Spicer 23080S User Manual

Spicer
Drive Axles
ABIB-0107R2
Bulletin Type:
Topic:
Component Upgrades in 23080S Single Drive Axle Models
Affected Models:
In December 1999, the models listed above were built with upgraded parts not shown in parts IPL AXIP-0031. The change was implemented with models having serial numbers beginning with H99277xxxx. These models have several improved components with design changes that affect replacement service parts. The product improvements detailed below include several new high performance bearings and the use of a different but common wheel differential spider.
INNER PINION BEARING UPGRADE:
The most notable change is to the inner pinion bearing. The bearing profile has changed and therefore requires the use of a new cage & cup assembly. The new cage & cup assy part number is 129854 (cage#129853); this also contains the new bearing cup 129848. This cage/cup can only be used with the new inner pinion bearing 129847 because of the bearing profile design. For serviceability reasons, a Cage & Cup Conversion Kit 510871 was released and now replaces the old cage & cup assembly 127843. The cage/cup assembly (cage#127844) is no longer available for service.
Diff. Bearing Cone R.H Pinion Pilot Bearing
Parts/Service Information
21080S/D/A, 23080S/D/A, 26080S/D/A
Inner Pinion Bearing
Revised Edition – July 2006
Pinion Bearing Cage
®
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INFORMATION BULLETIN ABIB-0107R2 - Component Upgrades in 23080S Single Drive Axle Models
DIFF CARRIER BEARINGS, PILOT BEARING AND DIFF SPIDER UPGRADE:
Other bearing upgrades include the 129565 Diff Bearing Cone (plain half), 129566 Diff Bearing Cup (plain half) and 129947 Pinion Pilot Bearing. To the eye these parts will be visually identical to the previous design bearing parts. These particular bearing parts are completely interchangeable to the previous components. Use the vendor identification number stamped into each part to identify them when replacing them in service. The wheel differential spider 108141 has replaced the old wheel differential spider 210572. The parts are dimensionally the same but the 108141 is made of higher strength steel.
NOTE: THE NEW BEARINGS, ALTHOUGH DIFFERENT IN PROFILE AND DURABILITY, ARE TOTALLY INTERCHANGEABLE WITH THE PAST PRODUCTION PARTS. COMPONENT MIXING CAN BE DONE WITHOUT DETRIMENT, BUT THE LONG TERM BENEFITS FOR THE MOST DEMANDING APPLICATIONS MAY NOT BE FULLY REALIZED IF THE UPGRADED PARTS ARE NOT USED.
Shown in the charts below are the BEFORE 12-1-99 and AFTER 12-1-99* component part numbers. Also shown in the chart are the vendor identification numbers located on the various parts that can be used to identify them.
PART LISTING: BEFORE 12-1-99
Old Part-No. Vendor Number
Description Before 12-1-99* on Part Notes
Diff Bearing Cup (RH) 9803 493 Plain Half
Diff Bearing Cone (RH) 27813 497 Plain Half
Inner Pinion Bearing Cone 126286 H914841
Cage & Cup Assy 127843 N/A cast# 127844 - NLA (Order: 510871)
Inner Bearing Cup - Cage 126287 H914811
Diff Spider 210572 210572 210572 is NLA
Pinion Pilot Bearing 127826 BS5000016 127826 is NLA
NTN-Bower RU-9008-UM
PART LISTING: AFTER 12-1-99*
New Part-No. Vendor Number
Description After 12-1-99* on Part Notes
Diff Bearing Cup (RH) 129566 NP533133 Plain Half
Diff Bearing Cone (RH) 129565 NP380290 Plain Half
Inner Pinion Bearing Cone 129847 NP723977
Cage & Cup Assy 129854 N/A Includes 129848 cup (Order: 510871)
Inner Bearing Cup - Cage 129848 NP751735
Diff Spider 108141 108141 Replaces 210572
Pinion Pilot Bearing 129947 MU61308UMW105 Replaces 127826
*NOTE 1: The date is used as a reference, some differentials produced after this date may have been built with the original design parts. Verify replacement parts by vendor numbers on the parts.
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INFORMATION BULLETIN ABIB-0107R2 - Component Upgrades in 23080S Single Drive Axle Models
The Dana illustrated parts book for these models is currently not updated so a comprehensive listing of general service parts and kits are shown below.
Models: 21080S/D, 23080S/D, 26080S/D, 21090S/D, 23090S/D, 26090S/D
Service Carriers – Refer to Dana publication AXIP-0070
Axle Housings – Contact your OEM for specific part numbers
Axle Shafts – Refer to Dana publication AXIP-0078
AXLE HOUSING HARDWARE KIT – NEW!
514299 – Carrier-to-housing fastener parts kit – For all 23080/23090 models
BEARING KITS
511891 – For models After 12/1999 (see note 1 on page 2) 213744 – For models Before 12/1999 (see note 1 on page 2)
CARRIER/CAP KIT
213652 – For Standard models (casting#129158R) 210701 – For Diff-Lock models (casting#210697R) was P/N 129427
OILSEAL & SHIM KIT
119796 – Contains pinion seal, shims and rtv sealant
PINION LOCKNUT
128049 – M42-1.5 (use 55mm socket)
PINION OILSEAL
210724 – Microlip design
PINION OILSEAL INSTALLATION TOOL
210749 – Driver tool
RING GEAR NUT & BOLT KIT
121790 – 36 Inv spline side gears
SHIFT CYLINDER SERVICE KITS – FOR DIFF-LOCK EQUIPPED MODELS
507494 – For Diff-Lock models – includes Dana COVER P/N 129005 (has ¼” threaded airline hole) 510161 – For Diff-Lock models – includes Dana COVER P/N 129004 (has 12mm metric threaded airline hole) 130155 – Shift Cylinder Cover - (used by International Truck & Engine Company – has ¼” threaded airline hole)
SHIFT FORK ASSEMBLY
219456 – Used in Diff-Lock equipped models
WHEEL DIFF SIDE GEAR KIT
121785 – 36 Inv spline side gear (side gear is P/N: 118959)
WHEEL DIFF KIT – LESS THE SIDE GEARS
121786 – Includes side pinions, differential spider and thrust washers
WHEEL DIFFERENTIAL CASE KITS – STANDARD MODELS
121787 – 2.85-3.70 ratio (flange half case p/n: 210504-NSS) 121788 – 3.90-4.33 ratio (flange half case p/n: 210505-NSS) 121789 – 4.63-7.17 ratio (flange half case p/n: 210506-NSS)
WHEEL DIFFERENTIAL CASE KITS – DIFF LOCK MODELS
212007 – 2.85-3.70 ratio (flange half case p/n: 126858-NSS) 212008 – 3.90-4.33 ratio (flange half case p/n: 126859-NSS) 212009 – 4.63-7.17 ratio (flange half case p/n: 126860-NSS)
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INFORMATION BULLETIN ABIB-0107R2 - Component Upgrades in 23080S Single Drive Axle Models
GEAR/PINION SERVICE KITS
SERVICE
GEAR SET
214542
213414
213415
213416
213417
213418
213419
213420
213421
214896
214873
217150
217151
217152
217153
217154
511867
RATIO GEAR# PINION#
2.85 210722 210723 37/13 17" HYP 44 INV SPLINE 2.25" DIAMETER
3.08 127847 127845 37/12 17" HYP 44 INV SPLINE 2.25" DIAMETER
3.25 210693 210681 39/12 17" HYP 44 INV SPLINE 2.25" DIAMETER
3.36 127847 210682 37/11 17" HYP 44 INV SPLINE 2.25" DIAMETER
3.55 210693 210683 39/11 17" HYP 44 INV SPLINE 2.25" DIAMETER
3.70 127847 210684 37/10 17" HYP 44 INV SPLINE 2.25" DIAMETER
3.90 210693 210685 39/10 17" HYP 44 INV SPLINE 2.25" DIAMETER
4.11 210694 210686 37/9 17" HYP 44 INV SPLINE 2.25" DIAMETER
4.33 210695 210687 39/9 17" HYP 44 INV SPLINE 2.25" DIAMETER
4.63 210694 210688 37/8 17" HYP 44 INV SPLINE 2.25" DIAMETER
4.88 210695 210689 39/8 17" HYP 44 INV SPLINE 2.25" DIAMETER
5.29 210371 210755 37/7 17" HYP 44 INV SPLINE 2.25" DIAMETER
5.57 210372 210756 39/7 17" HYP 44 INV SPLINE 2.25" DIAMETER
5.88 210373 210757 35/6 17" HYP 44 INV SPLINE 2.25" DIAMETER
6.17 210374 210758 37/6 17" HYP 44 INV SPLINE 2.25" DIAMETER
6.50 210375 210759 39/6 17" HYP 44 INV SPLINE 2.25" DIAMETER
7.17 130838 130839 43/6 17" HYP 44 INV SPLINE 2.25" DIAMETER
TEETH
NO.
RING GEAR SPLINE INFO
For spec’ing or service assistance, call 1-800- 24 hours a day, 7 days a week, Or visit our web site at:
Dana Corporation ABIB-0107R2 Copyright Dana Corporation, 2006 Heavy Vehicle Technologies and Systems Service
July 2006 All Rights Reserved. P.O. Box  Printed in U.S.A. www.dana.cRP 7ROHGR2KLR
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