SPX Cooling Technologies SD25 User Manual
SD25 Series
Electric Screwdrivers
User’s Manual
Rev B, June 2004
39-30-40409
24-Hour
Technical Support
Toll Free in the U.S. and Canada:
1-877-224-7377
All other countries:
(001) 248-596-0600
between 8 a.m. and 5 p.m.
Eastern Standard Time (EST)
NOTE: The part number for the Visual Supervisor (VS) software
program is 464000-03300.
NOTE: A variety of related technical manuals in .pdf format
may be downloaded from www.gsetechmotive.com.
Click on the Technical Info button in the red, left-hand
frame. Select Technical Documentation. Scroll through
the list to find the title of the product you require, and
click!
NOTE: View our latest product literature in .pdf format in
multiple languages at www.gsetechmotive.com. Click on
the Product button in the red, left-hand frame. Select
Product Brochures. Scroll through the list for the name
of the product for which you would like more information,
and click!
SPX GSE tech-motive tool manufactures products under the GSE and tech-motive tool® brand names.
Information and technical diagrams in this manual are subject to change without notice. tech-motive tool is
a registered trademark. Products and services referred to in this book may be either trademarks and/or
registered trademarks of their respective owners.
© 2003-2004 SPX CORPORATION. ALL RIGHTS RESERVED.
LIMITED WARRANTY
SPX GSE tech-motive tool warrants its PRODUCTS to be free from defects in materials and workmanship for the
lesser of (1) one year from the date of shipment from the manufacturing facility in Michigan, U.S.A. OR
(2) one-million cycles except for the products noted below:
GSE tech-motive crowfoot, tubenut and hold & drive heads 250,000 cycles
rd
3
-party crowfoot, tubenut, hold-and-drive torque multiplier or other heads manufacturer’s warranty
56 and 116 Series nutrunners 500,000 cycles
PRODUCTS include GSE tech-motive tool brand fastening tools, controllers and cables, GSE brand sensors an d
instruments, and anti-lock brake testing systems. Fuses and batteries are not covered under warranty.
For PRODUCTS verified as defective at SPX GSE tech-motive tool’s manufacturing facility,
SPX GSE tech-motive tool shall have the option, in its sole discretion, to repair or replace the products or
components. SPX GSE tech-motive tool shall not be liable for any installation charges, expenses of the Buyer for
repairs or replacement, damages from delay or loss of use, or other indirect or consequential damages of any kind.
The warranty does not cover any product that has been modified without the approval of SPX GSE tech-motive tool,
used for a purpose other than that for which it was intended, used in a manner inconsistent with any instructions,
subjected to unusual physical stress, environmental or electrical conditions, or whose original identification marks
have been removed or altered.
Whenever the PRODUCTS are to be incorporated in a system, the design of which originated with the Buyer,
SPX GSE tech-motive warrants only that the PRODUCTS shall be free of defects in materials and workmanship and
offers no other warranty.
In the event that a product is repaired or replaced under the terms of the warranty, the warranty period for the
repaired or replacement product shall be limited to the remaining portion of the original warranty.
Any warranty extended by the original manufacturer of peripheral equipment, such as printers, recorders, plotters,
etc., included with a SPX GSE tech-motive tool product or system shall be extended to the Buyer and shall be the
only warranty offered.
Transportation charges for materials shipped to the manufacturing facility for warranty repair are to be paid by the
Buyer. SPX GSE tech-motive tool will pay for shipping to return items repaired or replaced under warranty.
THIS LIMITED WARRANTY IS EXCLUSIVE, AND SPX GSE tech-motive tool MAKES NO OTHER WARRANTY OF
ANY KIND WHATSOEVER, WHETHER EXPRESSED, IMPLIED OR STATUTORY, WITH RESPECT TO THE
PRODUCTS OR PARTS MANUFACTURED BY IT, WHETHER AS TO MERCHANTABILITY, FITNESS FOR A
PARTICULAR PURPOSE OR ANY OTHER MATTER OR WARRANTY OF ANY KIND. No agent, employee or
representative of SPX GSE tech-motive tool has the authority to bind SPX GSE tech-motive tool in any affirmation,
representation, or warranty concerning the Products or parts except as stated her ein.
THIS REMEDY SHALL BE THE EXCLUSIVE REMEDY AVAILABLE FOR ANY NONCONFORMITIES IN
MATERIALS OR WORKMANSHIP, OR FOR ANY DAMAGES RESULTING FROM ANY OTHER CAUSE
WHATSOEVER. SPX GSE tech-motive tool SHALL NOT, IN ANY EVENT, BE LIABLE FOR ANY SPECIAL,
INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, NATURE OR DESCRIPTION,
WHETHER FOR NONCONFORMITIES IN MATERIALS OR WORKMANSHIP UNDER ANY WARRANTY, IN
CONTRACT, TORT, NEGLIGENCE, STRICT LIABILITY, OR FOR ANY OTHER REASON.
CUSTOMER SATISFACTION
Please Read This!
As a valued customer, your opinion and satisfaction are important to SPX GSE tech-motive
tool. Please let us know what you think of our product(s).
Write the part number and serial number of the product(s) you have purchased before you begin our
brief online survey. The numbers are located on a sticker affixed to the handle of the nutrunner or
screwdriver, and exterior or interior of the controller.
Tool Label
Controller Label
Part Number
Serial Number
Part Number
Serial Number
To complete the survey:
1. Visit our website www.gsetechmotive.com
2. Click the Customer Satisfaction Survey link located below the gray buttons in the red, left-hand frame.
3. Fill in the fields and click the appropriate choices.
4. Click the “Submit to GSE tech-motive tool” button.
Preface
Our GSE tech-motive tool SD25 Series Screwdriver is easy to operate and comes with a manual that
includes instructions to help you use it safely, make minor adjustments, and perform routine
maintenance.
Who Should Use This Manual
This manual is written for the engineers and technicians, who will set up, use and maintain
GSE tech-motive tool SD25 Series screwdrivers.
How to Use This Manual
This manual introduces you to the SD25 Series Screwdriver and provides general safety and electrical
safety guidelines for using it, and covers installation, adjustment, calibration and troubleshooting of
the screwdrivers.
For the latest revision of drawings, please contact our Technical Service Department at
1-248-596-0600.
Conventions
The following conventions are used throughout this manual for the safety of personnel, equipment,
software, and data. The conventions include warnings, cautions, and notes, as follows:
WARNING!
!
CAUTION!
NOTE:
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It can be dangerous to personnel and/or machine systems,
if operating instructions are not followed. The information
appears in a box in italicized boldface type.
There may be damage to equipment, and loss of software
and data, if operating instructions are not followed. The
information is indented and in italicized boldface type.
Information that adds to your knowledge of the equipment
and/or software. The information is indented and italicized.
June 2004 T-40409-A Page i
SD25 Series Screwdrivers
Abbreviations
The most common abbreviations used throughout this manual are:
DCM device control module
EEPROM electrically erasable programmable read only memory
ESD electro-static discharge
ITI intelligent tool interface
LED light-emitting diode
STM standard test method
TCM tool control module
VS Visual Supervisor is the setup, fastening, data collection and diagnostics software
program designed by SPX GSE tech-motive tool
References
CS2000 Mini Controller Hardware Overview Manual (part number 39-30-38810)
CS2000/CS4000 Mini Controller and CS4100 Controller Network and Interface Supplement
(part number 30-30-40477)
Mobile Fastening System II (MFS II) User’s Guide (part number 39-30-37700)
Visual Supervisor User’s Guide (part number 39-30-34823)
Page ii T-40409-A 39-30-40409
Contents
Preface ..................................................................................................................................... i
Who Should Use This Manual..........................................................................................i
How to Use This Manual...................................................................................................i
Conventions.......................................................................................................................i
Abbreviations....................................................................................................................ii
References ........................................................................................................................ii
SD25 Series Screwdrivers..................................................................................................... 1
Electro-static Discharge (ESD) ......................................................................................2
Think Safety First!.................................................................................................................. 3
General Machine Safety.................................................................................................. 3
Electrical Safety............................................................................................................... 5
Contents
Getting Started....................................................................................................................... 6
Viewing Screwdriver Functions..................................................................................... 7
Installing the Screwdriver............................................................................................... 8
Using Visual Supervisor Setup...................................................................................... 9
Tightening a Fastener................................................................................................... 11
Loosening a Fastener ................................................................................................... 11
Reversing the Screwdriver........................................................................................... 12
Attaching a Pistol Grip Handle..................................................................................... 12
Mapping Screwdriver Functions ........................................................................................14
Disabling the Push-to-Start Function.......................................................................... 14
Enabling the Push-to-Start Function........................................................................... 15
Mapping Outputs for a Single-Spindle........................................................................ 16
Mapping Outputs for a Single-Spindle........................................................................ 17
Troubleshooting Your Screwdriver.................................................................................... 19
Maintaining Your Screwdriver ............................................................................................ 20
Reading the Screwdriver Part Numbers........................................................................... 21
Specifications and Parts ..................................................................................................... 22
Specifications................................................................................................................ 22
Screwdriver Accessories.............................................................................................. 23
June 2004 T-40409-A Page iii
SD25 Series Screwdrivers
(This page is left blank intentionally.)
Page iv T-40409-A 39-30-40409
SD25 Series Screwdrivers
Thank you for purchasing the GSE tech-motive tool SD25 Series Screwdriver, available in in-line and
pistol grip versions.
The SD25 Series In-line Screwdriver is a compact, lightweight tool of aluminum construction,
weighing one pound and measuring 9.4-in length. It provides a push-to-start output spindle and/or
trigger-start for operator preference, a forward/reverse direction button, high intensity headlights, and
torque good, high and low indicator lights. It also has a multi-purpose (auxiliary) button that can be
used for a variety of functions.
SD25 Series In-line Screwdriver
The SD25 Series Pistol Grip Screwdriver is the In-line screwdriver with an attached lightweight
aluminum pistol grip handle (part number 49-SD-10111).
Each SD25 Series Screwdriver has the capability to interface to a computer through a laptop computer
attached to the GSE tech-motive tool CS2000 Mini Controller or CS2100 Controller.
SD25 Series Pistol Grip Screwdriver
NOTE:
Other accessories are available for the SD25 Series screwdrivers.
For more information, please visit our website at
http://www.gsetechmotive.com
then click on the Products button.
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June 2004 T-40409-A Page 1
SD25 Series Screwdrivers
Electro-static Discharge (ESD)
The SD25 Series Screwdriver is well suited for use in electro-static discharge (ESD) safe work areas.
The screwdriver has been tested and meets the requirements of ESD Standard (S) 20.20, and also
section 5.1.3 of ESD Standard Test Methods (STM) 13.1.
Page 2 T-40409-A 39-30-40409
Think Safety First!
Working with fastening tools can be dangerous if safe and proper procedures are not followed. As
with all machinery, certain hazards can be involved with the operation of the product. Using these
tools with caution will considerably lessen the possibility of personal injury. If, however, safety
precautions are overlooked or ignored pers onal injury to the operator can result.
Always use common sense and exercise caution when using these tools. They can produce torque that,
unless properly compensated for, could cause personal injury. Remember, your personal safety is your
responsibility.
Only GSE tech-motive tool-qualified service technicians should perform the procedures covered in
this manual. If you are an operator or service technician, you should become familiar with the
contents of this manual before operating, servicing, or performing maintenance on any part of the
fastening system, including the SD25 Series screwdrivers. Familiarization with all components of the
system can minimize the possibility that an accident or injury might occur.
SPX GSE tech-motive tool assumes no responsibility for personal injury or damage to equipment
resulting from misuse of these tools. After reviewing this manual you should also review all safety
procedures provided by your company and the equipment installer.
WARNING!
!
Failure to follow these rules can result in serious personal
injury.
General Machine Safety
• FOR YOUR OWN SAFETY READ THE INSTRUCTION MANUAL THOROUGHLY
PRIOR TO OPERATING THE TOOL.
• DO NOT WORK IN A DANGEROUS ENVIRONMENT. Do not use power tools in a
damp or wet location or explosive atmosphere, or expose them to rain, oils, or corrosive
fluids.
• KNOW THE LOCATION OF POWER DISCONNECTS PRIOR TO OPERATING
THIS EQUIPMENT.
• KEEP ALL ELECTRICAL PANELS CLOSED DURING OPERATION. High voltage
present inside enclosure panels can result in personal injury. Do NOT bypass or defeat
electrical safety devices. Turn the power actuator to the OFF position prior to any
servicing or maintenance of the controller.
• OBSERVE ALL GOVERNMENT AND/OR COMPANY POWER LOCKOUT
STANDARDS.
• NEVER OPERATE SOLENOID VALVES, LIMIT SWITCHES OR RELAYS
MANUALLY as this practice can create dangerous, unexpected machine movements.
June 2004 T-40409-A Page 3
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