Spraytech 0552067, 0552066 User Manual

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SprayTECH

1770 Fernbrook Lane

Minneapolis, MN 55447

Te chnical Assistance/

Order Entry:

Fax - Technical Assistance:

Fax - Order Entry:

1-800-526-5362 1-800-525-9501 1-800-528-4826

www.spraytechinc.com

EPX2455

Advantage Series Piston Pump

Owner’s Manual

Do not use this equipment

before reading this manual!

NOTE: This manual contains important warnings and

Model Numbers: 0552066 Upright Cart Complete 0552067 Low Boy Cart Complete

instructions. Please read and retain for reference.

Important Safety Information · Read all safety information before

operating the equipment. SAVE THESE INSTRUCTIONS.

This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury.

To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

HAZARD: INJECTION INJURY

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.

The maximum operating range of the sprayer is 3100 PSI / 21.4

MPa uid pressure.

PREVENTION:

• NEVER aim the gun at any part of the body.

• Do not aim the gun at, or spray any person or animal.

• NEVER allow any part of the body to touch the uid stream. DO NOT allow body to touch a leak in the uid hose.

• NEVER put your hand in front of the gun. Gloves will not

provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the pump off, and

release all pressure before servicing, cleaning the tip or

guard, changing tip, or leaving unattended. Pressure will

not be released by turning off the motor. The PRIME/

SPRAY valve or pressure bleed valve must be turned to

their appropriate positions to relieve system pressure.

Refer to the PRESSURE RELIEF PROCEDURE

described in this manual.

• ALWAYS keep the tip guard in place while spraying. The tip guard provides some protection but is mainly a warning

device.

• ALWAYS remove the spray tip before ushing or cleaning

the system.

• Paint hose can develop leaks from wear, kinking and

abuse. A leak can inject material into the skin. Inspect

the hose before each use. Do not use hose to lift or pull

equipment.

• NEVER use a spray gun without a working trigger lock and

trigger guard in place.

• All accessories must be rated at or above 3100 PSI / 21.4

MPa. This includes spray tips, guns, extensions, and hose.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and relieve the pressure in accordance with the PRESSURE RELIEF PROCEDURE described in this manual.

• Verify that all connections are secure before operating the

unit. Unsecured parts may eject at great force or leak a

high pressure uid stream causing severe injury.

• Always engage the trigger lock when not spraying. Verify

the trigger lock is functioning properly.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is

important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

HAZARD: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials

can be harmful if inhaled or come in contact with the body. Vapors can cause severe nausea, fainting, or

poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be

inhaled. Read all instructions supplied

with the mask to be sure it will provide the

necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating manufacturer.

HAZARD: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of ammable vapors. Solvent and paint fumes can

explode or ignite.

• Do not spray in a conned area.

• Avoid all ignition sources such as static electric sparks, open ames, pilot lights, electrical appliances, and hot objects. Connecting or disconnecting power cords or working light switches can make sparks. Paint or solvent owing through the equipment is able to result in static

electricity.

• Do not smoke in spray area.

• Fire extinguisher must be present and in good working

order.

• Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump

contains arcing parts that emit sparks and can ignite vapors.

• The equipment and objects in and around the spray area

must be properly grounded to prevent static sparks.

• Keep area clean and free of paint or solvent containers, rags and other ammable materials.

• Use only conductive or grounded high pressure uid hose. Gun must be grounded through hose connections.

• For electric units — power cord must be connected to a

grounded circuit.

• Always ush unit into a separate metal container, at low pump pressure, with spray tip removed. Hold gun rmly

against side of container to ground container and prevent static sparks.

• Follow the material and solvent manufacturer’s warnings and instructions. Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent

manufacturer’s safety instructions.

• Use extreme caution when using materials with a ashpoint below 70ºF (21ºC). Flashpoint is the temperature that a uid can produce enough vapors to

ignite.

• Plastic can cause static sparks. Never hang plastic to

enclose a spray area. Do not use plastic drop cloths when spraying ammable materials.

• Use lowest possible pressure to ush equipment.

• Do not spray onto pump assembly.

Important Safety Information · Read all safety information before

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

operating the equipment. SAVE THESE INSTRUCTIONS.

HAZARD: EXPLOSION HAZARD DUE TO

INCOMPATIBLE MATERIALS

Will cause property damage or severe injury.

PREVENTION:

• Do not use materials containing bleach or

chlorine.

• Do not use halogenated hydrocarbon solvents such as bleach, mildewcide, methylene chloride and 1,1,1 trichloroethane. They are not compatible with aluminum.

• Contact your coating supplier about the compatibility of material with aluminum.

HAZARD: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Read all instructions and safety precautions before

operating equipment.

• Follow all appropriate local, state, and national codes governing ventilation, re prevention, and operation.

• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction

Standards should be consulted.

• Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specications and safety requirements of the

pump manufacturer.

• All hoses, ttings, and lter parts must be secured before

operating spray pump. Unsecured parts can eject at great

force or leak a high pressure uid stream causing severe

injury.

• Before each use, check all hoses for cuts, leaks, abrasion

or bulging of cover. Check for damage or movement of couplings. Immediately replace the hose if any of these

conditions exist. Never repair a paint hose. Replace it with another grounded high-pressure hose.

• Do not kink or over-bend the hose. Airless hose can develop leaks from wear, kinking and abuse. A leak can

inject material into the skin.

• Do not expose the hose to temperatures or pressures in excess of those specied by manufacturer.

• Do not spray outdoors on windy days.

• Wear clothing to keep paint off skin and hair.

• Do not operate or spray near children. Keep children away from the equipment at all times.

• Do not overreach or stand on an unstable support. Keep

effective footing and balance at all times.

• Use lowest possible pressure to ush equipment.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the inuence of drugs or alcohol.

• For electric units — Always unplug cord from outlet before working on equipment.

• Do not use the hose as a strength member to pull or lift the

equipment.

• Do not lift by cart handle when loading or unloading.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by

providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate

grounding plug. The plug must be plugged into an outlet that

is properly installed and grounded in accordance with all local

codes and ordinances.

WARNING - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not

connect the green grounding wire to either at blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be

connected to the grounding pin.

Check with a qualied electrician or serviceman if the grounding

instructions are not completely understood, or if you are in doubt

as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the proper outlet installed by a qualied electrician.

IMPORTANT: Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

Specications

Gallons per minute (GPM) ........ 0.85 (3.2 LPM)

Maximum tip sizes .................... One gun - 0.029”

Two guns - 0.017”

Maximum pressure ................... 3100 PSI (21.4 MPa)

Power ....................................... 1.95 HP PMDC brushless motor,

120VAC

Weight ...................................... 80 lbs. (36.3 kg)

Maximum hose length .............. 300’ (91.4 m)

Table of Contents

Siphon

Tube

Pressure

Control

Knob

Oil Cup

Fuse

Fluid

Section

Filter

Motor

PRIME/ SPRAY Valve

Outlet Fitting

Return Hose

•

Priming and

Cleaning Zone

(minimum PSI)

0 = OFF

(0 PSI)

Pressure Control Knob

8 = 3100 PSI (maximum PSI)

Safety Precautions ................................................................... 2

Specications ........................................................................... 3

General Description ................................................................. 4

Operation ................................................................................... 4

Setup ................................................................................... 4

Preparing to Paint................................................................ 4

Painting ............................................................................... 5

Pressure Relief Procedure .................................................. 6

Spraying .................................................................................... 6

Spraying Technique ............................................................ 6

Practice ............................................................................... 6

Unclogging the Spray Tip .................................................... 7

Cleanup .....................................................................................7

Cleaning the Spray Tip ........................................................ 7

Maintenance .............................................................................. 7

General Repair and Service Notes...................................... 7

Replacing the PRIME/SPRAY Valve ................................... 8

Replacing the Filters............................................................ 8

Replacing the Motor Assembly (with Electronic Control) .... 9

Replacing the Gears............................................................ 9

Replacing the Transducer ................................................. 10

Servicing the Fluid Section ................................................ 10

Troubleshooting ..................................................................... 12

Parts List ................................................................................. 18

Main Assembly .................................................................. 18

Drive Assembly ................................................................. 19

Fluid Section Assembly ..................................................... 20

Upright Cart Assembly ...................................................... 21

Filter Assembly .................................................................. 21

Suction Set Assembly (low boy) ........................................ 22

Low Boy Cart Assembly .................................................... 22

Labels ................................................................................ 22

Electrical Schematic .......................................................... 23

Accessories ....................................................................... 23

Limited Warranty .................................................................... 24

Setup

Perform the following procedure before plugging in the power

cord of an electric unit.

1. Ensure that the siphon tube and the return hose are

attached and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” airless

spray hose to the outlet tting on the sprayer. Tighten

securely.

3. Attach an airless spray gun to the spray hose. Using two

wrenches (one on the gun and one on the hose), tighten

securely.

NOTE: Do not attach the tip to the spray gun yet.

Remove the tip if it is already attached.

Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer.

4. Make sure the pressure control knob is in the “0” (OFF)

position.

5. Fill the oil cup with approximately one tablespoon of

separating oil (P/N 0279920).

IMPORTANT: Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.

6. Make sure the electrical service is 120V, 15 amp

minimum.

7. Plug the power cord into a properly grounded outlet at

least 25’ from the spray area.

IMPORTANT: Always use a minimum 12 gauge, three-wire extension cord with a grounded plug. Never remove the third prong or use an adapter.

General Description

This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this Owner’s Manual

carefully for proper operating instructions, maintenance, and safety information.

Operation

This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.

Preparing a New Sprayer

If this sprayer is new, it is shipped with test uid in the uid

section to prevent corrosion during shipment and storage. This

uid must be cleaned out of the system thoroughly with mineral

spirits before spraying paint.

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.

2. Place the return hose into a metal waste container.

3. Move the PRIME/SPRAY valve down to the PRIME

position.

4. Turn on the sprayer and set the pressure to minimum by

turning the pressure control knob to the “1” or “2” position.

5. Allow the sprayer to run for 15–30 seconds to ush the

test uid out through the return hose and into the waste

container.

6. Turn off the sprayer by moving the pressure control knob to

the “0” position.

Preparing to Paint

Before painting, it is important to make sure that the uid in the system is compatible with the paint that is going to be used.

NOTE: Incompatibleuidsandpaintmaycausethe

valves to become stuck closed, which would require disassembly and cleaning of the

sprayer’suidsection.

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate

solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

2. Place the return hose into a metal waste container.

3. Move the PRIME/SPRAY valve down to the

PRIME position.

NOTE: Hold the return hose in the waste

container when moving the PRIME/ SPRAY valve to PRIME in case the sprayer is pressurized.

4. Set the pressure to minimum by turning

the pressure control knob to the “1” or “2”

position.

5. Allow the sprayer to run for 15–30 seconds to ush the old solvent out through the return hose and into the metal waste

container.

6. Turn off the sprayer off by moving the pressure control knob to the “0” position.

NOTE: Make sure that the spray gun does not have a tip

or tip guard installed.

7. Move the PRIME/SPRAY valve up to the SPRAY position.

8. Turn on the sprayer and set the pressure to minimum by turning the pressure control

knob to the “1” or “2” position.

9. Unlock the gun by turning the gun trigger lock to the

unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

10. Trigger the gun into the metal waste container until the old

solvent is gone and fresh solvent is coming out of the gun.

11. Lock the gun by turning the gun trigger lock to the locked

position.

12. Set down the gun and increase the pressure by turning the pressure control knob slowly clockwise to the “4” or “5”

position.

13. Check the entire system for leaks. If leaks occur, turn off

the sprayer and follow the “Pressure Relief Procedure” in this manual before tightening any ttings or hoses.

14. Follow the “Pressure Relief Procedure” in this manual

before changing from solvent to paint.

Be sure to follow the pressure relief procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

Painting

1. Place the siphon tube into a container of paint.

2. Place the return hose into a metal waste container.

3. Move the PRIME/SPRAY valve down to the

PRIME position.

NOTE: Hold the return hose in the waste

container when moving the PRIME/ SPRAY valve to PRIME in case the sprayer is pressurized.

4. Turn on the sprayer and set the pressure to minimum by turning the pressure control

knob to the “1” or “2” position.

5. Allow the sprayer to run until paint is coming through the return hose into the metal waste

container.

6. Turn off the sprayer by moving the pressure control knob to the “0” position.

7. Remove the return hose from the waste container and place

it in its operating position above the container of paint.

8. Move the PRIME/SPRAY valve up to the SPRAY position.

9. Turn on the sprayer and set the pressure

to minimum by turning the pressure control

knob to the “1” or “2” position.

10. Unlock the gun by turning the gun trigger lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

11. Trigger the gun into the metal waste container until all air and solvent is ushed from the spray hose and paint is owing freely from the gun.

12. Lock the gun by turning the gun trigger lock to the locked

position.

13. Turn off the sprayer by moving the pressure control knob

to the “0” position.

14. Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals.

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.

15. Turn on the sprayer and set the pressure to minimum by

turning the pressure control knob to the “1” or “2” position.

16. Increase the pressure by turning the pressure control knob slowly clockwise and test the spray pattern on a

piece of cardboard. Adjust the pressure control knob until

the spray from the gun is completely atomized. Try to keep the pressure control knob at the lowest setting that maintains good atomization.

NOTE: Turning the pressure up higher than needed to

atomize the paint will cause premature tip wear and additional overspray.

Pressure Relief Procedure

Keep stroke smooth and at an even speed.

Even coat throughout

Approximately

10 to 12 inches

Heavy Coat

Do not flex wrist while spraying.

Light Coat Light Coat

Approximately

10 to 12 inches

Right way

Wrong way

Proper way to trigger the spray gun

Approximately

10 to 12 inches

Keep stroke

even

Start stroke End strokePull trigger Release triggerKeep steady

Good spray pattern

Paint tailing pattern

Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

1. Lock the gun by turning the gun trigger lock to the locked

position.

2. Turn the pressure control knob to the “0” (OFF) position.

3. Unlock the gun by turning the gun trigger lock to the unlocked position.

4. Hold the metal part of the gun rmly

to the side of a metal container to ground the gun and avoid a build up of static electricity.

5. Trigger the gun to remove any pressure that may still be in the hose.

6. Lock the gun by turning the gun trigger lock

to the locked position.

7. Move the PRIME/SPRAY valve down to the

PRIME position.

Spraying

The spray gun should be triggered by turning it on and off with each stroke. This will save paint and avoid paint buildup at the end of the stroke. Do not trigger the gun during the middle of a stroke. This will result in an uneven spray and splotchy

coverage.

NOTE: Whensprayingblockller,masticsorhighsolid

coating,removethegunlterandhighpressure lterscreens.

Spraying Technique

The key to a good paint job is an even coating over the entire

surface. This is done by using even strokes. Keep your arm

moving at a constant speed and keep the spray gun at a constant distance from the surface. The best spraying distance is 10 to 12

inches between the spray tip and the surface.

Keep the spray gun at right angles to the surface. This means moving your entire arm back and forth rather than just exing your wrist.

Keep the spray gun perpendicular to the surface, otherwise one end of the pattern will be thicker than the other.

Overlap each stroke by about 30%. This will ensure an even

coating.

When you stop painting, lock the gun trigger lock, turn the pressure control knob counterclockwise to its lowest setting and set the PRIME/SPRAY valve to PRIME. Turn the ON/OFF switch to the OFF position and unplug the sprayer.

Practice

1. Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.

2. Set the pressure to minimum by turning the pressure

control knob to the “1” or “2” position.

3. Move the PRIME/SPRAY valve up to the SPRAY position.

4. Turn the pressure control knob clockwise to

its highest setting. The paint hose should

stiffen as paint begins to ow through it.

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to

check the spray pattern.

8. Use the lowest pressure setting

necessary to get a good spray pattern. If the pressure is set

too high, the spray pattern will

be too light. If the pressure is

set too low, tailing will appear or the paint will spatter out in gobs rather than in a ne

spray.

Cleanup

Do not use gasoline to clean the sprayer.

Special cleanup instructions for use with flammable solvents:

• Always ush spray gun preferably outside and at least one

hose length from spray pump.

• If collecting ushed solvents in a one gallon metal container, place it into an empty ve gallon container, then ush solvents.

• Area must be free of ammable vapors.

• Follow all cleanup instructions.

IMPORTANT: The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

2. Remove the gun tip and tip guard and clean with a brush

using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate

solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.

5. Move the PRIME/SPRAY valve down to the

PRIME position.

NOTE: Hold the return hose in the waste

container when moving the PRIME/ SPRAY valve to PRIME in case the sprayer is pressurized.

6. Turn on the sprayer and set the pressure

to minimum by turning the pressure control

knob to the “1” or “2” position.

7. Allow the solvent to circulate through the unit and ush the paint out of the return hose into the metal waste container.

8. Turn off the sprayer by moving the pressure

control knob to the “0” position.

9. Move the PRIME/SPRAY valve up to its SPRAY position.

10. Turn on the sprayer and set the pressure to minimum by turning the pressure control

knob to the “1” or “2” position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

11. Trigger the gun into the metal waste container until the paint is ushed out of the hose and solvent is coming out

of the gun.

12. Continue to trigger the spray gun into the waste container

until the solvent coming out of the gun is clean.

13. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

14. Unplug the sprayer and store in a clean, dry area.

IMPORTANT: Do not store the unit under pressure.

Cleaning the Spray Tip

1. Flush the gun with solvent immediately after the work is

completed.

2. Oil the sliding pins to prevent them from seizing up.

Do not attempt to clean the tip with your finger.

Do not use a needle or other sharp pointed instrument to clean the tip. The hard tungsten carbide is brittle and can be chipped.

Maintenance

Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer: Phillips Screwdriver 3/8” Hex Wrench Needle Nose Pliers 5/16” Hex Wrench Adjustable Wrench 1/4” Hex Wrench Rubber Mallet 3/16” Hex Wrench Flat-blade Screwdriver 5/32” Hex Wrench

1. Before repairing any part of the sprayer, read the instructions carefully, including all warnings.

IMPORTANT: Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer

does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the

Troubleshooting section to help identify other possible problems.

3. Make sure that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective

equipment may be required depending on the type of

cleaning solvent. Always contact the supplier of solvents

for recommendations.

4. If you have any further questions concerning your

SprayTECH Airless Sprayer, call SprayTECH:

Technical Service (U.S.) .......................1-800-526-5362

Fax ................................................ 1-800-525-9501

NOTE: For long-term or cold weather storage, pump

mineral sprits or Pump Saver Plus through the entire system.

Replacing the PRIME/SPRAY Valve

Dowel Pin

Cam Base

Valve Stem

Filter

Housing

Valve Housing Assembly

Gasket

Valve Handle

Groove Pin

Filter Body

Core

Spring

Filter

O-ring

Filter

Housing

Gun Housing

Filter

Handle

Handle Seal

Part Number

Application Filter

Type

Color of Filter Body

0089960 Synthetic resin,

enamels, clean varnishes, stains azures

Extrafine red

0089959 Base coat enamels,

primer enamels, fillers, marking paints, textured enamels

Fine yellow

0089958 Emulsions,

latex paints, acrylic paints

Medium white

0089957 Heavy bodied latex,

blockfillers, elastometrics

Coarse green

Perform the following procedure using PRIME/SPRAY valve replacement kit P/N 0507690.

1. Drive the groove pin out of the valve handle.

2. Remove the valve handle and the cam base.

3. Using a wrench, loosen and remove the valve housing

assembly.

4. Make sure the gasket is in place and thread the new valve housing assembly into the lter block. Tighten securely with a wrench.

5. Place the cam base over the valve housing assembly.

Lubricate the cam base with grease and line up the cam with the lter block using the dowel pin.

6. Line up the hole on the valve stem with the hole in the

valve handle.

7. Insert the groove pin into the valve handle and through the

valve stem to secure the valve handle in position.

Gun Filter

1. Pull the bottom of the trigger

guard forward so that it

comes loose from the handle assembly.

2. Loosen and remove the handle

assembly from the gun head.

3. Pull the old lter out of the gun

head.

4. Slide the new lter, tapered end rst, into the gun head.

5. Make sure the handle seal is in position and thread the handle assembly into the gun head until secure.

6. Snap the trigger guard back onto the handle assembly.

Choosing the Correct Spray Gun Filter

Use the proper gun lter based on the type of material being applied as shown below.

Replacing the Filters

Pump Filter

1. Loosen and remove the lter housing by hand. Pull the lter

out of the pump manifold.

2. Slip the lter off of the lter

support spring.

3. Inspect the lter. Based on

inspection, clean or replace the

lter.

4. Inspect the lter seal. Based on

inspection, clean or replace the

lter seal.

5. Slide the new or cleaned lter over the lter support spring with

the adapter in place. Push the

lter into the center of the pump

manifold.

6. Slide the lter housing over the lter and thread it into the pump

manifold until secure.

NOTE: Thelterhousingshould

be hand-tightened, but

makesurethelter

housing is seated fully into the pump manifold.

NOTE: For more detail, part number information, and

an assembly drawing, please see the G-10 XL Airless Spray Gun Owner’s Manual (P/N 0296237).

Replacing the Motor Assembly (with

Electronic Cover

Motor Shroud

Motor Shroud Screws

Motor

Baffle Assembly

Housing Gasket

Electronic Control Assembly

Motor Mounting Screw

Electronic Cover

Screw

Gearbox Housing

Front End Bell

Assembly

Armature Gear

1st Stage Gear

2nd Stage Gear

Front Gear Box

Assembly

Housing Gasket

Electronic Control)

Electrostatic discharge (ESD) potential could cause damage to electronic control. Use SprayTECH ESD wrist strap P/N 0507958 or equivalent when working on electronic control with electronic cover removed.

1. Perform the Pressure Relief Procedure and unplug the sprayer.

2. Turn the pressure control knob to the “1” or “2” position to make sure the power supply has discharged.

3. Loosen and remove the four motor shroud screws.

Remove the motor shroud.

4. Release the tie wrap on the top of the bafe assembly and slip the bafe assembly down off of the motor.

5. Loosen and remove the three electronic cover screws. Lift

the electronic cover off of the electronic control assembly on the motor.

6. At the electronic control assembly:

a. Disconnect the white wire coming from the power cord and

the white wire coming from the relay.

b. Disconnect the three wires coming from the potentiometer.

7. Loosen and remove the three motor mounting screws.

8. Pull the motor out of the gearbox housing.

9. With the motor removed, inspect the gears in the gearbox housing for damage or excessive wear. Replace the

gears, if necessary.

10. Install the new motor into the gearbox housing. Make sure

the housing gasket is positioned properly.

11. Secure the motor with the three motor mounting screws.

12. Reconnect the wires to the electronic control assembly (refer to the electrical schematic in the Parts List section of this manual).

13. Position the electronic cover over the electronic control

assembly. Secure the electronic cover with the three electronic cover screws.

IMPORTANT: Use only SprayTECH electronic cover screws to secure the electronic cover (see Drive Assembly parts list). Use of any other screws may damage the electronic control assembly.

14. Slip the bafe assembly up and around the motor. Secure the bafe assembly with the tie wrap.

15. Slide the motor shroud over the motor.

16. Secure the motor shroud with the four motor shroud screws.

Replacing the Gears

1. Perform the Pressure Relief Procedure and unplug the unit.

2. Turn the pressure control knob to the “1” or “2” position to make sure the power supply has discharged.

3. Loosen and remove the four motor shroud screws.

Remove the motor shroud.

4. Release the tie wrap on the top of the bafe assembly and slip the bafe assembly down off of the motor.

5. Loosen and remove the three electronic cover screws. Lift

the electronic cover off of the electronic control assembly on the motor.

6. At the electronic control assembly:

a. Disconnect the white wire coming from the power

cord and the white wire coming from the relay.

b. Disconnect the three wires coming from the

potentiometer.

7. Loosen and remove the three motor mounting screws.

8. Pull the motor out of the gearbox housing.

9. Inspect the armature gear on the end of the motor for damage or excessive wear. If this gear is completely worn

out, replace the motor.

10. Remove and inspect the 1st stage gear and 2nd stage

gear assemblies for damage or excessive wear. Replace,

if necessary.

11. Remove and inspect the front gear box assembly for

damage or excessive wear. If damaged or worn, replace

the front gear box assembly.

NOTE: Cleanandrellthegearboxcavityuptotherear

face of each gear with grease (P/N 9870307).

12. Install the motor into the gearbox housing. Make sure the housing gasket is positioned properly.

13. Secure the motor with the three motor mounting screws.

14. Reconnect the wires to the electronic control assembly (refer to the electrical schematic in the Parts List section of this manual).

15. Position the electronic cover over the electronic control

assembly. Secure the electronic cover with the three electronic cover screws.

16. Slip the bafe assembly up and around the motor. Secure the bafe assembly with the tie wrap.

17. Slide the motor shroud over the motor.

18. Secure the motor shroud with the four motor shroud screws.

Replacing the Transducer

Transducer

Transducer Cap

Inner Seal

Motor Shroud

Transducer

Grommet

Motor Shroud Screws

Electronic

Control

Assembly

Mounting Plate

To Filter

Retaining Ring

Connecting Pin

Slider Assembly

Crankshaft

Jam Nut

Cylinder

Inlet Valve Housing

Viton O-Ring

O-ring

Inlet Valve Seat

Inlet Valve Ball

Inlet Valve Cage

Cylinder

1. Perform the Pressure Relief Procedure and unplug the unit.

2. Turn the pressure control knob to the “1” or “2” position to make sure the power supply has discharged.

3. Loosen and remove the four motor shroud screws.

Remove the motor shroud.

4. At the electronic control assembly, disconnect the black

wire coming from the transducer.

5. Pull the grommet out of the mounting plate and slide it up the shaft of the transducer until it is clear of the mounting plate.

6. Using a wrench, loosen and remove the transducer from the lter housing. Carefully thread the transducer wire out

through the mounting plate. Replace the transducer cap and inner seal, if damaged.

7. Slide the grommet off of the old transducer and onto the new transducer.

8. Thread the new transducer wire through the mounting

plate and up to the electronic control assembly.

9. Thread the new transducer into the lter housing and tighten securely with a wrench.

NOTE: Make sure the transducer cap and inner seal on

the transducer are in place before threading the

transducerintothelterhousing.

10. Push the grommet into the mounting plate.

11. Connect the transducer wire to the electronic control assembly (refer to the electrical schematic in the Parts List section of this manual).

12. Slide the motor shroud over the motor.

13. Secure the motor shroud with the four motor shroud screws.

Servicing the Fluid Section

Use the following procedures to service the valves and repack the uid section.

1. Loosen and remove the four front cover screws. Remove

the front cover.

2. Position the crankshaft/slider assembly at the bottom,

dead-center of its stroke so that the connecting pin and retaining ring are visible below the slider assembly. This is

done by turning the sprayer on and off in short bursts until

the connecting pin is visible below the slider housing.

3. Turn off and unplug the unit.

4. Remove the return hose from the clamp on the siphon tube.

5. Unscrew the siphon tube/suction set from the inlet valve.

6. Loosen and remove the high-pressure hose from the nipple on the back of the cylinder of the uid section.

7. Slide the retaining ring up on the

slider assembly to expose the connecting pin.

8. Push the connecting pin forward

through the slider assembly and

piston. The connecting pin will

fall into a recessed area of the

gear box housing where it can be

retrieved.

9. Using a wrench, turn the jam nut counterclockwise to loosen it from

the gear box housing.

10. Turn the uid section counterclockwise to remove it from

the gear box housing.

11. Place the uid section cylinder

upright in a vise by clamping on

the wrench ats.

NOTE: Do not over-tighten the vise. Damage to the

12. Loosen and remove the inlet

13. Remove the inlet valve cage, inlet

14. Clean out any debris in the inlet

15. Using a wrench, remove the

16. Slide the piston rod out through

17. Inspect the piston rod for wear

18. Remove the upper packing

19. Remove the adapter and lower packing assembly from the

NOTE: Be careful not to scratch, score, or otherwise

cylinder may occur.

valve housing from the cylinder.

valve ball, inlet valve seat, and

o-ring from the inlet valve.

valve housing and examine the housing and the inlet valve seat. If the seat is damaged, reverse or replace the seat.

upper seal retainer.

the bottom of the cylinder.

and replace if necessary.

assembly from the top of the cylinder.

bottom of the cylinder.

damage the cylinder during removal of the packings.

PTFE Back-Up Ring

20. Remove the cylinder from the vise.

21. Insert the connection pin through the hole at the top of the piston rod and clamp each end of the connecting pin in the vise. This

will hold the piston rod in position

for disassembly.

Upper Seal Retainer

Upper Support Ring

Upper Packing Assembly

NOTE: Do not clamp the piston

rod directly in the vise. Damage to the piston rod will occur.

Cylinder

22. Using a 3/8” hex wrench, loosen

and remove the outlet valve retainer from the piston rod.

23. Remove the outlet valve seat,

outlet valve ball, nylon washer,

outlet valve cage, and outlet valve seal from the piston rod.

24. Clean out any debris and examine

Lower Packing Assembly

Adapter

the retainer and outlet valve seat. If the seat is damaged, reverse or replace the seat.

25. Clean and inspect the outlet valve cage and outlet valve

Piston Rod

ball. Replace if they are worn or

damaged.

26. Reassemble the outlet valve

assembly into the piston rod in

the reverse order of how it was

disassembled. Torque the outlet valve retainer to 12 ft. lbs.

27. Remove the piston rod from the

vise.

28. Clean the cylinder. Inspect the cylinder for damage and replace if necessary.

29. Place the cylinder upright in a vise by clamping on the wrench ats.

30. Locate the new upper and lower

Outlet Valve Seal

Outlet Valve Cage

Nylon Washer

Outlet Valve Ball

Outlet Valve Seat

Outlet Valve Retainer

packings and remove the pre-form tools. Save the upper packing pre-form tool for use as the

piston insertion tool later in this procedure.

NOTE: Do not remove the pre-form tools from the upper

and lower packings until immediately before they are installed into the cylinder.

31. Pack the areas between the packing lips with grease. Lubricate the o-rings on the

Install upper packing

with raised lip

facing down.

exterior of the packings with

grease.

32. Insert the upper packing into the

top of the cylinder with the raised lip on the packing facing down

Raised Lip

toward the cylinder.

33. Insert the upper support ring on top of the upper packing.

34. Thread the upper seal retainer into

Large Beveled Edge

the cylinder and torque to 25-30 ft.

lbs.

35. Rotate the cylinder in the vise so that the bottom end is facing up.

36. Insert the lower packing partially into the bottom of the cylinder with

the large beveled edge facing

toward the cylinder (beveled edge will be facing up when the cylinder

Install lower packing so large beveled edge will

be facing up when the

cylinder is upright.

is upright).

37. Push the lower packing assembly into position using the lower packing insertion tool (see Fluid Section Assembly parts list for lower packing insertion tool P/N).

NOTE: Coat the piston insertion tool (i.e. upper packing

pre-form tool) and the piston rod with grease before inserting them into the cylinder.

38. Place the piston insertion tool over the top of the piston rod.

39. Insert the piston rod into the bottom of the cylinder, through the lower packing assembly, through the upper

packing assembly, and out through the upper seal retainer.

NOTE: Make sure the raised lip on the bottom of the

lower packing is fully outside the packing around the piston rod after insertion of the piston rod.

40. Remove the piston insertion tool from the top of the piston rod.

41. Turn the jam nut counterclockwise until it is ush against

the top of the cylinder.

42. Lubricate the threads on the cylinder with anti-seize

compound. Remove the cylinder from the vise.

43. Thread the cylinder into the gear box housing, turning

clockwise. When the connecting pin hole on the piston rod lines up with the hole in the slider assembly, insert the

connecting pin.

44. Slide the retaining ring down over the connecting pin.

45. Continue to turn the cylinder clockwise until the jam nut is ush against the gear box housing.

NOTE: If the nipple on the cylinder does not face

the back of the unit, turn the cylinder counterclockwise until the nipple faces the back of the unit. Do not turn the cylinder more than one full turn.

46. Once the nipple is positioned, turn the jam nut clockwise

until it contacts the gear box housing.

47. Tighten the jam nut with a wrench to tighten it against the

gear box housing.

48. Attach the high-pressure hose to the nipple on the back of the cylinder and tighten with a wrench. Do not kink the

hose.

NOTE: For low rider units, make sure the hose does not

touch the cart frame. If it does, reposition the nipple by turning the cylinder until the hose is clear of the frame and the nipple is within 45º of the back of the unit.

49. Insert the adapter into the bottom of the cylinder.

50. Making sure that the Viton o-ring and PTFE back-up ring

are lubricated and in place, reassemble the inlet valve assembly and and thread it into the cylinder. Tighten the

inlet valve housing until the o-ring engages, then continue to tighten until snug. Once snug, tighten an additional 1/8–1/4 turn.

51. Thread the siphon tube/suction set into the inlet valve

housing and tighten securely. Make sure to wrap the threads on the down tube/siphon hose adapter with PTFE

tape before assembly.

52. Replace the return hose into the clamp on the siphon tube.

53. Place the front cover on the gearbox housing and secure

in position using the four front cover screws.

54. Turn on the sprayer by following the procedure in the “Operation” section of this manual and check for leaks.

NOTE: Repacking kit P/N 0551687 is available. For best

results use all parts supplied in this kit.

Troubleshooting

Problem

A. The unit will not run.

B. The unit will not prime.

C. The unit will not build or

maintain pressure.

D. Fluid leakage at the upper end

of the uid section.

E. Excessive surge at the spray

gun.

F. Poor spray pattern.

G. The unit lacks power.

Cause

1. The unit is not plugged in.

2. Tripped breaker.

3. The pressure is set too low (pressure

control knob set at minimum setting does

not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.

1. The PRIME/SPRAY valve is in the SPRAY

position.

2. Air leak in the siphon tube/suction set.

3. The pump lter and/or inlet screen is

clogged.

4. The siphon tube/suction set is clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not set properly.

4. The pump lter, gun lter, or inlet screen is

clogged.

5. Material ows from the return hose when the PRIME/SPRAY valve is in the SPRAY

position.

6. Air leak in the siphon tube/suction set.

7. There is external uid leak.

8. There is an internal uid section leak (packings are worn and/or dirty, valve balls are worn).

9. Worn valve seats

10. Motor powers but fails to rotate

1. The upper packings are worn.

2. The piston rod is worn.

1. Wrong type of airless spray hose.

2. The spray tip worn or too large.

3. Excessive pressure.

1. The spray tip is too large for the material being used.

2. Incorrect pressure setting.

3. Insufcient uid delivery.

4. The material being sprayed is too viscous.

1. The pressure adjustment is too low.

2. Improper voltage supply.

Solution

1. Plug the unit in.

2. Reset the breaker.

3. Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting.

4. Inspect or take to a SprayTECH authorized service

center.

5. Allow motor to cool.

1. Rotate the PRIME/SPRAY valve clockwise to the

PRIME position.

2. Check the siphon tube/suction set connection and

tighten or re-tape the connection with PTFE tape.

3. Remove the pump lter element and clean. Remove

the inlet screen and clean.

4. Remove the siphon tube/suction set and clean.

1. Replace the spray tip following the instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a smaller orice following the instructions that came with the

spray gun.

3. Turn the pressure control knob clockwise to increase

the pressure setting.

4. Remove the pump lter element and clean. Remove the gun lter and clean. Remove the inlet screen

and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/suction set connection and tighten or re-tape the connection with PTFE tape.

7. Check for external leaks at all connections. Tighten

connections, if necessary.

8. Clean the valves and service the uid section following the “Servicing the Fluid Section” procedure

in the Maintenance section of this manual.

9. Reverse or replace the valve seats following the “Servicing the Fluid Section” procedure in the

Maintenance section of this manual.

10. Take unit to a SprayTECH authorized service center.

1. Repack the pump following the “Servicing the Fluid Section” procedure in the Maintenance section of this

manual.

2. Replace the piston rod following the “Servicing the Fluid Section” procedure in the Maintenance section

of this manual.

1. Replace hose with a minimum of 50’ of 1/4”

grounded textile braid airless paint spray hose.

2. Replace the spray tip following the instructions that came with the spray gun.

3. Rotate the pressure control knob counterclockwise to

decrease spray pressure.

1. Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray

gun.

2. Rotate the pressure control knob to adjust the pressure for a proper spray pattern.

3. Clean all screens and lters.

4. Add solvent to the material according to the

manufacturer’s recommendations.

1. Rotate the pressure control knob clockwise to

increase the pressure setting.

2. Reconnect the input voltage for 120V AC.

Notes

Consignes de sécurite important · Lire toutes ces consignes avant

d’utiliser l’appareil. GARDER CES CONSIGNES.

Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.

Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives figurant dans ce manuel. Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.

DANGER : INJECTION CUTANÉE

Le jet de haute pression produit par cet appareil peut transpercer la peau et les tissus sous-jacents, causant des blessures graves pouvant entraîner l’amputation.

NE PAS TRAITER ce type de BLESSURE COMME UNE SIMPLE COUPURE! Une amputation peut en résulter. ON doit consulter un médicin sur-le-champ.

La pression maximale de ce pulvérisateur est d’environ 3 100 PSI / 21,4

MPa.

MESURES PRÉVENTIVES :

• Ne pas pointer le pistolet vers une partie du corps.

• Ne pas pointer le pistolet vers une personne ou un animal; ne pas pulvériser non plus de produit dessus.

• NE JAMAIS mettre une partie du corps devant le jet de produit. NE JAMAIS toucher les fuites du exible de pulvérisation.

• NE JAMAIS mettre la main, même gantée, devant le pistolet (les gants n’offrent aucune protection contre les blessures par injection).

• TOUJOURS verrouiller la détente, arrêter la pompe et relâcher toute la pression avant d’effectuer la maintenance de l’appareil ou de le laisser sans surveillance, d’en nettoyer le protège-embout ou l’embout, ou de remplacer ce dernier. La pression ne sera pas relâchée par le simple arrêt du moteur; pour ce faire, on doit se servir du bouton PRIME/SPRAY (se reporter à la section Comment libérer la pression, du présent manuel).

• TOUJOURS s’assurer que le protège-embout est en place avant de pulvériser. Il est cependant à noter que, s’il assure une certaine protection, ce dispositif joue surtout un rôle préventif.

• TOUJOURS retirer l’embout avant de vidanger ou de nettoyer l’appareil.

• toujours inspecter le exible avant de commencer; celui-ci peut présenter des fuites attribuables à l’usure, à une exion excessibe ou à un traitement abusif, lesquelles fuites présentent des risques d’injection cutanée. Ne pas utiliser le exible pour soulever ou tirer l’équipement.

• NE JAMAIS utiliser de pistolet sans verrou de détente et protège-

doigts.

• Tous les accessoires (pistolets, embouts, rallonges, exibles etc.)

doivent pouvoir subir une pression nominale de 3 100 PSI / 21,4 MPa ou plus.

• Ne laissez pas l’appareil sous tension ou sous pression quand vous vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et libérez la pression conformément aux instructions Comment libérer la pression, du présent manuel.

• Vériez que toutes les connexions sont bien serrées avant d’utiliser l’appareil. Toute pièce qui n’est pas xée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait

causer des blessures graves.

• Verrouillez toujours la détente quand vous ne pulvérisez pas. Vériez que le verrou de la détente fonctionne correctement.

REMARQUE À L’INTENTION DES MÉDECINS : Les injections cutanées sont des lésions traumatiques; il

importe donc de les traiter sans délai. On NE DOIT PAS retarder

cetraitementsousprétextedevérierlatoxicitéduproduiten

cause, celle-ci n’étant conséquente que dans le cas d’injection directe de certains produits dans le système sanguin. Il pourrait s’avérer nécessaire de consulter un plasticien ou un spécialiste en chirurgie reconstructive de la main.

DANGER : ÉMANATIONS DANGEREUSES

Certains produits (peintures, solvants, insecticides ou autres) peuvent être nocifs s’ils sont inhalés ou entrent en contact avec l’organisme. Les émanations de ces produits peuvent provoquer de graves nausées, évanouissements

ou empoisonnements.

MESURES PRÉVENTIVES :

• Se servir d’un masque ou d’un respirateur s’il y a risque d’inhalation (lire toutes les directives concernant ces dispositifs an de s’assurer qu’ils offrent la protection requise).

• Porter des lunettes de protection.

• Porter les vêtements de protection prescrits par le fabricant du produit utilisé.

DANGER : EXPLOSION OU INCENDIE

Les émanations de certains produits peuvent exploser ou s’enammer, et risquent d’entraîner des dommages matériels ou de graves blessures.

MESURES PRÉVENTIVES :

• S’assurer que l’aire de travail est dotée de moyens d’évacuation d’air vicié et d’introduction d’air frais pour éviter l’accumulation de vapeurs inammables. Les vapeurs dégagées par la peinture ou les solvants peuvent provoquer une explosion ou s’enammer.

• Ne pas pulvériser de produit dans un endroit clos.

• Ne pas travailler près de sources d’ignition (décharges électrostatiques ou étincelles provoquées par le branchement/ débranchement d’appareils ou la commutation d’interrupteurs, d’appareils électriques, ammes nues, veilleuses, objets chauds, etc.). La peinture ou le solvant s’écoulant dans l’équipement peut générer de l’électricité statique.

• Ne pas fumer dans l’aire de travail.

• L’aire de travail doit être munie d’un extincteur en bon état de marche.

• Prévoir un espace d’au moins 7.62 mètres entre la pompe et l’objet à pulvériser s’ils sont dans la même pièce bien ventilée (rallonger le exible au besoin). Les vapeurs inammables étant souvent plus lourdes que l’air, l’espace au-dessus du plancher doit être particulièrement bien aéré. La pompe contient des pièces qui produisent des arcs et émettent des étincelles pouvant enammer les vapeurs.

• Les appareils et objets à l’intérieur ou à proximité de l’aire de travail doivent être adéquatement mis à la terre pour éviter les décharges électrostatiques.

• Veillez à ce que la zone soit propre et exempte de contenants de peinture ou de solvant, chiffons ou autres matériaux inammables.

• Les exibles dont on se sert doivent être conçus pour subir les pressions élevées et faits de matériaux conducteurs ou mis à la terre adéquatement; le pistolet sera mis à la terre par le biais de ses raccords aux exibles.

• Pour les appareils électriques — Le cordon d’alimentation doit être branché à un circuit trilaire.

• L’appareil doit toujours être vidangé à basse pression, embout retiré, dans un contenant métallique distinct. Tenir le pistolet contre la paroi du contenant de manière à mettre ce dernier à la terre et à prévenir les décharges électrostatiques.

• Toujours respecter les mises en garde et les directives du fabricant des produits et solvants utilisés. On doit connaître les produits contenus dans les peintures et solvants qu’on pulvérise. Lire les ches techniques santé-sécurité (FTSS) et les étiquettes

des contenants fournies avec les peintures et solvants. Suivres

les consignes de sécurité du fabricant de peinture et de solvant.

• S’entourer de toutes les précautions possibles lorsqu’on utilise des produits ayant un point d’éclair inférieur à 21°C (70°F). Le point d’éclair est la température à laquelle le liquide peut créer sufsamment de vapeurs et s’enammer.

• Le plastique est générateur de décharges électrostatiques; ne jamais

en suspendre pour fermer une aire de travail ou en utiliser en guise

de toile de protection lorsqu’on pulvérise un produit inammable.

• Se servir de la pression la plus basse possible pour vidanger l’appareil.

• Ne pas pulvériser de produit sur la pompe.

Français

Consignes de sécurite important · Lire toutes ces consignes avant

Prise trifilaire

Broche de mise à la terre

Plaque murale de la prise

d’utiliser l’appareil. GARDER CES CONSIGNES.

DANGER : EXPLOSION CAUSÉE PAR DES

Ce type d’explosion peut entraîner des dommages matériels ou des blessures graves.

MESURES PRÉVENTIVES :

• Ne pas utiliser de produits contenant du chlore ou du javellisant.

• Ne pas utiliser de solvants à base de halons comme l’eau de

• Communiquer avec le fournisseur du produit concerné pour en

DANGER : GÉNÉRALITÉS

D’autres dangers peuvent entraîner des dommages matériels ou des

blessures graves.

MESURES PRÉVENTIVES :

• Lire toutes les directives et consignes de sécurité avant d’utiliser

• Observer tous les codes locaux, provinciaux, d’état et nationaux

• Aux États-Unis, le gouvernement a adopté des normes de

• N’utiliser que les pièces autorisées par le fabricant; les

• Tous les raccords, les tuyaux et les bouchons de remplissage

• Avant chaque utilisation, examiner tous les exibles an de

•. Ne faites pas de nouer avec le tuyau et ne le tordez pas trop. Le

•. N’exposez pas le tuyau à des températures ou des pressions

• Ne pas pulvériser à l’extérieur par grands vents.

• Porter des vêtements aptes à protéger la peau et les cheveux du

• Ne pas utiliser le pistolet ou ne pas pulvériser de produits

• Ne pas s’étirer ni ne travailler sur un support instable. Toujours

• Se servir de la pression la plus basse possible pour vidanger

• Rester vigilant et faire attention à ce que l’on fait.

• Ne pas se servir de l’équipement en cas de fatigue ou si vos

• Pour les appareils électriques — Débranchez toujours le cordon

• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.

• Ne pas soulever par la poignée de chariot en chargeant ou en

PRODUITS INCOMPATIBLES

javel, les agents antimoisissure, le chlorure de méthylène et le trichloroéthane-1-1-1, lesquels ne sont pas compatibles avec l’aluminium.

connaître la compatibilité avec l’aluminium.

l’appareil.

régissant la ventilation, la prévention des incendies et le fonctionnement de l’appareil.

sécurité en vertu de l’Occupational Safety and Health Act (OSHA). Le cas échéant, on doit les consulter, notamment les parties 1910 des normes générales et 1926 des normes de

construction.

utilisateurs qui choisiront d’utiliser des composants dont les caractéristiques techniques et les exigences en matière de sécurité sont inférieures devront en assumer tous les risques et responsabilités.

doivent être xés solidement en place avant d’utiliser la pompe de pulvérisation. Toute pièce qui n’est pas xée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait causer

des blessures graves.

conrmer l’absence de coupures, de fuites, d’abrasions ou de renements. Vérier également l’intégrité des raccords. Remplacer sans délai les pièces qui semblent présenter des défectuosités. Ne jamais tenter de réparer un exible; remplacer ceux qui font défaut par des modèles haute pression, avec mise à

la terre.

tuyau à vide peut présenter des fuites suite à l’usure, les nouer ou les mauvais traitements. Une fuite risque d’injecter du produit

dans la peau.

supérieures à celles spéciées par le fabricant.

produit utilisé.

en présence d’enfants à proximité. Éloigner les enfants de l’équipement en tout temps.

garder les deux pieds au sol pour rester en équilibre.

l’appareil.

aptitudes sont affaiblies par la consommation de drogues ou de

boissons alcoolisées.

électrique de la prise avant de travailler sur l’équipement.

déchargeant.

Instructions de mise à la terre

Cet appareil doit être mis à la terre. La mise à la terre réduit les risques d’électrocution lors d’un court-circuit en permettant au courant de s’écouler par le l de mise à la terre. Cet appareil est muni d’un cordon électrique avec l de mise à la terre ainsi que d’une che de terre. La che doit être branchée sur une prise installée correctement et mise à la terre conformément à la réglementation et aux codes en vigueur.

MISE EN GARDE - Le fait de ne pas brancher correctement la fiche trifilaire de l’appareil peut entraîner des risques de choc électrique.

Si on doit réparer ou remplacer le cordon ou la che, ne pas raccorder le l de terre à la borne des broches plates (lames) de cette dernière. Ce l, normalement vert (avec ou sans rayures jaunes), doit être relié à la broche de terre.

Consulter un technicien ou un électricien qualié à défaut de comprendre l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à terre de l’appareil. Ne pas modier la che de l’appareil; si elle ne s’adapte pas dans la prise voulue, faire remplacer cette dernière par un électricien qualié.

IMPORTANT : Utiliser uniquement une rallonge à trois fils munie d’une fiche de terre dans une prise secteur mise à la terre correspondant au type de fiche de l’appareil. S’assurer que votre rallonge est en bon état. Lorsque vous utilisez une rallonge, assurez-vous qu’elle soit d’un calibre suffisant pour supporter l’intensité du courant requise par l’appareil. Une rallonge trop mince entraîne une chute de tension, une diminution de l’intensité et une surchauffe. Une rallonge de calibre 12 est recommandée. Si vous devez utiliser une rallonge à l’extérieur, celle-ci doit comprendre la marque W-A après la désignation indiquant le type de cordon. Par exemple, la désignation SJTW-A indique que le cordon est conçu pour être utilisé à l’extérieur.

Français

Información de seguridad importante · Lea toda la información de

seguridad antes de operar el equipo. GUARDE ESTAS INSTRUCCIONES.

Indica una situación peligrosa que, de no evitarse, puede causar la muerte o lesiones graves.

Para reducir los riesgos de incendios, explosiones, descargas eléctricas o lesiones a las personas, lea y entienda todas las instrucciones incluidas en este manual. Familiarícese con los controles y el uso adecuado del equipo.

PELIGRO: LESIÓN POR INYECCIÓN

El ujo de pintura a alta presión que produce este

equipo puede perforar la piel y los tejidos subyacentes,

ocasionando lesiones graves y posible amputación. CONSULTE A UN MÉDICO INMEDIATAMENTE.

¡NO TRATE LA LESIÓN POR INYECCIÓN COMO UNA CORTADURA SIMPLE! La inyección puede ocasionar amputación. Consulte a un médico inmediatamente.

La gama operativa máxima de la pistola es de 3100 PSI / 21,4 MPa de presión del líquido.

PREVENCIÓN:

• NUNCA apunte la pistola a ninguna parte del cuerpo.

• No apunte con la pistola ni rocíe a cualquier persona o animal.

• NUNCA deje que ninguna parte del cuerpo toque el ujo de líquido. NO deje que el cuerpo toque una fuga de la manguera de líquido.

• NUNCA ponga la mano frente a la pistola. Los guantes no protegen contra una lesión por inyección.

• SIEMPRE ponga el seguro del gatillo, apague la bomba y libere toda la presión antes de dar servicio, limpiar la boquilla o protección, cambiar la boquilla o dejar la pistola sin supervisión. No se libera la presión al apagar el motor. Debe girarse la perilla PRIME/ SPRAY (CEBAR/ROCIAR) a PRIME (CEBAR) para aliviar la presión. Consulte el PROCEDIMIENTO PARA ALIVIAR LA PRESIÓN descrito en este manual.

• SIEMPRE mantenga la protección de la boquilla en su sitio al rociar. La protección de la boquilla sirve principalmente de

dispositivo de advertencia.

• SIEMPRE retire la boquilla rociadora antes de enjuagar o limpiar

el sistema.

• La manguera de pintura puede presentar fugas por desgaste, dobleces y maltrato. La fuga puede inyectar material traspasando

la piel. Inspeccione la manguera antes de cada uso. No use mangueras para levantar o tirar del equipo.

• NUNCA use una pistola rociadora sin contar con el seguro y la protección del gatillo.

• Todos los accesorios deben tener capacidades nominales de 3100 PSI / 21,4 MPa como mínimo. Esto incluye las boquillas

rociadoras, pistolas, extensiones y manguera.

• No deje el aparato con corriente ni con presión cuando nadie esté pendiente de ella. Cuando no utilice el aparato, apáguelo y libere la presión siguiendo las instrucciones del PROCEDIMIENTO PARA ALIVIAR LA PRESIÓN descrito en este manual.

• Antes de utilizar el aparato, verique que todas las conexiones son seguras. Las partes no aseguradas pueden ser expulsadas con gran fuerza o ltrar uido a alta presión y provocar lesiones

severas.

• Ponga siempre el seguro del gatillo cuando no esté pulverizando. Verique que el seguro del gatillo funciona correctamente.

NOTA PARA EL MÉDICO: La inyección a través de la piel es una lesión traumática. Es

importante tratar la lesión tan pronto sea posible. NO retrase el tratamiento para investigar la toxicidad. La toxicidad es un factor a considerar con ciertos revestimientos inyectados directamente en la corriente sanguínea. Puede ser aconsejable consultar con un cirujano plástico o un cirujano especialista en reconstrucción de las manos.

PELIGRO: VAPORES PELIGROSOS

Las pinturas, solventes, insecticidas y demás materiales

pueden ser nocivos si se inhalan o toman contacto con

el cuerpo. Los vapores pueden causar náuseas graves,

desmayos o envenamiento.

PREVENCIÓN:

• Use un respirador o mascarilla si pueden

inhalarse los vapores. Lea todas las instrucciones

suministradas con la mascarilla para revisar que

brinde la protección necesaria.

• Use lentes protectores.

• Use ropa protectora según lo indique el fabricante del

revestimiento.

PELIGRO: EXPLOSIÓN O INCENDIO

Los vapores de solventes y pinturas pueden explotar o inamarse. Pueden producirse daños materiales, lesiones

graves o ambos.

PREVENCIÓN:

• Cuente con escape y entrada de aire fresco para mantener el aire

dentro de la zona de aplicación sin acumulaciones de vapores inamables. Los gases producidos por solventes o pinturas

pueden causar explosiones o incendios.

• No rocíe en lugares cerrados.

• Evite todas las fuentes de ignición como las chispas de electricidad estática, las llamas expuestas, appliances electricidad, las luces piloto y los objetos calientes. La conexión o desconexión de cables eléctricos o interruptores de luz operativos puede producir chispas. Si la pintura o el solvente uyen por el equipo se puede generar electricidad estática.

• No fume en el área de aplicación.

• Debe haber un extintor de incendios en buen estado.

• Coloque la bomba de pintura a un mínimo de 7.62 meters (25 pies) del objeto a pintar dentro de un área bien ventilada (añada más manguera si es necesario). Los vapores inamables son generalmente más pesados que el aire. El área debe estar

sumamente bien ventilada.

• El equipo y los objetos dentro y alrededor del área a pintar deben

estar debidamente conectados a tierra para evitar las chispas de

estática.

• Mantenga el área limpia y libre de contenedores de pintura o solvente, trapos y otros materiales inamables.

• Use solamente una manguera conductora o conectada a tierra para líquidos a alta presión. La pistola debe conectarse a tierra a través de las conexiones de la manguera.

• Para las aparatos eléctricas — Debe conectarse el cable eléctrico

a un circuito a tierra.

• Siempre enjuague la unidad dentro de un recipiente metálico separado, con la bomba a baja presión y habiendo sacado la boquilla rociadora. Sostenga la pistola rmemente contra el

costado del recipiente para conectar a tierra el mismo y evitar

chispas de estática.

• Siga las advertencias e instrucciones del fabricante del material y del solvente. Conozca los contenidos de las pinturas y los solventes con los que rocía. Lea todas las Hojas de Datos sobre Seguridad de Materiales (MSDS) y las etiquetas del contenedor

provistas con las pinturas y los solventes. Siga las instrucciones de seguridad del fabricante de pinturas o solventes.

• Tenga muchísmo cuidado al usar materiales cuyo punto de ignición sea inferior a 70°F (21°C). El punto de inamación es la temperatura a la que un uido puede producir vapores sucientes

para encenderse.

• El plástico puede causar chispas de estática. Nunca cuelgue plásticos para cerrar una zona a pintar. No use mantas plásticas al aplicar materiales inamables.

• Use la presión más baja posible para enjuagar el equipo.

• No rocíe el ensamblaje de la bomba.

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Información de seguridad importante · Lea toda la información de

Receptáculo conectado a tierra

Pata a tierra

Tapa de la caja de receptáculo conectada a tierra

seguridad antes de operar el equipo. GUARDE ESTAS INSTRUCCIONES.

PELIGRO: POSIBLE EXPLOSIÓN DEBIDO A

MATERIALES INCOMPATIBLES

Causará daños materiales o lesiones graves.

PREVENCIÓN:

• No use materiales que contengan blanqueador o

cloro.

• No use solventes de hidrocarburos halogenados como

blanqueador, mohocida, cloruro de metileno y 1,1,1 tricloroetano. No son compatibles con el aluminio.

• Diríjase al proveedor de revestimientos para obtener los datos de

compatibilidad del material con el aluminio.

PELIGRO: GENERAL

Puede causar daños materiales o lesiones graves.

PREVENCIÓN:

• Lea todas las instrucciones y las precauciones de seguridad

antes de operar el equipo.

• Siga todos los códigos locales, estatales y nacionales correspondientes que rijan la ventilación, prevención de incendios y operación.

• Se han adoptado las normas de seguridad del Gobierno de los Estados Unidos según la Ley de seguridad ocupacional y salud (Occupational Safety and Health Act, OSHA). Deben consultarse estas normas, particularmente el apartado 1910 de las Normas generales y el apartado 1926 de las Normas de construcción.

• Utilice solamente componentes autorizados por el fabricante. El usuario asume todo riesgo y responsabilidad al utilizar componentes que no cumplan con las especicaciones mínimas

y requisitos de seguridad del fabricante de la bomba.

• Todos los acopladores, las mangueras y las tapas de los ltros deben estar asegurados antes de operar la bomba de rocío. Las partes no aseguradas pueden ser expulsadas con gran fuerza o ltrar uido a alta presión y provocar lesiones severas.

• Antes de cada uso, revise todas las mangueras en busca de cortes, fugas, abrasión o hinchazón de la cubierta. Revise si hay daños o movimiento de los acoplamiento. Cambie

inmediatamente la manguera si existe alguna de estas

condiciones. Nunca repare una manguera de pintura. Cámbiela por otra manguera conectada a tierra apta para alta presión.

• No retuerza ni doble la manguera en exceso. En la manguera

airless pueden aparecer fugas a causa del desgaste, de retorcimientos o de un mal uso. Una fuga puede inyectar material en la piel.

• No exponga la manguera a temperaturas o presiones que superen las especicadas por el fabricante.

• No pinte en exteriores en días con viento.

• Use ropa que mantenga la pintura alejada de la piel y el cabello.

• No lo opere ni rocíe cerca de los niños. Mantenga a los niños

alejados del equipo en todo momento.

• No se asome ni se pare sobre soportes inestables. Mantenga siempre la posición rme y el equilibrio efectivos.

• Use la presión más baja posible para enjuagar el equipo.

• Manténgase alerta y mire lo que hace.

• No utilice la unidad cuando se encuentre cansado o bajo la inuencia de las drogas o el alcohol.

• Para las aparatos eléctricas — Desenchufe siempre el cable

antes de trabajar en el equipo.

• No utilice la manguera como elemento de fuerza para tirar del

equipo o levantarlo.

• No levantar por la manija del carro al cargar o descargando.

Instrucciones para conectar a tierra

Este producto se debe conectar a tierra. En caso de que ocurra un

corto circuito, la conexión a tierra reduce el riesgo de choque eléctrico al proporcionar un alambre de escape para la corriente eléctrica. Este producto está equipado con un cable que tiene un alambre de conexión a tierra con un enchufe de conexión a tierra apropiado. El enchufe se debe

enchufar en una toma de corriente que se haya instalado y conectado a

tierra debidamente, de acuerdo con todos los códigos y estatutos locales.

ADVERTENCIA - La instalación incorrecta del enchufe a tierra puede ocasionar un riesgo de choque eléctrico.

Si es necesario reparar o cambiar el cable o el enchufe, no conecte el cable verde a tierra a ninguno de las terminales de espiga plana. El cable con aislamiento de color verde por fuera con o sin rayas amarillas es el alambre a tierra y debe conectarse a la espiga a tierra.

Consulte a un electricista o técnico de servicio capacitado si las instrucciones para la conexión a tierra no se entienden claramente o si tiene dudas en cuanto a que el producto esté debidamente conectado a

tierra. No modifique el enchufe que se incluye. Si el enchufe no encaja

en el receptáculo, pida a un electricistas capacitado que instale un receptáculo adecuado.

IMPORTANTE: Use solamente extensiones trifilares que tengan un enchufe de conexión a tierra de 3 hojas y un receptáculo de triple ranura que acepte el enchufe del producto. Asegúrese de que su extensión esté en buenas condiciones. Cuando use una extensión, asegúrese de usar una que sea lo suficientemente resistente como para soportar la corriente que descargue su producto. Un cable de un tamaño menor causará una caída de voltage en la línea que dará como resultado una pérdida de energía y un sobrecalenta|ôento. Se recomienda usar un cable de calibre 12. Si se utiliza un cable de extensión en el exterior, tiene que estar marcado con el sufijo W-A después de la designación del tipo de cable. Por ejemplo, SJTW-A para indicar que el cable es apropiado para uso en exteriores.

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Parts List

Main Assembly

Item Part # Description Quantity

1 0552185A Upright cart assembly ...............................1

2 0507784 Grommet ...................................................2

3 ---------- Drive assembly .........................................1

4 0508343 Fitting ........................................................1

5 0507773 Jam nut .....................................................1

6 0552155A Fluid section assembly ............................1

7 0507798 Siphon tube ..............................................1

8 0507783 Hose clamp ...............................................1

9 5006536 Inlet screen ...............................................1

Item Part # Description Quantity

10 51357 Lock washer .............................................5

11 0507957 Screw ........................................................5

12 0507785 Return hose w/tting .................................1

13 0552240A Filter assembly .........................................1

14 0507690 PRIME/SPRAY valve assembly ...............1

15 5000527 Outlet tting ..............................................1

16 0507671 Fitting ........................................................1

17 0507387 Hose (not shown) .....................................1

Drive Assembly

19 20

21 22

24 25

Item Part # Description Quantity

1 0507959 Electronic cover ........................................1

2 0507960 Screw ........................................................3

3 0551775 Motor assembly ........................................1

4 0507230 Front end bell assembly ...........................1

5 0507776 Housing gasket .........................................1

6 0507221 1st stage gear assembly...........................1

7 0507222 2nd stage gear assembly .........................1

8 0507219 Front gearbox assembly ...........................1

9 0507218 Slider assembly ........................................1

10 0507769 Slider housing ...........................................1

11 0507767 Screw ........................................................4

12 0552316 Front cover ...............................................1

13 0507799 Screw ........................................................4

14 0507768 Retaining ring ...........................................1

15 0507777 Connecting pin..........................................1

16 0507760 Screw ........................................................2

17 0507754 Relay ........................................................1

18 9800340 Screw ........................................................1

19 0551624 Mounting plate ..........................................1

20 0507757 Grommet ...................................................1

Item Part # Description Quantity

21 0551628 Fuse holder...............................................1

22 0551627 Fuse ..........................................................1

23 0507756 Screw ........................................................1

24 0507752 Potentiometer mounting plate...................1

25 0507749 Nut ............................................................1

26 0507748 Cap ...........................................................1

27 0507740 Pressure control knob...............................1

28 0507759 Potentiometer ...........................................1

29 806-213 Power cord ...............................................1

30 0507770 Screw ........................................................3

31 0295694 Lock washer .............................................3

32 0551626 Electronic control assembly ......................1

33 0507231 Fan shroud ...............................................1

34 0507225 Fan assembly ...........................................1

35 0507762 Bafe assembly ........................................1

36 0507771 Screw ........................................................4

37 0552312 Motor shroud ............................................1

38 0507961 Wire cover, 7” (not shown) .......................1

39 0507962 Wire assembly (not shown) ......................1

40 0551972 Surge suppressor (not shown) .................1

41 0551260 Wire assembly (not shown) ......................1

NOTE: All electrical work should be performed by a

SprayTECH authorized service center.

Fluid Section Assembly (P/N 0552155)

Install upper packing

with raised lip

facing down.

Raised Lip

Large Beveled Edge

Install lower packing so

large beveled edge will

be facing up when the

cylinder is upright.

Item Part # Description Quantity

1 0508707 Upper seal retainer ...................................1

2 0508708 Upper support ring ....................................1

3 0552177 Upper packing assembly ..........................3

4 0552156 Cylinder ....................................................1

5 0552178 Lower packing assembly ..........................2

6 0552157 Adapter .....................................................1

7 0507732 Piston rod .................................................1

8 0507734 Outlet valve seal .......................................1

9 0507452 Outlet valve cage ......................................1

10 0507454 Washer, nylon ...........................................1

11 9841502 Outlet valve ball ........................................1

12 0294516 Outlet valve seat .......................................1

13 0507733 Outlet valve retainer .................................1

14 0507729 Inlet valve cage.........................................1

15 51519 Inlet valve ball ...........................................1

16 00310 Inlet valve seat..........................................1

17 00203 O-ring ........................................................1

18 0507730 O-ring, Viton .............................................2

19 0507731 Back-up ring, PTFE .................................2

20 0507728 Inlet valve housing ....................................1

21 0507229 Piston assembly (includes items 7–13) ....1

0551687 Repacking kit (includes items 3, 5, 6, 8, 10, 11, 15, and 17–19) 0552150 Lower packing insertion tool

Upright Cart Assembly (P/N 0552185)

Filter Assembly (P/N 0522240A)

Item Part # Description Quantity

1 0507766 Handle

(includes items 2–5, 11, and 12) ..............1

2 0295610 Roll pin ......................................................2

3 9841504 Snap button ..............................................2

4 0295607 Sleeve .......................................................2

5 0295609 Washer .....................................................2

6 0294534 Spacer ......................................................4

7 0507765 Cart weldment (includes items 8–10) .......1

8 9885571 Plug ..........................................................2

9 13538 Bumper .....................................................2

10 54458 Screw ........................................................2

11 0295608 Screw ........................................................4

12 0295606 Washer .....................................................4

13 0507774 Screw ........................................................4

14 0507655 Cord wrap .................................................2

Item Part # Description Quantity

1 0551950 Filter body .................................................1

2 14058 FIlter spring ...............................................1

3 0508748 Filter, medium ...........................................1

4 0508603 Adapter .....................................................1

5 0508749 Core spring ...............................................1

6 0551951 O-ring, PTFE ............................................1

7 0551666 Transducer assembly ...............................1

8 0555625 Filter housing ............................................1

9 0509420 Plug, 3/8” ..................................................1

10 5000527 Outlet tting ..............................................1

11 0507738 Plug, 1/4” ..................................................1

12 0507690 PRIME/SPRAY valve assembly ...............1

15 0507379 Wheel .......................................................2

16 9890104 Cap ...........................................................2

Suction Set Assembly (Low Boy)

Item Part # Description Quantity

1 0507964 Return hose ..............................................1

2 0507965 Siphon hose..............................................1

3 0507966 Swivel .......................................................1

4 5006536 Inlet screen ...............................................1

5 0507783 Clamp .......................................................1

6 0507967 Siphon hose adapter ................................1

7 0507968 Tie wrap (not shown) ................................3

8 0507892 O-ring (not shown) ....................................1

0507969 Siphon hose assembly (includes items 2–6) 0507977 55 gallon suction set

Labels

Part # Description

0552709 Logo label, front 0552710 Logo label, right 0552710 Logo label, left 0507877 Warning label, explosion/injection 0295805 Shock hazard label 0551631 Warning label 0507963 Pressure control knob label

Low Boy Cart Assembly (P/N 0552190A)

Item Part # Description Quantity

1 0295609 Washer .....................................................2

2 0295607 Sleeve .......................................................2

3 9841504 Snap button ..............................................2

4 0551962 Handle assembly

(includes items 1–3, 5, 9, and 10) ............1

5 0295610 Roll pin ......................................................2

6 0295617 Plug ..........................................................2

7 0507955 Screw ........................................................1

8 5006854 Plug ..........................................................2

Item Part # Description Quantity

9 0295606 Washer .....................................................4

10 0295608 Screw ........................................................4

11 0508381 Drip cup ....................................................1

12 0507956 Roll pin ......................................................2

13 0294534 Wheel spacer ............................................4

14 0278373 Wheel .......................................................2

15 9890104 Cap ...........................................................2

16 0551960 Cart weldment (includes items 6 and 8) ...1

Electronic

Control Assy

BLACK/RED/WHITE

Transducer

BLACK

WHITE

WHITE WHITE

WHITE

BLACK

ORANGE

GREEN

Wire Assembly

0507962

Ground to

Gear Housing

Plug

Fuse

Relay

Potentiometer

Assy

Motor

Surge

Suppressor

Accessories

Part No. Description

0550xxx Tip Assembly

0297078 Tip Guard (11/16”) 0297070 Tip Guard (7/8”) 0291004 Hose, Whip End, 3’ x 3/16” 0291003 Hose, Whip End, 5’ x 3/16” 0550370 Hose, Whip End, 5’ x 1/8” 0291002 Hose, Wireless, 25’ x 1/4” 0291000 Hose, Wireless, 50’ x 1/4” 0093896 Hose Connector, 1/4” x 1/4”M 0088154 Pressure Gauge, 0–5000 PSI 0152001 Power Roller Gun Attachment, 11/16” 0152308 9” Roller Cover, 3/8” Nap 0152307 9” Roller Cover, 1/2” Nap 0152309 9” Roller Cover, 3/4” Nap 0152310 9” Roller Cover, 1-1/4” Nap 0152235 12” Roller Cover, 1/2” Nap 0152236 12” Roller Cover, 3/8” Nap 0152237 12” Roller Cover, 3/4” Nap 0152238 12” Roller Cover, 1-1/4” Nap 0093930 Anti-Seize Compound 0152909 R-10 Telescoping Roller, 9”, 3/8” Nap 0152900 R-10 Telescoping 12” Roller, 3/8” Nap 0296329 G-10 XL Four Finger Airless Spray Gun (no tip) 0296235 G-10 XL Four Finger Airless Spray Gun with 517

0296260 G-10 XL Two Finger Airless Spray Gun (no tip) 0296236 G-10 XL Two Finger Airless Spray Gun with 517

0296326 G-10 XL Four Finger Spray Pack with 50’ x 1/4”

0296327 G-10 XL Two Finger Spray Pack with 50” x 1/4”

0296297 G-12 XL Airless Spray Gun with 517 reversible tIp 0296330 G-12 XL Spray Pack with 50’ x 1/4” airless hose 0296470 G-15 XL Airless Spray Gun with 517 Reversible TIp 0296328 G-15 XL Spray Pack with 50’ x 1/4” airless hose 0279920 Separating oil 0507958 Electrostatic discharge (ESD) wrist strap 9870307 Grease, 6 lb. can

reversible tip

reversible tIp

airless hose

Electrical Schematic

NOTE: All electrical work should be performed by

a SprayTECH authorized service center.

SprayTECH

1770 Fernbrook Lane

Minneapolis, MN 55447

Te chnical Assistance/

Order Entry:

Fax - Technical Assistance:

Fax - Order Entry:

1-800-526-5362 1-800-525-9501 1-800-528-4826

www.spraytechinc.com

Limited Warranty

SprayTECH Corporation, (“SprayTECH”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty published by SprayTECH, SprayTECH’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to SprayTECH’s reasonable satisfaction, are shown to be defective within twelve (12) months after sale to the End User. This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions

of SprayTECH.

This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution of non-SprayTECH component parts, or tampering with the unit in a manner to impair normal operation.

Defective parts are to be returned to an authorized SprayTECH sales/service outlet. All transportation charges, including return to the factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User

transportation prepaid.

THERE IS NO OTHER EXPRESS WARRANTY. SPRAYTECH HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL SPRAYTECH LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.

SPRAYTECH MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY SPRAYTECH. THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY SPRAYTECH (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. SPRAYTECH WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.

Patents

These products are covered by one or more of the following U.S. patents: 6,031,352 5,848,566 5,769,321 5,725,364 5,671,656 5,435,697 5,228,842 5,346,037 5,252,210 5,217,238 5,192,425 4,908,538 4,768,929 4,744,571 D384,676 6,179,222 5,934,883 4,723,892

Material Safety Data Sheets (MSDS) are available on SprayTECH’s website or by calling Technical Service.

Spraytech 0552067, 0552066 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual