Spicer DS344P, DS404P, DS405P, DS454P DD404P, DD405P Parts List

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Page 1

Spicer® Drive Axles

Commercial Vehicles

Spicer® Drive Axles

DS344P, DS404P, DS405P, DS454P DD404P,

DD405P, DD454P DSH40P, DSH41P, DSH44P

17060S, 19060S, 21060S, 23060S 19060D, 21060D, 23060D

AXIP-0200-32020 March 2020

Illustrated Parts List

Supersedes AXIP0200 Released April 2011

Product Information: SpicerParts.com | E-Catalog and parts locator: DanaAftermarket.com

Page 2

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Page 3

Table of Contents

General Information .................................................................................................. 2

How to Use Illustrated Parts List ................................................................................ 2

Model Identiﬁcation .................................................................................................. 3

Single Reduction - Single and Tandem Axles - After June 2008 .................................. 4

Pinion Bearing Spacers ............................................................................................ 9

Single Reduction - Front Axles - Before June 2008 .................................................. 11

Wheel Differential Lock Assembly ............................................................................ 15

Piston Cover Upgrade Kits ...................................................................................... 16

Wiring Harness Usage by OEM ................................................................................ 16

Air Lockout Parts - After 11/2/98 ............................................................................ 17

Air Lockout Parts - Before 11/2/98 ......................................................................... 17

Single Reduction - Rear Axles ................................................................................. 19

In Axle Speed Sensor ............................................................................................. 22

Output Shaft and Axle Housings .............................................................................. 23

Carrier Mounting Flange Design Change .................................................................. 25

Axle Shafts ............................................................................................................ 27

Axle Shafts - Single Reduction Models .................................................................... 27

Axle Shafts - Differential Lock Models ..................................................................... 27

Axle Shafts - Models having IASS ........................................................................... 28

(In Axle Speed Sensors) for ABS .............................................................................. 28

Axle Shafts - Wide Track Models ............................................................................. 28

Gear & Pinion Kits .................................................................................................. 29

Service Carriers - Single Axles ................................................................................ 31

Service Carriers - Tandem Axles .............................................................................. 35

DD454/RD454 Carrier Supersession ...................................................................... 37

Yokes and Flanges ................................................................................................. 39

Oil Seal Installation Tools ........................................................................................ 40

Oil Seal Driver Installation Kit .................................................................................. 40

Service Kits and Assemblies ................................................................................... 41

Quick Part Number Replacement Listing .................................................................. 42

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 4

How to Use Illustrated Parts List

General Information

ORDERING PARTS

• This parts book is organized in sections according to parts servicing requirements. Use the Contents or page headings and colored tabs to ﬁnd information.

• Use this book to order parts for your Dana

• For convenience, part numbers have been included for all pieces of the carrier assembly. Some of these parts, such as the carrier and caps, are serviced only in kits or assemblies. Part numbers are for your reference only. Those parts not serviced separately are identiﬁed with NSS.

Spicer® Axle.

KITS AND ASSEMBLIES

• Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem.

• Kits and Assemblies are shown with applicable parts groupings in the parts listing.

• See the Appendix for detailed information concerning kits applicable to this model.

ABBREVIATIONS

• ABS - Anti-lock Brake System

• AR - As Required - Parts that vary in quantity with each axle. Example: shims

• Assy - Assembly

• Brg - Bearing

• Diff - Differential

• Hsg - Housing

• IASS - In Axle Speed Sensor

• Inv - Involute

• N/a - Not Applicable

• NSS - Not Serviced Separately - Items which can only be purchased in sets kit form or service assemblies. Example: brake shoes.

• RH/LH - Right Hand/Left Hand - Determined as viewed from behind the vehicle looking forward.

• RTV - Gasket Compound - Formed-in-place gasket sealer. It is recommended for use on all surfaces requiring a gasket.

• Str - Straight

ILLUSTRATIONS

• Illustrations show parts in assembly groups.

• Item numbers on illustrations correspond with parts listings on pages that accompany the drawings.

• Notes are included on illustrations where needed.

PARTS LISTINGS

• Parts listings are deﬁned by parts groupings and are broken down by service assemblies.

• Parts Listings identify a part for servicing with the following categories:

• Item - corresponds with numbers on illustrations for part identiﬁcation

• Part Name - speciﬁes part name or description

• Quantity (Qty) - quantity required for assembly

• Current Part(s) - service part numbers are broken down by model type or other applicable information

• Notes - deﬁne unique characteristics or replacement notes

• Kits / Assy’s Where Used - indicates Kits or Assemblies that contain a particular part

• Other pertinent information is listed in tables or parts listings as required.

Effectively Using a Parts Listing - Example

FOLLOW THE EXAMPLE BELOW TO LOCATE AND ORDER EXACTLY WHAT IS REQUIRED FOR SERVICING.

Match to items

on illustration

Item Part Description Qty DS404 DD404 Notes

1 Axle Shaft 2 123456 789101 See Axle Shaft Chart 2 Flat Washer 4 246810 121416

Use to identify part

SUMMARY OF KITS AND ASSEMBLIES

Oil Seal & Shim Kit 216225 Includes 29-30,36 Basic Overhaul Kit 216221 Contents Identiﬁed with *

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Order this quantity

for servicing

Order part number by model indicated

Indicates information

important to ordering or use

Page 5

Model Identiﬁcation

General Information

LOCATING MODEL DESIGNATION INFORMATION

• Axle Model Identiﬁcation, Part Number and Serial Number are located on a tag at the axle centerline. This information will help to locate information in this book and to identify the correct parts for servicing.

DRIVE AXLE ASSEMBLY TAG

USING MODEL DESIGNATION TO IDENTIFY AXLE COMPONENTS

The Axle Model Identiﬁcation number contains information that is important to understand when purchasing service parts or new components. The Model Identiﬁcation number provides important vehicle, capacity and application information and model features. Use this guideline to understand your Axle Model Identiﬁcation. If you need assistance, contact your Dana representative.

D S P - 4 0 - ( P)

D – Tandem Forward Axle with Inter-Axle Differential R – Tandem Rear Axle

P – Premium

Gearing S – Single Reduction D – Driver Controlled Differential Lock

Optional Lube Pump

GAW Rating x 1000 lbs.

1. Country or origin

2. Axle model identiﬁcation

3. Speciﬁcation number assigned to the axle built by Spicer component parts of the axle including special OEM requirements such as yokes or ﬂanges

4. OEM part number assigned to the axle build

5. Carrier assembly serial number assigned by the manufacturing plant

6. Axle gear ratio

7. Carrier assembly production or service part number

When inquiring about speciﬁc information on your axle, write down all of the above information from your tag and call your local OEM dealer or your Dana representative.

NOTE: The axles illustrated in this book are speciﬁed with a variety of different axle shafts, according to OEM speciﬁcations. When ordering replacement axle shafts, note the part number stamped into the ﬂange.

. Identiﬁes all

P – Premium

P 2 0 0 60 S

Series

GAW Rating x 1000 lbs.

Options: D - Differential Lock L - Limited Slip NS - No Spin R - Retarder Ready S - Single Reduction

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 6

Single Reduction-Forward Axles

After June 2008

Dana Axle Models

The following base models are included in this publication:

SINGLE REDUCTION SINGLE AXLE MODELS

Single Axle Axle Capacity Gear Size

17060S 17,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom. 19060S 19,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom. 21060S 21,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom. 22060S 22,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom.

SINGLE REDUCTION SINGLE AXLE MODELS - BUS COACH GENTECH™ GEARING APPLICATIONS

Single Axle Axle Capacity Gear Size

17060S BC 17,000 Lbs 15.40˝/15.70˝ GenTech™ - Hypoid 19060S BC 19,000 Lbs 15.40˝/15.70˝ GenTech™ - Hypoid 21060S BC 21,000 Lbs 15.40˝/15.70˝ GenTech™ - Hypoid 22060S BC 22,000 Lbs 15.40˝/15.70˝ GenTech™ - Hypoid

SINGLE REDUCTION SINGLE AXLE MODELS WITH WHEEL DIFFERENTIAL LOCK

Single Axle Axle Capacity Gear Size

17060D 17,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom. 19060D 19,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom. 21060D 21,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom. 22060D 22,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom.

SINGLE REDUCTION TANDEM MODELS

Forward Axle Rear Axle Axle Capacity Gear Size

DS344 RS344 34,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom. DS404-(P) RS404 40,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom. DS405-(P) RS405 40,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom. DS454-(P)-NLA RS454-NLA 45,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom.

SINGLE REDUCTION TANDEM MODELS WITH WHEEL DIFFERENTIAL LOCK

Forward Axle Rear Axle Axle Capacity Gear Size

DD404-(P) RD404 40,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom. DD405-(P) RD405 40,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom. DD454-(P)-NLA RD454-NLA 45,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom.

SINGLE REDUCTION TANDEM MODELS WITH IASS (IN-AXLE SPEED SENSORS)-NLA

Forward Axle Rear Axle Axle Capacity Gear Size

DA344-NLA RA344-NLA 34,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom. DA404-(P)-NLA RA404-NLA 40,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom. DA405-(P)-NLA RA405-NLA 40,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom. DA454-(P)-NLA RA454-NLA 45,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom.

NOTE: The D/R454 and the DA/RA344-404 models no longer produced after 2001.

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 7

Single Reduction-Forward Axles

After June 2008

13 - Plain Half

Flange Half

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Page 8

Single Reduction-Forward Axles

After June 2008

A1/B1

A2/B7

A4/B11

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Page 9

Single Reduction-Forward Axles

After June 2008

Item Description Qty DS344(P)

BASIC OVERHAUL KIT 504030-1 504030-1 504031-1

CARRIER REBUILD BEARING KIT 504033-1 504033-1 504034-1

1 Forward Carrier/Cap Sub-Assy Includes items 2A and 33

Standard Mdls 132038-NSS 1 132466 132466 --Diff-Lock Mdls 132043-NSS 1 --- --- 132467 Includes items 2A and 33

2 Flat Washer 4 210288 210288 210288

2A Plug, O-Ring 1 131809 131809 131809 O-ring not sold seperately

3 Capscrew 4 134481 134481 134481 Replaces 210095 4 Cotter Pin 2 090873 090873 090873 5 Dowel Pin 2 007641 007641 007641 6 Diff Brg Adjuster - Plain Half 1 134608 134608 128616

7 Brg Cup - Plain Half 1 134301*† 134301*† 134332*†

8 Brg Cone - Plain Half 1 134300*† 134300*† 134331*†

9 Diff Brg Adjuster - Flange Half 1 129128 129128 129128

10 Brg Cup - Flange Half 1 134298*† 134298*† 134298*†

11 Brg Cone - Flange Half 1 134297*† 134297*† 134297*†

WHEEL DIFF. CASE KITS Includes items 12-14

12 Diff Case-RH (Flg Half)

129464 1 508653 508653 508724 Ratios 2.64 to 3.08 133738 (was 129465) 508654 508654 508725 Ratios 3.25 to 3.90 133739 (was 129466) 508655 508655 508726 Ratios 4.11 to 4.88

133740 (was 129467) 508656 508656 508727 Ratios 5.29 to 7.17 13 Diff Case-LH (Plain Half)-Standard 1 132437 132437 --- Replaces 127498 13 Diff Case-LH (Plain Half)-Diff Lock 1 --- --- 128607HX 14 Capscrew 12 127465 127465 127465

WHEEL DIFF SIDE GEAR KIT 217461 510397 510397

39 Inv Spline 217461 --- --- Includes items 15-19 41 Inv Spline --- 216229 216229 Includes items 15-19

WHEEL DIFF KIT w/o SIDE GEARS 216228 510397 510396 Includes items 16-19

15 Side Gear - 39 Inv Spline 2 127367 --- ---

Side Gear - 41 Inv Spline 2 --- 127368 127368 16 Side Gear Thrust Washer 2 --- 127386*† 127386*† 17 Side Pinion Thrust Washer 4 --- 129305*† 129305*† 18 Side Pinion 4 133761 133784 133784 19 Diff Spider 1 127359 129599 129599

RING GEAR NUT & BOLT KIT 1 508652 508652 508652 Includes items 20-21

20 Nut-Ring Gear 16 126216 126216 126216 21 Bolt-Ring Gear 16 10010020 10010020 10010020 Replaces 129686 22 Pinion Pilot Brg 1 10038915*† 10038915*† 10038915*†

23 Pinion Brg Cone - Inner 1 134291*† 134291*† 134291*†

24 PINION BRG SPACER KIT AR 504043 504043 504043 Individual Pinion Bearing Spacers Listed on pg 21

Pinion Brg Cage & Cup Assy - Current

25a

Production

25b Pinion Brg Cage & Cup Assy - Service Only 1 129767 129767 129767

26 Pinion Brg Cup - Inner 1 134292*† 134292*† 134292*†

27 Pinion Brg Cup - Outer 1 134295*† 134295*† 134295*†

28 Pinion Brg Cone - Outer 1 134294*† 134294*† 134294*†

1 134316 134316 134316

DS404(P) DS405(P)

DD404(P)

D405(P)

Notes

Contents Identiﬁed with *; Replaces 504030 and 504031, Includes oil seal and correct mating slingers; Reference HAXL-PNI-099 for more information

Contents Identiﬁed with †; Replaces 504033 and 504034, Includes oil seal and correct mating slingers; Reference HAXL-PNI-099 for more information; (No O/P BEARINGS RTV or O/P Seal)

134301 replaces part # 009803 & 129566; 134332 replaces 015092; Reference HAXL-PNI-033 for more information; Brg pts must be used in

mated sets

134300 replaces part # 129565 & 027813. 134331 replaces 128604; Reference HAXL-PNI-033 for more information; Brg pts must be used in

mated sets

134298 replaces part # 129564 and 090943; Reference HAXL-PNI-033 for more information; Brg pts must be used in mated sets 134297 replaces part # 129563 and 006082; Reference HAXL-PNI-033 for more information; Brg pts must be used in mated sets

Replaces part # 129560 & 085439. Reference HAXL-PNI-033 for more information; Brg pts must be used in mated sets

Current Production - Cage #127488C Includes item 25b and new design cups 0134292 & 134295; Reference HAXL-PNI-033 for more information;

Brgs must be used in sets

Svc Only Item - Cage#127488C Includes item 25b and Timken design cups 012495 & 129561; Reference HAXL-PNI-033 for more information; Brgs

must be used in sets

Replaces part # 129561; Reference HAXL-PNI-033 for more information;

Brg pts must be used in mated sets

Replaces part # 012495; Reference HAXL-PNI-033 for more information;

Brg pts must be used in mated sets

Replaces part # 127535; Reference HAXL-PNI-033 for more information;

Brg pts must be used in mated sets

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 10

Single Reduction-Forward Axles

After June 2008

Item Description Qty DS344(P)

A MANIFOLD PARTS KIT - NON PUMP 1 513880 513880 513880 NON PUMP - Includes 132435

A1 Seal Manifold Assy - Non Pump #132435-NSS 1 ––– ––– ––– NON PUMP - Must order kit

A2 Output Side Gear - Non Pump 1 10049643 10049643 10049643

A3 INPUT SHAFT KIT - NON PUMP 1 504181 504181 504181 NON PUMP - Includes 132447 & 128049 - replaces 504026

A4 Input Shaft-Non Pump #132447-NSS ––– ––– ––– NON PUMP - Must order kit - Replaces 504026 See HAXL-PNI-073

B MANIFOLD PARTS KIT - PUMP MODEL 1 504029 504029 504029 PUMP MODELS - Includes 133964,134010,129338,134011,131366

B1 Seal Manifold Assy Pump #131366-NSS 1 ––– ––– ––– PUMP MODELS - Must order kit B2 Filter Screen Assy 1 133964 133964 133964 PUMP MODELS B3 Collar Lock 1 134010 134010 134010 PUMP MODELS B4 Clamp 1 129338 129338 129338 PUMP MODELS B5 Lube Hose 1 134011 134011 134011 PUMP MODELS

B6 LUBE PUMP KIT 1 504028-1 504028-1 504028-1

B7 Output Side Gear - Pump Model 1 10026796 10026796 10026796

B8 Lube Pump-Intregal 1 131368 131368 131368 B9 Pump Locking Pin 1 131541 131541 131541 PUMP MODELS

B10 INPUT SHAFT KIT - PUMP MODEL 1 504182 504182 504182 PUMP MODELS - Includes 132446 & 128049 replaces 504027

B11 Input Shaft-Pump Model #132446-NSS ––– ––– –––

33 Bearing Race 1 110811*† 110811*† 110811*† 34 Bearing Cone 1 132060*† 132060*† 132060*†

35 Inter-Axle Diff Assy 1 10085729 10085729 10085729

Helical Side Gear & Bushing Assy

Assy Gear Stamp#130906-NSS 37 Bushing - Helical Gear 2 129371 129371 129371 38 Thrust Washer - Helical Gear 1 132439*† 132439*† 132439*† Replaces 128702. Included in Major Power Divider Kits 39 Lockout Sliding Clutch 1 127510 127510 127510 40 Oil Retainer 1 128700 128700 128700

41 Input Shaft Bearing Cone 1 134303*† 134303*† 134303*†

42 Bearing Cup 1 134304*† 134304*† 134304*†

OIL SEAL & SHIM KIT 1 216224-1 216224-1 216224-1

PINION CAGE SHIM KIT 1 504032 504032 504032 Includes 5 each of shims below

43 Shim.003˝ AR 127595*† 127595*† 127595*†

Shim.005˝ 127596*† 127596*† 127596*† Shim.010˝ 127597 127597 127597 Shim.020˝ 127598 127598 127598 Shim.030˝ 127599 127599 127599

44 Oil Seal-V-Ring 1 128703 128703 128703

45a Input Brg Cover Assy - Current Production 1 134290 134290 134290

45b Input Brg Cover Assy-Service Only 1 129575 129575 129575

46 Bearing Cover Cap Screw 6 210115 210115 210115 47 Oil Seal 1 2019185*† 2019185*† 2019185*† Replaces 127591; Reference HAXL-PNI-099 for more information

48 Locknut 1 128049 128049 128049

49 Lube Trough 1 129577 129577 129577

1 10000528 10000528 10000528

DS404(P) DS405(P)

DD404(P)

D405(P)

Notes

Replaces 132443; Reference HAXL-PNI-096 & HAXL-PNI-098 for more information; NON PUMP - Included in Major & Minor Power Divider Kits

PUMP MODELS - Includes 132060,131541,132061,131368; Output side gear removed, Reference HAXL-PNI-096 and HAXL-PNI-098 for more information

Replaces 132061; Reference HAXL-PNI-096 & HAXL-PNI-098 for more information

PUMP MODELS - Must order kit - Input Shafts are included in Major Power Divider kits - Replaces 504027 See HAXL-PNI-073

REPLACES 134192; Reference HAXL-PNI-096 and HAXL-PNI-098 for more information; Included in Major & Minor Power Divider Kits Replaces 130907 HOWEVER,OLD & NEW DESIGNS CANNOT MIX; Refer-

ence HAXL-PNI-096 and HAXL-PNI-098 for more information

Replaces part # 129558; Reference Bulletin #HAXL-PNL-33 for more information; Brg pts must be used in mated sets; Replaces part # 129559 & 1008912 pts; Reference Bulletin #HAXLPNL-33; Brg pts must be used in mated sets; For PDU Cover & Lockout Details See page 15

Replaces 216224, Includes shims & oil seal and correct mating slingers; Reference HAXL-PNI-099 for more information

Cast #129574C, Includes item 45a and 134304 cup; Reference Bulletin #HAXL-PNL-33 for more information; Brg pts must be used in mated sets; Cast #129574C, Includes item 45b and Timken design Brg Cup 1008912;

see Dana bulletin # mated sets

Included in 510593 Kit (M42-1.5) - Nut is also included in Major Power Divider Kits

For PDU Cover & Lockout Parts 50-59 - See page 20

NSS - Not Sold Separately

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 11

Pinion Bearing Spacers

SPICER POWER DIVIDER REBUILD SERVICE KITS

Dana has released Power Divider Service kits in 2012 (refer to bulletin #HAXL-PNI-27) these kits are popular kits to stock for dealers repairing any of the forward carriers listed above. Additionally, there was a modiﬁcation to improve the gear design in March 2018. These kits have been replaced with new part numbers signiﬁed below (refer to bulletins #HAXL-PNI-096 and HAXL-PNI-098).

Power Divider Kit-Minor (pump models) 504404-3G Replaces 504404-3, Includes items (35-36, AND OUTPUT SIDE GEAR 10026796) For models designed AFTER June 2008 Power Divider Kit-Major (pump models) 504404-4G Replaces 504404-4, Includes items (35-36, 38, 48, B7, B8, B11) For models designed AFTER June 2008 Power Divider Kit-Minor (non pump models) 504404-5G Replaces 504404-5, Includes items (35-36, A2) For models designed AFTER June 2008 Power Divider Kit-Major (non pump models) 504404-6G Replaces 504404-6, Includes items (35-36, 38, 48, A2, A3) For models designed AFTER June 2008

D344, D404(P), D405(P), D454(P)

PINION BRG SPACER KIT: 504043 (INCLUDES ITEMS WITH *)

New Spacers Spacer Thickness

129079 0.797 129080 0.798 129081 0.800 129082 0.801 129083 0.802 129084 0.803 129085 0.804

129086* 0.806

129087 0.807 129088 0.808 129089 0.809

129090* 0.810

129091 0.811 129093 0.812 129097 0.814

129099* 0.815

129101 0.816

129103* 0.817

129105 0.818 129107 0.819

129109* 0.820

129111 0.821 129113 0.822 129115 0.823

129117* 0.824

129119 0.825

129120* 0.826

129121 0.828 129122 0.829 129123 0.830

129124* 0.831

129125 0.832 129126 0.833

R344, R404, R405, R454, 17,19,21,22060

PINION BRG SPACER KIT: 504016 (INCLUDES ITEMS WITH *)

Bearing Spacers Part # Spacer Thickness

91552* 0.623

91553 0.624 91554 0.625 91555 0.626

91556* 0.627

91557 0.628 91558 0.629

91559* 0.630

91560 0.631 91561 0.632 91562 0.633 91564 0.634 91566 0.635 91568 0.636

91572* 0.637

91576 0.638

91580* 0.639

91584 0.640 91588 0.641 91592 0.642

91596* 0.643

91600 0.644

91602* 0.645

91604 0.646 91606 0.647 91608 0.648 91610 0.649 91611 0.650 91612 0.651 91613 0.652

91614* 0.653

91615 0.654

NOTE: March 1, 1995 – Dana Spicer D344/404/405/454 series axles were built with a thicker variable pinion spacer different from the original design, axles built before this date used a “two” washer setup. This “two” washer setup is comprised of a spacer washer (127565) and a variable pinion bearing spacer (part number by thickness).

When servicing the above models, select a variable pinion bearing spacer from the list below to attain the correct pinion bearing preload. All procedures on “Pinion Bearing Preload” remain the same and the proper steps should be followed according to your Dana Spicer Service Manual. If you have an existing 127565 spacer washer, do not use it with the new variable pinion bearing spacers listed below.

Spacer washer 127565 is no longer available and has been removed from all service kits. The current variable pinion bearing spacers listed above are sold separately or available in listed pinion bearing spacer kit.

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 12

Single Reduction-Forward Axles

After June 2008

Plain Half

With Pump

Flange Half

Without Pump

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Page 13

Single Reduction-Forward Axles

Before June 2008

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Page 14

Single Reduction-Forward Axles

Before June 2008

DA344 DS344(P) DA404(P) DS404(P) DA405(P)

Item Description Qty

BASIC OVERHAUL KIT 510393-1 510393-1 510399-1

BEARING KIT 512812-1 512812-1 512800-1

CARRIER REBUILD BEARING KIT 504161-1 504161-1 N/a

1 Diff Carr & Brg Caps Kit NLA - See Chart and Notes Below

Includes 1-3, 5 D454(P) Models also include items 67-68

NOTE: All Original Carr/Caps are NLA Must Purchase Complete Carrier. Refer to bulletin abib-0805

2 Flat Washer 4 210288 210288 210288

2A Plug, O-Ring 1 131809 131809 131809 O-ring not sold seperately

3 Capscrew 4 134481 134481 134481 Replaces 210095 4 Cotter Pin 2 090873 090873 090873 Replaces 126156 5 Dowel Pin 2 007641 007641 007641 6 Diff Brg Adjuster - Plain Half 1 134608 134608 128616 DA models see page 22 1 ––– ––– –––

7 Brg Cup - Plain Half 1 134301* 134301* 134332*

8 Brg Cone - Plain Half 1 134300* 134300* 134331*

9 Diff Brg Adjuster - Flange Half 1 129128 129128 129128 For DA models see page 22 ––– ––– –––

10 Brg Cup - Flange Half 1 134298* 134298* 134298*

11 Brg Cone - Flange Half 1 134297* 134297* 134297*

WHEEL DIFF. CASE KITS Includes items 12-14

12 Diff Case-RH (Flg Half)

129464 1 508653 508653 508724 Ratios 2.64 to 3.08 133738 (was 129465) 508654 508654 508725 Ratios 3.25 to 3.90 133739 (was 129466) 508655 508655 508726 Ratios 4.11 to 4.88 133740 (was 129467) 508656 508656 508727 Ratios 5.29 to 7.17

13 Diff Case-LH (Plain Half)-Standard 1 132437 132437 ––– Replaces 127498

Diff Case-LH (Plain Half)-Diff Lock ––– ––– 128607HX

14 Capscrew 12 127465 127465 128619

WHEEL DIFF SIDE GEAR KIT

All 344 models–39 Inv 217461 ––– ––– All other models–41 Inv 216229 216229 216229

WHEEL DIFF KIT w/o SIDE GEARS 510396 510396 510396 Includes items 16-19

15 Side Gear

39 Inv spline 2 127367 ––– –––

41 Inv spline 2 127368 127368 127368 16 Side Gear Thrust Washer 2 127386* 127386* 127386* 17 Side Pinion Thrust Washer 4 129305* 129305* 129305* 18 Side Pinion 4 133761 133784 133784 133761 replaces 127364 19 Diff Spider 1 127359 127599 127599

RING GEAR NUT & BOLT KIT 508652 508652 508652 Includes items 20-21

20 Nut-Ring Gear 16 126216 126216 126216 21 Bolt-Ring Gear 16 10010020 10010020 10010020 Replaces 128806, 129686; Reference Bulletin ABIB-9701 for more information

DS405(P)

217461

DA454(P) DS454(P)

Model Type Part # Casting # Notes

DS344/404/405/454 510023-NLA 130809 Replaces 129539, 129540 DS404P/405P/454P 510024-NLA 130819 Replaces 129551 DD404/405/454 510027-NLA 130814 Replaces 129550 DD404P/405P/454P 510028-NLA 130814 Replaces 129550 DA344/404/405/454 510031-NLA 130809 Replaces 129539, 129540 DA404P/405P/454P 510032-NLA 130819 Replaces 129551

510397 510397 Includes items 15-19

DD404(P) DD405(P) DD454(P) Notes

Contents Identiﬁed with * Replaces 216220 and 217463, Includes oil seal;

Reference HAXL-PNI-099 for more information

Replaces 216234 and 512800, Includes oil seal;

Reference HAXL-PNI-099 for more information

134301 replaces part #009803 & 129566. 134332 replaces 015092, Reference Bulletin #HAXL-PNI-33 for more information; Brg pts must be used in mated sets 134300 replaces part #027813 & 129565. 134331 replaces 128604, Reference Bulletin #HAXL-PNI-33 for more information; Brg pts must be used in mated sets

134298 replaces part #129564 and 090943, Reference Bulletin #HAXL-PNI-33 for more information; Brg pts must be used in mated sets 134297 replaces part #129563 and 006082, Reference Bulletin #HAXL-PNI-33 for more information; Brg pts must be used in mated sets

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 15

Single Reduction-Forward Axles

Before June 2008

DA344 DS344(P) DA404(P) DS404(P) DA405(P)

Item Description Qty

22 Pinion Pilot Brg 1 10038915* 10038915* 10038915* Will replace 127484 in early 2018

23 Pinion Brg Cone - Inner 1 134291* 134291* 134291*

24 PINION BRG SPACER (SVC KIT) AR 504043 504043 504043

Pinion Brg Cage & Cup Assy

25a

- Current Production Pinion Brg Cage & Cup Assy

25b

- Service Only

26 Pinion Brg Cup - Inner 1 134292* 134292* 134292*

27 Pinion Brg Cup - Outer 1 134295* 134295* 134295*

28 Pinion Brg Cone - Outer 1 134294* 134294* 134294*

29 Capscrew 6 210115 210115 210115 30 Pinion Helical Gear 1 10000336 10000336 10000336 Replaces 127523 31 Roll Pin 1 118807 118807 118807 32 Slotted Pinion Nut 1 126182 126182 126182 33 Output Shaft O-Ring 2 127545*‡ 127545*‡ 127545*‡ 34 Output Shaft Brg Cup 1 127536* 127536* 127536* 35 Output Shaft Brg Cone 1 110812* 110812* 110812*

36 Output Shaft Side Gear 1 10026797 10026797 10026797

37 Snap Ring 1 085997* 085997* 085997*

38 Inter-Axle Diff Assy 1 10085729 10085729 10085729

39 Helical Side Gear & Bushing 1 10000528 10000528 10000528

40 Bushing - Helical Gear 2 129371 129371 129371 129371 Replaces 127543 41 Thrust Washer - Helical Gear 1 132439* 132439* 132439* Replaces 128702. Included in Major Power Divider Kits 42 Lockout Sliding Clutch 1 127510 127510 127510

43 Input Shaft Kit shaft 132447 1 510593 510593 510593

44 Oil Retainer 1 128700 128700 128700

45 Input Shaft Bearing Cone 1 134303* 134303* 134303*

46 PDU Cover 1 130823 130823 130823 Replaces 129572 47 Washer 11 128415 128415 128415 48 Capscrew Long 11 210091 210091 210091 49 Oil Retainer 1 - - -

50 Bearing Cup 1 134304* 134304* 134304*

OIL SEAL & SHIM KIT 1 216224-1 216224-1 216224-1

PINION CAGE SHIM KIT 1 504032 504032 504032 Includes 5 each of shims below

51 Shim.003˝ AR 127595* 127595* 127595*

Shim.005˝ 127596* 127596* 127596* Shim.010˝ 127597* 127597* 127597* Shim.020˝ 127598* 127598* 127598* Shim.030˝ 127599* 127599* 127599*

DS405(P)

1 134316 134316 134316

1 129767 129767 129767

DA454(P) DS454(P)

DD404(P) DD405(P) DD454(P) Notes

Replaces part #129560 & 085439, Reference Bulletin #HAXL-PNI-33 for more information; Brg pts must be used in mated sets

Individual Pinion Bearing Spacers Listed on page 9

Cage #127488C Includes item 25b and new design cups 0134292 & 134295; Reference Bulletin #HAXL-PNI-33 for more information; Brgs must be used in sets Cage #127488C Includes item 25b and Timken design cups 012495 & 129561; Reference Bulletin #HAXL-PNI-33 for more information; Brgs must be used in sets Replaces part #129561, Reference Bulletin #HAXL-PNI-33 for more information;

Brg pts must be used in mated sets

Replaces part #012495, Reference Bulletin #HAXL-PNI-33 for more information;

Brg pts must be used in mated sets

Replaces part #127535, Reference Bulletin #HAXL-PNI-33 for more information;

Brg pts must be used in mated sets

Replaces 127645; Reference HAXL-PNI-096 & HAXL-PNI-098 for more information; O/P Side Gear included in Major & Minor Power Divider Kits The 085997 Snap Ring is used for “Reassembly purposes only” and is not used in models built after June 2008 - it is not a required item. REPLACES 134192; Reference HAXL-PNI-096 & HAXL-PNI-098 for more information; Included in Major & Minor Power Divider Kits Replaces 130907 HOWEVER, OLD & NEW DESIGNS CANNOT MIX; Reference HAXLPNI-096 and HAXL-PNI-098 for more information;

Includes Items 43 & 58. Included in Major Power Divider Kits. Replaces 216226, 504026 (shaft #128704) & 510593 (shaft #129770); Kit 504181 replaces kits 504026 (shaft#132447), kit 510593 (shaft #129770) & kit 216226 (shaft #128704) in all situations. Reference Bulletins #HAXL-PNI-34 & HAXL-PNI-073

Replaces part #129558, Reference Bulletin #HAXL-PNI-33; Brg pts must be used

in mated sets

Replaces part #129559 & 1008912 pts, Reference Bulletin #HAXL-PNI-33; Brg pts must be used in mated sets

Replaces 216234 and 512800, Includes oil seal. Reference HAXL-PNI-099 for more information. Includes items 51, 57 & 127592 Oil Seal

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 16

Single Reduction-Forward Axles

Before June 2008

DA344 DS344(P) DA404(P) DS404(P) DA405(P)

Item Description Qty

52 Oil Seal-V-Ring 1 128703* 128703* 128703*

Input Brg Cover Assy

53a

- Current Production

Input Brg Cover Assy

53b

- Service Only Input Brg Cover Assy - Before 1988

54c

- Service Only

55 O-Ring (Refer to Note-55) 1 129576-NLA 129576-NLA 129576-NLA

56 Bearing Cover Cap Screw 6 210115 210115 210115 57 Oil Seal 1 2019185* 2019185* 2019185* Replaces 127591; Reference HAXL-PNI-099 for more information 58 Locknut 1 128049 128049 128049 M42-1.5 Nut is also included in Major Power Divider Kits 59 Plug 1 090325 090325 090325 Reference Bulletin AXIB-9510 for more information 60 Lube Trough 1 129577 129577 129577 61 Lube Pump Assembly 1 127534 127534 127534 Pump Models Only 62 Capscrew 3 127551 127551 127551 Pump Models Only 63 Drive Coupling - Service 1 128628 128628 128628 Pump Models Only 64 Poppet Valve Plug +C201:C202 1 019411-nla 019411-nla 019411-nla Pump Models Only; Hole size changed 2/97; Same as 90897 65 Pipe Plug 4 090897 090897 090897 Pump Models Only 66 Filter Screen Assy 1 127649 127649 127649 Pump Models Only 67 Thrust Screw 1 ––– 126193 ––– 68 Jam Nut 1 ––– 210184 ––– 69 RTV - Sealant 3oz 1 107276S 107276S 107276S Not Illustrated

DS405(P)

134290 134290 134290

129575 129575 129575

1 127602 127602 127602

DA454(P) DS454(P)

DD404(P) DD405(P) DD454(P) Notes

Cage #129574C Includes item 53a and item #50 134304 cup. This is used on all Service Units made after June 2008. Brgs must be used in sets - Reference Bulletin

HAXL-PNI-33 for more information Cage #129574C Includes item 53b and Timken design cup item #50 129559; Brgs must be used in sets - Reference Bulletin HAXL-PNI-33 for more information Cage #127490C Includes item 53c and Timken design cup item #50 129559; Brgs must be used in sets - Reference Bulletin HAXL-PNI-33 for more information

Used on mdls made after 11/2/98; This cage o-ring is no longer used in these models and is also no longer required when rebuilding the carrier. RTV can be used as replacement for this o-ring. The o-ring is no longer available through Dana.

NSS - Not Sold Separately

SPICER POWER DIVIDER REBUILD SERVICE KITS

Power Divider Kit-Minor 504394 Replaces 504404-1, Includes items (36, 38-39) For models designed BEFORE June 2008 Power Divider Kit-Major 504404-2G Replaces 504404-2, Includes items (36, 38-39, 41, 43, 58) For models designed BEFORE June 2008

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 17

Wheel Differential Lock Assembly

Item Description Qty All Diff Lock Models Notes

1 Fixed Curvic Clutch Gear 1 128627 2 Snap Ring 1 129433 Replaces 210299 3 SL Curvic Clutch Gear - 41 Inv spline 1 126840 4 Compression Spring 1 128614

SHIFT FORK ASSY 217465 Includes items 5-6

5 Shift Fork - 128611C NSS 1 ––– 128609 Fork – NSS 6 Spring Pin 1 210020 7 Push Rod 1 128617 8 Piston Driver 1 128640 9 Set Screw 1 128618 Metric M16x2

10 Piston 1 128624 11 O-Ring 1 210180 12 Piston Cover (english set screw hole) 1 129425 13 Gasket 1 128643 14 Capscrew - Flg Head 2 128744 15 Capscrew-Engagement 1 128274 Metric - M12 x 1.5

15a Set Screw-Engagement 1 129946 English - .250-18 threads

16 Washer 1 129034 17 Switch 1 129035 18 Wiring Harness 1 –––

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 18

Wheel Differential Lock Assembly

After July 1, 1996 (Bulletin ABIB-9609) the diff lock selector switch is located on a piston cover that has a 14 mm threaded hole to accommodate the 129035 switch. The original piston covers are replaced by PISTON COVER UPGRADE KITS and the 129035 selector switch is now included with any Carrier Unit built after July 1, 1996 (date code H96183). When ordering a piston cover upgrade kit, it is important to select a kit that includes the proper wiring harness for the vehicle being repaired — reference charts below.

Parts Used before

Item

NOTE 1: Part is no longer available, you must order upgrade kits NOTE 2: Service carrier units built after 7/1/96 are built with 129425 Piston Covers and include a new selector switch.

7/1/1996

1 210280 Note 1 129035 Selector Switch Note 2 ––– 2 126618 129034 Nylon Washer - Black ––– 3 128146 Note 1 129044 Wiring Harness Metri-Pack 150 Series 508396 4 128445 Note 1 129046 Wiring Harness Metri-Pack 280 Series 508291 5 128481 Note 1 129047 Wiring Harness Weather Pack 508289 6 128641 129425 Piston Cover Inch Thread Airline Hole See Below 6 128612* - NLA 129424* - NLA Piston Cover Metric Thread Airline Hole 508290 - NLA

PISTON COVER UPGRADE KITS

Description 508289 508290-NLA 508291 508396

1. Selector Switch - 14 MM 129035 129035 129035 129035

2. Nylon Washer 129034 129034 129034 129034

6. Piston Cover* 129425 129424-NLA* 129425 129425 3-5. Wiring Harness 129047 129047 129046 129044 Cover Gasket 128643 128643 128643 128643

*Cover 129424 and 128612 have metric threaded airline hole for GMC applications these parts are NLA now.

Parts Used after

7/1/1996 Description Notes Order Upgrade Kit

WIRING HARNESS USAGE BY OEM

Kit Contents

OEM Before 7/1/96 After 7/1/96

5. Volvo, GMC, Navistar, Kenworth, Peterbilt 128481 129047

3. Western Star, Freightliner, Ford 128146 129044

4. Mack 128445 129046

Wiring Harness Part Numbers

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 19

After 11/2/1998

Air Lockout Parts

Item Description Qty

1 Plastic Shipping Plug 1 599792 2 Piston Cover Assy 1 129573 Cover 129578, Includes 3 3 O-Ring 1 129579 4 Piston 1 129580 5 O-Ring 1 210180 6 Push Rod Assy 1 N/a Order Kit 510870 7 Shift Fork Assy 1 129856 Order Kit 510870 8 Compression Spring 1 129859

9 Shift Fork Assy - Welded 1 129856 Order Kit 510870 10 Compression Spring 1 129859 included in 510870 kit 11 PDU Cover - 9 hole 1 129572-NLA Note 1 12 PDU Cover - 11 hole 1 130823 Note 1 13 Capscrew

After 11/2/98 9 210091 Note 1

After 2/2/00 11 210091 Note 1 14 Washer - Capscrew 11 128415HX

Integral Shift

Cylinder Models

Notes

NSS - Not Sold Separately

NOTE 1: On June 3, 2002 the design of the power divider cover changed. The original PDU cover (P/N: 129572) had 9 holes and required 9 fasteners. The current design PDU cover (P/N: 130823) has 11 holes and requires the use of 11 long fasteners. The original 129572 covers are no longer available through Dana.

SUMMARY OF KITS AND ASSEMBLIES

Air L/O Kit - Complete 510052 Includes: 1-8 Repair Kit 510053 Includes: 2-5 Shift Fork & Compression Spring Kit 510870 Includes: 9-10

Before 11/2/1998

Item Description Qty

1 Capscrew 2 210381

2 Mounting Bracket 1 NLA Order: 507494

3 Piston Housing 1 NLA Order: 507494

4 O-Ring 1 210180

5 Piston 1 NLA Order: 507494

6 Shoulder Washer 1 NLA Order: 507494

7 Push Rod 1 127477

8 Shift Fork Assy 1 129783 Replaces 127506

9 Compression Spring 1 127474 10 Capscrew 2 128744

Piston Housing-Standard

11A 11B Piston Housing - GM Only 1 129004

12 Gasket 1 128643 13 O-Ring 1 210180 14 Piston 1 129290 15 Push Rod 1 129583-NLA Replaced by 510840 16 Shift Fork Assy 1 129783 Replaces 127506 17 Compression Spring 1 129584 18 Capscrew 1 128744 19 Piston Housing 1 128733 20 Snap Ring 1 128734 21 O-Ring 1 210180 22 Piston 1 128724 23 Snap Ring 2 128725 24 O-Ring 1 128728 25 O-Ring 1 128729-NLA 26 Pilot Plate 1 128726 27 O-Ring 1 128727 28 O-Ring 1 128331 29 Push Rod 1 128730-NLA 30 Compression Spring 1 128731 31 Shift Fork Assy 1 129783 Replaces 127506 32 PDU Cover - Original Design 1 127605-NLA 127605-NLA 127605-NLA

Straight Air Before

11/2/1996 (Cylindrical)

1 129005

Straight Air 11/2/96 to

11/2/1998 (Cast Iron)

Navistar Rev Air Notes

SUMMARY OF KITS AND ASSEMBLIES

Air L/O Kit w/o Shift Fork ––– 507494 ––– Includes: 10, 11A, 12-14 Air L/O Kit - Complete ––– 508121 ––– Includes: 10, 11A, 12-17 Repair Kit ––– 507709 ––– Includes: 12-14 Air L/O Kit - w/o Shift Fork-NLA ––– ––– 216048-NLA Includes: 18-30 Air L/O Kit - Complete - NLA ––– ––– 128735-NLA Includes: 18-31

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 20

AIR LOCKOUT PARTS

BEFORE 11/2/98

Air Lockout Parts

AIR LOCKOUT PARTS

AFTER 11/2/98

Lockout design after 2/2/00

Lockout design after 11/2/98

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 21

Single Reduction-Rear Axles

See Ring Gear & Pinion

Pages 21-22

12 Plain Half (RH)

See Ring Gear & Pinion

Pages 21-22

11 Flange Half (LH)

With Diff. Lockup

See Yokes & Flanges

Page 27

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 22

Single Reduction-Rear Axles

17060S 19060S 21060S

22060S RA344/RS344 RA404/RS404

Item Description Qty

BASIC OVERHAUL KIT 216221-1 216221-1 217464-1

BEARING KIT 216248-1 216248-1 512805-1

CARRIER REBUILD BEARING KIT 504119-1 504119-1 n/a

1 Diff Carr & Brg Caps Kit - See Chart Below

includes items 1-3, 32 & 33

2 Flat Washer 4 210288 210288 210288

2a Plug & O-Ring Assembly 1 131809 131809 131809 O-ring not sold seperately

3 Capscrew 4 134481 134481 134481 Replaces 210095

4 Cotter Pin 2 090873 090873 090873 Replaces 126156

5 Diff Brg Adjuster - Plain Half 1 134608 134608 128616

RA models see page 22 ––– ––– –––

6 Bearing Cup - Plain Half 1 134301* 134301* ––– Replaces 009803 & 129566

1 ––– ––– 134332* Replaces 015092 - Diff Lock

7 Bearing Cone - Plain Half 1 134300* 134300* ––– Replaces 027813 & 129565

8 Diff Brg Adjuster - Flange Half 1 129128 129128 129128 Replaces 127410

RA models see page 22 ––– ––– –––

9 Bearing Cup - Flange Half 1 134298* 134298* 134298* Replaces 090943 & 129564

10 Bearing Cone - Flange Half 1 134297* 134297* 134297* Replaces 006082 & 129563

WHEEL DIFF CASE KITS Includes items 11-13

11 Diff Case-LH (Flg Half) 1

133737 (was 129464) 1 508653 508653 508724 Ratios 2.64 to 3.08

133738 (was 129465) see note, line 11

133739 (was 129466) see, line note 11

133740 (was 129467) see note, line 11

12 Diff Case-RH (Plain Half) 1 132437 132437 ––– was 127498 see note, line 11

Diff Case-RH (Plain Half) 1 ––– ––– 128607HX

13 Capscrew 12 127465 127465 128619

WHEEL DIFF SIDE GEAR KIT Includes items 14-18

39 Inv Spline 217461 ––– 217461 39 Inv Spline

41 Inv Spline 216229 216229 216229 41 Inv Spline

WHEEL DIFF KIT w/o SIDE GEARS 216228 216228 216228 Includes items 15-18

14 Side Gear

39 Inv spline 2 127367 ––– 127367

41 Inv spline 2 127368 127368 127368

RS404/RS405

––– ––– 134331* Replaces 128604 - Diff Lock

508654 508654 508725 Ratios 3.25 to 3.90

508655 508655 508726 Ratios 4.11 to 4.88

508656 508656 508727 Ratios 5.29 to 7.17

RS454 RA454

Model Type Part # Casting # Notes

RS344/404/405/454 510018 129541C replaces 216223, 131812 RA344/404/405/454-NLA 510020-NLA 129541C replaced 510019 RD404/405/454 510017 128600C replaces 217362/131828

17060D 19060D 21060D 22060D

RD404

RD405 RD454 Notes

Replaces 216221 and 217464, Contents Identiﬁed with *; Includes oil seal;

Reference HAXL-PNI-099 for more information

Replaces 216248 and 512805, Contents Identiﬁed with *; Includes oil seal;

Reference HAXL-PNI-099 for more information Replaces 504119, Contents Identiﬁed with †; Reference HAXL-PNI-099 for more information

All differential case halves are now available separately. Design

enhancements in the diff cases were released in 2007 — Reference Bulletin

ABIB-0704 for more information.

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 23

Single Reduction-Rear Axles

17060S 19060S 21060S

22060S RA344/RS344 RA404/RS404

Item Description Qty

15 Side Gear Thrust Washer 2 127386* 127386* 127386*

16 Side Pinion Thrust Washer 4 129305* 129305* 129305* Replaces 127369

17 Side Pinion 4 133761 133761 133761 Replaces 127364

18 Diff Spider 1 127359 129599 129599

RING GEAR NUT & BOLT KIT 508652 508652 508652 Includes items 19-20

19 Nut 16 126216 126216 126216

20 Bolt 16 10010020 10010020 10010020 Replaces 128806, 129686; See bulletin ABIB-9701

21 Pinion Pilot Brg 1 10038914*† 10038914*† 10038914*† Replaces 127485

22 Pinion Brg Cone - Inner 1 134306* 134306* 134306* Replaces 14218 & 129562

23 PINION BRG SPACER KIT AR 504016 504016 504016 Individual Pinion Bearing Spacers Listed on page 21

24 Pinion Brg Cage & Cup Assy 1 134353 134353 134353 current design with 134292/134295 cups

(includes items 24-26) 129768 129768 129768 early design with 129561/012495 cups

Cage #129995C NSS 10003017 10003017 10003017 Parking Brake Design Replaces 129996

Cage #127481C NSS 10002988 10002988 10002988 Standard Design, replaces 129768 & 134353

25 Pinion Brg Cup - Inner 1 134292* 134292* 134292* Replaces 129561

26 Pinion Brg Cup - Outer 1 134295* 134295* 134295* Replaces 012495

27 Pinion Brg Cone - Outer 1 134308* 134308* 134308* Replaces 012496

28 Capscrew 6 210115 210115 210115

OIL SEAL & SHIM KIT 216225-1 216225-1 216225-1

PINION CAGE SHIM KIT 504032 504032 504032 Includes 5 each of shims below

29 Shim.003˝ AR 127595* 127595* 127595*

Shim.005˝ 127596* 127596* 127596*

Shim.010˝ 127597* 127597* 127597*

Shim.020˝ 127598* 127598* 127598*

Shim.030˝ 127599* 127599* 127599*

30 Oil Seal 1 2019185*† 2019185*† 2019185*† Replaces 127591; Reference HAXL-PNI-099 for more information

31 Pinion Nut 1 127589 127589 127589 M36 x 1.5

32 Thrust Screw 1 126193 126193 126193

33 Jam Nut 1 210184 210184 210184

34 RTV - Sealant 3oz 1 107276S* 107276S* 107276S* Not Illustrated

RS404/RS405

RS454 RA454

17060D 19060D 21060D 22060D

RD404

RD405 RD454 Notes

Includes items 29-30, 34; Replaces 216225; Reference HAXL-PNI-099 for more

information

NSS - Not Sold Separately

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Page 24

IN AXLE SPEED SENSOR

BEFORE 11/2/98

In-Axle Speed Sensor

IN AXLE SPEED SENSOR

AFTER 11/2/98

NOTE: Sensor connector installed up through carrier hole, reference bulletin ABIB-9901.

DA344 DA404-(P) DA405-(P)

DA454-P

Item Description Qty

1 Sensor Connector 2 128713 128713 ––– ––– See Note below 2 Diff Bearing Adjusters

Plain Half - 344 series 1 129056-NLA 129056-NLA 129056-NLA 129056-NLA See Note below Flange Half - 344 series 1 129055-NLA 129055-NLA 129055-NLA 129055-NLA See Note below Plain Half - 404/405/454 1 128429-NLA 128429-NLA 128429-NLA 128429-NLA See Note below Flange Half - 404/405/454 1 128428-NLA 128428-NLA 128428-NLA 128428-NLA See Note below

3 Rotor Assembly

41 spline 2 128081-NLA 128081-NLA 128081-NLA 128081-NLA All models except D/R344

39 spline 2 128993-NLA 128993-NLA 128993-NLA 128993-NLA D/R344 models only 4 Sensor Assembly 2 128082-NLA 128082-NLA 128082-NLA 128082-NLA See Note below 5 Fasteners 4 128074-NLA 128074-NLA 128074-NLA 128074-NLA See Note below 6 Sensor Connector Assy 2 ––– ––– 129061-NLA 129061-NLA Includes Item 7 - see note below 7 O-ring 2 ––– ––– 14033-NLA 14033-NLA See Note below 8 Bushing Sleeve 2 ––– ––– 129059-NLA 129059-NLA See Note below 9 Snap Ring 2 ––– ––– 129057-NLA 129057-NLA See Note below

(Before 11-2-98)

RA344 RA404 RA405 RA454

(Before 11-2-98)

DA344 DA404-(P) RA405-(P)

DA454-P

(After 11-2-98)

RA344 RA404 RA405 RA454

(After 11-2-98) Notes

NOTE Many IASS model parts are no longer manufactured. Stock availability of individual items are limited. If key components for these models are not available, retroﬁtting the vehicle and ABS systems to more conventional system set up will be required. Consult your OEM for engineering help.

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 25

Output Shaft and Axle Housings

Item Description Qty Part No. Notes

1 Axle Shaft 2 Axle Shaft Chart page 29

KIT-SPINDLE NUT 4 PIECE 1 504158 Includes 1 each of items 2-5

2 Outer Bearing Adjuster Nut 2 119881 See Note 2 3 Lockwasher - w/Tab 2 129132 4 Dowel-Type Lockwasher 2 119883 5 Inner Bearing Adjuster Nut 2 119882 6 Axle Housing Assy 1 Note: See page 31 Reference your OEM Catalog

7 KIT-U-TUBE BREATHER 1 507162 Contains items: 129340 & 302706

8 Magnetic Drain Plug - 3/4˝ 1 054254

9 Stud - Carrier to Hsg AR 127641 Varies by application & model see pg 18

10 Washer - Carrier to Hsg AR 130877 Varies by application & model see pg 18

10A Washer - Carrier to Hsg AR 029804 Varies by application & model see pg 18

11 Nut - Carrier to Hsg AR 127567 Varies by application & model see pg 18 12 Capscrew - Long AR 130837 Varies by application & model see pg 18

12A Capscrew - Long AR 130836 Varies by application & model see pg 18

13 Axle Hsg Cover Kit 1 217519-NLA Includes 13, 15-16, 23-29

Cover casting #127486C NSS Replaces 129490/127487/129489/129037

Refer to note 13 below Reference Bulletin ABIB-9709 14 Capscrew - Hsg Cover to Hsg 8 210135 M12 x 1.75 15 Magnetic Plug - 1˝ 1 075130 Reference Bulletin ABIB-9709 15 Non-Magnetic Plug 3/4˝ 1 129492 Reference Bulletin ABIB-9709 15 Magnetic Plug - 3/4˝ 1 129491 Reference Bulletin ABIB-9709 16 Temperature Sensor Plug 1/2˝ 1 090898 17 Lube Tag (for 3/4˝ Plug) 1 129486 Reference Bulletin ABIB-9709, Part - Not Illustrated 17 Lube Tag (for 1˝ Plug) 1 128288 Reference Bulletin ABIB-9709, Part - Not Illustrated 18 Nut - Hsg Cover to Hsg 4 127569 All Forward Axles 19 Lockwasher - Hsg Cover to Hsg 4 210140 All Forward Axles 20 Stud - Hsg Cover 4 127568 All Forward Axles 21 Dowel Pin - Hsg Cover 1 007641 All Forward Axles

OUTPUT SHAFT KIT 1 216227 Includes Items 22-23

22 Output Shaft - #127646 NSS 23 Locknut – Hex 1 127588 M39 x 1.5 (55mm socket) 24 Oil Seal 1 2022740*† Replaces 127592; Reference HAXL-PNI-099 for more information. 25 Snap Ring .103˝ 1 129594*† Replaces 127538, 127537 26 Bearing Cup 2 127539*† 27 Bearing Cone 2 127540*† 28 Seal Driver 1 126917 In Kit 217414 29 Adapter 1 128706HX In Kit 217414 30 Loctite Adhesive 1 129293 Not Illustrated, .5 ml Tube 31 RTV - Sealant 1 107276S* Not Illustrated, 3 oz. Tube

All D/R models; Effective May 2018, drain hole plug was removed in housing designs. Reference HAXL-PNI-100 for more information.

NSS - Not Sold Separately

* included in basic overhaul kit † included in bearing kit

NOTE 2: All 404/405/454 models except 344. Use part #19186, 30714 for D/R344 series. NOTE 13: In the 4th qtr of 1998 a design change was made to the FORWARD axle housings in the 404 family axles. The axle housing rear cover is no longer a bolt on cover but is a welded assembly. The bolt up cover are no longer manufactured or offered by Dana.

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 26

OUTPUT SHAFTS AND AXLE HOUSINGS

Output Shaft and Axle Housings

Removed in Designs after May 2018.

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 27

Carrier Mounting Flange Design Change

New, Wider and Thicker

Flat Washer (P/N 130877)

Old Capscrew

New, Longer (45 mm)

Capscrew (P/N 130836)

New, Longer (70 mm)

Capscrew (P/N 130837)

Old Flat Washer

Forward Carriers

Thick Flange – After 6/3/02

Rear

Carriers

Head to Housing

A – 127641 Studs & 127567 Nuts B – 130836 Capscrews – Short (45 mm) C – 130837 Capscrews – Long (70 mm) D – 130877 Flat Washers – All Locations

Original Design Flange – Before 6/3/02*

Head to Housing

Forward Carriers

Rear

Carriers

Beginning June 3rd, 2002, the nominal thickness of the carrier to housing ﬂange was increased in the DSP40/DSH40/DSH44 Forward & Rear-Rear family of carriers. This change required the use of new fastener parts. A new (45mm) capscrew (Part # 130836) was released as it replaced both 210173 and 130158 old design capscrews. Additionally, a much thicker boss was added to the ﬂange at the 12 & 6 o’clock positions. These new, thicker ﬂange boss carriers require an even longer (70mm) capscrew (Part #130837). A thicker and larger diameter ﬂat washer (Part #130877) was also released as part of this upgrade. The 130877 washer replaces washer 029804. The existing stud (Part #127641) and nut (Part #127567) were not affected by these changes and continue to be used.

SERVICE CARRIER NOTE:

Both “thin” ﬂange and “thick” ﬂange design carriers are still used by various OEM’s. If you have a vehicle that was originally equipped with a Dana carrier built with the “Thin Flange” carrier design, it can be universally serviced with a current (Thick Flange) Carrier Assembly. The repairing dealer must simply make sure to use the correct axle housing fasteners/hardware parts when re-installation of the replacement carrier is done. Differentials with “THICK FLANGE” carriers use axle housing hardware kit (Part # 512087)

• Differential Carriers with “THICK FLANGE” carrier use axle housing hardware kit (part #512087)

• Differential Carriers with “THIN FLANGE” carrier use axle housing hardware kit (part #511600)

• GM Vehicles use double-ended capscrews at the housing fastener location. The hardware kits above can be used, but the unique capscrew must be purchased individually.

New Axle Housing Fasteners

IMPORTANT!

Dana does not recommend the mixing of various designs carrier-to housing capscrews on the same assembly. Whether mixing or not, torques must be measured using a calibrated torque wrench. Failure to re-torque bolts and nuts to proper speciﬁcations may lead to carrier to housing leaks and possible component damage.

Axle Housing Fasteners

On June 3, 2002 the D/R404 family models were upgraded to the new “Thick Flange” carrier design as fully detailed in Dana bulletin AXIP-0210r1. Shown below are the axle housing hardware kits and fastener locations for both variations. View fastener locations as if installing differential into the axle housing.

NOTE: GM Vehicles use double-ended capscrews at the housing fastener location. The hardware kits above can be used, but the unique capscrew must be purchased individually.

512087 Hardware Kit (Thick Flange)

Part # Qty. Description

107276S 1 RTV Sealant 3 oz. Tube

127567 4 Nut 127641 4 Stud 129293 1 Loctite 271 0.5 ml Tube 130836 8 Capscrew (45 mm) - Short 130837 4 Capscrew (70 mm) - Long 130877 12 Washer

shais136 1 Instruction Sheet - Thick Flange

511600 Hardware Kit

Part # Qty. Description

107276S 1 RTV Sealant 3 oz. Tube

127567 4 Nut 127641 4 Stud 129293 1 Loctite 271 0.5 ml Tube 130836 10 Capscrew (was 130158) 130877 12 Washer (was 029804)

shais131 1 Instruction Sheet

514260 Hardware Kit (23060SH

Part #

054254 1 Plug - Drain 3/4˝ 129491 1 Plug - Magnetic 3/4˝ 130836 8 Capscrew (45 mm) - Short 130837 4 Capscrew (70 mm) - Long

130877 12 Washer 107276S 1 RTV Sealant 3 oz. Tube sh

ais172 1 Instruction Sheet

ty.

Description

models)

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 28

Carrier Mounting Flange Design Change

Casting & Service Parts Cross-Reference Listing

Below are two helpful cross-reference charts. Chart-A shows “casting” numbers that can quickly identify the old design parts versus the new design parts. Chart-B is a “service parts” cross-reference listing. The part numbers in this chart are sorted by part type; refer to the “New Part Description” column.

Chart A: Part Number Cross-Reference - Casting Numbers

New Casting Part # Old Casting Part # Description Model

130809 129539, 129540 Diff. Carrier Casting DA344, 404, 405, 454, DS344, 404, 405, 454

130814 129550 Diff. Carrier Casting DD404, DD404P, DD454, DD454P

130819 129551 Diff. Carrier Casting DA404P, 405P, 454P, DS404P, 405P, 454P

130822 129571 PDU Cover Casting All "D" Forward Carriers - 11 hole

130824 129351C, 129541 Diff. Carrier Casting RA344, 404, 405, 454, RS344, 404, 405, 454

130827 128600 Diff. Carrier Casting RD404, RD454

Chart B: Part Number Cross-Reference - Service Parts

Current Service Part # Replaces Old Service Part # New Part Description Notes

511600 None Axle Hsg hardware Kit - Thin Flange Models Use only in Models with Thin Flange Carrier Design

512087 None Axle Hsg hardware Kit - Thick Flange Models Use only in Models with Thick Flange Carrier Design

130836 130158, 210173 Capscrew - 45 mm Use in All Models (New & Old Design)

130837 None Capscrew - 70 mm Use only in Models with Thick Flange Carrier Design

130158 NLA Capscrew - 40 mm Replaced by 130836 Capscrew

210173 NLA Capscrew - 40 mm Replaced by 130836 Capscrew

130877 29804 Flat Washer Use in All Models (New & Old Design)

029804 None Flat Washer Was used in various brake assemblies

130823 PDU Cover - 11 hole All "D" Forward Carriers (new cover uses 11 capscrews)

129572 NLA PDU Cover - 9 hole Replaced in production by 130823 PDU Cover

510023 NLA Carrier & Cap Kit DS344, 404, 405, 454 See note below

510024 NLA Carrier & Cap Kit DS404P, 405P, 454P See note below

510027 NLA Carrier & Cap Kit DD404, 405, 454 See note below

510028 NLA Carrier & Cap Kit DD404P, 405P, 454P See note below

510017 Carrier & Cap Kit RD404, 405, 454

510018 Carrier & Cap Kit RS344, 404, 405, 454

NOTE: All Original design “Forward” Carrier & Cap kits (made BEFORE JUNE 2008) are no longer available through Dana. Only New design carrier/cap kits are available and they are not interchangeable. Reference Dana Bulletin ABIB-0801 for more detailed information.

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 29

Axle Shafts

Axle Shafts - All Models

Dana Spicer 404 series axle shafts are used in “sets,” have unequal shaft lengths and may be “location speciﬁc” or “Wheel Equipment speciﬁc.” When replacing 404 axle shafts, locate the axle shaft part number (see Model Identiﬁcation page 4) or select the correct axle shaft from the chart below, before placing your order.

DO NOT MISPLACE AXLE SHAFTS FROM THEIR INTENDED LOCATION.

NOTE: STR - Straight, TPR - Tapered

AXLE SHAFTS - SINGLE REDUCTION MODELS

Model Part # Qty Spline Body O.D. Shaft Length

17060S, 19060S,

RS344

129479 1 39 1.81 42.750 4˝ 6.223 12 (.781) TPR 2

130912 1 39 1.81 38.688 4˝ 6.625 8 (.635) STR 10

127437 1 41 1.87 38.976 4˝ 8.500 8 (.635) STR 3, 5, 6 DS404 127438 1 41 1.87 43.307 4˝ 8.500 8 (.635) STR 3, 5, 6 RS404 128514 1 41 1.87 38.130 4˝ 8.500 8 (.773) STR 7, 10 DS454 128515 1 41 1.87 42.460 4˝ 8.500 8 (.773) STR 7, 10 RS454 128516 1 41 1.87 38.976 4˝ 8.500 8 (.948) TPR 2, 4, 7, 9

128517HX 1 41 1.87 43.307 4˝ 8.500 8 (.948) TPR 2, 4, 7 , 9

128521HX 1 41 1.87 38.130 4˝ 8.500 8 (.948) TPR 1

128522HX 1 41 1.87 42.460 4˝ 8.500 8 (.948) TPR 1

129010 1 39 1.81 38.500 4˝ 6.223 12 (.781) TPR 2

130911 1 39 1.81 42.875 4" 6.625 8 (.635) STR 10

AXLE SHAFTS - DIFF LOCK MODELS

Model Part # Qty Spline Body O.D. Shaft Length

17060D, 19060D,

RD344

132878 1 39 1.87 42.750 11" 6.625 8 (.635) STR 10

DD404 128514 1 41 1.87 38.130 4" 8.5 8 (.773) STR 7, 10 RD404 128559 1 41 1.87 42.460 11" 8.5 8 (.773) STR 7, 10 DD454 128516HX 1 41 1.87 38.976 4" 8.5 8 (.948) TPR 2, 4, 7, 9 RD454 128561HX 1 41 1.87 43.307 11" 8.5 8 (.948) TPR 2, 4, 7, 9

128521HX 1 41 1.87 38.130 4" 8.5 8 (.948) TPR 1,3

132872 1 39 1.81 38.500 4" 6.625 8 (.635) STR 10

129439 1 39 1.81 38.500 4" 6.223 12 (.566) STR 6 133659 1 39 1.87 42.750 11" 6.223 12 (.566) STR 6 127437 1 41 1.87 38.976 4" 8.5 8 (.635) STR 3, 5, 6 128435 1 41 1.87 43.307 11" 8.5 8 (.635) STR 3, 5, 6

128563 1 41 1.87 42.460 11" 8.5 8 (.948) TPR 1,3

Spline

Length

Spline

Length

Flange O.D. Flange Holes OEM

1 = Ford 6 = Kenworth 2 = GMC 7 = Volvo White 3 = Freightliner 8 = Marmon 4 = Mack 9 = Western Star 5 = Peterbilt 10 = Navistar

Flange O.D. Flange Holes OEM

1 = Ford 6 = Kenworth 2 = GMC 7 = Volvo White 3 = Freightliner 8 = Marmon 4 = Mack 9 = Western Star 5 = Peterbilt 10 = Navistar

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 30

Axle Shafts

Axle Shafts - All Models, continued

DO NOT MISPLACE AXLE SHAFTS FROM THEIR INTENDED LOCATION.

NOTE: STR - Straight, TPR - Tapered

AXLE SHAFTS - MODELS HAVING IASS (IN AXLE SPEED SENSORS) FOR ABS

Model Part # Qty Spline Body O.D. Shaft Length

RA344 129052-nla 1 39 1.81 38.500 11" 6.125 12 (.748)TPR 2

129053 1 39 1.87 42.750 11" 6.223 12 (.781)TPR 2

128434-NLA 1 41 1.87 38.976 11" 8.5 8 (.635) STR 3, 5, 6 DA404 128435 1 41 1.87 43.307 11" 8.5 8 (.635) STR 3, 5, 6 RA404 128558 1 41 1.87 38.130 11" 8.5 8 (.773) STR 7, 10 DA454 128559 1 41 1.87 42.460 11" 8.5 8 (.773) STR 7, 10 RA454 128560 1 41 1.87 38.976 11" 8.5 8 (.948) TPR 2, 4, 7 , 9

128561 1 41 1.87 43.307 11" 8.5 8 (.948) TPR 2, 4, 7, 9

128562-NLA 1 41 1.87 38.130 11" 8.5 8 (.948) TPR 1

128563 1 41 1.87 42.460 11" 8.5 8 (.948) TPR 1

AXLE SHAFTS - WIDE TRACK MODELS

Model Part # Qty Spline Body O.D. Shaft Length

129388 1 41 1.87 43.887 4" 8.5 8 (.773) STR 7

DS404 129434-NLA 1 41 1.87 38.976 4" 8.5 8 (.773) STR 7 RS404 129306 1 41 1.87 45.500 4" 8.5 8 (.635) STR 9 DS454 128243 1 41 1.87 40.630 4" 8.5 8 (.635) STR 9 RS454 128914-NLA 1 41 1.87 45.500 4" 8.5 8 (.773) STR 7

128912 1 41 1.87 41.313 4" 8.5 8 (.773) STR 7

128910 1 41 1.87 42.460 4" 8.5 8 (.635) STR 5

126684 1 41 1.87 46.156 4" 8.5 8 (.635) STR 5

DD454 128910 1 41 1.87 42.460 4" 8.5 8 (.635) STR 6 RD454 128504 1 41 1.87 46.156 11" 8.5 8 (.635) STR 6

Spline

Length

Spline

Length

Flange O.D. Flange Holes OEM

1 = Ford 6 = Kenworth 2 = GMC 7 = Volvo White 3 = Freightliner 8 = Marmon 4 = Mack 9 = Western Star 5 = Peterbilt 10 = Navistar

Flange O.D. Flange Holes OEM

1 = Ford 6 = Kenworth 2 = GMC 7 = Volvo White 3 = Freightliner 8 = Marmon 4 = Mack 9 = Western Star 5 = Peterbilt 10 = Navistar

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 31

Gear & Pinion Kits

D - Forward Axles

DS344, DL344, DS404, DS405, DS454, DD404, DD405, DD454

15.4˝-15.7˝ HYPOID PINION NUT PART #126182

Ratios Spicer Kit

2.64 211462 134020 134021 127387 (37) 127439 (14) 37/14 14.90 211428

2.85 211463 NA NA 127388 (37) 127440 (13) 37/13 15.40 211429

2.93 509423 134194 134198 129532 (41) 129531 (14) 41/14 15.40 509421

3.08 513386 134182 134181 127388 (37) 129716 (12) 37/12 15.40 511272

3.25 513385 134066 134067 127389 (39) 130120 (12) 39/12 15.40 511273

3.36 513384 132234 132304 127388 (37) 130121 (11) 37/11 15.40 132292

3.42 504056 134327 134328 134327 (41) 134328 (12) 41/12 15.40 134330

3.55 513383 132236 132305 127389 (39) 130122 (11) 39/11 15.40 132268

3.70 513382 132238 132207 127388 (37) 130123 (10) 37/10 15.40 132270

3.90 513381 132240 132209 127389 (39) 130124 (10) 39/10 15.40 132272

4.11 513380 132242 132211 127388 (37) 130125 (9) 37/9 15.40 132274

4.33 513379 134056 134057 130201 (39) 130126 (9) 39/9 15.40 511279

4.63 513378 134005 134002 130196 (37) 129733 (8) 37/8 15.65 511280

4.88 513377 132248 132217 130197 (39) 129735 (8) 39/8 15.65 511281

5.29 513376 134006 134003 130196 (37) 129816 (7) 37/7 15.65 511282

5.57 513375 134007 134004 130197 (39) 129820 (7) 39/7 15.65 511283

6.17 513374 134016 134018 127390 (37) 129843 (6) 37/6 15.65 511284

6.50 511571 134017 134019 129736 (39) 127454 (6) 39/6 15.65 511553

7.17 511572 NA NA 130178 (43) 130177 (6) 43/6 15.65 511554

NSS – Not Sold Separately

NOTE: In mid-2004, the original design gearing kits were replaced by new gearing that contain design enhancements. In some cases when changing ratios or using new design gearing kits to replace original gearing, a differential ﬂange half case change may be required. All ﬂange half differential cases are now available through Dana as individual components.

Mated Gear/Pinion Set 3-axis Mated Gear/Pinion Set 2-axis

Gear (NSS) Pinion (NSS) Gear (NSS) Pinion (NSS)

Tooth Combo

Ring Gear Size

(inches)

Set Part #

R - Rear Axle - Standard Applications

RS/RD344, 404, 405, 454, 17060, 19060, 21060, 22060S/D/L

15.4˝-15.7˝ HYPOID SPLINE: 39-1.95˝ INVOLUTE PINION NUT PART #127589

Ratios Spicer Kit

2.64 211478 134022 134023 127380 (37) 127420 (14) 37/14 14.90 211444

2.85 211479 NA NA 127381 (37) 127421 (10) 37/10 15.40 211445

2.93 509424 NA NA 129534 (41) 129533 (14) 41/14 15.40 509422

3.08 513373 132115 132072 127381 (37) 129737 (12) 37/12 15.40 132150

3.25 513372 134068 134069 127382 (39) 130127 (12) 39/12 15.40 511286

3.36 513371 132119 132076 127381 (37) 130128 (11) 37/11 15.40 132155

3.42 504055 134325 134326 NA NA 41/12 15.40 134329

3.55 513370 132121 132080 127382 (39) 130129 (11) 39/11 15.40 132159

3.70 513369 132123 132083 127381 (37) 130130 (10) 37/10 15.40 132162

3.90 513368 132125 132086 127382 (39) 130131 (10) 39/10 15.40 132165

4.11 513367 132127 132089 127381 (37) 130132 (9) 37/9 15.40 132168

4.33 513366 132130 132094 130200 (39) 129445 (9) 39/9 15.40 132173

4.63 513365 132132 132097 130194 (37) 129748 (8) 37/8 15.65 132176

4.88 513364 132135 132101 130195 (39) 129750 (8) 39/8 15.65 132181

5.29 513363 132137 132104 130194 (37) 129818 (7) 37/7 15.65 132185

5.57 513362 132139 132107 130195 (39) 129822 (7) 39/7 15.65 132189

6.17 513361 132141 132109 127383 (37) 129844 (6) 37/6 15.65 132192

6.50 211493 132143 132110 127384 (39) 127435 (6) 39/6 15.65 132194

7.17 211494 132145 132111 132145 132111 43/6 15.65 132196

NSS – Not Sold Separately

Mated Gear/Pinion Set 3-axis Mated Gear/Pinion Set 2-axis

Gear (NSS) Pinion (NSS) Gear (NSS) Pinion (NSS)

Tooth Combo

Ring Gear Size

(Inches)

Set Part #

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 32

Gear & Pinion Kits

Dana offers new highly developed Gen-Tech™ quiet gearing for single axle applications that require low noise resolution while maintaining the same high strength quality that Spicer medium duty applications. Never mix gears and pinions from different sets within an axle. Shortened gearing life, noise and failure may occur. When replacing gearing check the drive pinion and ring gear numbers to the charts below to get the correct replacement service kit.

genuine gearing is known for. This gearing like all Spicer gearing is developed and machined in sets and speciﬁed by many customers in

R - Rear Single Axle - Gen-Tech™ Quiet Gearing Applications

17060, 19060, 21060, 22060S/D/L BC

15.4˝ HYPOID 39-1.95˝ INV SPLINE PINION NUT PART #127589

Ratios Spicer Kit Current Gear (NSS) Current Pinion (NSS) Set Part #

4.30 508401 129449 (43) 129450 (10) 508398

4.33 508366 129740 (39) 132455 (9) 132454

4.63 504012 132132 (37) 132314 (8) 132177

4.78 508402 129449 (43) 129451 (9) 133965

4.88 508368 132135 (39) 132100 (8) 132180

5.29 508367 132137 (37) 132103 (7) 132184

5.57 511576 132139 (39) 132106 (7) 132188

6.17 504013 132141 (37) 132311 (6) 132193

6.50 504010 127384 (39) 132997 (6) 133641

7.17 514337 127385 (43) 132998 (6) 133642

NSS – Not Sold Separately

Note: Dana Spicer applications or the use of any gearing in Dana carriers not manufactured by Dana could lead to noise complaints or failures and are not warranted by Dana.

Gen-Tech™ gearing is uniquely designed for single axle applications that specify quiet gearing. The use of replacement standard gearing in these

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 33

Service Carriers - Single Axles

19060S - STANDARD CARRIER

Spline: 39 Involute Gearing: 15.50˝ Hypoid Side Gear Part Number: 127367 Fastener Kit: 511600

These new carrier units will directly replace single axle models 17060S, 17060S PB, 19060S, 19060S PB and tandem axle model RS344 with no modiﬁcations. Model on ID tag may be RS344.

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part - NLA

2.85 N/a N/a N/a

3.08 RS344308EX RS344308CF 675914

3.25 19060S325EX 19060S325CF 681435

3.36 RS344336EX RS344336CF 675565

3.55 RS344355EX RS344355CF 675566

3.70 RS344370EX RS344370CF 675623

3.90 RS344390EX RS344390CF 675564

4.11 RS344411EX RS344411CF 675414

4.33 RS344433EX RS344433CF 675415

4.63 RS344463EX RS344463CF 675416

4.88 RS344488EX RS344488CF 675417

5.29 RS344529EX RS344529CF 675418

5.57 RS344557EX RS344557CF 675419

6.17 RS344617EX RS344617CF 675420

6.50 RS344650EX RS344650CF 675421

7.17 RS344717EX RS344717CF 675422

NOTE: The service carriers listed above have a thin ﬂange design. Use axle housing hardware kit 511600. NOTE 1: In certain Navistar vehicle applications, original Dana production carriers are identiﬁed as 21060S, 21060L, 21060T and 21060D. These carriers are built with 39 Involute spline side gears. Carriers with 39 Involute spline side gears are sold as 19060S, 19060L, 19060T and 19060D. Be sure to check spline conﬁguration

before ordering replacement carriers.

19060S W/ PARKING BRAKE OPTION

Spline: 39 Involute Gearing: 15.50˝ Hypoid Side Gear Part Number: 127367 Fastener Kit: 511600

These new carrier units will directly replace single axle models 17060S, 17060S PB, 19060S, 19060S PB and tandem axle model RS344 with no modiﬁcations. Model on ID tag may be RS344.

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part - NLA

2.85 19060SR285EX 19060SR285CF 675930

3.08 19060SR308EX 19060SR308CF 675932

3.25 19060SR325EX 19060SR325CF 675933

3.36 19060SR336EX 19060SR336CF 675934

3.55 19060SR355EX 19060SR355CF 675935

3.70 19060SR370EX 19060SR370CF 675936

3.90 19060SR390EX 19060SR390CF 675937

4.11 19060SR411EX 19060SR411CF 675938

4.33 19060SR433EX 19060SR433CF 675939

4.63 19060SR463EX 19060SR463CF 675940

4.88 19060SR488EX 19060SR488CF 675941

5.29 19060SRBC529EX† 19060SRBC529CF† 675942†

5.57 19060SRBC557EX† 19060SRBC557CF† 675943†

6.17 19060SRBC617EX† 19060SRBC617CF† 675944†

6.50 19060SRBC650EX† 19060SRBC650CF† 675945†

7.17 19060SRBC717EX† 19060SRBC717CF† 675946†

NOTE: The service carriers listed above have a thin ﬂange design. Use axle housing hardware kit 511600. † These Carriers also contain GenTech™ BC-Quiet Gearing. NOTE 1: In certain Navistar vehicle applications, original Dana production carriers are identiﬁed as 21060S, 21060L, 21060T and 21060D. These carriers are built with 39 Involute spline side gears. Carriers with 39 Involute spline side gears are sold as 19060S, 19060L, 19060T and 19060D. Be sure to check spline conﬁguration

before ordering replacement carriers.

19060S BC - GENTECH™ - QUIET GEARING

Spline: 39 Involute Gearing: 15.50˝ Hypoid Side Gear Part Number: 127367 Fastener Kit: 511600

These new carrier units will directly replace single axle models 17060S BC and 19060S BC with no modiﬁcations. Model on ID tag may be RS344.These carriers are speciﬁcally designed for noise sensitive applications. When choosing replacements of these carriers, be sure to consult the OEM or verify the actual part numbers from the serial tag before ordering carriers. For ratios or options not shown, call Dana for availability.

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part - NLA

4.30 19060SBC430EX 19060SBC430CF 681406

4.78 19060SBC478EX 19060SBC478CF 681351

4.88 19060SBC488EX 19060SBC488CF 681562

5.29 19060SBC529EX 19060SBC529CF 681357

5.57 19060SBC557EX 19060SBC557CF 681400

6.17 19060SBC617EX 19060SBC617CF 681401

6.50 19060SBC650EX 19060SBC650CF 681402

7.17 19060SBC717EX 19060SBC717CF 681403

NOTE: The service carriers listed above have a thin ﬂange design. Use axle housing hardware kit 511600. NOTE 1: In certain Navistar vehicle applications, original Dana Production Carriers are identiﬁed as 21060S, 21060L, 21060T and 21060D. These carriers are built with 39 Involute spline side gears. Carriers with 39 Involute spline side gears are sold as 19060S, 19060BC, 19060L, 19060T and 19060D. Be sure to check spline

conﬁguration before ordering replacement carriers.

19060S BC - GENTECH™ - QUIET GEARING W/ PARKING BRAKE OPTION

Spline: 39 Involute Gearing: 15.50˝ Hypoid Side Gear Part Number: 127367 Fastener Kit: 511600

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part - NLA

4.30 19060SRBC430EX 19060SRBC430CF 512771

4.78 19060SRBC478EX 19060SRBC478CF 511165

5.29 19060SRBC529EX 19060SRBC529CF 675942

5.57 19060SRBC557EX 19060SRBC557CF 675943

6.17 19060SRBC617EX 19060SRBC617CF 675944

6.50 19060SRBC650EX 19060SRBC650CF 675945

7.17 19060SRBC717EX 19060SRBC717CF 675946

conﬁguration before ordering replacement carriers.

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 34

Service Carriers - Single Axles

19060D - DIFF LOCK CARRIERS

Spline: 39 Involute Gearing: 15.50˝ Hypoid Side Gear Part Number: 127367 Fastener Kit: 511600

These new carrier units will directly replace single axle models 17060D, 17060D PB, 19060D and 19060D PB and tandem axle model RD344 with no modiﬁcations. Model on ID tag may be RD344.

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part - NLA

3.08 19060D308EX 19060D308CF 675874

3.36 19060D336EX 19060D336CF 675625

3.55 19060D355EX 19060D355CF 676138

3.70 19060D370EX 19060D370CF 676139

3.90 19060D390EX 19060D390CF 676045

4.11 19060D411EX 19060D411CF 675423

4.33 19060D433EX 19060D433CF 675424

4.63 19060D463EX 19060D463CF 675425

4.88 19060D488EX 19060D488CF 675426

5.29 19060D529EX 19060D529CF 675427

5.57 19060D557EX 19060D557CF 675428

6.17 19060D617EX 19060D617CF 675429

6.50 RD344650EX RD344650CF 675430

7.17 RD344717EX RD344717CF 675431

NOTE: The service carriers listed above have a thin ﬂange design. Use axle housing hardware kit 511600.

19060D - DIFF LOCK CARRIERS W/ PARKING BRAKE OPTION

Spline: 39 Involute Gearing: 15.50˝ Hypoid Side Gear Part Number: 127367 Fastener Kit: 511600

These new carrier units will directly replace single axle models 17060D, 17060D PB, 19060D and 19060D PB and tandem axle model RD344 with no modiﬁcations. Model on ID tag may be RD344.

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part - NLA

3.08 19060DR308EX 19060DR308CF 681284

3.25 19060DR325EX 19060DR325CF 676137

3.36 19060DR336EX 19060DR336CF 681285

3.55 19060DR355EX 19060DR355CF 681286

3.70 19060DR370EX 19060DR370CF 681287

3.90 19060DR390EX 19060DR390CF 681289

4.11 19060DR411EX 19060DR411Cf 681290

4.33 19060DR433EX 19060DR433CF 681291

4.63 19060DR463EX 19060DR463CF 681292

4.88 19060DR488EX 19060DR488CF 681293

5.29 19060DR529EX 19060DR529CF 681294

5.57 19060DR557EX 19060DR557CF 681295

6.17 19060DR617EX 19060DR617CF 681296

6.50 19060DR650EX 19060DR650CF 681297

7.17 19060DR717EX 19060DR717CF 681298

NOTE: The service carriers listed above have a thin ﬂange design. Use axle housing hardware kit 511600.

19060S NS - NO SPIN CARRIERS

Spline: 39 Involute Gearing: 15.50˝ Hypoid No Spin Diff Part Number: 128775 Fastener Kit: 511600

These new carrier units will directly replace single axle models 17060S NS with no modiﬁcations. Model on ID tag may be RS344.

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part - NLA

3.25 19060SN325EX 19060SN325CF 512030

3.55 19060SN355EX 19060SN355CF 508306

3.90 19060SN390EX 19060SN390CF 681407

4.11 19060SN411EX 19060SN411CF 681348

4.33 19060SN433EX 19060SN433CF 508236

4.63 19060SN463EX 19060SN463CF 508307

4.88 19060SN488EX 19060SN488CF 508311

5.29 19060SN529EX 19060SN529CF 681385

5.57 19060SN557EX 19060SN557CF 681386

6.50 19060SN650EX 19060SN650CF 508174

7.17 19060SN717EX 19060SN717CF 512093

NOTE: The service carriers listed above have a thin ﬂange design. Use axle housing hardware kit 511600.

19060S NS - NO SPIN CARRIERS W/ PARKING BRAKE OPTION

Spline: 39 Involute Gearing: 15.50˝ Hypoid No Spin Diff Part Number: 128775 Fastener Kit 511600

These new carrier units will directly replace single axle models 17060S NS PB with no modiﬁcations. Model on ID tag may be RS344.

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part - NLA

3.70 19060SNR370EX 19060SNR370CF 681563

3.90 19060SNR390EX 19060SNR390CF 511625

4.11 19060SNR411EX 19060SNR411CF 511504

4.63 19060SNR463EX 19060SNR463CF 681363

4.88 19060SNR488EX 19060SNR488CF 681404

5.29 19060SNR529EX 19060SNR529CF 681362

5.57 19060SNR557EX 19060SNR557CF 511486

6.17 19060SNR617EX 19060SNR617CF 511930

7.17 19060SNR717EX 19060SNR717CF 512088

NOTE: The service carriers listed above have a thin ﬂange design. Use axle housing hardware kit 511600.

19060S NS - NO SPIN CARRIERS W/ BC - GENTECH™ - QUIET GEARING

Spline: 39 Involute Gearing: 15.50˝ Hypoid No Spin Diff Part Number: 128775 Fastener Kit: 511600

These new carrier units will directly replace single axle models 17060S NS with no modiﬁcations. Model on ID tag may be RS344.

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part - NLA

6.17 19060SNBC617EX 19060SNBC617CF 681347 BC

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 35

Service Carriers - Single Axles

19060S NS - NO SPIN CARRIERS W/ BC - GENTECH™ - QUIET GEARING W/ PARKING BRAKE OPTION

Spline: 39 Involute Gearing: 15.50˝ Hypoid No Spin Diff Part Number: 128775 Fastener Kit: 511600

These new carrier units will directly replace single axle models 17060S NS with no modiﬁcations. Model on ID tag may be RS344.

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part - NLA

6.17 19060SNRBC617EX 19060SNRBC617CF 511930

21060S - STANDARD CARRIER

Spline: 41 Involute Gearing: 15.50˝ Hypoid Side Gear Part Number: 127368 Fastener Kit: 512087 for thick ﬂange carriers & 511600 for thin ﬂange carriers

These new carrier units will directly replace single axle models 21060S & 22060S and tandem axle models RS404 and RS405 with no modiﬁcations. Model on ID tag may be RS404.

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part - NLA

2.64 RS404264EX RS404264CF 674877

2.85 RS404285EX RS404285CF 674878

2.93 RS404293EX RS404293CF 675635

3.08 RS404308EX RS404308CF 674879

3.25 RS404325EX RS404325CF 674880

3.36 RS404336EX RS404336CF 674881

3.42 RS404342EX RS404342CF 681576

3.55 RS404355EX RS404355CF 674882

3.70 RS404370EX RS404370CF 674883

3.90 RS404390EX RS404390CF 674884

4.11 RS404411EX RS404411CF 674885

4.33 RS404433EX RS404433CF 674886

4.63 RS404463EX RS404463CF 674887

4.88 RS404488EX RS404488CF 674888

5.29 RS404529EX RS404529CF 674889

5.57 RS404557EX RS404557CF 674890

6.17 RS404617EX RS404617CF 674891

6.50 RS404650EX RS404650CF 674892

7.17 RS404717EX RS404717CF 674893

21060S - STANDARD CARRIER W/ PARKING BRAKE OPTION

Spline: 41 Involute Gearing: 15.50˝ Hypoid Side Gear Part Number: 127368 Fastener Kit: 512087 for thick ﬂange carriers & 511600 for thin ﬂange carriers

These new carrier units will directly replace single axle models 21060S PB and 22060S PB and tandem axle models RS404 and RS405 with no modiﬁcations. Model on ID tag may be RS404.

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part - NLA

3.08 P20060R308EX† P20060R308CF† 681514

3.25 P20060R325EX† P20060R325CF† 681515

3.36 P20060R336EX† P20060R336CF† 681516

3.55 21060SR355EX* 21060SR355CF* 676121*

3.70 21060SR370EX* 21060SR370CF* 676122*

3.90 21060SR390EX* 21060SR390CF* 676123*

4.11 21060SR411EX* 21060SR411CF* 676124*

4.33 21060SR433EX* 21060SR433CF* 676125*

4.63 21060SR463EX* 21060SR463CF* 676126*

4.88 21060SR488EX* 21060SR488CF* 676127*

5.29 21060SR529EX* 21060SR529CF* 676128*

5.57 21060SR557EX* 21060SR557CF* 676129*

6.17 P20060R617EX† P20060R617CF† 681526

6.50 21060SR650EX* 21060SR650CF* 681283*

* Denotes thin ﬂange design - use axle housing hardware kit 511600. All others are thick ﬂange design - use axle housing hardware kit 512087. † These 21060S PB carriers are serviced by the P20060R carriers. NOTE 1: In certain Navistar applications, original Dana Production Carriers are identiﬁed as 21060S, 21060L, 21060T and 21060D. These carriers are built with 39 Involute spline side gears. Carriers with 39 Involute spline side gears are sold as 19060S, 19060BC, 19060L, 19060T and 19060D. Refer to the 19060 model section of this IPL for those replacement part numbers. Be sure to check spline

conﬁguration before ordering replacement carriers.

21060D - DIFF LOCK CARRIER

Spline: 41 Involute Gearing: 15.50˝ Hypoid Side Gear Part Number: 127368 Fastener Kit: 512087 for thick ﬂange carriers & 511600 for thin ﬂange carriers

See Notes 1 & 2. These new carrier units will directly replace differential lock single axle models 21060D and 22060D and tandem axle models RD404 and RD405 with no modiﬁcations. Model on ID tag may be RD404.

NOTE 1: In certain Navistar applications, original Dana Production Carriers are identiﬁed as 21060S, 21060L, 21060T and 21060D. These carriers are built with 39 Involute spline side gears. Carriers with 39 Involute spline side gears are sold as 19060S, 19060BC, 19060L, 19060T and 19060D. Refer to the 19060 model section of this IPL for those replacement part numbers. Be sure to check spline

conﬁguration before ordering replacement carriers.

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part - NLA

2.64 RDP40264EX* RDP40264CF* 676013

2.85 RD404285EX RD404285CF 675281

3.08 RD404308EX RD404308CF 675282

3.25 RD404325EX RD404325CF 675283

3.36 RD404336EX RD404336CF 675284

3.42 RD404342EX RD404342CF 681577

3.55 RD404355EX RD404355CF 675285

3.70 RD404370EX RD404370CF 675286

3.90 RD404390EX RD404390CF 675287

4.11 RD404411EX RD404411CF 675288

4.33 RD404433EX RD404433CF 675289

4.63 RD404463EX RD404463CF 675290

4.88 RD404488EX RD404488CF 675291

5.29 RD404529EX RD404529CF 675292

5.57 RD404557EX RD404557CF 675293

6.17 RD404617EX RD404617CF 675294

6.50 RD404650EX RD404650CF 675295

7.17 RD404717EX RD404717CF 675296

* This RD404 carrier is serviced by the RDP40 carrier.

Page 36

Service Carriers - Single Axles

NOTE 1: In certain International applications, original Dana Production Carriers are identiﬁed as 21060S, 21060L, 21060T and 21060D. These carriers are built with 39 Involute spline side gears. Carriers with 39 Involute spline side gears are sold as 19060S, 19060BC, 19060L, 19060T and 19060D. Refer to the 19060 section of this IPL for those replacement part numbers. Be sure to check spline conﬁguration

before ordering replacement carriers.

Note 2: Diff Lock shift covers on these units are supplied with standard English threaded air line ports.

21060D - DIFF LOCK CARRIER W/ PARKING BRAKE OPTION

Spline: 41 Involute Gearing: 15.50˝ Hypoid Side Gear Part Number: 127368 Fastener Kit: 512087 for thick ﬂange carriers & 511600 for thin ﬂange carriers

See Notes 1 & 2. These new carrier units will directly replace differential lock single axle models 21060D PB and 22060D PB and tandem axle models RD404 and RD405 with no modiﬁcations. Model on ID tag may be RD404.

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part - NLA

3.55 21060DR355EX* 21060DR355CF* 681300*

3.70 21060DR370EX* 21060DR370CF* 681299*

3.90 21060DR390EX* 21060DR390CF* 681301*

4.11 21060DR411EX* 21060DR411CF* 681302*

4.33 21060DR433EX* 21060DR433CF* 681303*

4.63 21060DR463EX* 21060DR463CF* 681304*

4.88 21060DR488EX* 21060DR488CF* 681305*

5.29 21060DR529EX* 21060DR529CF* 681306*

5.57 21060DR557EX* 21060DR557CF* 681307*

6.50 21060DR650EX* 21060DR650CF* 681308*

* Denotes thin ﬂange design - use axle housing hardware kit 511600. All others are thick ﬂange design - use axle housing hardware kit 512087. NOTE 1: In certain International applications, original Dana Production Carriers are identiﬁed as 21060S, 21060L, 21060T and 21060D. These carriers are built with 39 Involute spline side gears. Carriers with 39 Involute spline side gears are sold as 19060S, 19060BC, 19060L, 19060T and 19060D. Refer to the 19060 section of this IPL for those replacement part numbers. Be sure to check spline conﬁguration

before ordering replacement carriers.

21060S NS - NO SPIN CARRIER

Spline: 41 Involute Gearing: 15.50˝ Hypoid No Spin Diff Part Number: 128776 Fastener Kit: 511600

These new carrier units will directly replace single axle models 21060S NS and 22060S NS with no modiﬁcations.

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part - NLA

3.90 21060SN390EX 21060SN390CF 511236

4.11 21060SN411EX 21060SN411CF 511237

4.33 21060SN433EX 21060SN433CF 511238

4.63 21060SN463EX 21060SN463CF 511239

4.88 21060SN488EX 21060SN488CF 511240

5.29 21060SN529EX 21060SN529CF 511241

5.57 21060SN557EX 21060SN557CF 511242

6.17 21060SN617EX 21060SN617CF 511243

NOTE: The service carriers listed above have a thin ﬂange design. Use axle housing hardware kit 511600.

21060S BC - GENTECH™ - QUIET GEARING

Spline: 41 Involute Gearing: 15.50˝ Hypoid Side Gear Part Number: 127368 Fastener Kit: 512087 for thick ﬂange carriers & 511600 for thin ﬂange carriers

See NOTE 1. These new carrier units will directly replace single axle models 21060S BC (GenTech - Coach Quiet) with no modiﬁcations.

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part - NLA

4.30 21060SBC430EX* 21060SBC430CF* 675629*

4.63 23060SHBC463EX† 23060SHBC463CF† 681462†

4.78 21060SBC478EX* 21060SBC478CF* 675873*

5.29 21060SBC529EX* 21060SBC529CF* 676145*

5.57 21060SBC557EX 21060SBC557CF 681459

6.17 21060SBC617EX* 21060SBC617CF* 676149*

6.50 21060SBC650EX* 21060SBC650CF* 676150*

7.17 21060SBC717EX* 21060SBC717CF* 676151*

NOTE 2: Diff Lock shift covers on these units are supplied with standard English threaded air line ports.

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

* Denotes thin ﬂange design - use axle housing hardware kit 511600. All others are thick ﬂange design - use axle housing hardware kit 512087. † This 21060S BC carrier is serviced by the 23030SH BC carrier. NOTE 1: Dana carriers shown with GenTech gearing are for motor coach and bus applications. When doing repairs or replacement of these axles, be sure to consult the OEM or verify the actual part numbers from the serial tags before ordering carriers. For ratios not shown call Dana for availability.

Page 37

Service Carriers - Tandem Axles

DS344

Single Reduction 39 Inv Spline Side Gear p/n 127367

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part-NLA

3.08 DS344308EX DS344308CF 682886

3.36 DS344336EX DS344336CF 682888

3.55 DS344355EX DS344355CF 682889

3.70 DS344370EX DS344370CF 682890

3.90 DS344390EX DS344390CF 682891

4.11 DS344411EX DS344411CF 682892

4.33 DS344433EX DS344433CF 682893

4.63 DS344463EX DS344463CF 682894

4.88 DS344488EX DS344488CF 682895

5.29 DS344529EX DS344529CF 682896

5.57 DS344557EX DS344557CF 682897

6.17 DS344617EX DS344617CF 682898

6.50 DS344650EX DS344650CF 682899

RS344

Single Reduction 39 Inv Spline Side Gear p/n 127367

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part-NLA

3.08 RS344308EX RS344308CF 675914

3.25 19060S325EX 19060S325CF 681435

3.36 RS344336EX RS344336CF 675565

3.55 RS344355EX RS344355CF 675566

3.70 RS344370EX RS344370CF 675623

3.90 RS344390EX RS344390CF 675564

4.11 RS344411EX RS344411CF 675414

4.33 RS344433EX RS344433CF 675415

4.63 RS344463EX RS344463CF 675416

4.88 RS344488EX RS344488CF 675417

5.29 RS344529EX RS344529CF 675418

5.57 RS344557EX RS344557CF 675419

6.17 RS344617EX RS344617CF 675420

6.50 RS344650EX RS344650CF 675421

7.17 RS344717EX RS344717CF 675422

DS404

Single Reduction 41 Inv Spline Side Gear p/n 127368

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part-NLA

2.64 DS404264EX DS404264CF 682861

2.85 DS404285EX DS404285CF 682862

2.93 DS404293EX DS404293CF 682634

3.08 DS404308EX DS404308CF 682863

3.25 DS404325EX DS404325CF 682864

3.36 DS404336EX DS404336CF 682865

3.42 DS404342EX DS404342CF 681572

3.55 DS404355EX DS404355CF 682866

3.70 DS404370EX DS404370CF 682867

3.90 DS404390EX DS404390CF 682868

4.11 DS404411EX DS404411CF 682869

4.33 DS404433EX DS404433CF 682870

4.63 DS404463EX DS404463CF 682871

4.88 DS404488EX DS404488CF 682872

5.29 DS404529EX DS404529CF 682873

5.57 DS404557EX DS404557CF 682874

6.17 DS404617EX DS404617CF 682875

6.50 DS404650EX DS404650CF 682876

DS404P W/ LUBE PUMP

Single Reduction w/ Lube Pump 41 Inv Spline Side Gear p/n 127368

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part-NLA

2.64 DS404264EX DS404264CF 682200

2.85 DS404285EX DS404285CF 682201

2.93 DS404293EX DS404293CF 682114

3.08 DS404308EX DS404308CF 682202

3.25 DS404325EX DS404325CF 682203

3.36 DS404336EX DS404336CF 682204

3.42 DS404342EX DS404342CF 681573

3.55 DS404355EX DS404355CF 682205

3.70 DS404370EX DS404370CF 682206

3.90 DS404390EX DS404390CF 682207

4.11 DS404411EX DS404411CF 682208

4.33 DS404433EX DS404433CF 682209

4.63 DS404463EX DS404463CF 682210

4.88 DS404488EX DS404488CF 682211

5.29 DS404529EX DS404529CF 682212

5.57 DS404557EX DS404557CF 682213

6.17 DS404617EX DS404617CF 682214

6.50 DSP40650EX DSP40650CF 682012

DD404 W/ DIFF LOCK

Single Reduction w/ Wheel Differential Lock 41 Inv Spline Side Gear p/n 127368

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part-NLA

2.64 DD404264EX DD404264CF 682510

2.85 DD404285EX DD404285CF 682251

2.93 DDP40293EX DDP40293CF n/a

3.08 DD404308EX DD404308CF 682252

3.25 DD404325EX DD404325CF 682253

3.36 DD404336EX DD404336CF 682254

3.42 DD404342EX DD404342CF 681574

3.55 DD404355EX DD404355CF 682255

3.70 DD404370EX DD404370CF 682256

3.90 DD404390EX DD404390CF 682257

4.11 DD404411EX DD404411CF 682258

4.33 DD404433EX DD404433CF 682259

4.63 DD404463EX DD404463CF 682260

4.88 DD404488EX DD404488CF 682261

5.29 DD404529EX DD404529CF 682262

5.57 DD404557EX DD404557CF 682263

6.17 DD404617EX DD404617CF 682264

6.50 DD404650EX DD404650CF 682265

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 38

Service Carriers - Tandem Axles

DD404P W/ DIFF LOCK AND LUBE PUMP

Single Reduction w/ Wheel Differential Lock and Lube Pump 41 Inv Spline Side Gear p/n 127368

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part-NLA

2.64 DD404P264EX DD404P264CF 682303

2.85 DD404P285EX DD404P285CF 682304

2.93 DDP40P293EX DDP40P293CF n/a

3.08 DD404P308EX DD404P308CF 682305

3.25 DD404P325EX DD404P325CF 682306

3.36 DD404P336EX DD404P336CF 682307

3.42 DD404P342EX DD404P342CF 681574

3.55 DD404P355EX DD404P355CF 682308

3.70 DD404P370EX DD404P370CF 682309

3.90 DD404P390EX DD404P390CF 682310

4.11 DD404P411EX DD404P411CF 682311

4.33 DD404P433EX DD404P433CF 682312

4.63 DD404P463EX DD404P463CF 682313

4.88 DD404P488EX DD404P488CF 682314

5.29 DD404P529EX DD404P529CF 682315

5.57 DD404P557EX DD404P557CF 682316

6.17 DD404P617EX DD404P617CF 682317

6.50 DD404P650EX DD404P650CF 682318

RS404

Single Reduction 41 Inv Spline Side Gear p/n 127368

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part-NLA

2.64 RS404264EX RS404264CF 674877

2.85 RS404285EX RS404285CF 674878

2.93 RS404293EX RS404293CF 675635

3.08 RS404308EX RS404308CF 674879

3.25 RS404325EX RS404325CF 674880

3.36 RS404336EX RS404336CF 674881

3.42 RS404342EX RS404342CF 681576

3.55 RS404355EX RS404355CF 674882

3.70 RS404370EX RS404370CF 674883

3.90 RS404390EX RS404390CF 674884

4.11 RS404411EX RS404411CF 674885

4.30 RS404430EX RS404430CF n/a

4.33 RS404433EX RS404433CF 674886

4.63 RS404463EX RS404463CF 674887

4.88 RS404488EX RS404488CF 674888

5.29 RS404529EX RS404529CF 674889

5.57 RS404557EX RS404557CF 674890

6.17 RS404617EX RS404617CF 674891

6.50 RS404650EX RS404650CF 674892

7.17 RS404717EX RS404717CF 674893

RD404 W/ DIFF LOCK

Single Reduction w/ Wheel Differential Lock 41 Inv Spline Side Gear p/n 127368

Ratio New Carrier Exchange New Carrier Core Free Old Carrier Part-NLA

2.64 RDP40264EX RDP40264CF 676013

2.85 RD404285EX RD404285CF 675281

2.93 RDP40293EX RDP40293CF n/a

3.08 RD404308EX RD404308CF 675282

3.25 RD404325EX RD404325CF 675283

3.36 RD404336EX RD404336CF 675284

3.42 RD404342EX RD404342CF 681577

3.55 RD404355EX RD404355CF 675285

3.70 RD404370EX RD404370CF 675286

3.90 RD404390EX RD404390CF 675287

4.11 RD404411EX RD404411CF 675288

4.33 RD404433EX RD404433CF 675289

4.63 RD404463EX RD404463CF 675290

4.88 RD404488EX RD404488CF 675291

5.29 RD404529EX RD404529CF 675292

5.57 RD404557EX RD404557CF 675293

6.17 RD404617EX RD404617CF 675294

6.50 RD404650EX RD404650CF 675295

7.17 RD404717EX RD404717CF 675296

DS454/RS454 MODEL SUPERSESSION

In 2003 the carrier models known as DS454, RS454, DD454 & RD454 models were discontinued and were replaced by the High Performance DSH40, RSH40 or DSP40, RSP40 family of carriers. In 2009 and again in 2014 additional replacement changes were made and the carriers listed below are now the most current direct replacement service carriers for these speciﬁc applications. The speciﬁc carriers listed below are the proper carriers for the original applications of 454 family axles. Dana bulletins ABIB-0902 and HAXL-PNI-058 can be referenced for additional details of the carrier part number changes.

DS454

Single Reduction 41 Inv Spline Side Gear p/n 127368

Ratio

2.64 DSP40264EX DSP40264CF 675657 n/a

2.85 DSP40285EX DSP40285CF 675658 n/a

2.93 DSP40293EX DSP40293CF n/a 682966

3.08 DSP40308EX DSP40308CF 675659 682740

3.25 DSH40325EX DSH40325CF 675660 682741

3.36 DSH40336EX DSH40336CF 675661 682742

3.55 DSH40355EX DSH40355CF 675662 682743

3.70 DSH40370EX DSH40370CF 675663 682744

3.90 DSH40390EX DSH40390CF 675664 682745

4.11 DSH40411EX DSH40411CF 675665 682746

4.33 DSH40433EX DSH40433CF 675666 682747

4.63 DSP40463EX DSP40463CF 675667 682748

4.88 DSP40488EX DSP40488CF 675668 682749

5.29 DSP40529EX DSP40529CF 675669 682977

5.57 DSP40557EX DSP40557CF 675670 682978

6.17 DSP40617EX DSP40617CF 675671 682979

6.50 DSP40650EX DSP40650CF 675672 682980

7.17 DSP40717EX DSP40717CF n/a 682014

New Carrier

Exchange

New Carrier

Core Free

2003 Carrier

Part #s - NLA

2009 Carrier

Part #s - NLA

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 39

Service Carriers - Tandem Axles

DS454P W/ LUBE PUMP

Single Reduction w/ Lube Pump 41 Inv Spline Side Gear p/n 127368

Ratio

2.64 DSP40P264EX DSP40P264CF 675641 n/a

2.85 DSP40P285EX DSP40P285CF 675642 n/a

2.93 DSP40P293EX DSP40P293CF n/a 682998

3.08 DSP40P308EX DSP40P308CF 675643 682750

3.25 DSH40P325EX DSH40P325CF 675644 682751

3.36 DSH40P336EX DSH40P336CF 675645 682752

3.55 DSH40P355EX DSH40P355CF 675646 682753

3.70 DSH40P370EX DSH40P370CF 675647 682754

3.90 DSH40P390EX DSH40P390CF 675648 682755

4.11 DSH40P411EX DSH40P411CF 675649 682756

4.33 DSH40P433EX DSH40P433CF 675650 682757

4.63 DSP40P463EX DSP40P463CF 675651 682758

4.88 DSP40P488EX DSP40P488CF 675652 682759

5.29 DSP40P529EX DSP40P529CF 675653 682009

5.57 DSP40P557EX DSP40P557CF 675654 682010

6.17 DSP40P617EX DSP40P617CF 675655 682011

6.50 DSP40P650EX DSP40P650CF 675656 682012

7.17 DSP40P717EX DSP40P717CF n/a 682013

New Carrier

Exchange

New Carrier

Core Free

2003 Carrier

Part #s - NLA

2009 Carrier

Part #s - NLA

RS454

Single Reduction 41 Inv Spline Side Gear p/n 127368

Ratio

2.64 RSP40264EX RSP40264CF 675673 n/a

2.85 RSP40285EX RSP40285CF 675674 n/a

2.93 RSP40293EX RSP40293CF n/a 676030

3.08 RSP40308EX RSP40308CF 675675 675780

3.25 RSH40325EX RSH40325CF 675676 675781

3.36 RSH40336EX RSH40336CF 675677 675782

3.55 RSH40355EX RSH40355CF 675678 675783

3.70 RSH40370EX RSH40370CF 675679 675784

3.90 RSH40390EX RSH40390CF 675680 675785

4.11 RSH40411EX RSH40411CF 675681 675786

4.33 RSH40433EX RSH40433CF 675682 675787

4.63 RSP40463EX RSP40463CF 675683 675788

4.88 RSP40488EX RSP40488CF 675684 675789

5.29 RSP40529EX RSP40529CF 675685 676041

5.57 RSP40557EX RSP40557CF 675686 676042

6.17 RSP40617EX RSP40617CF 675687 676043

6.50 RSP40650EX RSP40650CF 675688 676044

7.17 RSP40717EX RSP40717CF n/a 681443

New Carrier

Exchange

New Carrier

Core Free

2003 Carrier

Part #s - NLA

2009 Carrier

Part #s - NLA

DD454/RD454 MODEL SUPERSESSION

DD454 W/ DIFF LOCK

Single Reduction w/ Wheel Differential Lock 41 Inv Spline Side Gear p/n 127368

Ratio

New Carrier

Exchange

2.64 DDP40264EX DDP40264CF 675705 n/a

2.85 DDP40285EX DDP40285CF 675706 n/a

2.93 DDP40293EX DDP40293CF n/a 682950

3.08 DDP40308EX DDP40308CF 675707 682760

3.25 DDH40325EX DDH40325CF 675708 682761

3.36 DDH40336EX DDH40336CF 675709 682762

3.55 DDH40355EX DDH40355CF 675710 682763

3.70 DDH40370EX DDH40370CF 675711 682764

3.90 DDH40390EX DDH40390CF 675712 682765

4.11 DDH40411EX DDH40411CF 675713 682766

4.33 DDH40433EX DDH40433CF 675714 682767

4.63 DDP40463EX DDP40463CF 675715 682768

4.88 DDP40488EX DDP40488CF 675716 682769

5.29 DDP40529EX DDP40529CF 675717 682961

5.57 DDP40557EX DDP40557CF 675718 682962

6.17 DDP40617EX DDP40617CF 675719 682963

6.50 DDP40650EX DDP40650CF 675720 682964

7.17 DDP40717EX DDP40717CF n/a 682016

New Carrier

Core Free

2003 Carrier

Part #s - NLA

2009 Carrier

Part #s - NLA

DD454P W/ DIFF LOCK AND LUBE PUMP

Single Reduction w/ Wheel Differential Lock and Lube Pump 41 Inv Spline Side Gear p/n 127368

Ratio

New Carrier

Exchange

2.64 DDP40P264EX DDP40P264CF 675689 n/a

2.85 DDP40P285EX DDP40P285CF 675690 n/a

2.93 DDP40P293EX DDP40P293CF n/a 682982

3.08 DDP40P308EX DDP40P308CF 675691 682983/682770

3.25 DDH40P325EX DDH40P325CF 675692 682771

3.36 DDH40P336EX DDH40P336CF 675693 682772

3.55 DDH40P355EX DDH40P355CF 675694 682773

3.70 DDH40P370EX DDH40P370CF 675695 682774

3.90 DDH40P390EX DDH40P390CF 675696 682775

4.11 DDH40P411EX DDH40P411CF 675697 682776

4.33 DDH40P433EX DDH40P433CF 675698 682777

4.63 DDP40P463EX DDP40P463CF 675699 682778/682991

4.88 DDP40P488EX DDP40P488CF 675700 682779/682992

5.29 DDP40P529EX DDP40P529CF 675701 682993

5.57 DDP40P557EX DDP40P557CF 675702 682994

6.17 DDP40P617EX DDP40P617CF 675703 682995

6.50 DDP40P650EX DDP40P650CF 675704 682996

7.17 DDP40P717EX DDP40P717CF n/a 682016

New Carrier

Core Free

2003 Carrier

Part #s - NLA

2009 Carrier

Part #s - NLA

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 40

RD454 W/ DIFF LOCK

Single Reduction w/ Wheel Differential Lock 41 Inv Spline Side Gear p/n 127368

Service Carriers - Tandem Axles

Ratio

2.64 RDP40264EX RDP40264CF 675721 n/a

2.85 RDP40285EX RDP40285CF 675722 n/a

2.93 RDP40293EX RDP40293CF n/a 676014

3.08 RDP40308EX RDP40308CF 675723 675790

3.25 RDH40325EX RDH40325CF 675724 675791

3.36 RDH40336EX RDH40336CF 675725 675792

3.55 RDH40355EX RDH40355CF 675726 675793

3.70 RDH40370EX RDH40370CF 675727 675794

3.90 RDH40390EX RDH40390CF 675728 675795

4.11 RDH40411EX RDH40411CF 675729 675796

4.33 RDH40433EX RDH40433CF 675730 675797

4.63 RDP40463EX RDP40463CF 675731 675798

4.88 RDP40488EX RDP40488CF 675732 675799

5.29 RDP40529EX RDP40529CF 675733 676025

5.57 RDP40557EX RDP40557CF 675734 676026

6.17 RDP40617EX RDP40617CF 675735 676027

6.50 RDP40650EX RDP40650CF 675736 676028

7.17 RDP40717EX RDP40717CF n/a 681444

Service carriers for “Reverse Air” DA454/RA454 models and models with “In Axle Speed Sensors” (IASS) are no longer offered by Dana.

New Carrier

Exchange

New Carrier

Core Free

2003 Carrier

Part #s - NLA

2009 Carrier

Part #s - NLA

DL344 / RL344 - DISCONTINUED

Single Reduction w/Differential Lock 39 Inv Spline Limited Slip p/n 130141-nla

Ratio Service Carrier

all nla

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 41

Yokes and Flanges

STYLE Z

Half Round Tapped Holes Bearing Strap

STYLE X

Half Round

STYLE Y

Full Round

All D344, D404, D405, D454, DSP40, DSP41, DSH40, DSH44, DST40, DST41, D40-145 and D40-145X Tandem Axle Models

FORWARD AXLE - INPUT POSITION 1 / 2.274-44 INVOLUTE SPLINE

Slinger #232511

Dimensions (in Inches):

End Yoke Assy

(includes slinger) Series Style

6-4-8981-1X 1710 HR 1.938 6.190 5.190 3.000 127617 6-4-8981-1X 1710 HR 1.938 6.190 5.190 3.000 127617

6.3-4-5221X 1760 BP 1.938 7.000 5.250 3.000 127618

6.5-4-4571X 1810 BP 1.938 7.547 5.250 3.000 127619

6.5-4-4571-1X 1810 HR 1.938 7.643 5.250 3.000 127621

6.3-4-5221-1X 1760 HR 1.938 7.094 5.250 3.000 127622 170-4-201-1X SPL170 HR 2.166 6.456 5.270 3.000 210831

250-4-81-1X SPL250 HR 2.166 6.412 5.490 3.000 210833

Bearing Cap

Diameter Yoke Span Centerline to End

Ground Hub

Diameter

Replaces Old

Part #

FORWARD AXLE - OUTPUT POSITION 2 / 2.024-39 INVOLUTE SPLINE

Slinger #232514

Dimensions (in Inches):

End Yoke Assy

(includes slinger) Series Style

6-4-9041X 1710 BP 1.938 6.094 5.250 2.625 127558 6-4-9001X 1710 BP 1.938 6.094 6.125 2.625 127624 6-4-9001-1X 1710 HR 1.938 6.190 6.125 2.625 128722 6-4-9041-1X 1710 HR 1.938 6.190 5.250 2.625 128737 170-4-221-1X SPL170 HR 2.166 6.456 5.266 2.625 210835 170-4-241-1X SPL170 HR 2.166 6.456 6.500 2.625 210837

Bearing Cap

Diameter Yoke Span Centerline to End

Ground Hub

Diameter

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Replaces Old

Part #

Page 42

Yokes and Flanges

Spicer yokes are shown for some of Dana’s most popular drive axle models. Please note that the part numbers listed are PRODUCTION part numbers and are for reference only. The part number needed for service may vary. Please contact Driveshaft Division for price & availability of service yokes. For additional information see Service Bulletin ABIB0607.

HALF ROUND

STYLE

BEARING PLATE

STYLE

DANA TANDEM

AXLE

Yokes - Tandem Axle: All R344, R404, R405, R454, RSP40, RSP41, RSH40, RSH44, RST40 and RST41 Models

REAR AXLE - PINION POSITION 3 / 2.024-39 INVOLUTE SPLINE

Slinger #232511

Dimensions (in Inches):

End Yoke Assy

(includes slinger) Series Style

6-4-9031X 1710 BP 1.938 6.094 5.250 3.000 127415 6-4-8991X 1710 BP 1.938 6.094 6.125 3.000 127637

5-4-8261 1610 BP 1.875 5.312 6.00 3.00 128720 6-4-9031-1X 1710 HR 1.938 6.190 5.250 3.000 128745 6-4-8991-1X 1710 HR 1.938 6.190 6.125 3.000 128746 5-4-9241-1X 1610 HR 1.875 5.312 6.000 3.000 129019 5-4-9231-1X 1610 HR 1.875 5.312 4.875 3.000 129043

3-4-13081-1X 1480 HR 1.375 4.188 4.344 3.000 129164

4-4-7571-1X 1550 HR 1.375 4.964 4.281 3.000 129166

170-4-261-1X SPL170 HR 2.166 6.456 5.156 3.000 210839 170-4-281-1X SPL170 HR 2.166 6.456 6.240 3.000 210841

90-4-251-1X SPL90 HR 1.625 4.957 4.750 3.000 210923

Bearing Cap

Diameter Yoke Span Centerline to End

Ground Hub

Diameter

Replaces Old

Part #

Oil Seal Driver Installation Kit

This kit contains installation tools used for installing driveline oil seals. Using these tools ensures proper installation of the seal. Failure to use these tools may result in an improperly installed or damaged seal.

Oil Seal Driver Installation Kit 217414

D-OUTPUT

USE 126917 AND 128706

D-INTPUT

USE 126917

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

R-PINION

USE 126917

Page 43

Service Kits and Assemblies

Axle Housing Hardware Kit - Thick Flange Carriers 512087 Axle Housing Hardware Kit - Thin Flange Carriers 511600 Axle Housing Hardware Kit - 22/23060SH/DH Carriers 514260

Basic Overhaul Kit - DD Models BEFORE June 2008 510399-1 Basic Overhaul Kit - DD Models AFTER June 2008 504031-1 Basic Overhaul Kit - RD Models 510400-1 Basic Overhaul Kit - DS Models BEFORE June 2008 510393-1 Basic Overhaul Kit - DS Models AFTER June 2008 504030-1 Basic Overhaul Kit - DA Models BEFORE June 2008 N/a Basic Overhaul Kit - RS Models 510398-1 Basic Overhaul Kit - RA Models N/a Basic Overhaul Kit - RS404 Models Less RTV N/a Basic Overhaul Kit - D40K Standard mdls AFTER June 2008 N/a Basic Overhaul Kit - D40K Diff-Lock mdls AFTER June 2008 N/a

Bearing Kit - DS Models BEFORE June 2008 512812-1 Bearing Kit - RS Models BEFORE June 2008 512806-1 Bearing Kit - DD Models BEFORE June 2008 512800-1 Bearing Kit - RD Models BEFORE June 2008 512805-1 Bearing Kit - DS/DD Models AFTER June 2008 N/a

Carrier Rebuild Brg Kit - DS Models BEFORE June 2008 504161-1 Carrier Rebuild Brg Kit - DS Models AFTER June 2008 504033-1 Carrier Rebuild Brg Kit - DD Models BEFORE June 2008 N/a Carrier Rebuild Brg Kit - DD Models AFTER June 2008 504034-1 Carrier Rebuild Brg Kit - D40K Standard mdls AFTER June 2008 Carrier Rebuild Brg Kit - D40K Diff Lock mdls AFTER June 2008 Carrier Rebuild Brg Kit - RS Models BEFORE June 2008 504119-1

504033-1 504034-1

Manifold Parts Kit - Pump Mdls AFTER June 2008 504029

Oil Seal Driver Installation Kit - All Models 217414 Oil Seal & Shim Kit - All “D” series 216224-1 Oil Seal & Shim Kit - All “R” series 216225-1 Oil Seal & R-Pinion 2019185 Oil Seal Through Shaft 2022740

Output Shaft Kit - All “D” Models 216227

Pinion Brg Spacer Kit - All “D” Models 504043 Pinion Brg Spacer Kit - All “R” Models 504016

Pinion Brg Cage Shim Kit 504032

Power Divider Cover 130823

Power Divider Kit - Major - All Models BEFORE June 2008 504404-2G Power Divider Kit - Major - Pump Models AFTER June 2008 504404-4G Power Divider Kit - Major -

Power Divider Kit - Minor - All Models BEFORE June 2008 504404-1G Power Divider Kit - Minor - Pump Models AFTER June 2008 504404-3G Power Divider Kit - Minor -

Non-Pump Models AFTER June 2008

504404-6G

504404-5G

Cage & Cup Assy - Current D344, 404, 405, 454 Models 134316 Cage & Cup Assy - Early D344, 404, 405, 454 Models 129767 Cage & Cup Assy - Current R404, 405, 454 Models 10002988 Cage & Cup Assy - Early R404, 405, 454 Models 129768 Cage & Cup Assy - 19060PB, 21060PB Parking Brake 129996

Helical Side Gear Assembly 10000528

Input Brg Cover Assy - After 11/2/98 129575 Input Brg Cover Assy - Before 11/2/98 127602

Input Shaft Kit - All “D” Models - BEFORE June 2008 504182 Input Shaft Kit - D40K NON-PUMP Models-AFTER June 2008 504026 Input Shaft Kit - D40K PUMP Models - AFTER June 2008 504027

Inter-Axle Diff Assy - All “D” Models 10085729

Lube Pump Assembly - All Models BEFORE June 2008 127534 Lube Pump Parts Kit - All Models AFTER June 2008 504028

Ring Gear Nut & Bolt Kit 508652

Shift Fork & Spring Kit 510870

Spindle Nut Kit - All Models 504158 Wheel Diff Case Kit - 2.64 to 3.08 - All DS/RS Models 508653 Wheel Diff Case Kit - 3.25 to 3.90 - All DS/RS Models 508654 Wheel Diff Case Kit - 4.11 to 4.88 - All DS/RS Models 508655 Wheel Diff Case Kit - 5.29 to 7.17 - All DS/RS Models 508656

Wheel Diff Case Kit - 2.64 to 3.08 - All DD/RD Models 508724 Wheel Diff Case Kit - 3.25 to 3.90 - All DD/RD Models 508725 Wheel Diff Case Kit - 4.11 to 4.88 - All DD/RD Models 508726 Wheel Diff Case Kit - 5.29 to 7.17 - All DD/RD Models 508727

Wheel Diff Side Gear Kit - 41 Inv - All D/R Models 510397 Wheel Diff Side Gear Kit - 39 Inv 217461 Wheel Diff Kit - w/o side gears - All D/R Models 510396

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 44

Quick Part Number Replacement Listing

Current

Replacement

Old Part #

006082 134297

009803 134301

012495 134295

012496 134308

014217 134292

014218 134306

015092 134332

027813 134300

085439 134291

090943 134298

121753 508652 Reference Bulletin ABIB-9701 for more information 126156 090873 126841 ––– Reference Bulletin ABIB-9709 for replacement parts 127369 129305 127410 129128 127412 129130 127487 217519 Reference Bulletin ABIB-9709 for more information 127494 130907 127495 130907

127506 129783

127523 10000336

127535 134294

127591 2019185 Reference HAXL-PNI-099 for more information

Part # Notes

Brg pts must use in sets - Reference Bulletin HAXLPNI-33 for more information Brg pts must use in sets - Reference Bulletin HAXLPNI-33 for more information Brg pts must use in sets - Reference Bulletin HAXLPNI-33 for more information Brg pts must use in sets - Reference Bulletin HAXLPNI-33 for more information Brg pts must use in sets - Reference Bulletin HAXLPNI-33 for more information Brg pts must use in sets - Reference Bulletin HAXLPNI-33 for more information Brg pts must use in sets - Reference Bulletin HAXLPNI-33 for more information Brg pts must use in sets - Reference Bulletin HAXLPNI-33 for more information Brg pts must use in sets - Reference Bulletin HAXLPNI-33 for more information Brg pts must use in sets - Reference Bulletin HAXLPNI-33 for more information

127506 cannot be used in axle designs built after 11-2-99

Brg pts must use in sets - Reference Bulletin HAXLPNI-33 for more information

Current

Replacement

Old Part #

127592 2022740 Reference HAXL-PNI-099 for more information 127600 129768 Reference Bulletin HAXL-PNI-33 for more information 127601 129767 Reference Bulletin HAXL-PNI-33 for more information

127645 10026797

127648 127628 128146 129044 Reference Bulletin ABIB-9609 for more information 128445 129046 Reference Bulletin ABIB-9609 for more information 128481 129047 Reference Bulletin ABIB-9609 for more information

128604 134331

128612 508290 Reference Bulletin ABIB-9609 for more information 128806 508652 Reference Bulletin ABIB-9701 for more information 128926 126840 129037 217519 Reference Bulletin ABIB-9709 for more information 129056 NONE Never released 129489 217519 Reference Bulletin ABIB-9709 for more information 129490 217519 Reference Bulletin ABIB-9709 for more information

129558 134303

129559 134304

129560 134291

129561 134292

129562 134306

129563 134297

129564 134298

129565 134300

Part # Notes

Reference HAXL-PNI-096 and HAXL-PNI-098 for more information

Brg pts must use in sets - Reference Bulletin HAXLPNI-33 for more information

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 45

Quick Part Number Replacement Listing

Current

Replacement

Old Part #

129566 134301

129859 129584

130907 10000528

132443 10049643

134192 10085729

210280 ––– Reference Bulletin ABIB-9609 for replacement kits 210299 129433 216220 216220-1 Reference HAXL-PNI-099 for more information

2016221 2016221-1 Reference HAXL-PNI-099 for more information

216222 510021 DS344/404/405 216223 510018 216224 216224-1 Reference HAXL-PNI-099 for more information 216225 216225-1 Reference HAXL-PNI-099 for more information 216230 508653 Reference Bulletin ABIB-9701 for more information 216231 508654 Reference Bulletin ABIB-9701 for more information 216232 508655 Reference Bulletin ABIB-9701 for more information 216233 508656 Reference Bulletin ABIB-9701 for more information 216234 216234-1 Reference HAXL-PNI-099 for more information 216248 216248-1 Reference HAXL-PNI-099 for more information 217166 508724 Reference Bulletin ABIB-9701 for more information 217168 508726 Reference Bulletin ABIB-9701 for more information 217169 508727 Reference Bulletin ABIB-9701 for more information 217360 510022 DS404P/405P 217361 510025 404/405 217362 510017 RD404 217463 217463-1 Reference HAXL-PNI-099 for more information 217464 217464-1 Reference HAXL-PNI-099 for more information 217536 510029 DA344/404/405 217537 510026 404P/405P 218167 508725 Reference Bulletin ABIB-9701 for more information 219704 508652 Reference Bulletin ABIB-9701 for more information

Part # Notes

Brg pts must use in sets - Reference Bulletin HAXLPNI-33 for more information

Reference HAXL-PNI-096 and HAXL-PNI-098 for more information Reference HAXL-PNI-096 and HAXL-PNI-098 for more information Reference HAXL-PNI-096 and HAXL-PNI-098 for more information

Current

Replacement

Old Part #

820643 129558 D404

504026 504181

504027 504182

504028 504028-1 Reference HAXL-PNI-099 for more information 504030 504030-1 Reference HAXL-PNI-099 for more information 504031 504031-1 Reference HAXL-PNI-099 for more information 504033 504033-1 Reference HAXL-PNI-099 for more information 504034 504034-1 Reference HAXL-PNI-099 for more information 504117 504117-1 Reference HAXL-PNI-099 for more information 504118 504118-2 Reference HAXL-PNI-099 for more information 504119 504119-1 Reference HAXL-PNI-099 for more information 504120 504120-1 Reference HAXL-PNI-099 for more information 504121 504121-1 Reference HAXL-PNI-099 for more information

504404-2 504404-2G

504404-3 504404-3G

504404-4 504404-4G

504404-5 504388

504404-6 504404-6G

510019 510020 RA404

510593 504181

512800 512800-1 Reference HAXL-PNI-099 for more information 512805 512805-1 Reference HAXL-PNI-099 for more information

820643 134303

1008912 134304

Part # Notes

D404 - Reference Bulletin HAXL-PNI-073 for more information D404P - Reference Bulletin HAXL-PNI-073 for more information

Reference HAXL-PNI-096 and HAXL-PNI-098 for more information Reference HAXL-PNI-096 and HAXL-PNI-098 for more information Reference HAXL-PNI-096 and HAXL-PNI-098 for more information Reference HAXL-PNI-096 and HAXL-PNI-098 for more information Reference HAXL-PNI-096 and HAXL-PNI-098 for more information

D404 before June 2008 - Reference Bulletin HAXLPNI-34 for more information

Brg pts must use in sets - Reference Bulletin HAXLPNI-33 for more information Brg pts must use in sets - Reference Bulletin HAXLPNI-33 for more information

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 46

Notes

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.

Page 47

Page 48

Product Information: SpicerParts.com | E-Catalog and parts locator: DanaAftermarket.com

Dana Aftermarket Group

PO Box 1000 Maumee, Ohio 43537 Warehouse Distributors: 1.800.621.8084 OE Dealers: 1.877.777.5360

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