Spicer FRONT REAR AXLE KIT MISCELLANEOUS MODELS User Manual

FRONT & REAR AXLE KIT MISCELLANEOUS MODELS 1979-1984

X510-7

FEBRUARY 1999

Supersedes X510-7DSD dated December 1984

X510-7

Table of Contents

General Information .................................................................................................... 1

Axle Kits ..................................................................................................................... 2

Model 44 /216 Rear 1979-1985 Avanti Sports Car..................................................4-6

Exploded View ..................................................................................................... 4

Parts Listing ......................................................................................................... 5

Variable Parts Listing ........................................................................................... 5

Bill of Material Listing ..........................................................................................6

Model 44 /216 Rear 1979-1983 Checker Cab......................................................... 7-9

Exploded View ..................................................................................................... 8

Parts Listing ......................................................................................................... 9

Bill of Material Listing ..........................................................................................9

Model 30 /181 Front 1979-1980 Converter.......................................................... 11-14

Exploded View ................................................................................................... 12

Parts Listing ....................................................................................................... 13

Bill of Material Listing ........................................................................................14

Model 44 /216 Front 1979-1980 Converter.......................................................... 15-20

Exploded View ................................................................................................... 16

Parts Listing ....................................................................................................... 17

Bill of Material Listing ...................................................................................18-19

Variable Parts Listing ......................................................................................... 20

Model 44 /216 ICA 1980-1985 Excalibur............................................................. 21-23

Exploded View ................................................................................................... 22

Bill of Material Listing ........................................................................................22

Parts Listing ....................................................................................................... 23

Variable Parts Listing ......................................................................................... 23

General Information

How T o Identify A S picer Axle

All Spicer Carrier Type axles are identified with a manufacturing date (1) and Bill of Material number (2) stamped on the right or left hand tube on driving axles. The Bill of Material number may also be found on the carrier in some models as shown in illustration (2A). For independent front suspension (IFS) axles, the B/M number may be located at one of three locations: 1). A vertically positioned tag near the center of the right hand side support arm, 2) stamped into the left hand side support arm (opposite end of the camber adjuster), or 3) stamped into the "nose end" of the axle carrier. The location of the information will depend on the manufacturing date of the axle.

The axle model number will be cast into one of the webs as shown (3), or it can be on the nose. Each axle contains a gear ratio tag (4), and if the axle is equipped with a limited slip differential, it will have a

tag specifying the type of limited slip lubricant to be used (5). Refer to the appropriate model number section for parts identification and a breakdown of the Bill of Material.

Light Axle Kits

X510-7

DIFFERENTIAL CASE KIT

DIFFERENTIAL CASE ASSEMBL Y KIT

SHAFT ASSEMBL Y KIT

DRIVE PINION & GEAR ASSEMBLY KIT

CARRIER COVER KIT

DIFFERENTIAL INNER P ARTS KIT

X510-7

Model 44 /216 Rear Axles for

A vanti Sports Car

Model 44 /216 Rear Axles - A vanti

Exploded View

X510-7

Model 44 /216 Rear Axles - A vanti

Parts Listing

ITEM PART

NO. NUMBER

1— 2— 3—

— —

(3) (1) (2) (2)

(2)

DESCRIPTION

Carrier Drive Pinion & Gear Assembly KIT – Inner Pinion Bearing PKG – Pinion Shim (inc. items 4, 5, 6, 8) PKG – Differential & Pinion Shim

(inc. items 4, 5, 6, 8, 21) 4 — Shim – Drive Pinion Adjusting 5 — Shim – Pinion Bearing Adjusting 6 — KIT – Outer Pinion Bearing 7—

(2)

8 — Slinger – Outer Pinion Bearing 9 — Seal – Pinion Oil

10 —

(2) (5)

End Yoke Assembly

11 — Washer – Pinion Nut 12 — Pinion Nut 13 —

—

(5) (2)

Companion Flange Assembly

KIT – Carrier Cover

14 — Carrier Cover 15 — Gasket – Carrier Cover 16 — Plug – Carrier Cover 17 — Bolt – Carrier Cover (qty 10) 18 — 19 — 20 — 21 — 22 —

(3) (3) (2) (2) (1)

Cap – Differential Bearing

Bolt – Differential Bearing Cap

KIT – Differential Bearing

PKG – Differential Bearing Shim

Case – Differential

23 — Bolt – Drive Gear (qty 10)

ITEM PART

NO. NUMBER

DESCRIPTION

24 — Pinion – Differential 25 — Gear – Differential 26 — Thrustwasher – Differential Pinion 27 — Thrustwasher – Differential Gear 28 — Shaft – Differential Pinion 29 — Lock – Differential Shaft 30 — Bolt – Brake Mounting 31 — Nut – Brake Mounting

— —

(2)

KIT – Rear Axle Shaft (inc. items 32, 33, 34, 35, 36, 37) KIT – Unit Bearing & Seal

(inc. items 32, 33, 34, 35, 36) 32 — Seal – Inboard Shaft 33 — Retainer Ring – Wheel Bearing 34 — Wheel Bearing Assembly 35 —

(3)

Seal – Outboard Shaft 36 — Retainer – Oil Seal 37 — Shaft – Axle Flanged Drive 38 —

(1)

Case – Differential 39 — Gear – Differential 40 — Shaft – Differential 41 — Snap Ring 42 — Spacer– Differential Gear (dished) 43 — Plate– Differential 44 — Disc – Differential 45 — Plate– Diff. (selective thickness) 46 — Clip – Differential Clutch Retainer

(1) See "Bill of Material Table" (2) See "Variable Parts Table" (3) Contact Vehicle Manufacturer. (4) Not Sold Separately. (5) See Spicer U-Joint Catalog J300P-10 for part number and additional parts.

V ariable Parts Listing

Kits & Parts - Use With All Applications

Description & Item Number

(Refer to "Exploded View")

603894 605113 605220

1 KIT – Inner Pinion Bearing 3 706031X 706031X 706123X 2 PKG – Pinion Shim - 706358X 706358X — 3 PKG – Differential & Pinion Shim - 706376X 706376X — 4 KIT – Outer Pinion Bearing 7 706030X 706030X 706996X 5 End Yoke Assembly 10 2-4-2281X 2-4-2281-1X 2-4-3801-1X 6 KIT – Differential Bearing 20 706032X 706032X 706988X 7 PKG – Differential Bearing Shim 21 706086X 706086X 701005X 8 KIT – Carrier Cover - 706694X 706694X — 9 KIT – Rear Axle Shaft - 706550X 706550X 707018X

10 KIT – Unit Bearing & Seal - 706012 706012X —

Bills of Material

Model 44 /216 Rear Axles - A vanti

X510-7

Bill of Material Listing

Axle Axle Kits Shaft & Joint Assy.

Bill of

Material

Diff.

Type

Ratio

Ring Gear &

Pinion Kit

(6)

Case Assy.

(7)

Kit

1979-82 Avanti Sports Car

603894-1 Standard 3.31 706017-2X 706020X 706024X 706027X 27665X 27665X 603894-2 Trac Lok 3.31 706017-2X 706018X 706022X 706026X 27665X 27665X 603894-3 Standard 3.07 706017-1X 706020X 706024X 706027X 27665X 27665X 603894-4 Trac Lok 3.07 706017-1X 706018X 706022X 706026X 27665X 27665X 603894-5 Standard 2.72 706017-19X 706020X 706024X 706027X 27665X 27665X 603894-6 Trac Lok 2.72 706017-19X 706018X 706022X 706026X 27665X 27665X

1983-84 Avanti Sports Car

605113-1 Standard 2.87 706613-15X 706020X 706024X 706027X 27665X 27665X 605113-2 Trac Lok 2.87 706613-15X 706018X 706022X 706026X 27665X 27665X 605113-3 Standard 3.07 706017-1X 706020X 706024X 706027X 27665X 27665X 605113-4 Trac Lok 3.07 706017-1X 706018X 706022X 706026X 27665X 27665X

1985 Avanti Sports Car

605220-1 Trac Lok 2.72 72622-5X 72400X 41210 707000X 72404-1X 72404-2X 605220-2 Trac Lok 3.07 72603-5X 72405X 41232 707000X 72404-1X 72404-2X 605220-3 Trac Lok 3.31 72602-5X 72405X 41232 707000X 72404-1X 72404-2X

Differential

Case Kit

Inner Parts

Kit

Right Hand

Shaft Assy.

Left Hand

Shaft Assy.

(6) See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. (7 ) See Differential Case Assy Kits in XGI Catalog for spline data & ratios.

X510-7

Model 44 /216 Rear Axles for

Checker Cab

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