STA-RITE MPRA6D-146LC, MPFA6D-176L, MPEA6D-146L, MPRA6E-147L, MPRA6E-147LC Installation, Operation & Parts

...
DYNA-GLAS
TM
and DYNA-MAX
TM
CENTRIFUGAL PUMPS
WITH INTEGRAL TRAP
O W N E R’ S M A N U A L
INSTALLATION, OPERATION & PARTS
Series MPRA, MPEA, and MPFA
This manual should be furnished to the end user of this pump; its use will reduce service calls and chance of injury and will lengthen pump life.
(Unions optional)
FOR POSITION ONLY
© 2010 Pentair Water Pool and Spa, Inc. All rights reserved.
1620 Hawkins Ave., Sanford, NC 27330 • (919) 566-8000 10951 West Los Angeles Ave., Moorpark, CA 93021 • (805) 553-5000
Customer Suppport: (800) 831-7133
Sta-Rite®, Dyna-Glas™ , Dyna-Max™ and Pentair Water Pool and Spa® is a trademark and/or a registered trademark of Pentair Water Pool and Spa, Inc. and/or its affiliated companies in the United States and/or other countries. Plasto-Joint Stik® is a registered trademark of La-Co Industries, Inc. Teflon® is a registered trademark of E.I. Du Pont De Nemours and Company Corporation. Unless noted, names and brands of others that may be used in this document are not used to indicate an affiliation or endorsement between the proprietors of these names and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those partiesor others. 04-15-10
S4243 (Rev. A)
2
‘MPRA’, ‘MPEA’ & ‘MPFA’ SERIES PUMPS WITH TRAP
To avoid unneeded service calls, prevent possible injuries, and get the most out of your pump, READ THIS MANUAL CAREFULLY!
The Sta-Rite ‘MPRA’, ‘MPEA’ & ‘MPFA’ Series Self­priming Centrifugal pump:
• Is designed for use with swimming pools or as a centrifugal pump.
• Is an excellent performer; durable, reliable.
Table of Contents
Safety Instructions ...................................................2-3
Installation ................................................................3-4
Pool Pump Suction Requirements ............................4-5
Electrical...................................................................5-8
Operation.....................................................................9
Storage/Winterizing ................................................9-10
Pump Service .......................................................10-11
Repair Parts List ...................................................12-13
Troubleshooting Guide...............................................14
Warranty ....................................................................16
READ AND FOLLOW SAFETY INSTRUCTIONS!
This is the safety alert symbol. When you see this
symbol on your system or in this manual, look for one of the following signal words and be alert to the potential for personal injury.
warns about hazards that will cause death, serious personal injury, or major property damage if ignored.
warns about hazards that can cause death, serious personal injury, or major property damage if ignored.
warns about hazards that will or can cause minor personal injury or property damage if ignored.
NOTICE indicates special instructions not related to hazards.
Carefully read and follow all safety instructions in this manual and on equipment. Keep safety labels in good condition; replace if missing or damaged.
Incorrectly installed or tested equipment may fail, causing severe injury or property damage.
Read and follow instructions in owner's manual when installing and operating equipment. Have a trained pool professional perform all pressure tests.
Single Speed Models
HP MPRA MPEA MPFA 3/4 MPRA6D-146L, MPRA6D-146LC MPEA6D-146L MPFA6D-176L
1 MPRA6E-147L, MPRA6E-147LC MPEA6E-147L MPFA6E-146L
1-1/2 MPRA6F-148L, MPRA6F-148LC MPEA6F-148L MPFA6F-147L
2 MPRA6G-155L, MPR6G-155LC MPEA6G-155L
2-1/2 MPEAA6G-168L
Two Speed Models
HP MPRA MPEA
1-1/2 MPRA6YF-174L, MPRA6YF-174LS
2 MPEA6YG-175L
MPEA6YG-175LS
2-1/2 MPEAA6YG-168L
MPEAA6YG-168LS
3
1. Do not connect system to a high pressure or city water system.
2. Use equipment only in a pool or spa installation.
3. Trapped air in system can cause explosion. BE SURE all air is out of system before operating or testing equipment.
Before pressure testing, make the following safety checks:
• Check all clamps, bolts, lids, and system accessories before testing.
• Release all air in system before testing.
• Tighten Sta-Rite trap lids to 30 ft. lbs. (4.1 kg-m) torque for testing.
• Water pressure for test must be less than 25 PSI (7.5 kg/cm2).
• Water Temperature for test must be less than 100oF. (38oC).
• Limit test to 24 hours. After test, visually check system to be sure it is ready for operation. Remove trap lid and retighten hand tight only.
NOTICE: These parameters apply to Sta-Rite equipment only. For non-Sta-Rite equipment, consult manufacturer.
INSTALLATION
Only qualified, licensed personnel should install pump and wiring.
Pump mount must: Be located away from corrosive or flammable liquids. Have enough ventilation to maintain air temperature at
less than the maximum ambient temperature rating (Max. Amb.) listed on the motor model plate. If this pump is installed in an enclosure/pump house, the enclosure must have adequate ventilation and air circulation to keep the temperature in the enclosure at or below the motor’s rated ambient temperature whenever the pump is running.
Be solid - Level - Rigid - Vibration free. (To reduce vibration and pipe stress, bolt pump to mount.)
Allow pump suction inlet height to be as close to water level as possible. Pump will not lift water more than 10'(3m).
Allow use of short, direct suction pipe (To reduce friction losses).
Allow for gate valves in suction and discharge piping. Have adequate floor drainage to prevent flooding. Be protected from excess moisture. Allow adequate access for servicing pump and piping.
Fire and burn hazard. Modern motors run at high temperatures. To reduce the risk of fire, do not allow leaves, debris, or foreign matter to collect around the pump motor. To avoid burns when handling the motor, let it cool for 20 minutes before trying to work on it.
NOTICE: When connecting threaded pipe directly to
IMPORTANT SAFETY INSTRUCTIONS
Always follow basic safety precautions with this equipment, including the following.
To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.
This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity.
SAVE THESE INSTRUCTIONS
NOTICE: Port threads are: Internal - 2" NPT for direct connection to pipe. External - 3-1/4" Buttress. Fits Sta-Rite U11-200P Union Collar for quick disconnect pipe connection.
Figure 1
STRAINER BASKET
DISCHARGE PORT
TO FILTER OR POOL
COVER
SUCTION
PORT FROM POOL
OR
VACUUM
FILTERS
PUMP MAY BE BOLTED TO LEVEL
FOUNDATION OR MOUNTING BRACKET
037 0893
4
pump, use Teflon tape or Plasto-Joint Stik to seal connections. Do not use pipe dope; pipe dope causes cracking in some plastics and may damage components in piping system.
When connecting pipe to pump with union half, use Teflon tape or Plasto-Joint Stik between pipe and union adapter. Union collar to pump should be assembled dry and hand-tight.
NOTICE: Pump suction and discharge connections have molded in thread stops. DO NOT try to screw pipe in beyond these stops.
Teflon Taping Instructions:
Use only new or clean PVC pipe fittings. Wrap male pipe threads with one to two layers of Teflon
tape. Cover entire threaded portion of pipe. Do not overtighten or tighten past thread stop in pump
port! If leaks occur, remove pipe, clean off old tape, rewrap
with one to two additional layers of tape and remake the connection.
NOTICE: Support all piping connected with pump!
Piping:
Use at least 2" (51mm) pipe. Increase size if a long run is needed.
To avoid strains on the pump, support both suction and discharge pipes independently. Place these supports near the pump.
To avoid a strain left by a gap at the last connection, start all piping at the pump and run pipe away from the pump.
To avoid airlocking, slope suction pipe slightly upward toward the pump.
NOTICE: To prevent flooding when removing pump for service, all flooded suction systems must have gate valves in suction and discharge pipes.
POOL PUMP SUCTION REQUIREMENTS
Pump suction is
hazardous and can trap and drown or disembowel bathers. Do not use or operate swimming pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose. Follow the guidelines below for a pump installation which minimizes risk to users of pools, spas, and hot tubs.
Entrapment Protection
The pump suction system must provide protection
against the hazard of suction entrapment or hair entrapment/entanglement.
Suction Outlet Covers
All suction outlet covers must be maintained. They must be replaced if cracked, broken, or missing.
See Page 5 for outlet cover certification requirements.
All suction outlets must have correctly installed, screw­fastened covers in place.
Suction Outlets Per Pump (Figure 2, Page 5)
Provide at least two hydraulically balanced main drains, with covers, as suction outlets for each circulating pump suction line. The centers of the main drains (suction outlets) on any one suction line must be at least three feet apart.
The system must be built so that it cannot operate with the pump drawing water from only one main drain (that is, there must be at least two main drains connected to the pump whenever it is running – see Figure 2, Page
5). However, if two main drains run into a single suction line, the single suction line may be equipped with a valve which will shut off both main drains from the pump (see Figure 2). More than one pump can be connected to a single suction line as long as the requirements above are met.
Hazardous suction. Can trap hair or body parts, causing severe injury or death.
Do not block suction.
5
Water Velocity
The maximum water velocity through the suction fitting or cover for any suction outlet must be 1.5 feet per second unless the outlet complies with the latest ASME/ANSI Specification for Suction Fittings For Use in Swimming Pools, Spas, Hot Tubs, and Whirlpool Bathtub Applications. In any case, do not exceed the suction fitting’s maximum designed flow rate.
If 100% of the pump’s flow comes from the main drain system, the maximum water velocity in the pump suction hydraulic system must be six feet per second or less even if one main drain (suction outlet) is completely blocked. The flow through the remaining main drain(s) must comply with the latest ASME/ANSI Specification for Suction Fittings For Use in Swimming Pools, Spas, Hot Tubs, and Whirlpool Bathtub Applications.
Testing and Certification
Suction outlet covers must have been tested by a nationally recognized testing laboratory and found to comply with the latest ASME/ANSI Specifications for Suction Fittings For Use in Swimming Pools, Spas, Hot Tubs, and Whirlpool Bathtub Applications.
Fittings:
Fittings restrict flow; for best efficiency use fewest possible fittings (but at least two suction outlets).
Avoid fittings which could cause an air trap.
Pool fittings must conform to International Association of Plumbing and Mechanical Officials (IAPMO) standards.
Use only non-entrapping suction fitting or double suction.
ELECTRICAL
Ground motor before connecting to electrical power supply. Failure to ground motor can cause
severe or fatal electrical shock hazard.
Do not ground to a gas supply line.
To avoid dangerous or fatal electrical shock, turn OFF power to motor before working on electrical
connections.
Ground Fault Circuit Interrupter (GFCI) tripping
indicates an electrical problem. If GFCI trips and will not reset, have a qualified electrician inspect and repair electrical system.
Exactly match supply voltage to nameplate
voltage. Incorrect voltage can cause fire or seriously damage motor and voids warranty. If in doubt consult a licensed electrician.
Voltage
Voltage at motor must be not more than 10% above or below motor nameplate rated voltage or motor may overheat, causing overload tripping and reduced component life. If voltage is less than 90% or more than 110% of rated voltage when motor is running at full load, consult power company.
Figure 2 – Recommended pump suction layout.
IAPMO Certified
Anti-entrapment
Cover or Suction Fitting,
screw-fastened to
Main Drain Sump
Suction Outlet
(Main Drain)
Valves OK between pump and Tee
At Least
3 Feet
No valves between Tee and Main Drains
IAPMO Certified
Anti-entrapment
Cover or Suction Fitting,
screw-fastened to
Main Drain Sump
Suction Outlet
(Main Drain)
Pump
2762 0197
6
Grounding/Bonding
Install, ground, bond and wire motor according to local or National Electrical Code requirements.
Permanently ground motor. Use green ground terminal provided under motor canopy or access plate (See Figure 3); use size and type wire required by code. Connect motor ground terminal to electrical service ground.
Bond motor to pool structure. Use a solid copper conductor, size No. 8 AWG (8.4 sq.mm) or larger. Run
wire from external bonding lug (see Figure 3) to reinforcing rod or mesh.
Connect a No. 8 AWG (8.4 sq.mm) solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of the swimming pool, spa, or hot tub and to all electrical equipment, metal piping or conduit within 5 feet (1.5 m) of the inside walls of swimming pool, spa, or hot tub.
Wiring
NOTICE: 3 phase models require magnetic motor starters and external overload protection. If in doubt about the procedure, consult a licensed electrician.
Pump must be permanently connected to circuit. Table I, Page 8, give correct wire and circuit breaker sizes for the pump alone. If other lights or appliances are also on the same circuit, be sure to add their amp loads to pump amp load before figuring wire and circuit breaker sizes. (If unsure how to do this or if this is confusing, consult a licensed electrician.) Use the load circuit breaker as the master on-off switch.
Install a Ground Fault Circuit Interrupter (GFCI) in circuit; it will sense a short-circuit to ground and disconnect power before it becomes dangerous to pool users. For size of GFCI required and test procedures for GFCI, see manufacturer’s instruction.
In case of power outage, check GFCI for tripping (which will prevent normal pump operation). Reset if necessary.
NOTICE: If you do not use conduit when wiring motor, be sure to seal wire opening on end of motor to prevent dirt, bugs, etc., from entering.
Risk of dangerous or fatal electrical shock. Be sure that power to the motor circuit is off before working on wiring, wiring connections, or motor. Re-
install the motor end cover and all other wiring covers before turning on the power.
Motor Switch Settings
Dual-voltage motors (motors that can operate at either 115 or 230 volts), are set at the factory to 230 volts. Do not change motor voltage setting if line voltage is 230 volts, or if you have a single voltage motor.
NOTE: Never wire a 115 volt motor to a 230 volt line.
Remove Motor End Cover
If you have a dual-voltage motor, and will connect it to 115 volts, follow the procedure below.
You will need to remove the motor end cover to change the voltage setting.
Your motor terminal board (located under the motor end
cover) should look like one of those below.
Plug Type Voltage Selector
To change to 115 volts:
1. Make sure power is off.
2. Pull the plug straight up.
Figure 3 – Typical ground screw and bonding lug locations.
Figure 5 – Voltage set to 230 volts, Plug Type.
Figure 4 - Removing motor end cover.
Bonding Lug
Green Ground Screw
A A
230V
115V
L2 L2
L1 L1
Ground Screw
Voltage Change Plug
Power Lead Terminals
7
3. Move and attach the plug at the 115 volt position.
The plug will now cover 2 metal tabs. The arrow on the plug will point to 115V.4. Attach the power lead wires to the power lead terminals. Make sure the wires are secure.
5. Attach the ground wire to the green ground screw
6. Reinstall the Motor end cover
Dial Type Voltage Selector
To change to 115 volts:
1. Make sure power is off.
2. Turn the dial counter-clockwise until 115 shows in
the dial window.
3. Attach the power lead wires to the power lead
terminals. Make sure the wires are secure.
4. Attach the ground wire to the green ground screw
5. Reinstall the Motor end cover.
To Wire a Two-Speed Motor
Wire the pump as shown in the diagram.
OPERATION
NOTICE: NEVER run pump dry. Running pump dry may damage seals, causing leakage and flooding. Fill pump with water before starting motor.
Before removing trap cover:
1. STOP PUMP before proceeding.
2. CLOSE GATE VALVES in suction and discharge pipes.
3. RELEASE ALL PRESSURE from pump and piping system.
If pump is being pressure tested, be sure pressure has been released before removing trap cover.
Do not block pump suction. To do so with body may cause severe or fatal injury. Small children
using pool must ALWAYS have close adult supervision.
Fire and burn hazard. Modern motors run at high temperatures. To reduce the risk of fire, do not allow leaves, debris, or foreign matter to collect around the pump motor. To avoid burns when handling the motor, let it cool for 20 minutes before trying to work on it. An automatic internal cutoff switch protects the motor
from heat damage during operation.
Priming Pump
Release all pressure from filter, pump, and piping system; see the filter owner’s manual.
In a flooded suction system (water source higher than pump), pump will prime itself when suction and discharge valves are opened.
If pump is not in a flooded suction system, unscrew and remove trap cover (see Figure 8); fill trap and pump with water.
Clean and inspect O-Ring; reinstall on trap cover.
Do not lubricate the trap cover O-Ring. The original equipment O-Ring contains a permanent internal lubricant.
NOTICE: If you replace the O-Ring with a non-internally lubricated O-Ring, you may need to apply a silicone based lubricant.
Replace trap cover on trap; turn clockwise to tighten cover. NOTICE: Tighten trap cover by hand only (no wrenches)!
Figure 7 – 2-Speed motor wiring diagram.
Figure 6 – Voltage set to 230 volts, Dial Type.
Ground Screw
Ground (Green)
Back of motor with Terminal Board
A
M
I
W
O
H
O
C
=
L
=
1
=
L2
2
L
A
L
Common
Power Supply for
Optional Timer.
L1
If using timer, Connect Timer Motor to Low Speed Only
Low Speed
High Speed
Remote
SPDT
Switch
230 Volt
Lines
Circuit
Protector
4558 0304
Power Lead Voltage Change Dial
Terminals
Minimum switch and timer amp rating must equal Branch Fuse Rating given in "Recommended Fusing and Wiring Data" table.
8
TABLE I - RECOMMENDED CIRCUIT BREAKER AND WIRING DATA
Serv. to Motor - Dist. in Ft. (M)
Motor Branch CB Max Load Voltage/ 0-100' 101-200' 201-300'
HP Rating Amps Amps Hz/Phase (0-30) (30-60) (60-90)
MPRA SERIES – SINGLE SPEED
3/4 20/15 13.4/6.7 115/230/60/1 12/14(3/2) 10/14(5.5/2) 8/14(8.4/2)
1 20/15 15.3/7.6 115/230/60/1 12/14(3/2) 8/14(8.4/2) 6/14(14/2)
1-1/2 25/15 19.2/9.6 115/230/60/1 10/14(5.5/2) 8/14(8.4/2) 6/12(14/3)
2 20 12.0 230/60/1 14(2) 14(2) 12(3)
MPEA SERIES – SINGLE SPEED
3/4 15/15 11.0/5.5 115/230/60/1 14/14(2/2) 10/14(5.5/2) 8/14(8.4/2)
1 20/15 13.8/6.9 115/230/60/1 12/14(3/2) 10/14(5.5/2) 8/14(8.4/2)
1-1/2 25/15 16.0/8.0 115/230/60/1 12/14(3/2) 8/14(8.4/2) 6/14(14/2)
2 15 10.1-3.7 230/60/1 14(2) 14(2) 12(3)
2-1/2 15 11.9-3.5 230/60/1 14(2) 14(2) 12(3)
2 15 10.4 230/60/1 14(2) 14(2) 12(3)
2-1/2 15 11.2 230/60/1 14(2) 14(2) 12(3)
MPFA SERIES – SINGLE SPEED
3/4 15/15 9.9/5.0 115/230/60/1 14/14(2/2) 10/14(5.5/2) 10/14(5.5/2)
1 20/15 13.4/6.7 115/230/60/1 12/14(3/2) 10/14(5.5/2) 8/14(8.4/2)
1-1/2 20/15 15.3/7.6 115/230/60/1 12/14(3/2) 8/14(8.4/2) 6/14(14/2)
MPRA SERIES – TWO SPEED
1-1/2 – 1/4 15 9.2/2.5 230/60/1 14(2) 14(2) 12(3)
MPEA SERIES – TWO SPEED
2 – 1/3 15 10.1/3.7 230/60/1 14(2) 14(2) 12(3)
2-1/2 – 1/2 15 11.9/3.5 230/60/1 14(2) 12(3) 12(3)
AWG
Wire Size
(mm2)
}
AWG
Wire Size
(mm2)
}
AWG
Wire Size
(mm2)
}
AWG
Wire Size
(mm2)
}
9
Pump should prime now. Priming time will depend on vertical length of suction lift and horizontal length of suction piping.
If pump does not prime, make sure that all valves are open, suction pipe end is under water, pump is not trying to lift water more than 10'(3m), and that there are no leaks in suction pipe. See Troubleshooting Guide, Page 14.
Storage/Winterizing:
NOTICE: Allowing pump to freeze will damage pump and void warranty!
NOTICE: Do not use anti­freeze solutions (except propylene glycol) in your pool/spa system. Propylene glycol, “RV antifreeze”, is non-toxic and will not damage plastic system components; other anti­freezes are highly toxic and may damage plastic components in the system.
Drain all water from pump and piping when expecting freezing temperatures or when storing pump for a long time (see instructions below).
Keep motor dry and covered
during storage.
To avoid condensation/corrosion problems, do not cover pump with plastic.
For outdoor/unprotected installations:
1. Enclose entire system in a weatherproof enclosure.
2. To avoid condensation/corrosion damage, allow ventilation; do not wrap system in plastic.
3. Use a 40% propylene glycol/60% water solution to protect pump to -50°F (-46°C).
Draining Pump
Explosion hazard. Purging the system with
compressed air can cause components to explode, with risk of severe injury or death to anyone nearby. Use only a low pressure (below 5 PSI), high volume blower when air purging the pump, filter, or piping.
1. Pump down water level below all inlets to the pool.
To avoid dangerous or fatal electrical shock hazard, turn OFF power to motor before draining
pump.
2. Remove trap cover and use low pressure air to blow accumulated water from the piping system. Use a pry bar or board to remove trap covers that have been overtightened or have taken a set and cannot be removed by hand. Lugs have been provided on the trap lid to use a lever or pry bar for loosening (see Figure 6).
3. Cap inlet piping after draining to keep water out of the pipes.
4. To prevent pump from freezing, remove trap cover and drain the tank body through the two drain plugs provided.
A. Gravity drain system as far as possible. B. Protect areas which retain water with non-toxic
propylene glycol antifreeze (“RV” antifreeze).
5. Clean pump thoroughly; replace trap cover.
NOTICE: Tighten trap cover by hand only (no wrenches)! If pump is not anchored, use caution to not break attached piping!
6. Be sure motor is kept dry and covered.
Figure 8 – Use a pry bar or board as shown to remove tight lid. Do not use a pry bar to tighten lid.
Hazardous suction. Can trap hair or body parts, causing severe injury or death.
Do not block suction.
TO REMOVE
OVERTIGHT
LID
BOARD
10
Startup For Winterized Equipment
1. Remove any temporary weather protection placed around system for shutdown.
2. Follow filter manufacturer’s instructions for reactivation of the filter.
3. Inspect all electrical wiring for damage or deterioration over the shutdown period. Have a qualified serviceman repair wiring as needed.
4. Inspect and tighten all
watertight connections.
5. Open all valves in suction and return piping.
6. Remove any winterizing plugs in piping system.
7. Drain all antifreeze from system.
8. Close all drain valves and replace all drain plugs in piping system.
9. Prime pump according to instructions on Page 9.
PUMP SERVICE
Pump should only be serviced by qualified personnel.
For best results, use only genuine Sta-Rite factory parts.
Be sure to prime pump (Page 9) before starting.
Before removing trap cover:
1. STOP PUMP before proceeding.
2. CLOSE GATE VALVES in suction and discharge
pipes.
3. RELEASE ALL PRESSURE from pump and piping
system.
To avoid dangerous or fatal electrical shock hazard, turn OFF power to motor before working
on pump or motor.
Aside from lubricating trap cover O-Ring, no lubrication or regular maintenance is needed beyond reasonable care and periodic cleaning of strainer basket. If shaft seal is worn or damaged, repair as follows:
Pump Dissasembly/Removing Old Seal
Disconnect power to pump motor.
Be sure valves on suction and return piping are closed before starting work.
Release all pressure by opening all vents before starting work.
1. Drain pump by removing drain plugs on bottom of pump body and trap body.
2. Be sure there is no pressure in trap body; remove cover (unscrew by turning counterclockwise).
3. Remove 6 nuts, lockwashers and flat washers holding seal plate to pump body. Pull seal plate and motor away from pump body. (You may have to
CAREFULLY use a screwdriver to separate body from seal plate.)
4. Remove seven screws and washers holding diffuser to seal plate. Remove diffuser.
5. Remove motor canopy. Being careful not to touch capacitor terminals, loosen capacitor clamp and move capacitor to one side.
6. Hold shaft with 7/16" open-end wrench on motor shaft flats.
7. Unscrew impeller from
shaft (turn counterclockwise when facing it). NOTICE: On 2 HP model, remove impeller screw (left hand thread - turn clockwise) and gasket before removing impeller. Inspect gasket for damage, cracks, etc. Replace if damaged.
8. Remove four screws holding seal plate to motor.
9. Place seal plate face down on flat surface and tap out ceramic seat (Figure 10).
10. Remove slinger from motor shaft and inspect for damage or abrasion.
11. Clean seal cavity in seal plate and clean motor shaft.
Figure 9 – Use a pry bar or board as shown to remove tight lid. Do not use a pry bar to tighten lid.
Hazardous voltage. Can shock, burn, or cause death.
Disconnect power before working on pump or motor.
Hazardous voltage. Can shock, burn, or cause death.
Disconnect power before working on pump or motor.
TO REMOVE
OVERTIGHT
BOARD
LID
11
Pump Reassembly/Installing New Seal
1. Ceramic seat must be clean and free of dirt, grease, dust, etc. Wet outer edge with small amount of liquid detergent; press ceramic seat into seal plate cavity firmly and squarely with finger pressure (Figure 11).
2. If ceramic seat will not locate properly, remove it, place face up on bench and reclean cavity. Ceramic seat should now locate.
3. If seat still will not locate properly, place a cardboard washer over the polished face and use a piece of 3/4" (19mm) standard pipe for pressing purposes. NOTICE: Be sure not to scratch or mar polished surface or seal will leak.
4. Replace slinger on end of motor shaft so that impeller sleeve will push it into position. If slinger shows signs of wear or damage, replace it.
5. Remount seal plate on motor. Tighten bolts to 60-80 inch-lbs. (69-92 kg/cm) torque.
6. Apply a small amount of liquid detergent to inside diameter of rotating half of seal.
7. Slide rotating seal member, polished carbon face out, over impeller sleeve until rubber drive ring hits back of impeller. NOTICE: Be sure not to nick or scratch polished seal face; seal will leak if face is damaged.
8. Screw impeller onto shaft (clockwise); this will automatically locate seal in seal plate. NOTICE: On 2 and 2-1/2 HP models; install impeller gasket and lock screw (left-hand thread ­turn counterclockwise). Torque lock screw to 50-55 inch-lbs. (57.6-63 kg/cm).
9. Mount diffuser on seal plate; tighten screws to 10­14 inch-lbs. (11.2-16.1 kg/cm) torque.
10. Assemble motor and seal plate to pump body with nuts, flat washers and lock washers. Torque nuts to 120-130 in-lbs. (138-150 kg/cm).
11. Prime pump according to instructions on Page 9.
TROUBLESHOOTING
GUIDE
Read and understand safety and operating
instructions in this manual before doing any work on pump!
Only qualified personnel should electrically test pump motor!
FAILURE TO PUMP; REDUCED CAPACITY OR DISCHARGE PRESSURE
Suction leaks/lost prime:
1. Pump must be primed; make sure that pump volute and trap are full of water. See priming instructions, Page 9.
2. Make sure there are no leaks in suction piping.
3. Make sure suction pipe inlet is well below the water level to prevent pump from sucking air.
4. If suction trap gasket is defective, replace it.
5. Make sure pump is not trying to lift water more than 10'(3m).
6. Make sure suction pipe is at least 2" (51mm) in diameter.
Clogged pipe/trap/impeller, worn impeller:
7. Make sure suction trap is not clogged; if it is, clean trap and strainer.
8. Make sure impeller is not clogged (follow steps 1 through 7 under “Removing Old Seal”, Page 11; check impeller for clogging; follow steps 7 through 11 under “Installing New Seal”, Page 11, for reassembly).
9. Impeller and diffuser may be worn. If so, order replacement parts from Repair Parts List, Pages 12 and 13.
Figure 10
Figure 11
Mechanical seal ceramic seat
Polished surface
Rubber surface
12
REPAIR PARTS LIST
DYNA-GLAS™ & DYNA-MAX™ POOL
PUMP
3/4 through 2-1/2 HP Models
Single Speed and Two Speed
Model No. HP Motor (Key No. 1)
Single Speed 115/230/60/1
MPRA6D-146L 3/4 A100DLL MPRA6E-147L 1 A100ELL MPRA6F-148L 1-1/2 A100FLL MPEA6D-146L 3/4 AE100DLL MPEA6E-147L 1 AE100ELL MPEA6F-148L 1-1/2 AE100FLL MPFA6D-176L 3/4 A100DLL MPFA6E-146L 1 A100ELL MPFA6F-147L 1-1/2 A100FLL
230/60/1
MPRA6G-155L 2 A100GLL MPEA6G-155L 2 AE100GLL MPEAA6G-168L 2-1/2 AE100G5LL
Two Speed 230/60/1
MPRA6YF-174L 1-1/2 A100FLL-Y MPRA6YF-174LS 1-1/2 A100FLL-Y MPEA6YG-175L 2 AE100GLL-Y MPEA6YG-175LS 2 AE100GLL-Y MPEAA6YG-168L 2-1/2 AE100G5LL-Y MPEAA6YG-168LS 2-1/2 AE100G5LL-Y
For quick disconnect pipe connections, purchase separately: Pkg. 188 2" Slip 1/2 Union Kit
or
Pkg. 189 2" NPT 1/2 Union Kit.
Note that these kits include both the inlet and outlet connectors.
Includes: U11-200P Union Collar - Qty 2 U9-362 O-Ring - Qty 2 U11-196PS 2" Slip adapter - Qty 2
or
U11-199PS 2" NPT adapter. - Qty 2
Box A
24
23
1
2
3
4
5
6
See
Box A
7
8
8A
8B
9
10
12
13
14
22
21
20
11
15A
See
19
Box A
18
17
16
15B
1169 0794
13
MPEA6F-148L
MPFA6F-147L MPEA6G-155L MPFA6D-176L MPEA6E-147L MPRA6F-148L MPRA6G-155L MPEA6D-146L MPFA6E-146L MPRA6F-148LC MPR6G-155LC MPEAA6G-168L MPRA6D-146L MPRA6E-147L MPRA6YF-174L MPEA6YG-175L MPEAA6YG
168L
Key Part MPRA6D-146LC MPRA6E-147LC MPRA6YF-174LS MPEA6YG-175LS
MPEAA6YG
168LS
No. Description Qty. 3/4 HP 1 HP 1-1/2 HP 2 HP 2-1/2 HP
2 Screw #10-32x1/2" 1 U30-692SS U30-692SS U30-692SS U30-692SS U30-692SS 3 Bonding Lug 1 U17-568 U17-568 U17-568 U17-568 U17-568 4 Slinger (MPFA, MPRA Series) 1 17351-0009 17351-0009 17351-0009 17351-0009 17351-0009 4 Slinger (MPEA Series) 1 C69-24 C69-24 C69-24 C69-24 C69-24 5 Seal Plate 1 C3-184P C3-184P C3-184P C3-184P C3-184P 6 Seal Plate Cord Ring 1 U9-373 U9-373 U9-373 U9-373 U9-373 7 Shaft Seal 1 37400-0027 37400-0027 37400-0027 37400-0027 37400-0027 8 Impeller* 1 C105-236P C105-236PB C105-236PC C105-236PDA C105-236PEA 8 Impeller (MPRA6Y, MPEA6Y
and MPEAA6Y only) 1 C105-236PF C105-236PGAB C105-236PEA
8 Impeller (MPFA6D, MPFA6E, MPFA6F only) 1 C105-236PJ C105-236P C105-236PB – 8A Gasket 1 33455-1047 33455-1047 8B Impeller Lock Screw 1 37337-6080 37337-6080
9 Diffuser 1 C1-270PB C1-270PC C1-270P C1-270P C1-270P
10 Diffuser O-Ring 1 U9-374 U9-374 U9-374 U9-374 U9-374 11 Tank and Trap Body (Only) 1 C76-58P C76-58P C76-58P C76-58P C76-58P 12 Trap Cover 1 C3-185P C3-185P C3-185P C3-185P C3-185P 13 Trap Cover O-Ring 1 U9-375 U9-375 U9-375 U9-375 U9-375
14 Trap Basket 1 C8-58P C8-58P C8-58P C8-58P C8-58P 15A Drain Plug 2 U178-920P U178-920P U178-920P U178-920P U178-920P 15B Mounting Screw 5/16-14x5/8" 2 U30-919SS U30-919SS U30-919SS U30-919SS U30-919SS
16 Base - Plastic 1 C4-77P C4-77P C4-77P C4-77P C4-77P
Base - Steel (LS Suffix) 1 17303-0113 17303-0113 17303-0113 17 Motor Pad - for Plastic Base 1 C35-45 C35-45 C35-45 C35-45 C35-45 17 Motor Pad - for Steel Base (LS Suffix) 1 C35-5 C35-5 C35-5 18 Screw #8-32x7/8" Rd. Hd. 7 U30-542SS U30-542SS U30-542SS U30-542SS U30-542SS 19 Lock Washer #8 Ext. Tooth 7 U43-21SS U43-21SS U43-21SS U43-21SS U43-21SS 20 Flat Washer 3/8" 6 U43-62SS U43-62SS U43-62SS U43-62SS U43-62SS 21 Lock Washer 3/8" 6 U43-12SS U43-12SS U43-12SS U43-12SS U43-12SS 22 Nut 3/8-16 Hex. nickel-plated brass 6 71403 71403 71403 71403 71403 23 Cap Screws 3/8-16x1-1/4" Hex. (LS Suffix) 2 U30-75SS U30-75SS U30-75SS
Lock Washer 3/8" (LS Suffix) 2 U43-12SS U43-12SS U43-12SS 24 Cap Screws 3/8-16x1" Hex. * 4 U30-74SS U30-74SS U30-74SS U30-74SS U30-74SS
Nameplate 1 32155-4071 32155-4071 32155-4071 32155-4071 32155-4071
Tag, “CAUTION This pump equipped with 1 61002-0002 61002-0002 61002-0002 61002-0002 61002-0002
mechanical shaft seal…”
Voltage Sticker 1 U27-153 U27-153 U27-153 U27-68 U27-68
REPAIR PARTS LIST
DYNA-GLAS™ & DYNA-MAX™ POOL PUMP
3/4 through 2-1/2 HP Models Single Speed and Two Speed
• Not illustrated. * Models with “LS” suffix use 2 only.
14
Electrical:
10. Pump may be running too slowly; check voltage at motor terminals and at meter while pump is running. If low, see wiring instructions or consult power company. Check for loose connections.
11. Pump may be too hot.
A. Check line voltage; if less than 90% or more
than 110% of rated voltage consult a licensed
electrician. B. Increase ventilation. C. Reduce ambient temperature. D. Tighten any loose connections.
MECHANICAL TROUBLES AND NOISE
1. If suction and discharge piping are not adequately supported, pump assembly will be strained. See “Installation”, Page 3.
2. Do not mount pump on a wooden platform! Securely mount on concrete platform for quietest performance.
Hazardous voltage. Can shock, burn, or cause death.
Disconnect power before working on pump or motor.
15
*S243*
S243 (Rev.A) 04-15-10
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