ST L4970A User Manual

®
L4970A
10A SW ITCHING REGULATOR
10A OUTPUT CURRENT
5.1V TO 40V OUTPUT VOLTAGE RANGE 0 TO 90% DUTY CYCLE RANGE INTERNAL FEED-FORWARD LINE REGULA-
TION INTERNAL CURRENT LIMITING PRECISE 5.1V ± 2% ON CHIP REFERENCE RESET AND POWER FAIL FUNCTIONS SOFT START INPUT/OUTPUT SYNC PIN UNDER VOLTAGE LOCK OUT WITH HYS-
TERETIC TURN-ON PWM LATCH FOR SINGLE PULSE PER PE-
RIOD VERY HIGH EFFICIENCY SWITCHING FREQUENCY UP TO 500KHz THERMAL SHUTDOWN CONTINUOUS MODE OPERATION
DESCRIPTION
The L4970A is a stepdown monolithic power switching regulator delivering 10A at a voltage variable from 5.1 to 40V.
BLOCK DIAGRAM
MULTIPOWER BCD TECHNOLOGY
Multiwatt15V
ORDERING NUMBER:
Realized with BCD mixed technology, the device uses a DMOS output transistor to obtain very high efficiency and very fast switching times. F eatures of the L4970A include reset and power fail for mi­croprocessors, feed forward line regulation, soft start, limiting current and thermal protection. The device is mounted in a 15-lead multiwatt plastic power package and requires few external compo­nents. Efficient operation at switching frequencies up to 500KHz allows reduction in the size and cost of external filter components.
L4970A
June 2000
This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice.
1/21
L4970A
ABSOLUTE MAXIMUM RATINGS
Symbol Parameter Value Unit
Input Voltage 55 V Input Operating Voltage 50 V Output DC Voltage
Output Peak Voltage at t = 0.1µs f = 200KHz
-1
-7 Maximum Output Current Internally Limited Bootstrap Voltage
Bootstrap Operating Voltage
V
65 + 15
9
Input Voltage at Pins 3, 12 12 V Reset Output Voltage 50 V Reset Output Sink Current 50 mA Input Voltage at Pin 5, 10, 11, 13 7 V Reset Delay Sink Current 30 mA Error Amplifier Output Sink Current 1 A Soft Start Sink Current 30 mA Total Power Dissipation at T
< 120°C 30 W
case
Junction and Storage Temperature -40 to 150 °C
, V
V
5
V
9
V
9
V
7
I
7
V
6
, V
V
3
12
V
4
I
4
10, V11, V13
I
5
I
10
I
12
P
tot
, T
T
j
stg
V V
V V
PIN CONNECTION
(Top view)
THERMAL DATA
Symbol Parameter Value Unit
R
th j-case
R
th j-amb
Thermal Resistance Junction-case max Thermal Resistance Junction-ambient max
1
35
°C/W °C/W
2/21
PIN FUNCTIONS
o
N
1 OSCILLATOR R
2 OSCILLATOR C
3 RESET INPUT Input of Power Fail Circuit. The threshold is 5.1V. It may be connected via a
4 RESET OUT Open Collector Reset/power Fail Signal Output. This output is high when the
5 RESET DELAY A C
6 BOOTSTRAP A C
7 OUTPUT Regulator Output. 8 GROUND Common Ground Terminal 9 SUPPLY VOLTAGE Unregulated Input Voltage.
10 FREQUENCY
COMPENSATION
11 FEEDBACK INPUT The Feedback Terminal of the Regulation Loop. The output is connected
12 SOFT START Soft Start Time Constant. A capacitor is connected between thi sterminal and
13 SYNC INPUT Multiple L4970A are synchronized by connecting pin 13 inputs together or via
14 V 15 V
Name Function
. External resistor connected to ground determines the constant charging
osc
ref start
current of C
. External capacitor connected to ground determines (with R
osc
switching frequency.
divider to the input for power fail function. It must be connected to the pin 14 an external 30K resistor when power fail signal not required.
supply and the output voltages are safe.
capacitor connected between this terminal and ground determines the
d
reset signal delay time.
boot
drive properly the internal D-MOS transistor.
A series RC network connected between this terminal and ground determines the regulation loop gain characteristics.
directly to this terminal for 5.1V operation; It is connected via a divider for higher voltages.
ground to define the soft start time constant.
an external syncr. pulse.
5.1V V Internal Start-up Circuit to Drive the Power Stage.
.
osc
capacitor connected between this terminal and the output allows to
Device Reference Voltage.
ref
osc
) the
L4970A
CIRCUIT OPERATION
(refer to the block dia-
gram) The L4970A is a 10A monolithic stepdown switching
regulator working in continuous mode realized in the new BCD Technology. This technology allows the in­tegration of isolated vertical DMOS power transistors plus mixed CMO S/Bi polar transis tors.
The device can deliver 10A at an output voltage adjustable from 5.1V to 40V, and contains diag­nostic and control functions that make it particu­larly suitable for microprocessor based systems.
BLOCK DIAGRAM
The block diagram shows the DMOS power tran­sistor and the PWM control loop. Integrated func­tions include a reference voltage trimmed to 5.1V
±
2%, soft start, undervoltage lockout, oscillator with feedforward control, pulse by pulse current limit, thermal shutdown and finally the reset and power fail circuit. The reset and power fail circuit provides an output signal for a microprocessor in­dicating the status of the system.
Device turn on is around 11V with a typical 1V hysteresis, this threshold provides a correct volt­age for the driving stage of the DMOS gate and the hysteresis prevents instabilities.
An external bootstrap capacitor charged to 12V by an internal voltage reference is needed t o pro­vide correct gate drive to t he power DMOS. The driving circuit is able to source and sink peak cur­rents of around 0.5A to the gate of the DMOS transistor. A typical switching time of the current in the DMOS transistor is 50ns. Due to the fast commutation switching frequencies up to 500kHz are possible.
The PWM control loop consists of a sawtooth os­cillator, error amplifier, comparator, latch and the output stage. An error signal is produced by com­paring the output voltage with the precise 5.1V 2% on chip reference. This error signal is then compared with the sawtooth oscillator, in order to generate a fixed frequency pulse width modulated drive for the output stage. A PWM latch is in­cluded to eliminate multiple pulsing within a pe­riod even in noisy environments. The gain and
3/21
±
L4970A
Figure 1:
Figure 2:
Feedforward Waveform
Soft Start Function
Figure 3:
4/21
Limiting Current Function
L4970A
stability of the loop can be adjusted by an exter­nal RC network connected to the output of the er­ror amplifier. A voltage feedforward control has been added to the oscillator, this maintains supe­rior line regulation over a wide input voltage range. Closing the loop directly gives an output voltage of 5.1V, higher voltages are obtained by inserting a voltage divider.
At turn on output overcurrents are prevented by the soft start function (fig. 2). The error amplifier is initially clamped by an external capacitor Css and allowed to rise linearly under the charge of an in­ternal constant current source.
Output overload protection is provided by a cur­rent limit circuit (fig. 3). The load current is sensed by an internal metal resistor connected to a com­parator. When the load current exceeds a preset threshold the output of the comparator sets a flip flop which turns off the power DMOS. The next clock pulse, from an internal 40kHz oscillator will reset the flip flop and the power DMOS will again conduct. This current protection method, ensures
Figure 4:
Reset and Power Fail Functions.
a constant current output when the system is overloaded or short circuited and limits the switching frequency, in this condition, to 40kHz.
The Reset and Power fail circuitry (fig 4) gener­ates an output signal when the supply voltage ex­ceeds a threshold programmed by an external voltage divider. The reset signal, is generated with a delay time programmed by an external ca­pacitor on the delay pin. When the supply voltage falls below the threshold or the output voltage goes below 5V the reset output goes low immedi­ately. The reset output is an open collector-drain.
Fig 4A shows the case when the supply voltage is higher than the threshold, but the output voltage is not yet 5V.
Fig 4B shows the case when the output is 5.1V but the supply voltage is not yet higher than the fixed threshold.
The thermal protection disables circuit operation when the junction temperature reaches about 150°C and has an hysterysis to prevent unstable conditions.
A
B
5/21
L4970A
ELECTRICAL CHARACTERISTICS
= 2.2nF, fSW = 200KHz typ, unless otherwise specified)
C
9
(Refer to the test circuit, T
= 25°C, Vi = 35V, R4 = 16KΩ,
j
DYNAMIC CHARACTERISTICS
Symbol Parameter Test Condition Min. Typ. Max. Unit Fig.
V
input Voltage Range (pin 9) Vo = V
i
I
V
o
Output Votage Vi = 15V to 50V
I
V
Line Regulation Vi = 15V to 50V
o
I
V
Load Regulation Vo = V
o
Io = 3A to 6A I
V
d
Dropout Voltage Between Pin 9 and 7
I
7L
Max. Limiting Current Vi = 15 to 50V 11 13 15 A 5
Io = 5A I
η Efficiency I
V Vo = 12V
I V Vo = 12V
SVR Supply Voltage Ripple
Reject.
V f = 100Hz; V
f Switching Frequency 180 200 220 KHz 5
f
V
T
f
max
Swiching Frequency
i
f
Temperature Stability of Swiching Frequency
j
Maximum Operating Switching Frequency
V
SECTION (pin 14)
ref
Voltage Stability of
Vi = 15V to 45V 2 6 % 5
Tj = 0 to 125°C1%5
Vo = V I
to 40V
ref
= 10A
o
= 5A; Vo = Vref
o
= 5A; Vo = Vref
o
ref
= 2A to 10A
o
= 10A
o
= 5A
o
= V
o
ref
= 10A
o
= V
o
ref
= 2VRMS; Io = 5A
i
= 10A; C9 = 1nF
o
= V
o
; R4 = 10K
ref
15 50 V 5
5 5.1 5.2 V 5
12 30 mV 5
10 20
0.55
1.1
80 85
92
75 80
87
30 50
0.8
1.6
mV mV
V V
% %
% %
56 60 dB 5
ref
500 KHz 5
5
5
5
5
Symbol Parameter Test Condition Min. Typ. Max. Unit Fig.
Reference Voltage 5 5.1 5.2 V 7 Line Regulation Vi = 15V to 50V 10 25 mV 7
14
Load Regulation I14 = 0 to 1mA 20 40 mV 7
14
14
Average Temperature
Tj = 0°C to 125°C 0.4 mV/°C7
Coefficient Reference
VV
V
T
14
V
Voltage
V
START
I
14 short
Short Circuit Current Limit V14 = 0 70 mA 7
SECTION (pin 15)
Symbol Parameter Test Condition Min. Typ. Max. Unit Fig.
V
VV
I
15 short
15
Reference Voltage 11.4 12 12.6 V 7 Line Regulation Vi = 15 to 50V 0.6 1.4 V 7
15
Load Regulation I15 = 0 to 1mA 50 200 mV 7
15
Short Circuit Current Limit V15 = 0V 80 mA 7
6/21
L4970A
ELECTRICAL CHARACTERISTICS
(continued)
DC CHARACTERISTICS
Symbol Parameter Test Condition Min. Typ. Max. Unit Fig.
V
V
9on
9 Hyst
I
9Q
I
9OQ
I
7L
Turn-on Threshold 10 11 12 V 7A Turn-off Hysteresys 1 V 7A Quiescent Current V12 = 0; S1 = D 13 19 mA 7A Operating Supply Current V12 = 0; S1 = C; S2 = B 16 23 mA 7A Out Leak Current Vi = 55V; S3 = A; V12 = 0 2 mA 7A
SOFT START
Symbol Parameter Test Condition Min. Typ. Max. Unit Fig.
I
12
V12Output Saturation Voltage I12 = 20mA; V9 = 10V
Soft Start Source Current V12 = 3V; V11 = 0V 70 100 130 µA7B
I
= 200µA; V9 = 10V
12
1
0.7
V V
ERROR AMPLIFIER
Symbol Parameter Test Condition Min. Typ. Max. Unit Fig.
V
10H
V
10L
I
10H
I
10L
I
11
G
V
High Level Out Voltage I10 = -100µA; S1 = C
V
= 4.7V
11
Low Level Out Voltage I10 = +100µA; S1 = C
V
= 5.3V;
11
Source Output Current V10 = 1V; S1 = E
V
= 4.7V
11
Sink Output Current V10 = 6V; S1 = D
V
= 5.3V
11
Input Bias Current RS = 10K 0.4 3 µA– DC Open Loop Gain V
VCM
R
S
= 10
SVR Supply Voltage Rejection 15 < V
R
= 10
S
V
OS
Input Offset Voltage RS = 50 210mV–
= 4V;
< 50V;
i
6V7C
1.2 V 7C
100 150 µA7C
100 150 µA7C
60 dB
60 80 dB
RAMP GENERATOR (pin 2)
7B 7B
Symbol Parameter Test Condition Min. Typ. Max. Unit Fig.
V
2
V
2
I
2
I
2
Ramp Valley S1 = C; S2 = B 1.2 1.5 V 7A Ramp Peak S1 = C; Vi = 15V
S2 = B; V
= 45V
i
2.5
5.5
V
V Min. Ramp Current S1 = A; I1 = 100µA 270 300 µA7A Max. Ramp Current S1 = A; I1 = 1mA 2.4 2.7 mA 7A
SYNC FUNCTION (pin 13)
Symbol Parameter Test Condition Min. Typ. Max. Unit Fig.
V
13
V
13
I
13L
I
13H
V
13
t
W
Low Input Voltage Vi = 15V to 50V; V12 = 0;
S1 = C; S2 = B; S4 = B
High Input voltage V12 = 0;
S1 = C; S2 = B; S4 = B
Sync Input Current with Low Input Voltage
Input Current with High Input Voltage
V13 = V2 = 0.9V; S4 = A; S1 = C; S2 = B
V13 = 3.5V; S4 = A;
S1 = C; S2 = B Output Amplitude 4 5 V – Output Pulse Width V
= 2.5V 0.3 0.5 0.8 µs–
thr
–0.3 0.9 V 7A
3.5 5.5 V 7A
0.4 mA 7A
2mA7A
7A 7A
7/21
L4970A
ELECTRICAL CHARACTERISTICS
(continued)
RESET AND POWER FAIL FUNCTIONS
Symbol Parameter Test Condition Min. Typ. Max. Unit Fig.
V
11R
V
11F
V
5H
V
5L
–I
5SO
I
5SI
V
4S
I
4
V
3R
V
3H
I
3
Figure 5:
Rising Threshold Voltage (pin 11)
Falling Threshold Voltage (pin 11)
Delay High Threshold Voltage
Delay Low Threshold Voltage
Delay Source Current V3 = 5.3V; V5 = 3V 40 60 80 µA7D Delay Sink Current V3 = 4.7V; V5 = 3V 10 mA 7D Out Saturation Voltage I4 = 15mA; S1 = B
Output Leak Current V4 = 50V; S1 = A
Rising Threshold Voltage V11 = V Hysteresys 0.4 0.5 0.6 V 7D Input Bias Current 1 3 µA7D
Test and Evaluation Board Circuit
Vi = 15 to 50V
V
= 5.3V
3
Vi = 15 to 50V
V
= 5.3V
3
Vi = 15 to 50V
V
14 = V11
V3 = 5.3V
Vi = 15 to 50V
V
14 = V11
V
= 4.7V
3
V
= 5.3V
3
V3 = 5.3V
14
V
ref
–120
4.77 V
V
ref
–100
ref
–200
V
ref
–80 V
ref
–160
V
mV
V
mV
4.95 5.1 5.25 V 7D
1 1.1 1.2 V 7D
0.4 V 7D
100 µA7D
4.95 5.1 5.25 V 7D
7D
7D
TYPICAL PERFORMANCES (using evaluation board) : n = 83% (V V
o RIPPLE
Line regulation = 5mV (V Load regulation = 15mV (I
= 35V ; Vo = V
i
; Io = 10A ; fSW = 200KHz)
REF
= 30mV (at 10A) with output filter capacitor ESR ≤ 60m
= 15 to 50V)
i
= 2 to 10A)
o
For component values, refer to test circuit part list.
8/21
L4970A
Figure 6a:
P.C. Board (components side) and Components Layout of Figure 5 (1:1 scale).
PARTS LIST
R1 = 30K C1, C2 = 3300µF 63VL EYF (ROE
= 10K C3, C4, C5, C6 = 2.2µF
R
2
R3 = 15K C7 = 390pF Film
= 16K C8 = 22nF MKT 1817 (ERO)
R
4
= 22 0,5W
R
5
= 4K7 C9 = 2.2nF KP1830
R
6
= 10 C10 = 220nF MKT
R
7
= see tab. A C11 = 2.2nF MP1830
R
8
= OPTION **C12, C13, C14 = 220µF 40VL EKR
R
9
= 4K7 C15 = 1µF Film
R
10
R11 = 10 D1 = MBR 1560CT (or 16A/60V or equivalent) L1 = 40µH core 58071 MAGNETICS
* 2 capacitors in parallel to increase input RMS current capability ** 3 capacitors in parallel to reduce total output ESR
27 TURNS Ø 1,3mm (AWG 16) COGEMA 949178
Table A
V
12V 15V 18V 24V
0
R
9
4.7k
4.7k
4.7k
4.7k
R
7
6.2kW
9.1k 12k 18k
Table B
SUGGESTED BOOTSTRAP CAPACITORS
Operating Frequency Bootstrap Cap.c10
f = 20KHz 680nF
f = 50KHz 470nF f = 100KHz 330nF f = 200KHz 220nF f = 500KHz 100nF
9/21
L4970A
Figure 6b: P.C. Board (Back side) and Components Layout of the Circuit of Fig. 5. (1:1 scale)
Figure 7: DC Test Circuits
10/21
Figure 7A
L4970A
Figure 7B
11/21
L4970A
Figure 7D
Figure 7C
12/21
L4970A
Figure 8: Quiescent Drain Current vs. Supply
Voltage (0% duty cycle - see fig. 7A).
Figure 10: Quiescent Drain Current vs. Duty
Cycle
Figure 9: Quiescent Drain Current vs. Junction
Temperature (0% duty cycle).
Figure 11: Reference Voltage (pin14) vs. V
(see
i
fig. 7)
Figure 12: Reference Voltage (pin 14) vs.
Junction Temperature (see fig. 7)
Figure 13: Reference Voltage (pin15) vs. V
fig. 7)
(see
i
13/21
L4970A
Figure 14: Reference Voltage (pin 15) vs.
Junction Temperature (see fig. 7)
Figure 16: Switching Frequency vs. Input
Voltage (see fig. 5)
Figure 15: Reference Voltage 5.1V (pin 14)
Supply Voltage Ripple Rejection vs. Frequency
Figure 17: Switching Frequency vs. Junction
Temperature (see fig 5)
Figure 18: Switchin g Frequency vs. R 4 ( s ee fig. 5)
14/21
Figure 19: Max. Duty Cycle vs. Frequency
L4970A
Figure 20: Supply Voltage Ripple Rejection vs.
Frequency (see fig. 5)
Figure 22: Load Transient Response (see fig. 5)
Figure 21: Line Transient Response (see fig. 5)
Figure 23: Dropout Voltage Between Pin 9 and
Pin 7 vs. Current at Pin 7
Figure 24: Dropout Voltage Between Pin 9 and
Pin 7 vs. Junction Temperature
Figure 25: Power Dissipation (device only) vs.
Input Voltage
15/21
L4970A
Figure 26: Power Dissipation (device only) vs.
Output Voltage
Figure 28: Efficiency vs. Output Current
Figure 27: Heatsink Used to Derive the Device’s
Power Dissipation R
- Heatsink =
th
case
amb
P
d
T
T
Figure 29: Efficiency vs. Output Voltage
Figure 30: Efficiency vs. Output Voltage
16/21
Figure 31: Open Loop Frequency and Phase
Response of Error Amplifier (see fig.7C)
Figure 32: Power Dissipation Derating Curve
L4970A
Figure 33: A5.1V/12V Multiple Supply. Note the Synchronization between the L4970A and the L4974A
17/21
L4970A
Figure 34: 5.1V / 10A Low Cost Application
Figure 35: 10A Switching Regulator, Adjustable from 0V to 25V.
18/21
Figure 36: L4970A’s Sync. Example
L4970A
19/21
L4970A
DIM.
Dia1 3.65 3.85 0.144 0.152
MIN. TYP. MAX. MIN. TYP. MAX.
A 5 0.197 B 2.65 0.104 C 1.6 0.063 D 1 0.039 E 0.49 0.55 0.019 0.022 F 0.66 0.75 0.026 0.030
G 1.02 1.27 1.52 0.040 0.050 0.060 G1 17.53 17.78 18.03 0.690 0.700 0.710 H1 19.6 0.772 H2 20.2 0.795
L 21.9 22.2 22.5 0.862 0.874 0.886 L1 21.7 22.1 22.5 0.854 0.870 0.886 L2 17.65 18.1 0.695 0 .713 L3 17.25 17.5 17.75 0.679 0.689 0.699 L4 10.3 10.7 10.9 0.406 0.421 0.429 L7 2.65 2.9 0.104 0.114
M 4.25 4.55 4.85 0.167 0.179 0.191
M1 4.63 5.08 5.53 0.182 0.200 0.218
S 1.9 2.6 0.075 0.102
S1 1.9 2.6 0.075 0.102
mm inch
OUTLINE AND
MECHANICAL DATA
Multiwatt15 V
20/21
L4970A
Information furnishe d is beli eved to be accu rate and reliable. However, STMicroelec tronics assumes no res ponsibility for the consequences of use of such i nformation nor for any i nfringement of patents or ot her rights of third par ties which may result from its use. No license i s granted by impli cation or otherwis e under any patent or patent righ ts of STMicroelect ronics. Specifica tion mentioned in this publication are subject to change without notic e. This public ation supers edes and replaces all information prev iously supplied. STMic roelec tronic s products are not authorized for use as critical components in life support devices or systems without express written approval of STMicroelectronics.
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