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FRONT REAR AXLE KIT MISCELLANEOUS MODELS
User Manual
25 pgs715.66 Kb0

Spicer FRONT REAR AXLE KIT MISCELLANEOUS MODELS User Manual

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FRONT & REAR AXLE KIT MISCELLANEOUS MODELS 1979-1984
X510-7
FEBRUARY 1999
Supersedes X510-7DSD dated December 1984
X510-7
Table of Contents
General Information .................................................................................................... 1
Axle Kits ..................................................................................................................... 2
Model 44 /216 Rear 1979-1985 Avanti Sports Car..................................................4-6
Exploded View ..................................................................................................... 4
Parts Listing ......................................................................................................... 5
Variable Parts Listing ........................................................................................... 5
Bill of Material Listing ..........................................................................................6
Model 44 /216 Rear 1979-1983 Checker Cab......................................................... 7-9
Exploded View ..................................................................................................... 8
Parts Listing ......................................................................................................... 9
Bill of Material Listing ..........................................................................................9
Model 30 /181 Front 1979-1980 Converter.......................................................... 11-14
Exploded View ................................................................................................... 12
Parts Listing ....................................................................................................... 13
Bill of Material Listing ........................................................................................14
Model 44 /216 Front 1979-1980 Converter.......................................................... 15-20
Exploded View ................................................................................................... 16
Parts Listing ....................................................................................................... 17
Bill of Material Listing ...................................................................................18-19
Variable Parts Listing ......................................................................................... 20
Model 44 /216 ICA 1980-1985 Excalibur............................................................. 21-23
Exploded View ................................................................................................... 22
Bill of Material Listing ........................................................................................22
Parts Listing ....................................................................................................... 23
Variable Parts Listing ......................................................................................... 23
General Information
How T o Identify A S picer Axle
All Spicer Carrier Type axles are identified with a manufacturing date (1) and Bill of Material number (2) stamped on the right or left hand tube on driving axles. The Bill of Material number may also be found on the carrier in some models as shown in illustration (2A). For independent front suspension (IFS) axles, the B/M number may be located at one of three locations: 1). A vertically positioned tag near the center of the right hand side support arm, 2) stamped into the left hand side support arm (opposite end of the camber ad­juster), or 3) stamped into the "nose end" of the axle carrier. The location of the information will depend on the manufacturing date of the axle.
The axle model number will be cast into one of the webs as shown (3), or it can be on the nose. Each axle contains a gear ratio tag (4), and if the axle is equipped with a limited slip differential, it will have a
tag specifying the type of limited slip lubricant to be used (5). Refer to the appropriate model number section for parts identification and a breakdown of the Bill of Material.
© 2004 DANA CORPORA TION
Light Axle Kits
X510-7
DIFFERENTIAL CASE KIT
DIFFERENTIAL CASE ASSEMBL Y KIT
SHAFT ASSEMBL Y KIT
DRIVE PINION & GEAR ASSEMBLY KIT
CARRIER COVER KIT
DIFFERENTIAL INNER P ARTS KIT
X510-7
Model 44 /216 Rear Axles for
A vanti Sports Car
Model 44 /216 Rear Axles - A vanti
Exploded View
X510-7
X510-7
Model 44 /216 Rear Axles - A vanti
Parts Listing
ITEM PART
NO. NUMBER
1— 2— 3—
— —
(3) (1) (2) (2)
(2)
DESCRIPTION
Carrier Drive Pinion & Gear Assembly KIT – Inner Pinion Bearing PKG – Pinion Shim (inc. items 4, 5, 6, 8) PKG – Differential & Pinion Shim
(inc. items 4, 5, 6, 8, 21) 4 — Shim – Drive Pinion Adjusting 5 — Shim – Pinion Bearing Adjusting 6 — KIT – Outer Pinion Bearing 7—
(2)
8 — Slinger – Outer Pinion Bearing 9 — Seal – Pinion Oil
10 —
(2) (5)
End Yoke Assembly
11 — Washer – Pinion Nut 12 — Pinion Nut 13 —
—
(5) (2)
Companion Flange Assembly
KIT – Carrier Cover
14 — Carrier Cover 15 — Gasket – Carrier Cover 16 — Plug – Carrier Cover 17 — Bolt – Carrier Cover (qty 10) 18 — 19 — 20 — 21 — 22 —
(3) (3) (2) (2) (1)
Cap – Differential Bearing
Bolt – Differential Bearing Cap
KIT – Differential Bearing
PKG – Differential Bearing Shim
Case – Differential
23 — Bolt – Drive Gear (qty 10)
ITEM PART
NO. NUMBER
DESCRIPTION
24 — Pinion – Differential 25 — Gear – Differential 26 — Thrustwasher – Differential Pinion 27 — Thrustwasher – Differential Gear 28 — Shaft – Differential Pinion 29 — Lock – Differential Shaft 30 — Bolt – Brake Mounting 31 — Nut – Brake Mounting
— —
(2)
(2)
KIT – Rear Axle Shaft (inc. items 32, 33, 34, 35, 36, 37) KIT – Unit Bearing & Seal
(inc. items 32, 33, 34, 35, 36) 32 — Seal – Inboard Shaft 33 — Retainer Ring – Wheel Bearing 34 — Wheel Bearing Assembly 35 —
(3)
Seal – Outboard Shaft 36 — Retainer – Oil Seal 37 — Shaft – Axle Flanged Drive 38 —
(1)
Case – Differential 39 — Gear – Differential 40 — Shaft – Differential 41 — Snap Ring 42 — Spacer– Differential Gear (dished) 43 — Plate– Differential 44 — Disc – Differential 45 — Plate– Diff. (selective thickness) 46 — Clip – Differential Clutch Retainer
(1) See "Bill of Material Table" (2) See "Variable Parts Table" (3) Contact Vehicle Manufacturer. (4) Not Sold Separately. (5) See Spicer U-Joint Catalog J300P-10 for part number and additional parts.
V ariable Parts Listing
Kits & Parts - Use With All Applications
Description & Item Number
(Refer to "Exploded View")
603894 605113 605220
1 KIT – Inner Pinion Bearing 3 706031X 706031X 706123X 2 PKG – Pinion Shim - 706358X 706358X — 3 PKG – Differential & Pinion Shim - 706376X 706376X — 4 KIT – Outer Pinion Bearing 7 706030X 706030X 706996X 5 End Yoke Assembly 10 2-4-2281X 2-4-2281-1X 2-4-3801-1X 6 KIT – Differential Bearing 20 706032X 706032X 706988X 7 PKG – Differential Bearing Shim 21 706086X 706086X 701005X 8 KIT – Carrier Cover - 706694X 706694X — 9 KIT – Rear Axle Shaft - 706550X 706550X 707018X
10 KIT – Unit Bearing & Seal - 706012 706012X —
Bills of Material
Model 44 /216 Rear Axles - A vanti
X510-7
Bill of Material Listing
Axle Axle Kits Shaft & Joint Assy.
Bill of
Material
Diff.
Type
Ratio
Ring Gear &
Pinion Kit
(6)
Case Assy.
(7)
Kit
1979-82 Avanti Sports Car
603894-1 Standard 3.31 706017-2X 706020X 706024X 706027X 27665X 27665X 603894-2 Trac Lok 3.31 706017-2X 706018X 706022X 706026X 27665X 27665X 603894-3 Standard 3.07 706017-1X 706020X 706024X 706027X 27665X 27665X 603894-4 Trac Lok 3.07 706017-1X 706018X 706022X 706026X 27665X 27665X 603894-5 Standard 2.72 706017-19X 706020X 706024X 706027X 27665X 27665X 603894-6 Trac Lok 2.72 706017-19X 706018X 706022X 706026X 27665X 27665X
1983-84 Avanti Sports Car
605113-1 Standard 2.87 706613-15X 706020X 706024X 706027X 27665X 27665X 605113-2 Trac Lok 2.87 706613-15X 706018X 706022X 706026X 27665X 27665X 605113-3 Standard 3.07 706017-1X 706020X 706024X 706027X 27665X 27665X 605113-4 Trac Lok 3.07 706017-1X 706018X 706022X 706026X 27665X 27665X
1985 Avanti Sports Car
605220-1 Trac Lok 2.72 72622-5X 72400X 41210 707000X 72404-1X 72404-2X 605220-2 Trac Lok 3.07 72603-5X 72405X 41232 707000X 72404-1X 72404-2X 605220-3 Trac Lok 3.31 72602-5X 72405X 41232 707000X 72404-1X 72404-2X
Differential
Case Kit
Inner Parts
Kit
Right Hand
Shaft Assy.
Left Hand
Shaft Assy.
(6) See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. (7 ) See Differential Case Assy Kits in XGI Catalog for spline data & ratios.
X510-7
Model 44 /216 Rear Axles for
Checker Cab
Model 44 /216 Rear Axles - Checker Cab
Exploded View
X510-7
X510-7
Model 44 /216 Rear Axles - Checker Cab
Parts Listing
ITEM PART
NO. NUMBER
1— 2—
(3) (1)
DESCRIPTION
Housing – Axle Service Drive Pinion & Gear Assembly
3 706031X KIT – Inner Pinion Bearing
706358X PKG – Pinion Shim
(inc. items 4, 5, 6, 8)
706376X PKG – Differential & Pinion Shim
(inc. items 4, 5, 6, 8, 21) 4 — Shim – Drive Pinion Adjusting 5 — Baffle – Pinion Bearing 6 — Shim – Pinion Bearing Adjusting 7 706030X KIT – Outer Pinion Bearing 8 — Slinger – Outer Pinion Bearing 9 — Seal – Pinion Oil
10 2-4-2281X
(5)
End Yoke Assembly
11 — Washer – Pinion Nut 12 — Pinion Nut 13 —
(5)
Companion Flange Assembly
706694X KIT – Carrier Cover (inc. 14,15,16,17) 14 — Carrier Cover 15 — Gasket – Carrier Cover 16 — Plug – Carrier Cover 17 — Bolt – Carrier Cover (qty 10) 18 — 19 —
(3) (3)
Cap – Differential Bearing
Bolt – Differential Bearing Cap 20 706032X KIT – Differential Bearing 21 706086X PKG – Differential Bearing Shim 22 —
(1)
Case – Differential 23 — Bolt – Drive Gear (qty 10)
ITEM PART
NO. NUMBER
DESCRIPTION
24 — Pinion – Differential 25 — Gear – Differential 26 — Thrustwasher – Differential Pinion 27 — Thrustwasher – Differential Gear 28 — Shaft – Differential Pinion 29 — Lock – Differential Shaft 30 — Bolt – Brake Mounting 31 — Nut – Brake Mounting
706328X KIT – Rea r Axle Shaf t
(inc. items 32, 33, 34, 35, 36, 37)
706517X KIT – Unit Bearing & Seal
(inc. items 32, 33, 34, 35, 36) 32 — Seal – Inboard Shaft 33 — Retainer Ring – Wheel Bearing 34 — Wheel Bearing Assembly 35 —
(3)
Seal – Outboard Shaft 36 — Retainer – Oil Seal 37 — Shaft – Axle Flanged Drive 38 —
(1)
Case – Differential 39 — Gear – Differential 40 — Shaft – Differential 41 — Snap Ring 42 — Spacer– Differential Gear (dished) 43 — Plate– Differential 44 — Disc – Differential 45 — Plate– Diff. (selective thickness) 46 — Clip – Differential Clutch Retainer
(1) See "Bill of Material Table" (2) See "Variable Parts Table" (3) Contact Vehicle Manufacturer. (4) Not Sold Separately. (5) See Spicer U-Joint Catalog J300P-10 for part number and additional parts.
Bill of Material Listing
Axle Axle Kits Shaft & Joint Assy.
Bill of
Material
Diff.
Type
Ratio
Ring Gear &
Pinion Kit
(6)
Case Assy.
(7)
Kit
1979-83 Checker Cab
603835-1 Standard 3.07 706017-1X 706020X 706024X 706027X 27360X 27360X 603835-2 Trac Lok 3.07 706017-1X 706018X 706022X 706027X 27360X 27360X 603835-3 Standard 2.72 706017-19X 706020X 706024X 706027X 27360X 27360X 603835-4 Trac Lok 2.72 706017-19X 706018X 706022X 706026X 27360X 27360X 603835-5 Trac Lok 3.54 706017-3X 706018X 706022X 706026X 27360X 27360X
(6) See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. (7 ) See Differential Case Assy Kits in XGI Catalog for spline data & ratios.
Differential
Case Kit
Inner Parts
Kit
Right Hand
Shaft Assy.
Left Hand
Shaft Assy.
Notes
X510-7
14
X510-7
Model 30 /181 Front Axles for
Converters
11
Model 30 /181 Front Axles - Converters
Exploded View
X510-7
12
X510-7
Model 30 /181 Front Axles - Converters
Parts Listing
ITEM PART
NO. NUMBER
1— 2—
(3) (1)
DESCRIPTION
Housing – Axle Service
Drive Pinion & Gear Assembly 3 Slinger – Inner Pinion Bearing 4 706015X KIT – Inner Pinion Bearing
706385X PKG – Pinion Shim
(inc. items 3, 5, 6, 9)
706377X PKG – Differential & Pinion Shim
(inc. items 4, 5, 6, 8, 22) 5 — Shim – Drive Pinion Adjusting 6 — Baffle – Pinion Bearing 7 — Shim – Pinion Bearing Adjusting 8 706030X KIT – Outer Pinion Bearing 9 — Slinger – Outer Pinion Bearing
10 — Seal – Pinion Oil 11 2-4-2281X
(5)
End Yoke Assembly
12 — Washer – Pinion Nut 13 — Pinion Nut 14 —
(5)
Companion Flange Assembly
706348X KIT – Carrier Cover (inc. 15,16,17,18) 15 — Carrier Cover 16 — Gasket – Carrier Cover 17 — Plug – Carrier Cover 18 — Bolt – Carrier Cover (qty 10) 19 — 20 —
(3) (3)
Cap – Differential Bearing
Bolt – Differential Bearing Cap 21 706016X KIT – Differential Bearing 22 706087X PKG – Differential Bearing Shim 23 —
(1)
Case – Differential 24 — Bolt – Drive Gear (qty 10) 25 — Pinion – Differential 26 — Gear – Differential 27 — Thrustwasher – Differential Pinion 28 — Thrustwasher – Differential Gear 29 — Shaft – Differential Pinion 30 — Lock – Differential Shaft 31 — Seal & Guide Tube
700114 KIT – Right Hand Knuckle
(32,33,34,35,36,37,38,39,40,41,42)
700116X KIT – Left Hand Knuckle
(32,33,34,35,36,37,38,39,40,41,42)
706116X KIT – Socket
(inc. 32, 33, 34, 35, 36, 37, 38)
ITEM PART
NO. NUMBER
DESCRIPTION
32 — Nut – Hex Slotted 33 — Cotter Pin 34 — Adjusting Split Ring 35 — Socket Assembly – Upper 36 — Nut – Hex Jam 37 — Socket Assembly – Lower 38 — Snap Ring 39 — Bolt – Hex (qty 6) 40 — Stop Screw 41 — Jam Nut 42 — Knuckle Assembly 43 — Nut - Hex Slotted 44 — Cotter Pin 45 — Tie Rod Assembly 46 — Shaft & Joint Assembly
5-260X U-Joint Kit
706527X KIT – Spindle Seal & Bearing
(inc. items 47, 48, 49, 50, 51)
706537X KIT – Spindle
(inc. items 47, 48, 49, 50, 51, 52)
47 — Slinger – Spindle Yoke
(pressed on if used) 48 — Oil Seal 49 — Spacer – Wheel Bearing Spindle 50 — Oil Seal – Block Vee 51 — Needle Bearing Assembly 52 — Wheel Bearing Spindle 53 — Nut – Brake Mounting 54 — Oil Seal 55 — KIT – Inner Wheel Bearing 56 — Wheel Hub 57 — KIT – Outer Wheel Bearing 58 — Lockwasher – Wheel Bearing 59 — Nut – Wheel Bearing 60 — Lockwasher – Wheel Bearing Nut 61 — Gasket – Drive Flange 62 — Flange – Axle Drive 63 — Snap RIng 64 — Hub Cap 65 — Nut 66 — Lockwasher 67 — Stud
(1) See "Bill of Material Table" (2) See "Variable Parts Table" (3) Contact Vehicle Manufacturer. (4) Not Sold Separately. (5) See Spicer U-Joint Catalog J300P-10 for part number and additional parts.
13
Model 30 /181 Front Axles - Converters
X510-7
Bill of Material Listing
Axle Axle Kits Shaft & Joint Assy.
Bill of
Material
Diff.
Type
Ratio
Ring Gear &
Pinion Kit
(6)
Case Assy.
(7)
Kit
1979-80 Courier, Mazda, Toyota, Datsun, Mini Pickups
610065-1 Standard 4.10 706503-4X 706004X 706008X 706010X 28179-3X 28179-4X 610065-2 Standard 4.27 706503-8X 706004X 706008X 706010X 28179-3X 28179-4X 610065-3 Standard 3.54 706503-2X 706005X 706007X 706010X 28179-3X 28179-4X 610065-4 Standard 4.56 706503-5X 706004X 706008X 706010X 28179-3X 28179-4X 610065-5 Standard 4.10 706503-4X 706004X 706008X 706010X 28179-3X 28179-4X 610065-6 Standard 3.54 706503-2X 706005X 706007X 706010X 28179-3X 28179-4X 610065-7 Standard 3.54 706503-2X 706005X 706007X 706010X 28179-3X 28179-4X 610065-8 Standard 4.10 706503-4X 706004X 706008X 706010X 28179-3X 28179-4X 610065-9 Standard 3.31 706503-1X 706003X 706007X 706010X 28179-3X 28179-4X 610065-10 Standard 3.31 706503-1X 706003X 706007X 706010X 28179-3X 28179-4X 610065-11 Standard 3.73 706503-3X 706004X 706008X 706010X 28179-3X 28179-4X 610065-12 Standard 3.73 706503-3X 706004X 706008X 706010X 28179-3X 28179-4X 610065-13 Standard 5.38 706503-7X 706004X 706008X 706010X 28179-3X 28179-4X 610065-14 Standard 3.91 706503-13X 706004X 706008X 706010X 28179-3X 28179-4X 610065-15 Standard 3.91 706503-13X 706004X 706008X 706010X 28179-3X 28179-4X 610065-16 Standard 4.56 706503-5X 706004X 706008X 706010X 28179-3X 28179-4X
Differential
Case Kit
Inner Parts
Kit
Right Hand
Shaft Assy.
Left Hand
Shaft Assy.
14
(6) See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. (7 ) See Differential Case Assy Kits in XGI Catalog for spline data & ratios.
X510-7
Model 44 /216 Front Axles for
Converters
15
Model 44 /216 Front Axles - Converters
Exploded View
X510-7
16
X510-7
Model 44 /216 Front Axles - Converters
Parts Listing
ITEM PART
NO. NUMBER
1— 2—
(3) (1)
DESCRIPTION
Housing – Axle Service
Drive Pinion & Gear Assembly 3 Slinger – Inner Pinion Bearing 4 706031X KIT – Inner Pinion Bearing
706358X PKG – Pinion Shim
(inc. items 3, 5, 6, 7, 9)
706376X PKG – Differential & Pinion Shim
(inc. items 3, 5, 6, 7, 9, 21, 22) 5 — Shim – Drive Pinion Adjusting 6 — Baffle – Pinion Bearing 7 — Shim – Pinion Bearing Adjusting 8 706030X KIT – Outer Pinion Bearing 9 — Slinger – Outer Pinion Bearing
10 — Seal – Pinion Oil 11 2-4-2281X
(5)
End Yoke Assembly
12 — Washer – Pinion Nut 13 — Pinion Nut 14 —
(5)
Companion Flange Assembly
706112X KIT – Carrier Cover (inc. 15 ,16,17,18) 15 — Carrier Cover 16 — Gasket – Carrier Cover 17 — Plug – Carrier Cover 18 — Bolt – Carrier Cover (qty 10) 19 — 20 —
(3) (3)
Cap – Differential Bearing
Bolt – Differential Bearing Cap 21 706032X KIT – Differential Bearing 22 706086X PKG – Differential Bearing Shim 23 —
(1)
Case – Differential 24 — Bolt – Drive Gear (qty 10) 25 — Pinion – Differential 26 — Gear – Differential 27 — Thrustwasher – Differential Pinion 28 — Thrustwasher – Differential Gear 29 — Shaft – Differential Pinion 30 — Lock – Differential Shaft 31 — Seal & Guide Tube
— —
(3)
(3)
KIT – Right Hand Knuckle
(32,33,34,35,36,37,38,39,40,41,42)
KIT – Left Hand Knuckle
(32,33,34,35,36,37,38,39,40,41,42)
706116X KIT – Socket
(inc. 32, 33, 34, 35, 36, 37, 38) 32 — Nut – Hex Slotted 33 — Cotter Pin 34 — Adjusting Split Ring 35 — Socket Assembly – Upper 36 — Nut – Hex Jam 37 — Socket Assembly – Lower
ITEM PART
NO. NUMBER
DESCRIPTION
38 — Snap Ring 39 — Stop Screw 40 — Jam Nut 41 — Knuckle Assembly 42 — Nut - Hex Slotted 43 — Cotter Pin 44 — Tie Rod Assembly 45 — Shaft & Joint Assembly
5-297X U-Joint Kit
(2)
— —
(2)
KIT – Spindle Seal & Bearing (inc. items 47, 48, 49, 50, 51) KIT – Spindle (inc. items 47, 48, 49, 50, 51, 52)
46 — Slinger – Spindle Yoke
(pressed on if used) 47 — Oil Seal 48 — Spacer – Wheel Bearing Spindle 49 — Oil Seal – Block Vee 50 — Needle Bearing Assembly 51 — Wheel Bearing Spindle 52 — Nut – Brake Mounting 53 — Oil Seal 54 — 55 — Wheel Hub 56 —
(2)
(2)
KIT – Inner Wheel Bearing
KIT – Outer Wheel Bearing 57 — Lockwasher – Wheel Bearing 58 — Nut – Wheel Bearing 59 — Lockwasher – Wheel Bearing Nut 60 — Gasket – Drive Flange 61 — Flange – Axle Drive 62 — Snap RIng 63 — Hub Cap 64 — Nut 65 — Lockwasher 66 — Stud 67 — Wheel Bearing Spindle 68 — Oil Seal 69 — KIT – Inner Wheel Bearing 70 — Wheel Hub 71 — KIT – Outer Wheel Bearing 72 — Nut & Pin Assembly 73 — Lock – Retaining Nut 74 — Nut – Wheel Bearing Adjusting 75 — Plate – Spring Retaining 76 — Spring – Pressure 77 — Gear – Axle Drive 78 — Hub Cap
—
(2)
Wheel End Kits
(1) See "Bill of Material Table" (2) See "Variable Parts Table" (3) Contact Vehicle Manufacturer. (4) Not Sold Separately. (5) See Spicer U-Joint Catalog J300P-10 for part number and additional parts.
17
Model 44 /216 Front Axles - Converters
X510-7
Bill of Material Listing
Axle Axle Kits Shaft & Joint Assy.
Bill of
Material
Diff.
Type
Ratio
Ring Gear &
Pinion Kit
(6)
Case Assy.
(7)
Kit
1979-80 G-10 Va n
604300-1 Standard 3.31 706017-2X 706020X 706024X 706026X 29833-12X 29833-11X 604300-2 Standard 4.09 706017-5X 706021X 706025X 706027X 29833-18X 29833-19X 604300-3 Standard 3.73 706017-4X 706020X 706024X 706027X 29833-18X 29833-19X 604300-4 Standard 4.55 706017-6X 706021X 706025X 706027X 29833-12X 29833-11X 604300-5 Standard 5.89 706017-9X 706021X 706025X 706027X 660091-12 660091-11 604300-6 Standard 5.89 706017-9X 706021X 706025X 706027X 660091-12 660091-11 604300-7 Standard 4.55 706017-6X 706021X 706025X 706027X 29833-12X 29833-11X
1979-80 G-20 Va n
604306-1 Standard 3.31 706017-2X 706020X 706024X 706027X 29833-12X 29833-11X 604306-2 Standard 3.73 706017-4X 706020X 706024X 706027X 29833-12X 29833-11X 604306-3 Standard 3.23 706017-16X 706020X 706024X 706027X 29833-12X 29833-11X 604306-4 Standard 4.09 706017-5X 706021X 706025X 706027X 29833-12X 29833-11X 604306-5 Standard 3.54 706017-3X 706020X 706024X 706027X 29833-12X 29833-11X 604306-6 Standard 4.09 706017-5X 706021X 706025X 706027X 29833-12X 29833-11X
1979-80 G-20, G-30 Van
604303-1 Standard 4.09 706017-5X 706021X 706025X 706027X 660091-11 660091-12 604303-2 Standard 4.09 706017-5X 706021X 706025X 706027X 660091-11 660091-12 604303-3 Standard 3.31 706017-2X 706020X 706024X 706027X 29833-12X 29833-11X 604303-4 Standard 3.73 706017-4X 706020X 706024X 706027X 660091-11 660091-12 604303-5 Standard 3.23 706017-16X 706020X 706024X 706027X 29833-12X 29833-11X 604303-6 Standard 4.09 706017-5X 706021X 706025X 706027X 660091-11 660091-12 604303-7 Standard 4.09 706017-5X 706021X 706025X 706027X 660091-11 660091-12 604303-8 Standard 4.09 706017-5X 706021X 706025X 706027X 660091-11 660091-12 604303-9 Standard 3.73 706017-4X 706020X 706024X 706027X 660091-11 660091-12 604303-10 Standard 4.09 706017-5X 706021X 706025X 706027X 660091-11 660091-12 604303-11 Standard 5.89 706017-9X 706021X 706025X 706027X 660091-1 1 660091-12 604303-12 Standard 3.73 706017-4X 706020X 706024X 706027X 660091-11 660091-12 604303-13 Standard 3.54 706017-3X 706020X 706024X 706027X 660091-11 660091-12
1979-80 B-100 Van
604301-1 Standard 3.23 706017-16X 706020X 706024X ?? 28478-5X 28478-6X 604301-2 Standard 3.23 706017-16X 706020X 706024X ?? 28478-5X 28478-6X 604301-3 Standard 3.43 700040-7 706020X 706024X ?? 28478-5X 28478-6X 604301-4 Standard 3.07 706017-1X 706020X 706024X ?? 28478-5X 28478-6X 604301-5 Standard 2.72 706017-19X 706020X 706024X ?? 28478-5X 28478-6X
1979-80 E-150 Van
604302-1 Standard 3.54 706017-3X 706020X 706024X 706027X 660124-5 660124-6 604302-2 Standard 3.54 706017-3X 706020X 706024X 706027X 660124-5 660124-6 604302-3 Standard 3.23 706017-16X 706020X 706024X 706027X 004SF100-6X 004SF100-7X 604302-4 Standard 3.31 706017-2X 706020X 706024X 706027X 660124-5 660124-6 604302-5 Standard 3.73 706017-4X 706020X 706024X 706027X 660124-5 660124-6 604302-6 Standard 3.23 706017-16X 706020X 706024X 706027X 004SF100-6X 004SF100-7X 604302-7 Standard 2.72 706017-19X 706020X 706024X 706027X 660124-5 660124-6 604302-8 Standard 3.31 706017-2X 706020X 706024X 706027X 660124-5 660124-6 604302-9 Standard 3.54 706017-3X 706020X 706024X 706027X 660124-5 660124-6 604302-10 Standard 3.73 706017-4X 706020X 706024X 706027X 660124-5 660124-6 604302-11 Standard 3.54 706017-3X 706020X 706024X 706027X 660124-5 660124-6
Differential
Case Kit
Inner Parts
Kit
Right Hand
Shaft Assy.
Left Hand
Shaft Assy.
18
(6) See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. (7 ) See Differential Case Assy Kits in XGI Catalog for spline data & ratios.
X510-7
Model 44 /216 Front Axles - Converters
Bill of Material Listing
Axle Axle Kits Shaft & Joint Assy.
Bill of
Material
Diff.
Type
Ratio
Ring Gear &
Pinion Kit
(6)
Case Assy.
(7)
Kit
1979-80 B-200 Van
604304-2 Standard 4.09 706017-5X 706021X 706025X 706027X 28478-5X 28478-6X 604304-3 Standard 4.09 706017-5X 706021X 706025X 706027X 28478-5X 28478-6X 604304-4 Standard 3.54 706017-3X 706020X 706024X 706027X 28478-5X 28478-6X 604304-5 Standard 3.54 706017-3X 706020X 706024X 706027X 28478-5X 28478-6X 604304-6 Standard 4.09 706017-5X 706021X 706025X 706027X 28478-5X 28478-6X
1979-80 E-250, E-350 Van
604305-1 Standard 4.09 706017-2X 706020X 706024X 706027X 044SF100-6X 044SF100-7X 604305-2 Standard 3.54 706040-2 706020X 706024X 706027X 660124-5 660124-6 604305-3 Standard 3.31 706017-2X 706020X 706024X 706027X 044SF100-6X 044SF100-7X 604305-4 Standard 4.09 706017-2X 706020X 706024X 706027X 044SF100-6X 044SF100-7X 604305-5 Standard 3.73 706017-4X 706020X 706024X 706027X 660124-5 660124-6 604305-6 Standard 3.73 706017-4X 706020X 706024X 706027X 660124-5 660124-6 604305-7 Standard 3.73 706017-4X 706020X 706024X 706027X 660124-5 660124-6 604305-8 Standard 3.54 706040-2 706020X 706024X 706027X 660124-5 660124-6 604305-9 Standard 3.54 706040-2 706020X 706024X 706027X 660124-5 660124-6 604305-10 Standard 3.54 706040-2 706020X 706024X 706027X 660124-5 660124-6 604305-11 Standard 3.31 706017-2X 706020X 706024X 706027X 044SF100-6X 044SF100-7X 604305-12 Standard 4.09 706017-2X 706020X 706024X 706027X 044SF100-6X 044SF100-7X 604305-13 Standard 3.73 706017-4X 706020X 706024X 706027X 660124-5 660124-6 604305-14 Standard 3.54 706040-2 706020X 706024X 706027X 660124-5 660124-6 604305-15 Standard 3.31 706017-2X 706020X 706024X 706027X 044SF100-6X 044SF100-7X 604305-16 Standard 4.09 706017-2X 706020X 706024X 706027X 044SF100-6X 044SF100-7X 604305-17 Standard 2.94 700025-7 706020X 706024X 706027X 044SF100-6X 044SF100-7X 604305-18 Standard 4.09 706017-2X 706020X 706024X 706027X 044SF100-6X 044SF100-7X 604305-19 Standard 3.73 706017-4X 706020X 706024X 706027X 660124-5 660124-6 604305-20 Standard 3.54 706040-2 706020X 706024X 706027X 660124-5 660124-6
Differential
Case Kit
Inner Parts
Kit
Right Hand
Shaft Assy.
Left Hand
Shaft Assy.
(6) See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. (7 ) See Differential Case Assy Kits in XGI Catalog for spline data & ratios.
19
Model 44 /216 Front Axles - Converters
X510-7
V ariable Parts Listing
Kits & Parts - Use With All Applications
Description & Item Number
(Refer to "Exploded View")
1 KIT – Spindle Seal & Bearing - 706527X — 706527X 706527X — 2 KIT – Spindle - 706570X — 706552X 706570X — 3 KIT – Inner Wheel Bearing 54 706690X — 7061 10X 706074X — 4 KIT – Outer Wheel Bearing 56 706111X — 7061 11X 706111X — 5 Wheel End Kit - — 706555X — — 706555X 6 Wheel End Kit - — 706554X — — 706554X
1 KIT – Spindle Seal & Bearing - 706527X 706527X 2 KIT – Spindle - 700003 706570X 3 KIT – Inner Wheel Bearing 54 706074X 706074X 4 KIT – Outer Wheel Bearing 56 706111X 706111X 5 Wheel End Kit - — — 6 Wheel End Kit - — —
604300 604301 604302 604303 604304
604305 604306
Bills of Material
20
X510-7
Model 44 /216 ICA Rear Axles for
Excalibur Automobile Corporation
21
Model 44 /216 ICA Rear Axles
Exploded View
X510-7
Bill of Material Listing
Axle Axle Kits Shaft & Joint Assy.
Bill of
Material
Diff.
Type
Ratio
Ring Gear &
Pinion Kit
Case Assy.
Kit (7)
1980-85 Excalibur
605021-1 Trac Lok 2.72 706800-1X 706801X 706802X 706803X 71090-2X 71090-1X 605021-2 Trac Lok 3.07 706800-2X 706801X 706802X 706803X 71090-2X 71090-1X
1985 Excalibur
605259-1 Trac Lok 3.31 706017-1X 706018X 706022X 706026X 605259-2 Trac Lok 3.73 706017-4X 706018X 706022X 706026X
(6) See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. (7 ) See Differential Case Assy Kits in XGI Catalog for spline data & ratios.
22
Differential
Case Kit
Inner Parts
Kit
Right Hand
Shaft Assy.
Left Hand
Shaft Assy.
X510-7
Model 44 /216 ICA Rear Axles
Parts Listing
ITEM PART
NO. NUMBER
1— 2— 3—
— —
(3) (1) (2) (2)
(2)
DESCRIPTION
Carrier Drive Pinion & Gear Assembly KIT – Inner Pinion Bearing PKG – Pinion Shim (inc. items 4, 5, 7) PKG – Differential & Pinion Shim
(inc. items 4, 5, 7, 21) 4 — Shim – Pinion Adjusting 5 — Shim – Pinion Bearing Preload 6—
(2)
Bearing – Outer Pinion Preload 7 — Slinger – Outer Pinion Bearing 8 — Seal – Pinion Oil 9—
(2)
End Yoke Assembly
10 — Washer – Pinion Nut 11 — Pinion Nut
—
(2)
KIT – Carrier Cover
12 — Gasket – Carrier Cover 13 — Arm – Carrier Cover Support 14 — Screw – Carrier Cover 15 — Plug – Carrier Cover (w/tag) 16 — Breather Vent 17 — Bushing – Carrier Cover Support 18 —
(3)
Screw – Differential Bearing Cap
ITEM PART
NO. NUMBER
19 — 20 — 21 — 22 — Bolt – Drive Gear (qty 10) 23 —
(3) (2) (2)
(1)
DESCRIPTION
Cap – Differential Bearing KIT – Differential Bearing PKG – Differential Bearing Shim
Case – Differential 24 — Gear – Differential 25 — Shaft – Differential Pinion 26 — Snap Ring 27 — Snap Ring 28 — Pinion – Differential 29 — Thrustwasher – Differential Pinion 30 — Clip – Differential Clutch Retainer 31 — Disc – Differential 32 — Plate – Differential 33 — Plate – Differential 34 — Spacer – Dished 35 — Shaft – Inner Yoke 36 — Shield – Stone 37 — Oil Seal 38 — Bearing – Inner Yoke Shaft
(1) See "Bill of Material Table" (2) See "Variable Parts Table" (3) Contact Vehicle Manufacturer. (4) Not Sold Separately. (5) See Spicer U-Joint Catalog J300P-10 for part number and additional parts.
V ariable Parts Listing
Kits & Parts - Use With All Applications
Description & Item Number
(Refer to "Exploded View")
1 KIT – Inner Pinion Bearing 3 706015X 706031X 2 PKG – Pinion Shim - 706804X 706617X 3 PKG – Differential & Pinion Shim - 706806X 706619X 4 Bearing – Outer Pinion Preload 6 706014X 706030X 5 End Yoke Assembly 9 2-4-2281X 3-4-5721 6 KIT – Carrier Cover - — 706154X 7 KIT – Differential Bearing 20 706110X 706032X 8 PKG – Differential Bearing Shim 21 706806X 706619X
605024 605259
Bills of Material
23
Dana Corporation Heavy Vehicle Technologies and Systems Service
PO Box 321 Toledo, Ohio 43697-0321 1-800-SAY-DANA (729-3262) www.dana.com www.spicerparts.com www2.dana.com/expert
Dana Corporation Heavy Vehicle Technologies and Systems Service - Canada
5095 South Service Road Beamsville, Ontario LOR 1BO Tech Service: (905) 563-4991
Dana Corporation Heavy Vehicle Technologies and Systems Service - International
(419) 861-6325
X510-7
02/1999 Printed in U.S.A
Copyright Dana Corporation, 1999 All rights reserved.
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