, or major property damage if ignored.
warns about hazards that can cause death, serious personal injury, or major property damage if ignored.
warns about hazards that will or can cause minor personal injury or property damage if ignored.
NOTICE indicates special instructions not related to hazards.
Carefully read and follow all safety instructions in this manual and on equipment. Keep safety labels in good condition; replace if missing or damaged.
Incorrectly installed or tested equipment may fail, causing severe injury or property damage.
Read and follow instructions in owner's manual when installing and operating equipment. Have a trained pool professional perform all pressure tests.
1. Do not connect system to a high pressure or city
water system.
Technical Support
Sanford, North Carolina (8 A.M. to 5 P.M. EST)
Moorpark, California (8 A.M. to 5 P.M. PST)
Phone: (800) 831-7133
Fax: (800) 284-4151
www.pentairpool.com www.staritepool.com
Max-E-Pro™ Pump Models
Hp
EnergyEfficient
Full-Rate
EnergyEfficient
Up-Rate
Standard Full-Rate
Standard
Up-Rate
2-Speed 3 Phase 3 Phase 575v 3 Phase200/400V
1/2 P6E6C-204L / / / / P6R6C3-204 / / 3/4 P6E6D-205L / P6R6D-205L / / P6R6D3-205 P6EA6D36-204 P6R62D3-186
1 P6E6E-206L P6EA6E-205L P6R6E-206L P6RA6E-205L / P6R6E3-206 P6EA6E36-205 P6R62E3-187 1-1/2 P6E6F-207L P6EA6F-206L P6R6F-207L P6RA6F-206L P6RA6YF-206L P6R6F3-207 / P6R62F3-188 1-3/4 / P6EAA6F-216L / P6RAA6F-216L / / / /
2 P6E6G-208L P6EA6G-207L P6R6G-208L P6RA6G-207L P6RA6YG-207L P6R6G3-208 P6EA6G36-207 P6R62G3-189 2-1/2 / / / P6RAA6G-208L P6EAA6G-208L / / /
3 P6E6H-209L / P6R6H-209L / / P6R6H3-209 P6E6H36-209 /
2. Use equipment only in a pool or spa installation.
3. Install pump with at least two (2) hydraulically balanced main drains equipped with correctly installed, screw-fastened, anti-entrapment certified covers. See Page 4.
4. Trapped air in system can cause explosion. BE SURE all air is out of system before operating or testing equipment.
Before pressure testing, make the following safety checks:
• Check all clamps, bolts, lids, and system accessories before testing.
• Release all air in system before testing.
• Water pressure for test must be less than 25 PSI (7.5 kg/cm2).
• Water Temperature for test must be less than 100oF (38oC).
• Limit test to 24 hours. After test, visually check system to be sure it is ready for operation. Remove trap lid and retighten hand tight only.
NOTICE: These parameters apply to Sta-Rite equipment only. For non-Sta-Rite equipment, consult manufacturer.
INSTALLATION
Only qualified, licensed personnel should install pump and wiring.
Pump mount must:
Be located away from corrosive or flammable chemicals.
Have enough ventilation to maintain air temperature at less than the maximum ambient temperature rating (Max. Amb.) listed on the motor model plate. If this pump is installed in an enclosure/pump house, the enclosure must have adequate ventilation and air circulation to keep the temperature in the enclosure at or below the motor’s rated ambient temperature whenever the pump is running.
Be solid - Level - Rigid - Vibration free - Non­combustible. (To reduce vibration and pipe stress, bolt pump to mount.)
Allow pump suction inlet height to be as close to water level as possible.
Allow use of short, direct suction pipe (To reduce friction losses).
Allow for gate valves in suction and discharge piping. Have adequate floor drainage to prevent flooding. Be protected from excess moisture. Allow adequate access for servicing pump and piping.
3
IMPORTANT SAFETY INSTRUCTIONS
Always follow basic safety precautions with this equipment, including the following.
To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.
This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity.
SAVE THESE INSTRUCTIONS
n
r
m
Figure 1
NOTICE: Port threads are: Internal - 2" NPT for direct connection to pipe. External - 3-1/4" Buttress. Fits Sta-Rite U11-200P Union Collar for quick disconnect pipe connection.
See Page 13 for Union Kits.
Discharge Port
to filter or pool
Pump may be bolted to level foundation or mounting bracket
Bonding Lug
Clamp Knob
Strainer Basket
cover
4284 1102
Suctio Port from pool o vacuu filters
4
Fire and burn hazard. Modern motors run at high temperatures. To reduce the risk of fire, do not allow leaves, debris, or foreign matter to collect around the pump motor. To avoid burns when handling the motor, let it cool for 20 minutes before trying to work on it.
NOTICE: Use Teflon® tape or Plasto-Joint Stik®for making all threaded connections to the pump. Do not use pipe dope; pipe dope will cause stress cracking in the pump.
NOTICE: Pump suction and discharge connections have molded in thread stops. DO NOT try to screw pipe in beyond these stops.
Teflon Taping Instructions:
Use only new or clean PVC pipe fittings. Wrap male pipe threads with one to two layers of Teflon
tape. Cover entire threaded portion of pipe. Do not overtighten or tighten past thread stop in pump port! If leaks occur, remove pipe, clean off old tape, rewrap
with one to two additional layers of tape and remake the connection.
NOTICE: Support all piping connected with pump!
Piping:
Use at least 2" IPS PVC (51mm) pipe. Increase size if a long run is needed.
To avoid strains on the pump, support both suction and discharge pipes independently. Place these supports near the pump.
To avoid a strain left by a gap at the last connection, start all piping at the pump and run pipe away from the pump.
Never use a suction pipe smaller than pump suction connection.
To avoid airlocking, slope suction pipe slightly upward toward the pump.
NOTICE: To prevent flooding when removing pump for service, all flooded suction systems must have gate valves in suction and discharge pipes.
Fittings:
Fittings restrict flow; for best efficiency use fewest possible fittings.
Avoid fittings which could cause an air trap. Pool fittings must conform to International Association of
Plumbing and Mechanical Officials (IAPMO) standards. Use only non-entrapping suction fitting or double
suction.
POOL PUMP SUCTION REQUIREMENTS
Pump suction is hazardous and can trap and drown or disembowel bathers. Do not use or operate swimming pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose. Follow the guidelines below for a pump installation which minimizes risk to users of pools, spas, and hot tubs.
Entrapment Protection
The pump suction system must provide protection against the hazard of suction entrapment or hair entrapment/entanglement.
Suction Outlet Covers
All suction outlet covers must be maintained. They must be replaced if cracked, broken, or missing.
See below for outlet cover certification requirements. All suction outlets must have correctly installed, screw-
fastened covers in place.
Testing and Certification
Suction outlet covers must have been tested by a nationally recognized testing laboratory and found to comply with the latest ASME/ANSI Specification for Suction Fittings For Use in Swimming Pools, Spas, Hot Tubs, and Whirlpool Bathtub Applications.
Outlets Per Pump
Provide at least two hydraulically balanced main drains, with covers (see Page 5), for each swimming pool pump suction line. The centers of the main drains (suction fittings) must be at least three feet apart.
The system must be built so that it cannot operate with the pump drawing water from only one main drain (that is, there must be at least two main drains connected to the pump whenever it is running). (See Figure 2). However, if two main drains run into a single suction line, the single suction line may be equipped with a valve which will shutoff both main drains from the pump (see Figure 2).
More than one pump can be connected to a single suction line as long as the requirements above are met.
Figure 2 – Recommended pump suction layout.
At Least
3 Feet
IAPMO Certified
Anti-entrapment
Cover or Suction Fitting,
screw-fastened to
Main Drain Sump
Suction Outlet
(Main Drain)
Valves OK between pump and Tee
No valves between Tee and Main Drains
IAPMO Certified
Anti-entrapment
Cover or Suction Fitting,
screw-fastened to
Main Drain Sump
Suction Outlet
(Main Drain)
Pump
2762 0197
5
Water Velocity
The maximum water velocity through any suction outlet must be 1.5 feet per second unless the outlet complies with the latest ASME/SNSI Specification for Suction Fittings For Use in Swimming Pools, Spas, Hot Tubs, and Whirlpool Bathtub Applications. In any case, do not exceed the suction fittings maximum designed flow rate.
If 100% of the pump’s flow comes from the main drain system, the maximum water velocity in the pump suction hydraulic system must be six feet per second or less even if one main drain (suction fitting) is completely blocked. The flow through the remaining main drain(s) must comply with the latest ASME/ANSI Specification for Suction Fittings For Use in Swimming Pools, Spas, Hot Tubs, and Whirlpool Bathtub Applications.
ELECTRICAL
Notice
Due to wide variation in electrical equipment, power supply, and installation requirements, this manual does
not make specific recommendations concerning auxiliary equipment or fusing/wiring.
Voltage/Phase
Voltage at motor must be not more than 10% above or below motor nameplate rated voltage or motor may overheat, causing overload tripping and reduced
component life. If voltage is less than 90% or more than 110% of rated voltage when motor is running at full load, consult power company. Do
not try to connect 3-phase motors to single phase power supply or single phase motors to 3-phase power supply.
Hazardous voltage. Can shock, burn, or cause death.
Ground pump before connecting to power supply.
Wire sizing, wire type, branch circuit fuse protection, motor starter, control equipment, and related items must meet National Electrical Code and local code requirements. Motors are supplied by several manufacturers and nameplate data (service factor, maximum amperage, etc.) will vary. Consult control manufacturer and motor nameplate on your pump to correctly choose and size motor starter and control equipment for your particular installation. Specific electrical questions or problems should be addressed to the manufacturer of the electrical component in question.
Ground motor before connecting to electrical power supply. Failure to ground motor can cause
severe or fatal electrical shock hazard.
Do not ground to a gas supply line.
To avoid dangerous or fatal electrical shock, turn OFF power to motor before working on electrical
connections.
Ground Fault Circuit Interrupter (GFCI) tripping
indicates an electrical problem. If GFCI trips and will not reset, have a qualified electrician inspect and repair electrical system.
Exactly match supply voltage to nameplate
voltage. Incorrect voltage can cause fire or seriously damage motor and voids warranty. If in doubt consult a licensed electrician.
Emergency Shutoff
Install an Emergency Shutoff Switch near pool. Clearly mark this switch and mount it in a location that is accessible to bathers or pool operating personnel (e.g. lifeguards). Make sure that all lifeguards and pool personnel understand the switch’s use in case of emergency (entrapment, electrical malfunction, etc).
Grounding/Bonding
Install, ground, bond and wire motor according to local or National Electrical Code requirements.
Permanently ground motor. Use green ground terminal provided under motor canopy or access plate (See Figure 3); use size and type wire required by code. Connect motor ground terminal to electrical service ground.
Bond motor to pool structure. Use a solid copper conductor, size No. 8 AWG (8.4 sq.mm) or larger. Run wire from external bonding lug (see Figure 3) to reinforcing rod or mesh.
Connect a No. 8 AWG (8.4 sq.mm) solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of the swimming pool, spa, or hot tub and to all electrical equipment, metal piping or conduit within 5 feet (1.5 m) of the inside walls of swimming pool, spa, or hot tub.
6
Figure 4B Voltage Change Plug Set for 115 Volts
Figure 4A -Voltage Change Plug Set for 230 Volts
Figure 3: Typical ground screw
BONDING
WIRING 3 Phase Wiring - Wire a Single Speed, Single Voltage, 3 Phase Motor. Notice: 3 phase models require magnetic motor starters and external overload protection. If in doubt about the procedure, consult a licensed electrician. Be sure the wire and circuit breaker sizes match the pump motor rating (Table II; Page 8). There are three terminals labeled L1, L2, and L3 (or LINE A, LINE B, and LINE C) on the pump motor. Attach the power leads to these terminals as specified on the pump motor wiring label. Check for proper pump motor rotation. If motor is not running properly, switch any two of the three input wires. Verify proper pump motor rotation.
1. Turn off power.
2. Remove the motor end cover.
To Wire a Single Speed, Single Voltage Motor
There are two terminals labeled L1 and L2. Attach the power leads to these terminals. Either wire may attach to either terminal.
To Wire a Dual-Voltage Motor
Dual voltage motors have a plug to change from 230 volts (factory setting) to 115 volts).
1. If you have 230 volts motor supply voltage, confirm that the plug is set for 230 volts. The arrow on the plug will point to the 230 volt position. Note that plug only connects with one prong in this position.
2. If you have 115 volt supply, pull the plug straight up and place it on the two brass prongs as shown.
NOTE: Arrow is highlighted for clarity.
To Wire a Two-Speed Motor
Wire the pump as shown in the diagram.
Note: For 575 VAC models, consult a licensed electrician.
Pump must be permanently connected to circuit. See Figures 4A and 4B for wiring connection diagrams. Match wire and circuit breaker sizes to correct Fusing and Wiring Data Chart (Page 7). If other lights or appliances are also on the same circuit, be sure to add their amp loads to pump amp load. (If unsure how to do this or if this is confusing, consult a licensed electrician.) Use the load circuit breaker as the master on-off switch.
Install a Ground Fault Circuit Interrupter (GFCI) in circuit; it will sense a short-circuit to ground and disconnect power before it becomes dangerous to pool users. For size of GFCI required and test procedures for GFCI, see manufacturer’s instructions.
In case of power outage, check GFCI for tripping (which will prevent normal water circulation). Reset if necessary.
NOTICE: If you do not use conduit when wiring motor, be sure to seal wire opening on end of motor to prevent dirt, bugs, etc., from entering motor.
Risk of dangerous or fatal electrical shock. Be sure that power to the motor circuit is off before working on wiring, wiring connections, or motor. Re-install the motor end cover and all other wiring covers before turning on the power.
LUG
GREEN
GROUND
SCREW
510 0993
7
Wire Size AWG (mm2)
}
TABLE I - RECOMMENDED FUSING AND WIRING DATA – P6E MODELS
Serv. to Motor - Dist. in Ft. (M)
Motor Branch Fuse Max Load Voltage/ 0-100' 101-200' 201-300'
HP Rating Amps* Amps Hz/Phase (0-30 M) (30-60 M) (60-90 M)
P6E Models:
1/2 15 11.0 115/60/1 14(2) 10(5.5) 8(8.4) 3/4 20 13.8 115/60/1 12(3) 10(5.5) 8(8.4)
1 25 16.0 115/60/1 12(3) 8(8.4) 6(14)
1/2 15 5.5 230/60/1 14(2) 14(2) 14(2) 3/4 15 6.9 230/60/1 14(2) 14(2) 14(2)
1 15 8.0 230/60/1 14(2) 14(2) 14(2)
1-1/2 15 10.4 230/60/1 14(2) 12(3) 12(3)
2 15 11.2 230/60/1 14(2) 12(3) 12(3) 3 25 15.8 230/60/1 12(3) 12(3) 10(5.5)
* Time delay fuses are recommended instead of standard fuses in any motor circuit.
Figure 4C - 2-Speed Motor Wiring Diagram
Ground (Green)
Back of motor with Terminal Board
Low Speed
A
L2=COM
L1=HI
A=LOW
L2
L1
Common
Power Supply for
Optional Timer.
High Speed
230 Volt
Lines
Remote
SPDT
Switch
Circuit
Protector
If using timer, Connect Timer Motor to Low Speed Only
4558 0304
Minimum switch and timer amp rating must equal Branch Fuse Rating given in "Recommended Fusing and Wiring Data" table.
8
Wire Size AWG (mm2)
}
Motor
HP
Branch Fuse Rating Amps*
Max Load
Amps
Voltage/ Hz/Phase
0-100' (0-30 M)
101-200' (30-60 M)
201-300' (60-90 M)
1 20 13.8 115/60/1 12(3) 10(5.5) 8(8.4)
1-1/2` 25 16 115/60/1 12(3) 8(8.4) 6(14)
1 15 6.9 230/60/1 14(2) 14(2) 14(2)
1-1/2` 15 8.0 230/60/1 14(2) 14(2) 12(3)
1-3/4' 15 10.4 230/60/1 14(2) 12(3) 12(3)
2 15 10.4 230/60/1 14(2) 12(3) 12(3)
2-1/2' 15 11.2 230/60/1 14(2) 12(3) 12(3)
P6EA 3PH 575V
3/4 15 1.2 575/60/3 14 14 14
1 15 1.5 575/60/3 14 14 14 2 15 3.2 575/60/3 14 14 14 3 15 3.9 575/60/3 14 14 14
Motor
HP
Branch Fuse Rating Amps*
Max Load
Amps
Voltage/ Hz/Phase
0-100' (0-30 M)
101-200' (30-60 M)
201-300' (60-90 M)
P6RA Models
1 20/15 15.3/7.6 115/230/60/1 12/14(3/2)
8/14(8.4/2)
6/14(14/2) 1-1/2` 30 19.2 115/60/1 10(5.5) 8(8.4) 6(14) 1-1/2` 15 9.6 230/60/1 14(2) 14(2) 12(3)
1-1/3' 15 12.0 230/60/1 14(2) 12(3) 12(3)
2 15 12 230/60/1 14(2) 14(2) 12(3)
1-1/2` 15 9.2/2.5 230/60/1 14(2) 14(2) 12(3)
2 15 10.1/3.7 230/60/1 14(2) 14(2) 12(3)
3/4 15 6.6/13.2 230/115 14/10 12/8 10/6
1 20 8.0/16.0 230/115 14/8 12/8 10/6
1-1/2` 30 SF10.5/21.0 230/115 14/8 10/6 10/4
2 15 11.5 230 12 10 8 3 20 14.1 230 12 10 8
P6R6 3PH Model s
1/2 15 3.2-3.0/1.5 208-230/460/60/3 14/14 14/14 14/14 3/4 15 3.8-3.6/1.8 208-230/460/60/3 14/14 14/14 14/14
1 15 5.0-4.6/2.3 230/460/60/3 14/14 14/14 12/14
1-1/2 15 6.4-5.8/2.9 230/460/60/3 14/14 12/14 10/14
2 15 7.1-6.8/3.4 230/460/60/3 14/14 12/14 10/14 3 15 11.0-10.4/5.2 230/460/60/3 14/14 10/14 8/14
P6R6 3PH 200/400V Models
3/4 15 3.8/1.9 200/400/60/3 14/14 14/14 12/14
1 15 5.2/2.6 200/400/60/3 14/14 12/14 10/14
1-1/2 15 7.6/3.8 200/400/60/3 14/14 10/14 8/14
2 15 9.8 200/60/3 12/14 10/14 8/14
P6EA MODELS
P6RA 2- Speed Models
P6R6 Models
TABLE II - RECOMMENDED FUSING AND WIRING DATA - P6EA MODELS
Note: Wire gage calculated to prevent the voltage drop from exceeding 3 percent of supply voltage for the P6R6 Single and 3 Phase models.
Serv.to Motor-Dist.in Ft(M)
TABLE III - RECOMMENDED FUSING AND WIRING DATA - P6RA MODELS
Serv.to Motor-Dist.in Ft(M)
9
OPERATION
NEVER run pump dry. Running pump dry may damage seals, causing leakage and flooding. Fill
pump with water before starting motor.
Before removing trap cover:
1. STOP PUMP before proceeding.
2. CLOSE GATE VALVES in suction and discharge pipes.
3. RELEASE ALL PRESSURE from pump and piping system.
4. NEVER tighten or loosen clamp while pump is operating!
If pump is being pressure tested, be sure pressure
has been released before removing trap cover.
Do not block pump
suction. To do so with body may cause severe or fatal injury. Small children using pool must ALWAYS have close adult supervision.
Fire and burn hazard. Modern motors run at high temperatures. To reduce the risk of fire, do not allow leaves, debris, or foreign matter to collect around the pump motor. To avoid burns when handling the motor, let it cool for 20
minutes before trying to work on it. An automatic internal cutoff switch protects the motor from heat damage during operation.
NOTICE: Maximum ambient temperature for motor operation must not exceed maximum ambient temperature rating on motor model plate.
Priming Pump
Release all pressure from filter, pump, and piping system; see the filter owner’s manual.
In a flooded suction system (water source higher than pump), pump will prime itself when suction and discharge valves are opened.
If pump is not in a flooded suction system, remove trap cover handle ring and trap cover; fill trap and pump with water.
Do not lubricate the trap cover O-Ring. The original equipment O-Ring contains a permanent internal lubricant.
NOTICE: If you replace the O-Ring with a non-internally lubricated O-Ring, you may need to apply a silicone based lubricant.
Clean and inspect O-Ring; reinstall on trap.
Replace trap cover and handle ring on trap; turn handle ring clockwise to tighten cover. NOTICE: Tighten trap cover handle ring by hand only (no wrenches)! Pump should prime now. Priming time will depend on vertical length of suction lift and horizontal length of suction piping.
If pump does not prime, make sure that all valves are open, suction pipe end is under water, and that there are no leaks in suction pipe.
See Troubleshooting Guide, Page 12.
Routine Maintenance
The only routine maintenance needed is inspection/cleaning of trap basket. Debris or trash that collects in basket will choke off water flow through the pump. Follow instructions below to clean trap:
1. Stop pump, close valves in suction and discharge, and release all pressure from system before proceeding.
2. Remove trap cover handle ring (turn counterclockwise). If necessary, tap handles gently with a rubber mallet.
3. Remove strainer basket and clean. Be sure all holes in basket are clear, flush basket with water and replace in trap with large opening at pipe connection port (between ribs provided). If basket is replaced backwards cover will not fit on trap body.
4. Clean and inspect lid O-Ring; reinstall on trap.
Hazardous suction. Can trap hair or body parts, causing severe injury or death.
Do not block suction.
DO NOT open the strainer pot if pump fails to prime or if pump has been operating without water in the strainer pot. Pumps operated in these circumstances may experience a build up of vapor pressure and may contain scalding hot water. Opening the pump may cause serious personal injury. In order to avoid the possibility of personal injury, make sure the suction and discharge valves are open and strainer pot temperature is cool to touch, then open with extreme caution.
To prevent damage to the pump and filter and for proper operation of the system, clean pump strainer and skimmer baskets regularly.
THIS FILTER OPERATES UNDER HIGH
PRESSURE. WHEN ANY PART OF THE CIRCULATING SYSTEM (e.g., LOCK RING, PUMP, FILTER, VALVES, ETC.) IS SERVICED, AIR CAN ENTER THE SYSTEM AND BECOME PRESSURIZED. PRESSURIZED AIR CAN CAUSE THE LID TO BLOW OFF WHICH
CAN RESULT IN SEVERE INJURY, DEATH, OR PROPERTY DAMAGE. TO AVOID THIS POTENTIAL HAZARD, FOLLOW THESE INSTRUCTIONS.
10
5. Clean O-Ring groove on trap body and replace cover and handle ring. To help keep cover from sticking,
tighten hand tight only.
6. Prime pump (see priming instructions).
Draining Pump
1. Pump down water level below all inlets to the pool.
To avoid dangerous or
fatal electrical shock hazard, turn OFF power to motor before draining pump.
2. Remove trap cover and
use low pressure air to blow accumulated water from the piping system. Lugs have been provided on the trap lid to use a lever or pry bar for loosening.
3. Cap inlet piping after draining to keep water out of the pipes.
4. To prevent pump from freezing, remove trap cover and drain the tank body through the drain plugs (Key No. 19, Page 13). Clean pump and trap basket thoroughly; replace trap cover. NOTICE: Tighten trap cover by hand only (no wrenches)! Use a rubber mallet only if necessary to remove cover! If pump is not anchored, use caution not to break attached piping!
5. Be sure motor is kept dry and covered.
Storage/Winterizing:
Explosion hazard. Purging the system with compressed air can cause components to explode, with risk of severe injury or death to anyone nearby. Use only a low pressure (below 5 PSI), high volume blower when air purging the pump, filter, or piping.
NOTICE: Allowing pump to freeze will damage pump and void warranty!
NOTICE: Do not use anti-freeze solutions (except propylene glycol) in your pool/spa system. Propylene glycol is non-toxic and will not damage plastic system components; other anti-freezes are highly toxic and may damage plastic components in the system.
Drain all water from pump and piping when expecting freezing temperatures or when storing pump for a long time (see instructions below).
Keep motor dry and covered during storage. To avoid condensation/corrosion problems, do not
cover pump with plastic. For outdoor/unprotected installations:
1. Gravity drain system as far as possible.
2. Protect areas which retain water with non-toxic propylene glycol antifreeze (“RV antifreeze”).
3. Enclose entire system in a weatherproof enclosure.
4. To avoid condensation/corrosion damage, allow ventilation; do not wrap system in plastic.
5. Use a 40% propylene glycol/60% water solution to protect pump to -50°F (-46°C).
Startup For Winterized Equipment
1. Remove any temporary weather protection placed around system.
2. Follow filter manufacturer’s instructions for reactivation of the filter.
3. Inspect all electrical wiring for damage or deterioration over the shutdown period. Have a qualified serviceman repair wiring as needed.
4. Inspect and tighten all watertight connections.
5. Open all valves in suction and return piping.
6. Remove any winterizing plugs in piping system.
7. Drain all antifreeze from system.
8. Close all drain valves and replace all drain plugs in piping system.
9. Prime pump according to instructions on Page 9.
PUMP SERVICE
Pump should only be serviced by qualified personnel.
For best results, use only genuine Sta-Rite factory parts.
Be sure to prime pump (Page 9) before starting.
Before removing clamp or trap cover:
1. STOP PUMP before proceeding.
2. CLOSE GATE VALVES in suction and discharge pipes.
3. RELEASE ALL PRESSURE from pump and piping system.
4. NEVER tighten or loosen clamp while pump is operating!
To avoid dangerous or
fatal electrical shock hazard, turn OFF power to motor before working on pump or motor.
No lubrication or regular maintenance is needed beyond reasonable care and periodic cleaning of strainer
basket. If shaft seal is worn or damaged, repair as follows:
Hazardous voltage. Can shock, burn, or cause death.
Disconnect power before working on pump or motor.
Hazardous voltage. Can shock, burn, or cause death.
Disconnect power before working on pump or motor.
11
periodic cleaning of strainer basket. If shaft seal is worn or damaged, repair as follows:
Pump Disassembly/Removing Old Seal
Disconnect power to pump motor.
Be sure gate valves on suction and return piping are closed before starting work.
Release all pressure by opening all vents before starting work.
1. Drain pump by removing drain plugs on bottom of pump body and trap body.
2. Be sure there is no pressure in trap body; remove cover (unscrew by turning handle ring counterclockwise).
3. Remove clamp holding pump halves together. Motor and seal plate assembly can now be pulled away from pump body.
4. Remove five screws and washers holding diffuser to seal plate. Remove diffuser.
5. Remove motor canopy. Being careful not to touch capacitor terminals, loosen capacitor clamp and move capacitor to one side.
6. Hold shaft with 7/16" open-end wrench on motor shaft flats.
7. Unscrew impeller from shaft (turn counterclockwise when facing it). NOTICE: On models with impeller screw: Remove impeller screw (left hand thread - turn clockwise) and gasket before removing impeller. Inspect gasket for damage, cracks, etc. Replace if damaged.
8. Pull rotating member of seal off of impeller sleeve; clean sleeve.
9. Remove four screws holding seal plate to motor.
10. Place seal plate face down on flat surface and tap out ceramic seat.
11. Clean seal cavity in seal plate and clean motor
shaft.
Pump Reassembly/Installing New Seal
1. Ceramic seat must be clean and free of dirt, grease, dust, etc. Wet outer edge of rubber cup on ceramic seat with small amount of liquid detergent; press ceramic seat into seal plate firmly and squarely with finger pressure (Figure 5).
2. If ceramic seat will not locate properly, remove it, place face up on bench and reclean cavity. Ceramic seat should now locate.
3. If seat still will not locate properly, place a cardboard washer over the polished face and use a piece of 3/4" (19mm) standard pipe for pressing purposes. NOTICE: Be sure not to scratch or mar polished surface or seal will leak.
4. Remount seal plate on motor. Tighten bolts to 60­80 inch-lbs. (69-92 kg/cm) torque.
5. Apply a small amount of liquid detergent to inside diameter of rotating half of seal.
6. Slide rotating seal member, polished face last, over impeller sleeve until rubber drive ring hits shoulder. NOTICE: Be sure not to nick or scratch polished seal face; seal will leak if face is damaged.
7. Screw impeller onto shaft (clockwise); this will automatically locate seal in seal plate. NOTICE: On models with impeller screw: Install impeller gasket and lock screw (left-hand thread ­turn counterclockwise). Torque lock screw to 50-55 inch-lbs. (57.6-63 kg/cm).
8. Mount diffuser on seal plate; tighten screws to 10-14 inch-lbs. (11.2-16.1 kg/cm) torque.
9. Assemble motor and seal plate to volute; be sure clamp is properly seated.
NOTICE: Clamp knob can be located in any position around volute; if it is moved after assembly, tighten knob while tapping around clamp to assist sealing. Do not move clamp while pump is full of water.
Hazardous pressure. Release all pressure from pump and piping system before working on pump or attempting to adjust or remove clamp. Clamp may blow off of pump if adjusted under pressure.
10. Prime pump according to instructions on Page 9.
Figure 5: Press seal into seal plate
4301 0103
12
TROUBLESHOOTING GUIDE
Read and understand safety and operating instructions in this manual before doing any work
on pump!
Only qualified personnel should electrically test pump motor!
FAILURE TO PUMP; REDUCED CAPACITY OR DISCHARGE PRESSURE
Suction leaks/lost prime:
1. Pump must be primed; make sure that pump volute and trap are full of water. See priming instructions, Page 8.
2. Make sure there are no leaks in suction piping.
3. Make sure suction pipe inlet is well below the water level to prevent pump from sucking air.
4. Suction lift of 10 to 20 feet (3-6 M) will reduce performance. Suction lift of more than 20 feet (6 M) will prevent pumping and cause pump to lose prime. In either case, move pump closer (vertically) to water source. Make sure suction pipe is large enough.
Clogged pipe/trap/impeller, worn impeller:
5. Make sure suction trap is not clogged; if it is, clean trap and strainer.
6. Make sure impeller is not clogged (follow steps 1 through 7 under “Removing Old Seal”, Page 11; check impeller for clogging; follow steps 7 through 10 under “Installing New Seal”, Page 10, for reassembly).
7. Impeller and diffuser may be worn. If so, order replacement parts from Repair Parts List, Page 13.
8. Pump may be trying to push too high a column of water. If so, a “higher head” pump is needed.
Electrical:
9. Pump may be running too slowly; check voltage at motor terminals and at meter while pump is running. If low, see wiring instructions or consult power company. Check for loose connections.
10. Pump may be too hot. A. Check line voltage; if
less than 90% or more than 110% of rated voltage consult a
licensed electrician. B. Increase ventilation. C. Reduce ambient
temperature.
D. Tighten any loose connections.
MECHANICAL TROUBLES AND NOISE
1. If suction and discharge piping are not adequately supported, pump assembly will be strained. See “Installation”, Page 3.
2. Do not mount pump on a wooden platform! Securely mount on concrete platform for quietest performance.
Hazardous voltage. Can shock, burn, or cause death.
Disconnect power before working on pump or motor.
13
Key Part Part
No. Description Qty. No.
1 Motor 1 See page 14/15 2 #10-32x1/2” Screw 1 U30-692SS 2A Lock Washer 1 U43-22SS 3 Bonding Lug 1 U17-568 4 Water Slinger 1 17351-0009 5 Seal Plate Kit
(Incl. Key Nos. 6, 7) 1 C203-194P 6 O-Ring 1 U9-228A 7 Shaft Seal 1 37400-0028S 8 Clamp Knob 1 C19-37A 9 Clamp 1 WC36-22 10 Impeller 1 See page 14/15
10A Impeller Screw O-Ring 1 35505-1426
10B Impeller Screw 1 See page 14/15
11 Diffuser 1 See page 14/15
12 Diffuser O-Ring 1 U9-374 13 #8 Lock Washer 5 U43-21SS 14 Screw (w/C1-271P Diffuser) 5 U30-922SS 14 Screw (w/C1-271P1 Diffuser) 5 U30-542SS 15 Tank Body Assembly**** 1 17307-0110S 16 Trap Cover Assembly** 1 17307-0111S 17 Trap O-Ring 1 35505-1440 18 Basket 1 C8-58P 19 1/4” NPT Drain Plug 2 U178-920P 20 Base Washer 2 U43-41SS 21 Base Screw 2 U30-918SS 22 Base*** 1 C4-78P 23 Motor Pad 1 C35-43 24 3/8-16x1” Hex Hd. Screw 4 U30-74SS
Voltage Sticker - 230 Volts
(Single voltage models only) U27-68
Voltage Sticker - 115/230 Volts
(Dual voltage models only) U27-153
Tag, “CAUTION, WARNING
(bonding)” 61002-0002
Decal, “Do not overtighten...” U27-644
Nameplate 32155-7117
REPAIR PARTS LIST
*Models with the * take the following additional parts: C2-84 Pump Adapter (1), C10-41SS Stab Shaft (1), U30-754SS Set Screw (3), U30-74SS Screw 3/8-16X1” Lg (8) and C35-44 Motor Pad (1).
• Not illustrated.
** Includes Trap Cover, Trap Ring and Trap Cover O-Ring.
*** Model P6E6H uses Base No. C4-79P and
Motor Pad No. C35-44.
**** Includes Trap Body, Basket, Drain Plugs, and
Trap Cover Assembly.
P6E, P6EA, P6RA
MAX-E-PROTMPOOL PUMP
1/2 through 3 HP Models
For quick disconnect pipe connections, purchase separately: Pkg. 188 2" Slip 1/2 Union Kit or Pkg. 189 2" NPT 1/2 Union Kit. Includes 2 each: U11-200P Union Collar U9-362 O-Ring U11-196P 2" Slip adapter or U11-199P 2" NPT adapter.
Box A
14
Part are common to all models listed except as noted; Key Nos. 1(Motor), 10(Impeller), and 11(Diffuser) are listed below.
Model No. HP
Motor No. (Key No. 1)
Impeller (Key No. 10)
Diffuser (Key No. 11)
1 PHASE 60 HZ PUMPS
115/230 V 1- Speed
P6E6C-204L 1/2 AE100CHL C105-238PX C1-271P1 P6E6D-205L 3/4 AE100DHL C105-238P C1-271P1 P6R6D-205L 3/4 355021S C105-238P C1-271P1 P6E6E-206L 1 AE100EHL C105-238PB C1-271P1 P6EA6E-205L 1 AE100ELL C105-238P C1-271P1 P6RA6E-205L 1 A100ELL C105-238P C1-271P1 P6R6E-206L 1 355023S C105-238PB C1-271P1 P6EA6F-206L 1-1/2 AE100FLL C105-238PB C1-271P1 P6RA6F-206L 1-1/2 A100FLL C105-238PB C1-271P1 P6R6F-207L 1-1/2 355025S C105-238PDBA C1-271P
230V 1-Speed
P6E6F-207L* 1-1/2 AE100FHL 17307-0116 (Pumps Built 8/30/07 to Present) C1-271PA
C105-238PDBA (Pumps Built Prior to 8/30/07) P6EAA6F-216L* 1-3/4 AE100F5LL C105238PDCA C1-271P P6RAA6F-216L* 1-3/4 A100F5LL C105-238PDCA C1-271P P6E6G-208L* 2 AE100GHL 17307-0117 (Pumps Built 8/30/07 to Present) C1-271PA
C105-238PGBA (Pumps Built Prior to 8/30/07) P6EA6G-207L* 2 AE100GLL 17307-0116 (Pumps Built 8/30/07 to Present) C1-271PA
C105-238PDBA (Pumps Built Prior to 8/30/07) P6RA6G-207L* 2 A100GHL 17307-0116 (Pumps Built 8/30/07 to Present) C1-271PA
C105-238PDBA (Pumps Built Prior to 8/30/07) P6R6G-208L 2 355027S C105-238PEBA C1-271P
P6EAA6G-208L*
2-1/2 AE100G5LL 17307-0117 (Pumps Built 8/30/07 to Present) C1-271PA
C105-238PGBA (Pumps Built Prior to 8/30/07) P6E6H-209L* 3 AE100HLL 17307-0118 (Pumps Built 8/30/07 to Present) C1-271PA
C105-238PLA (Pumps Built Prior to 8/30/07) P6EAA6G-208L 2 1/2 C105-238PEBA C1-271P P6R6H-209L 3 355034S 17307-0118 (Pumps Built 8/30/07 to Present) C1-271PA
C105-238PLA (Pumps Built Prior to 8/30/07)
2-Speed Hi Speed Low Speed
P6RA6YF-206L** 1-1/2 1/4 A100FLL-Y C105-238PBA C1-271P1 P6RA6YG-207L* 2 1/3 A100GLL-Y 17307-0116 (Pumps Built 8/30/07 to Present) C1-271PA
C105-238PDBA (Pumps Built Prior to 8/30/07)
Part are common to all models listed except as noted;
r
r
S
9
A
A
*Uses Key No. 10B Impeller Screw No. 37337-6080. ** Uses Key No. 10B Impeller Screw No. 37337-6081.
Key Nos. 1(Motor), 10(Impeller), and 11(Diffuser) are listed below.
Motor No. Model No. HP 1 PHASE 60 HZ PUMPS
115/230 V 1- Speed
P6E6C-204L 1/2 AE100CHL C105-238PX C1-271P1 P6E6D-205L 3/4 AE100DHL C105-238P C1-271P1 P6R6D-205L 3/4 355021S C105-238P C1-271P1 P6E6E-206L 1 AE100EHL C105-238PB C1-271P1 P6EA6E-205L 1 AE100ELL C105-238P C1-271P1 P6RA6E-205L 1 A100ELL C105-238P C1-271P1 P6R6E-206L 1 355023S C105-238PB C1-271P1 P6EA6F-206L 1-1/2 AE100FLL C105-238PB C1-271P1 P6RA6F-206L 1-1/2 A100FLL C105-238PB C1-271P1 P6R6F-207L 1-1/2 355025S C105-238PDBA C1-271P
230 V 1-Speed
P6E6F-207L* 1-1/2 AE100FHL C105-238PDBA C1-271PA P6EAA6F-216L* 1-3/4 AE100F5LL C105-238PDCA C1-271P P6RAA6F-216L* 1-3/4 A100F5LL C105-238PDCA C1-271P P6E6G-208L* 2 AE100GHL C105-238PEBA C1-271PA P6EA6G-207L* 2 AE100GLL C105-238PDBA C1-271PA P6RA6G-207L* 2 A100GHL C105-238PDBA C1-271PA P6R6G-208L 2 355027S C105-238PEBA C1-271P P6EAA6G-208L* P6E6H-209L* 3 AE100HLL C105-238PLA C1-271PA P6EAA6G-208L 2 1/2 C105-238PEBA C1-271P P6R6H-209L 3 355034S C105-238PLA C1-271PA
2-Speed Hi Speed Low Speed
P6RA6YF-206L** 1-1/2 1/4 A100FLL-Y C105-238PBA C1-271P1 P6RA6YG-207L* 2 1/3 A100GLL-Y C105-238PDBA C1-271P
2-1/2 AE100G5LL C105-238PEBA C1-271PA
(Key No. 1)
Impelle (Key No. 10)
Diffuse (Key No. 11)
3 PHASE 60 HZ PUMP 230/115 V 1 Speed
P6R6C3-204 1/2 355206S C105-238PXA C1-271P1 P6R6D3-205 3/4 355201S C105-238PA C1-271P1 P6R6E3-206 1 355203S C105-238PBA C1-271P1 P6R6F3-207 1-1/2 355204S C105-238PDBA C1-271P
230 V 1 Speed
P6R6G3-208 2 355205S C105-238PEBA C1-271P P6R6H3-209 3 355398S C105-238PLA C1-271P
200/400v 1 Speed
P6R62D3-186 3/4 AP100DH2 C105-238A C1-271P1 P6R62E3-187 1 AP100EH2 C105-238PBA C1-271P1 P6R62F3-188 1-1/2 AP100FH2 C105-238PDBA C1-271P P6R62G3-18
2
P100GH2 C105-238PDB
C1-271P
P6EA6D36-205, P6EA6E36-205
MAX-E-PRO
TM
POOL PUMP
3/4 & 1 HP Models
1
5
6
11
12
13
See Box A
See Box A
16
18
17
19
15
14
10
10A
7
8
9
3
4
2
2A
21
22
23
24
20
10B
4285 1102
P6E, P6EA, P6RA
MAX-E-PRO
TM
POOL PUMP
1/2 through 3 HP Models
Motor
Base
Diffuser
(Key No. 11)
Impeller
(Key No. 10)
MAX-E-PRO Pool Pumps 575 Volts, 3-Phase Models:
Motor No.
(Key No. 1)
Model No. HP
P6EA6D36-204* 3/4 16502-0024 C105-238PX C1-271P1 C104-79P
P6EA6E36-205* 1 16503-0024 C105-238P C1-271P1 C104-79P
P6EA6F36-206 1.5 62001-1019 C105-238PBA C1-271P1 C4-78P
P6EA6G36-207 2 62001-1020 C105-238PDBA C1-271P C104-79P
P6E6H36-209 3 62001-1021 C105-238PLA C1-271PA C104-79P
*S691*
READ, THEN KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
S691 (Rev. B) 03-12-10
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