Sportsman GEN2000 User Manual

4.3 (7)

GEN2000

2000 Surge Watts / 1400 Running Watts

PORTABLE GASOLINE GENERATOR INSTRUCTION MANUAL

READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT.

This manual provides important information on proper operation & maintenance. Every effort has been made to ensure the accuracy of this manual. These instructions are not meant to cover every possible condition and situation that may occur. We reserve the right to change this product at any time without prior notice.

IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE, DO NOT OPERATE THIS PRODUCT!

Visit our website for Troubleshooting / Frequently Asked Questions http://sportsmanseriesbrand.com/generators

DO NOT RETURN THIS GENERATOR TO THE RETAILER!

If you experience a problem, have questions or need parts for this product, call Customer Service at

1-866-460-9436, Monday-Friday, 8 AM - 4 PM Central Time. A copy of the sales receipt is required.

FOR CONSUMER USE ONLY – NOT FOR PROFESSIONAL USE.

KEEP THIS MANUAL, SALES RECEIPT & APPLICABLE WARRANTY FOR FUTURE REFERENCE.

GEN2000 Portable Gasoline Generator

FEATURES:

2000 Surge Watts / 1400 Running Watts

4-Stroke OHV Engine 94cc

Recoil Start

3.5 HP Gasoline Engine

2 - 120 Volt A/C Outlet

1 - 12 Volt D/C Outlet

Engine Run Time: 9 Hours @ 50% Load

Low Oil Shutdown

EPA Approved

Noise Level: < 68dB @ 0% Load

Oil Capacity: 12 ounces

Fuel Capacity: 1.2 gallon

Fuel Type: Unleaded Gasoline Only 87 rating or higher

3,600 RPM

Mobility Kit Not Available

If you are using a generator above sea level, the generator may not function properly because of air flow getting through the mixer.

GEN2000 Portable Gasoline Generator

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TABLE OF CONTENTS

 

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS

.............................................................................................. 4

PACKAGE CONTENTS

 

PACKAGE CONTENTS ..........................................................................................................................................

9

COMPONENTS.....................................................................................................................................................

10

PREPARING THE GENERATOR FOR USE ...................................................................................................................

11

Using This Generator For The First Time..............................................................................................................

11

Step 1 – Add Oil............................................................................................................................................

11

Step 2 – Add Gasoline..................................................................................................................................

12

Step 3 – Ground The Generator ...................................................................................................................

12

Subsequent Use Of This Generator ......................................................................................................................

13

Step 1 – Verify Oil Level ...............................................................................................................................

13

Step 2 – Verify Gas Level .............................................................................................................................

13

Step 3 – Ground The Generator ...................................................................................................................

13

STARTING THE GENERATOR .......................................................................................................................................

14

USING THE GENERATOR ..............................................................................................................................................

15

AC Usage ..............................................................................................................................................................

15

DC Usage ..............................................................................................................................................................

16

STOPPING THE GENERATOR .......................................................................................................................................

17

MAINTENANCE/CARE ....................................................................................................................................................

17

Recommended Maintenance Schedule ................................................................................................................

17

Cleaning The Generator ........................................................................................................................................

17

Checking The Oil Level .........................................................................................................................................

17

Changing/Adding Oil .............................................................................................................................................

18

Air Filter Maintenance ...........................................................................................................................................

19

Spark Plug Maintenance .......................................................................................................................................

19

Emptying The Fuel Tank .......................................................................................................................................

19

STORAGE/TRANSPORT PROCEDURES ......................................................................................................................

20

TROUBLESHOOTING .....................................................................................................................................................

20

PARTS DIAGRAM............................................................................................................................................................

22

EMISSION CONTROL SYSTEM WARRANTY ................................................................................................................

28

GEN2000 Portable Gasoline Generator

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RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS

What You Need to Know About Safety Instructions

Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when operating or cleaning tools and equipment.

Always contact your dealer, distributor, service agent or manufacturer about problems or conditions you do not understand.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

2 YEAR LIMITED EMISSION-RELATED WARRANTY

THIS ENGINE MEETS U.S. EPA EMISSION STANDARDS UNDER 40 CFR 1054.625 .The emission-related limited warranty is valid for two (2) years. Keep the purchase receipt and mail in the product registration card for proof of purchase. Buffalo Corp limits emission-related warranty repairs to authorized service centers for owners located within 100 miles of an authorized service center. For owners located more than 100 miles from an authorized service center, Buffalo Corp will, in its sole discretion, either pay for shipping costs to and from an authorized service center, provide for a service technician to come to the owner to make the warranty repair, or pay for the repair to be made at a local non-authorized service center. The provisions of this paragraph apply only for the contiguous states, excluding the states with high-altitude areas identified in 40 CFR part 1068, Appendix III.

To exercise this warranty, DO NOT RETURN TO RETAILER. Instead, call Customer Service toll free at 1-866-460-9436 (email address info@buffalotools.com) and you will be instructed on where to take the engine for warranty service. Take the generator and proof of purchase (your receipt) to the repair facility recommended by the Customer Service Representative. The warranty does not extend to generators damaged or affected by fuel contamination, accidents, neglect, misuse, unauthorized alterations, use in an application for which the product was not designed and any other modifications or abuse.

1 YEAR LIMITED WARRANTY (30 Day Limited Warranty for Commercial and Rental Purpose)

Generators are warranted to be free from defects in materials and workmanship for a period of 1 YEAR from date of original purchase. Buffalo Corp. is not liable for any indirect, incidental or consequential damages from the sale or use of this product. Any implied warranties are limited to 1 YEAR as stated, or as otherwise stated, in this written limited warranty. Some states do not allow the exclusion or limitation of incidental or consequential damages. Some states do not allow limitation on the length of an implied warranty. Buffalo Corp will repair or replace, at its discretion, any part that is proven to be defective in materials or workmanship under normal use during the 1 YEAR warranty period. Warranty repairs or replacements will be made without charge for parts or labor. Parts replaced during warranty repairs will be considered as part of the original product and will have the same warranty period as the original product. This warranty gives you specific legal rights, and you may have other rights that vary state to state.

GEN2000 Portable Gasoline Generator

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Notice Regarding Emissions:

Engines certified to comply with U.S. EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline and may include the following emission control systems: Three-Way Catalyst (TWC) (if equipped), and Engine Modifications (EM).

Legal Requirements:

Federal and/or State Occupational Safety and Health Administration (OSHA) regulations, local codes, and/or ordinances may apply to the intended use of this generator. Consult a qualified electrician, electrical inspector, and/or the local agency having jurisdiction. Some areas require generators to be registered with local utility companies. Additional regulations may apply if this generator will be used at a construction site.

IMPORTANT SAFETY INSTRUCTIONS

STOP!

Before using this generator and if you have any questions regarding the hazard and safety notices listed in this manual and/or on this generator, call 1-866-460-9436, Monday - Friday, 8 AM - 4 PM Central Time.

WARNING: Do not connect this generator to a home or office electrical system. Connecting a generator to your electric utility company’s power lines or to another power source could damage your generator and your appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines. Plug your appliances directly into the generator, do not plug the generator into any electric outlet in your home. Doing so could create a connection to the utility company power lines. You are responsible for ensuring that your generator’s electricity does not feed back into the electric utility power lines.

WARNING: Do not use this generator to provide power for emergency medical equipment or life support devices.

Carbon Monoxide Gas: When in operation, the exhaust from this generator contains poisonous carbon monoxide gas. Carbon monoxide gas is both odorless and colorless AND may be present even if you do not see or smell gas. Breathing this poison gas can lead to headaches, dizziness, drowsiness, loss of consciousness and eventually death.

WARNING: USE THIS GENERATOR ONLY OUTDOORS IN NON-CONFINED AREAS. DO NOT SECURE THE GENERATOR WITH A CHAIN OR ROPE, AS THIS WILL MAKE IT DIFFICULT TO MOVE IN AN EMERGENCY.

• Keep at least several feet of clearance on all sides to allow proper ventilation for this generator.

Chemicals: According to the State of California, the exhaust from this generator contains chemicals known to cause cancer, birth defects, or other reproductive harm.

Chemicals: This product contains or emits chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.

Usage: This generator is not intended to power sensitive electronic equipment such as TVs, DVD players, stereos, desktop computers or laptop computers without the use of an appropriate line conditioner and/or surge protector (both not included). Sensitive electronic equipment should be operated on approved inverter type generators or pure sine wave generators. For additional information consult the devices operation manual or call customer service at 1-866-460-9436 Monday - Friday, 8 AM - 4 PM Central Time.

Usage: Avoid the use of extension cords if possible. If you choose to use them, be sure they are sized adequately to handle the flow of electricity. An undersized cord can overheat, short out and cause a fire.

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Powerful Voltage: This generator produces powerful voltage, which can result in electrocution.

ALWAYS ground this generator before using it. (See “Ground the Generator” section in this manual).

Only electrical devices should be plugged into this generator, either directly or with an extension cord. NEVER connect a building electrical

system to this generator without a qualified electrician. Doing so voids your warranty. Such connections must isolate generator power from utility power and comply with local electrical laws and codes. Failure to comply can create a back feed into utility lines creating an electrocution hazard, which may result in serious injury or death to utility workers. Such a back feed may cause this generator to explode, burn and create fires when utility power is restored.

Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal decking or steel work. GFCIs are available in-line with some extension cords.

Keep generator dry and operate with dry hands. Do not use this generator in wet conditions (rain, snow, active sprinkler system, wet hands, etc.).

Do not touch bare wires or outlets (receptacles).

Do not allow children or non-qualified persons to operate this generator.

Flammable Gasoline: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death. A nearby open flame can lead to an explosion even if not directly in contact with gasoline.

Do not operate this generator near open flame.

Do not smoke near this generator.

Always operate this generator on a firm, level surface.

Gasoline is highly flammable and explosive. Handling fuel can result in serious injury or burns.

Always shut down this generator before refueling. Refuel in a well-ventilated area. Keep heat, sparks and flame away while refueling and away from the location where gasoline is stored. Never refuel indoors where gasoline fumes may reach flames and/or sparks.

Allow this generator to cool for at least 2 minutes before removing the fuel tank cap. Loosen the cap slowly to relieve pressure in the fuel tank. Avoid spilling fuel.

Do not fill the fuel tank above the upper limit line. Gasoline may expand during operation. Do not fill to the top of the tank.

Always check for spilled gasoline and immediately wipe it up before starting this generator.

Empty the fuel tank before storing or transporting this generator.

Always handle fuel outdoors.

Before transporting, turn the fuel valve to the “OFF” position and disconnect the spark plug.

High Temperatures: This generator produces heat when in operation. Temperatures near the exhaust can exceed 150 Degrees Fahrenheit (65 Degrees Celsius).

Do not touch hot surfaces. Observe all warning placards on this generator denoting hot surfaces.

Allow this generator to cool for several minutes after use before touching the engine, muffler or other areas that are hot during operation and

before storing indoors.

Hot exhaust may ignite some materials. Keep flammable materials away from this generator.

Keep at least several feet of clearance on all sides of this generator during operation. Do not enclose this generator in any structure.

Usage: Misuse of this generator can damage it or shorten its life. Use this generator only for its intended purpose.

Operate this generator only on a dry, level surface. Do not secure the generator with a chain or rope, which would prevent it from being moved in an emergency.

Allow this generator to run for several minutes before connecting any electrical devices.

Promptly turn off any malfunctioning devices and disconnect them.

Do not operate an excessive number of electrical devices in excess of the wattage capacity of this generator.

Do not turn on electrical devices until after they are connected to this generator.

Turn off all connected electrical devices before stopping this generator.

Usage: Consult a physician(s) before using this generator if using a pacemaker. Electromagnetic fields in close proximity to a heart pacemaker could cause a pacemaker to malfunction or fail. Caution is necessary when near the engine’s recoil starter.

Usage: Prolonged exposure to high noise levels can be hazardous to hearing. Always wear ANSI-approved hearing protection when operating or working around the generator when it is running.

GEN2000 Portable Gasoline Generator

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Sportsman GEN2000 User Manual

GEN2000 Portable Gasoline Generator

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In addition to the previously described safety information, familiarize yourself with all safety and hazard placards on this generator.

GEN2000 Portable Gasoline Generator

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PACKAGE CONTENTS

The following items are supplied with this Generator. Verify that all items are included.

STOP!

If there are missing items, call 1-866-460-9436, Monday - Friday, 8 AM - 4 PM Central Time for customer service. DO NOT RETURN THIS

GENERATOR TO THE RETAILER.

Item List:

DC connector wires for charging 12 Volt automotive-type batteries

Spark plug wrench

GEN2000 Portable Gasoline Generator

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GENERATOR COMPONENTS

1

Observe the locations and functions of the various components and controls of this generator.

1)Fuel Tank Cap

2)Control Panel

3)Oil Access

4)Fuel Cock

5)Carburetor Choke Lever

6)Air Filter Cover

7) Recoil Starter

2

3

4

8)

AC Circuit Protector

5

 

9)

Engine Switch

 

10)

120 Volt AC Outlet

 

11)

DC Circuit Protector

 

12)

12 Volt DC Outlet

6

13)

Grounding Terminal

11

8

7

12

10

9

13

GEN2000 Portable Gasoline Generator

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